Plastic bottle and processing method thereof
By designing a plastic bottle processing device, the combination of rotating cone and cylinder is used to realize the automatic separation storage and transmission of plastic bottles, solving the problem of deflation caused by plastic bottle accumulation, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202411652240.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing plastic bottle processing technology, plastic bottles are prone to be crushed or pitted when they accumulate, resulting in a decline in product quality.
A plastic bottle processing device is designed, including a rotating cone, partition, air cylinder and double-headed cylinder. The rotation of the rotating cone and the compression force of the cylinder make the plastic bottle automatically separate and store, avoiding accumulation, and using the cooperation of the cylinder and the mold to achieve Automatic unloading of the material to prevent the plastic bottle from being impacted.
It effectively avoids the deflation and pitting of plastic bottles, improves product integrity and production efficiency, realizes automatic separation and transmission of plastic bottles, and reduces the need for manual operation.
Smart Images

Figure CN119238921A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of plastic bottle processing, in particular to a plastic bottle and a processing method thereof. Background Art
[0002] Plastic bottles are mainly made of materials such as polyethylene or polypropylene and are added with a variety of organic solvents; plastic bottles are widely made of polyester (PET), polyethylene (PE), and polypropylene (PP) as raw materials and are made by blow molding. In the prior art, the plastic bottles are piled up in a larger container after being processed. Subsequent processing requires workers to pick out the plastic bottles and place them on the production line. Excessive accumulation of plastic bottles will cause the plastic bottles themselves to be crushed or have pits, so this application is proposed to address the above problems. Summary of the invention
[0003] In view of this, the technical problem to be solved by the present invention is to provide a plastic bottle and a processing method thereof. The present invention can automatically separate and store the blow-molded plastic bottles to avoid the plastic bottles themselves being crushed or having pits.
[0004] A plastic bottle processing device comprises a storage box, in which a rotating cone is rotatably connected, the rotating cone is conical, a driving motor is fixedly connected to the lower end of the storage box, the rotating cone is fixedly connected to the output shaft of the driving motor, a plurality of partitions are fixedly connected to the rotating cone, and a paddle is fixedly connected to the inner wall of the storage box.
[0005] The rotating cone is provided with a plurality of air grooves, an air cylinder is arranged in the middle of the rotating cone, the air cylinder is rotatably connected to the rotating cone, an orientation groove is arranged on the air cylinder, and a discharging box is fixedly connected to the sorting box.
[0006] The storage box is fixedly connected with a processing table, the lower end of the processing table is fixedly connected with a double-headed cylinder, and both movable ends of the double-headed cylinder are fixedly connected with molds, and the two molds can be buckled with each other.
[0007] The processing device also includes a mounting plate, a blow molding head is fixedly connected to the lower end of the mounting plate, a connecting pipe is fixedly connected to the upper end of the air cylinder, and a hose is fixedly connected between the blow molding head and the connecting pipe.
[0008] The processing table is fixedly connected with a fixed block, the fixed block is slidably connected with a slot rod, one end of the slot rod is slidably connected with a slide rod, the end of the slide rod is fixedly connected with a top ball, and a spring is arranged between the top ball and the slot rod.
[0009] The storage box is rotatably connected with an eccentric wheel, the eccentric wheel is rotatably connected with a push-pull rod, and the other end of the push-pull rod is rotatably connected to the slot rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0011] Figure 1 and Figure 2 It is a schematic diagram of the overall structure of a plastic bottle processing device;
[0012] Figure 3 It is a structural schematic diagram of the eccentric wheel;
[0013] Figure 4 This is a schematic diagram of the structure of the installation version;
[0014] Figure 5 It is a structural diagram of the storage box;
[0015] Figure 6 Schematic diagram of the structure of the mold;
[0016] Figure 7 It is a schematic diagram of the structure of the rotating cone;
[0017] Figure 8 It is a structural cross-sectional view of the storage box. DETAILED DESCRIPTION
[0018] The present invention is described in detail with reference to the accompanying drawings in the embodiments of the present invention.
[0019] See also Figure 5-8 ,
[0020] A plastic bottle processing device includes a storage box 101, in which a rotating cone 301 is rotatably connected via a bearing, the rotating cone 301 is conical, the lower end of the storage box 101 is fixedly connected to a driving motor 304 via bolts, the rotating cone 301 is fixedly connected to the output shaft of the driving motor 304 via a coupling, a plurality of partitions 303 are welded to the rotating cone 301, and a shift plate 102 is welded to the inner wall of the storage box 101.
[0021] When using the processing device, the staff first puts the blow-molded plastic bottles into the storage box 101, and then uses the driving motor 304 to drive the rotating cone 301 to rotate, so that the plastic bottles dropped into the storage box 101 are moved, and at the same time, the plurality of plastic bottles are moved by the shifting plate 102, so that the plastic bottles can enter the area separated by the plurality of partitions 303, thereby preventing the plastic bottles from piling up and avoiding the phenomenon of plastic sheets being crushed due to piling up, thereby further ensuring the integrity of the plastic bottles.
