A bonding device for processing photovoltaic solar panels

By designing a bonding device for photovoltaic solar panel processing including a pressing device, a feeding device, a glue coating device and a safety device, the problem of battery cells being damaged due to excessive pressure during the bonding process is solved, the yield rate and production efficiency are improved, and the operation safety is improved.

CN118610316BActive Publication Date: 2025-03-21YIWU HUALONG NEW MATERIALS TECHNOLOGY CO LTD

Patent Information

Application Number
CN202410933662.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-03-21
Estimated Expiration
2044-07-12

AI Technical Summary

Technical Problem

During the bonding process of existing photovoltaic solar panels, the battery cell is damaged due to excessive pressure, which reduces the yield rate and causes economic losses to manufacturers.

Method used

A bonding device for processing photovoltaic solar panels including a pressing device, a feeding device, a glue coating device and a safety device is designed. The pressing device adjusts the downward pressure contact surface of the pressure gland by combining the lifting cylinder, the pressure gland, the distance adjusting block and the bolt to avoid damage to the battery cell. The feeding device realizes automatic feeding and positioning through the cooperation of screws, slide rails, moving blocks, powerful elastic columns and push blocks. The glue coating device flexibly performs glue coating operations through the cooperation of the support rod, sliding base and spray cartridge. The safety device protects the safety of the operator through the cooperation of the reset rod, telescopic stopper and handle.

Benefits of technology

It effectively avoids the battery cell being damaged due to excessive pressure during the bonding process, improves the yield rate, and improves production efficiency and safety through automated feeding and glue coating operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a bonding device for photovoltaic solar panel processing, and relates to the technical field of solar photovoltaic panels. The present invention includes a workbench, and a pressing device is arranged on the top surface of the workbench; the pressing device includes a lifting cylinder, a pressure cover, a distance adjusting block and a bolt, the lifting cylinder is fixed to the bottom surface of the inner wall of the operation chamber on the top surface of the workbench, the pressure cover is fixed to the telescopic end, and rectangular grooves are provided at both ends of the bottom surface of the pressure cover, and the distance adjusting block is slidably installed on the inner wall of the rectangular groove. The present invention makes the lifting cylinder, the pressure cover, the distance adjusting block and the bolt cooperate through the setting of the pressing device, and the bolt is adjusted to control the protruding distance of the distance adjusting block by using the bolt, and the downward pressing contact surface of the pressure cover is controlled to be displaced as needed, and when the battery cell can be pasted to the back plate, the downward pressing contact surface of the pressure cover is controlled to rise as much as possible to avoid damage and breakage of the battery cell during the downward pressing process, thereby improving the yield rate.
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Description

Technical Field

[0001] The invention relates to the technical field of solar photovoltaic panels, and in particular to a bonding device for processing photovoltaic solar panels. Background Art

[0002] The bonding device for photovoltaic solar panel processing is a device used to bond the battery cell to the backplane. It is an essential step in the production process of photovoltaic solar panels and an important operation to ensure the performance and stability of solar panels.

[0003] The patent with the patent announcement number CN209104178U discloses a solar panel laminating machine, including a workbench, columns are fixed at the four corners of the lower surface of the workbench, a second motor and a third motor are installed on the columns, a driving disk is fixed on the output shafts of the second motor and the third motor, a second conveyor belt is arranged at the left end of the workbench, a driving disk on the driving roller at the right end of the second conveyor belt is connected to the driving disk on the second motor, an inclined first conveyor belt is arranged above the second conveyor belt, a driving disk at the right end of the first conveyor belt is connected to the first motor fixedly installed on the workbench, a third conveyor belt is arranged on the workbench at the right end of the second conveyor belt, a driving disk is fixedly connected to the driving disk on the third motor on the driving roller at the left end of the third conveyor belt, and a pillar is fixed on the workbench at the right end of the first motor, and the pillar is connected to an extrusion roller through a clamping device. Advantages of this patent: simple structure, easy operation, strong applicability, and high intelligence.

[0004] The photovoltaic solar panel processing bonding devices currently on the market still have the following problems: during bonding, the back panels of the battery cells are often damaged due to excessive pressure when bonding, which greatly reduces the yield rate and also causes economic losses to manufacturers. Therefore, it is necessary to design a photovoltaic solar panel processing bonding device that can avoid battery cell compression damage. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a bonding device for photovoltaic solar panel processing, which solves the problem raised in the above background technology that during bonding, the back panels of the battery cells are often damaged due to excessive pressure, which greatly reduces the yield rate and also causes economic losses to the manufacturer.

[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a laminating device for photovoltaic solar panel processing, including a workbench, the top surface of the workbench is provided with a pressing device, a feeding device, a gluing device and a safety device; the pressing device includes a lifting cylinder, a pressure cover, a distance adjusting block and a bolt, the lifting cylinder is fixed to the bottom surface of the inner wall of the operation chamber on the top surface of the workbench, the pressure cover is fixed to the telescopic end, and rectangular grooves are provided at both ends of the bottom surface of the pressure cover. The distance adjusting block is slidably installed on the inner wall of the rectangular groove, the bolt penetrates and is threadedly connected to the top surface of the pressure cover, and the bottom of the bolt is rotatably installed on the top surface of the distance adjusting block. The lifting cylinder is started, and the lifting cylinder drives the pressure cover to move downward, and the pressure cover drives the battery sheet to move downward, so that the battery sheet is pasted to the back plate. Before this, we can adjust the bolt, use the bolt to control the protruding distance of the distance adjusting block, and control the displacement of the downward pressing contact surface of the pressure cover as needed. When the battery sheet can be pasted to the back plate, the downward pressing contact surface of the pressure cover is controlled to rise as much as possible to avoid damage and breakage of the battery sheet during the downward pressing process, thereby improving the yield rate.

[0007] According to the above technical scheme, the pressing device also includes a clamping spring plate, a cutting block and a telescopic column, the clamping spring plate is fixed on the inner wall of the pressure cover, the cutting block is fixed on the side of the telescopic end of the clamping spring plate, the telescopic column is fixed on the top surface of the inner wall of the pressure cover, the top surface of the rebound end of the telescopic column is a beveled surface, and the cutting block is located on the movement trajectory of the telescopic column. Before bonding, the clamping spring plate is used to fix and position the battery cell so that the battery cell can face the back plate. At a distance before the battery cell contacts the back plate, the telescopic column will first contact the top surface of the workbench, and the telescopic column is squeezed to make the rebound end move upward, and the rebound end of the telescopic column then squeezes and pushes the cutting block, so that the cutting block moves toward the side of the inner wall of the pressure cover, and the cutting block drives the telescopic end of the clamping spring plate to retract, so that the battery cell is unlocked and falls off, thereby achieving the purpose of automatically falling the battery cell, and making the connection between the battery cell and the back plate more precise.

[0008] According to the above technical scheme, the feeding device includes a screw, a slide rail, a moving block, a strong elastic column and a pushing block, the screw is fixed on the output end of the motor, the motor is fixed on the bottom surface of the workbench, the bottom of the moving block is threadedly connected to the outer wall of the screw, and the top surface of the workbench is provided with a through transverse groove for the movement of the moving block, the slide rail is fixed on the top surface of the workbench, one end of the strong elastic column is fixed in the groove on the back of the moving block, and the pushing block is fixed at the other end of the strong elastic column, the back plate is placed inside the slide rail, the motor is started, the motor drives the screw to rotate, the screw drives the moving block to move, the moving block pushes the strong elastic column, the strong elastic column pushes the pushing block, and the pushing block pushes the back plate, thereby realizing the function of automatic feeding, the strong elastic column arranged between the moving block and the pushing block can ensure that the back plate will not be pushed and damaged when the back plate stops positioning or the moving device has a mechanical failure, a certain buffering effect is achieved through the strong elastic column, and the integrity of the raw materials is protected.