[0022] Since the rotating cone 301 is conical, when the plastic bottle falls into the area separated by the multiple partitions 303, the plastic bottle can automatically remain upright under the action of the inclined surface of the rotating cone 301, so that the plastic bottle can be subsequently transferred to the next production line.
[0023] See also Figure 7-8 ,
[0024] A plurality of air grooves 302 are provided on the rotating cone 301 , an air cylinder 201 is provided in the middle of the rotating cone 301 , the air cylinder 201 is rotatably connected to the rotating cone 301 via a bearing, an orientation groove 203 is provided on the air cylinder 201 , and a discharge box 103 is welded on the storage box 101 .
[0025] When the rotating cone 301 rotates, the air cylinder 201 is fixed, and air is introduced into the air cylinder 201 so that the air is blown out through the directional groove 203, and the multiple air grooves 302 rotate with the rotating cone 301. When one of the air grooves 302 coincides with the directional groove 203, air is blown out through the air groove 302, and then one of the plastic bottles can be blown into the discharge box 103, so that the plastic bottles are sent to the next production line in turn without the need to manually realign the plastic bottles.
[0026] See also Figure 5-6 ,
[0027] A processing table 401 is welded on the storage box 101, and a double-headed cylinder 402 is fixedly connected to the lower end of the processing table 401 by bolts. Both movable ends of the double-headed cylinder 402 are fixedly connected to molds 403 by bolts, and the two molds 403 can be interlocked.
[0028] By controlling the two moving ends of the double-headed cylinder 402 to contract, the two molds 403 are driven to engage with each other, so as to facilitate the blow molding of the preform.
[0029] See also Figure 4 ,
[0030] The processing device also includes a mounting plate 503 , a blow molding head 502 is fixedly connected to the lower end of the mounting plate 503 , a connecting pipe 202 is fixedly connected to the upper end of the air cylinder 201 , and a hose 501 is fixedly connected between the blow molding head 502 and the connecting pipe 202 .
[0031] The heated preform is fixed in the blow molding head 502, and the mounting plate 503 is connected to the moving end of the electric push rod. The moving end of the electric push rod is controlled to extend to drive the blow molding head 502 to move downward and insert into the two molds 403, and air is blown into the blow molding head 502 to complete the blow molding process. At the same time, the air is dispersed under pressure and enters the air cylinder 201 through the hose 501, thereby realizing the function of blowing out the plastic bottle at the same time.
[0032] See also Figure 3 ,
[0033] A fixed block 605 is fixedly connected to the processing table 401 by bolts, a slot rod 604 is slidably connected to the fixed block 605, one end of the slot rod 604 is slidably connected to a slide rod 606, a top ball 607 is fixedly connected to the end of the slide rod 606 by bolts, and a spring is arranged between the top ball 607 and the slot rod 604.
[0034] By controlling the groove rod 604 to slide back and forth on the fixed block 605, the top ball 607 can be driven to move back and forth. When the plastic bottle is blow-molded successfully, the two molds 403 are opened, and the top ball 607 can push the successfully blown plastic bottle out between the two molds 403, thereby realizing the function of automatic unloading. At the same time, the elasticity of the spring makes the top ball 607 have a buffering ability to prevent the plastic bottle from being hit and forming pits.
[0035] See also Figure 3 ,
[0036] The storage box 101 is rotatably connected to an eccentric wheel 602 via a bearing, the eccentric wheel 602 is rotatably connected to a push-pull rod 603 via a bearing, and the other end of the push-pull rod 603 is rotatably connected to a slot rod 604 via a bearing.
[0037] By controlling the rotation of the eccentric wheel 602 , the push-pull rod 603 drives the slot rod 604 to slide back and forth on the fixed block 605 .
[0038] See also Figure 2 ,
[0039] The rotating cone 301 and the eccentric wheel 602 are both fixedly connected with pulleys 601 via keys, and the two pulleys 601 are connected via a synchronous belt.
[0040] Through the cooperation of the two pulleys 601 and the synchronous belt, the force generated by the rotation of the rotating cone 301 can be used to drive the eccentric wheel 602 to rotate, thereby realizing automatic unloading of the blow-molded plastic bottles while processing the plastic bottles, making the overall production process more coherent and further improving production efficiency.
[0041] See also Figure 3 ,
[0042] The top ball 607 is a rubber ball. The top ball 607 made of rubber has good cushioning performance and can further prevent pits from appearing on the surface of the plastic bottle.