[0009] According to the above technical scheme, the feeding device also includes a positioning block, a fixed block, a connecting plate and a long box, the positioning block penetrates and is slidably installed on the inner wall of the slide rail, the positioning block is located on the movement trajectory of the moving block, the fixed block penetrates and is slidably installed on the inner wall of the slide rail, the fixed block is located on the movement trajectory of the moving block, one end of the connecting plate is fixed to the side of the positioning block, the other end of the connecting plate is fixed to the side of the fixed block, the long box is fixed on the top surface of the workbench, a spring is arranged between the connecting plate and the long box nickel coins, when the feeding positioning, the back plate will first squeeze the positioning block, the positioning block pushes the connecting plate, the connecting plate drives the fixed block to move to the outside of the slide rail, the spring between the connecting plate and the inner wall of the long box contracts, when the back plate enters between the positioning block and the fixed block, the connecting plate rebounds and resets under the action of the spring force, the connecting plate drives the positioning block and the fixed block to rebound and reset, thereby achieving the positioning and fixation of the back plate. , the screw stops rotating, the moving block and the pushing block stop moving, which is the first moving state of the feeding device; when the bonding is completed, the screw continues to be started, the moving block continues to move backward, and the moving block pushes the strong elastic column. Since the pushing block resists the back plate and the back plate is already in a fixed state, the strong elastic column is squeezed and contracted, and the moving block continues to move and squeezes the positioning block, causing the positioning block to move toward the outside of the slide rail, the positioning block drives the connecting plate to move toward the outside of the slide rail, and the connecting plate drives the fixed block to move toward the outside of the slide rail, so that the back plate is unlocked, and the strong elastic column pops out at this time, and the strong elastic column pushes the pushing block, and the pushing block can continue to push the back plate to move backward, thereby discharging the material, which is the second moving state of the feeding device. Using this feeding device, the purpose of automatic feeding positioning and automatic unlocking can be achieved, so that the feeding and discharging automation of the bonding device is higher, and will not affect the positioning and fixation during bonding.

[0010] According to the above technical scheme, the gluing device includes a support rod, a sliding base and a glue spray box, the top end of the support rod is hinged to the side of the pressure cover, the sliding base is hinged to the other end of the support rod, the sliding base is slidably installed on the top surface of the workbench, and the glue spray box is fixed to the inner wall of the sliding base through a round rod. When the pressure cover moves upward, the pressure cover pulls the support rod, the support rod pulls the sliding base, and the sliding base pulls the glue spray box, so that the glue spray box reaches the operating point; when the pressure cover moves downward, the pressure cover pushes the support rod, the support rod pushes the sliding base, the sliding base drives the glue spray box to leave the bottom surface of the pressure cover, and the glue spray box reaches the stop point, so that the glue spray box can perform glue coating operations on the back panel without affecting the pressing device, making the use of the gluing device more flexible and convenient.

[0011] According to the above technical scheme, the glue coating device also includes a glue collecting box, a guide plate, a glue leveling plate, a thin elastic rod and an elastic cylinder. The glue collecting box is fixed on the side of the glue spraying box, the guide plate is fixed on the bottom surface of the inner wall of the glue collecting box, the glue leveling plate is slidably installed on the inner wall of the glue collecting box, one end of the thin elastic rod is fixed on the inner wall of the glue collecting box, and the other end of the thin elastic rod is fixed on the side of the glue leveling plate, the elastic cylinder is fixed on the top surface of the connecting plate, and the top surface of the long box is provided with a through groove for the movement of the elastic cylinder. The guide plate is located on the movement trajectory of the elastic cylinder. When the back plate is coated with glue, glue may overflow on both sides of the back plate, and the overflowing glue may affect the quality of the finished product, and may also cause the back plate to adhere to the subsequent assembly line. Therefore, when the spray When the glue box moves, the glue spray box drives the glue collecting box to move, and the glue collecting box is used to scrape glue on both sides of the back plate to avoid glue overflow. At the same time, the guide plate can guide the scraped glue to avoid glue accumulation at the glue inlet of the glue collecting box. When the glue spray box is at the operating point, the feeding device is in working condition, and the connecting plate will move to the outside of the slide rail during this period. The connecting plate drives the elastic cylinder to move, and the elastic cylinder pushes the glue spreading plate. The thin elastic rod extends to push the glue spreading plate toward the inside of the glue collecting box. When the connecting plate rebounds and resets, the thin elastic rod will also rebound and reset. The thin elastic rod pulls back the glue spreading plate, and uses the movement of the glue spreading plate to push and level the glue, so that the glue can be evenly stored in the glue collecting box to avoid glue clogging at the glue inlet of the glue collecting box.