[0043] A method for processing plastic bottles using a processing device, the method comprising the following steps:
[0044] Step 1: Fix the heated preform in the blow molding head 502, control the moving end of the electric push rod to extend and drive the blow molding head 502 to move downward and insert into the two molds 403, blow air into the blow molding head 502, and complete the blow molding process;
[0045] Step 2: By controlling the groove rod 604 to slide reciprocatingly on the fixed block 605, the two molds 403 are opened, and the top ball 607 pushes the successfully blown plastic bottle out between the two molds 403 to realize the function of automatic unloading;
[0046] Step 3: The plastic bottles fall into the storage box 101, and the rotating cone 301 rotates to move the plastic bottles in the storage box 101. At the same time, the paddle 102 pokes the plastic bottles so that the plastic bottles can enter the areas separated by the partitions 303.
[0047] Step 4: introducing air into the air cylinder 201 so that the air is blown out through the directional slot 203;
[0048] Step 5: When one of the air slots 302 overlaps with the directional slot 203, air is blown out through the air slot 302, blowing one of the plastic bottles into the discharge box 103, so that the plastic bottles are sequentially sent to the next production line.
[0049] A plastic bottle processed by the processing method comprises the following raw materials by weight: 85 parts of PET particles and 15 parts of masterbatches.
Claims
1. A plastic bottle processing device, characterized in that: The storage box (101) comprises a storage box (101), wherein a rotating cone (301) is rotatably connected inside the storage box (101), the rotating cone (301) is cone-shaped, a driving motor (304) is fixedly connected to the lower end of the storage box (101), the rotating cone (301) is fixedly connected to the output shaft of the driving motor (304), a plurality of partitions (303) are fixedly connected to the rotating cone (301), and a shifting plate (102) is fixedly connected to the inner wall of the storage box (101).
2. A plastic bottle processing device according to claim 1, characterized in that: The rotating cone (301) is provided with a plurality of air grooves (302), an air cylinder (201) is arranged in the middle of the rotating cone (301), the air cylinder (201) is rotatably connected to the rotating cone (301), an orientation groove (203) is provided on the air cylinder (201), and a discharge box (103) is fixedly connected to the storage box (101).
3. A plastic bottle processing device according to claim 2, characterized in that: The storage box (101) is fixedly connected to a processing table (401), the lower end of the processing table (401) is fixedly connected to a double-headed cylinder (402), both movable ends of the double-headed cylinder (402) are fixedly connected to molds (403), and the two molds (403) can be interlocked.
4. A plastic bottle processing device according to claim 3, characterized in that: The processing device further comprises a mounting plate (503), the lower end of the mounting plate (503) is fixedly connected to a blow molding head (502), the upper end of the air cylinder (201) is fixedly connected to a connecting pipe (202), and a hose (501) is fixedly connected between the blow molding head (502) and the connecting pipe (202).
5. A plastic bottle processing device according to claim 4, characterized in that: The processing table (401) is fixedly connected with a fixed block (605), a slot rod (604) is slidably connected with the fixed block (605), one end of the slot rod (604) is slidably connected with a slide rod (606), the end of the slide rod (606) is fixedly connected with a top ball (607), and a spring is arranged between the top ball (607) and the slot rod (604).
6. A plastic bottle processing device according to claim 5, characterized in that: The storage box (101) is rotatably connected to an eccentric wheel (602), the eccentric wheel (602) is rotatably connected to a push-pull rod (603), and the other end of the push-pull rod (603) is rotatably connected to a slot rod (604).
7. A plastic bottle processing device according to claim 6, characterized in that: The rotating cone (301) and the eccentric wheel (602) are both fixedly connected with pulleys (601), and the two pulleys (601) are connected via a synchronous belt.
8. A plastic bottle processing device according to claim 5, characterized in that: The top ball (607) is a rubber ball.
9. A method for processing plastic bottles using the processing device according to claim 7, characterized in that: The method comprises the following steps: Step 1: fix the heated preform in the blow molding head (502), control the moving end of the electric push rod to extend and drive the blow molding head (502) to move downward and insert into the two molds (403), blow air into the blow molding head (502), and complete the blow molding process; Step 2: By controlling the groove rod (604) to slide reciprocatingly on the fixed block (605), the two molds (403) are opened, and the top ball (607) pushes the successfully blow-molded plastic bottle out between the two molds (403), realizing the function of automatic unloading; Step 3: The plastic bottles fall into the storage box (101), and the rotating cone (301) rotates to move the plastic bottles in the storage box (101). At the same time, the plurality of plastic bottles are moved by the shifting plate (102), so that the plastic bottles can enter the areas separated by the plurality of partitions (303); Step 4: introducing air into the air cylinder (201) so that the air is blown out through the directional slot (203); Step 5: When one of the air grooves (302) overlaps with the directional groove (203), air is blown out through the air groove (302) to blow one of the plastic bottles into the discharge box (103), so that the plastic bottles are sequentially sent to the next production line.
10. The plastic bottle processed by the processing method according to claim 9 is characterized in that: The plastic bottle comprises the following raw materials in weight fractions: 85 parts of PET particles and 15 parts of masterbatches.