[0012] According to the above technical solution, the safety device includes a reset spring rod, a telescopic block and a handle, the reset spring rod is fixed on both sides of the inner wall of the operating compartment on the top surface of the workbench, the telescopic block is fixed on the telescopic end of the reset spring rod, the bottom of the telescopic end of the telescopic block is a beveled surface, the telescopic block is located on the movement trajectory of the pressure cover, the telescopic block is slidably installed on both sides of the inner wall of the operating compartment on the top surface of the workbench, the handle is fixed on the front of the telescopic block, when the pressing device is operating, in order to protect the safety of the operator, the telescopic block is used to block and limit the movement path of the pressure cover. The operator needs to pull the handle, and the handle pulls the telescopic stopper so that the telescopic stopper leaves the movement track of the gland. Only then can the gland be pressed down normally for fitting. The bottom of the telescopic end of the telescopic stopper is set with an oblique surface, so that the operator does not need to pull the handle all the time. Even if the reset spring rod drives the telescopic stopper back to the movement path of the gland, the oblique surface of the telescopic end of the telescopic stopper can be squeezed when the gland rises, so that the telescopic end of the telescopic stopper retracts, which will not affect the resetting of the gland. This set of devices can be used to protect the hands of the operators, avoid the gland from crushing the workers, and reduce the occurrence of work-related injuries.

[0013] The cam is secured on both sides of the workbench with a spring, and the cam is secured on both sides of the workbench with a spring, and the cam is secured on both sides of the workbench with a spring.

[0014] The present invention provides a bonding device for photovoltaic solar panel processing, which has the following beneficial effects:

[0015] (1) The present invention uses a pressing device to coordinate the lifting cylinder, the pressure cover, the distance adjusting block and the bolts. The bolts are adjusted to control the protruding distance of the distance adjusting block. The downward pressing contact surface of the pressure cover is controlled to move according to needs. When the battery cell can be attached to the back plate, the upward pressing contact surface of the pressure cover is controlled as much as possible to avoid damage to the battery cell during the pressing process, thereby improving the yield rate. The clamping spring plate, the corner cutting block and the telescopic column coordinate with each other. At a distance before the battery cell contacts the back plate, the telescopic column will first contact the top surface of the workbench. The telescopic column is squeezed so that the rebound end moves upward. The rebound end of the telescopic column then squeezes and pushes the corner cutting block, so that the corner cutting block moves toward the inner wall side of the pressure cover. The corner cutting block drives the telescopic end of the clamping spring plate to retract, so that the battery cell is unlocked and falls off, thereby achieving the purpose of automatically dropping the battery cell and making the connection between the battery cell and the back plate more accurate.

[0016] (2) The present invention realizes the function of automatic feeding by setting the feeding device so that the screw, slide rail, moving block, strong elastic column and push block cooperate. The moving block pushes the strong elastic column, the strong elastic column pushes the push block, and the push block pushes the back plate, thereby realizing the function of automatic feeding. The strong elastic column arranged between the moving block and the push block can ensure that the back plate will not be pushed and damaged when the back plate stops positioning or the moving device has a mechanical failure. The strong elastic column achieves a certain buffering effect and protects the integrity of the raw materials. The positioning block, fixed block, connecting plate and long box cooperate. When the back plate enters between the positioning block and the fixed block, the connecting plate is pressed under the action of the spring force. Rebound and reset, the connecting plate drives the positioning block and the fixed block to rebound and reset, so as to achieve the positioning and fixation of the back plate, the moving block continues to move to squeeze the positioning block, so that the positioning block moves to the outside of the slide rail, the positioning block drives the connecting plate to move to the outside of the slide rail, the connecting plate drives the fixed block to move to the outside of the slide rail, so that the back plate is unlocked, at this time the strong spring column pops out, the strong spring column pushes the push block, the push block can continue to push the back plate to move backward, so as to discharge the material, the feeding device can be used to achieve the purpose of automatic feeding positioning and automatic unlocking, so that the feeding and discharging of the bonding device is more automated, and will not affect the positioning and fixation during bonding.

[0017] (3) The present invention arranges the glue coating device so that the support rod, the sliding base and the glue spray box cooperate. When the pressure cover moves upward, the pressure cover pulls the support rod, the support rod pulls the sliding base, and the sliding base pulls the glue spray box, so that the glue spray box reaches the operation point. When the pressure cover moves downward, the pressure cover pushes the support rod, the support rod pushes the sliding base, and the sliding base drives the glue spray box to leave the bottom surface of the pressure cover, and the glue spray box reaches the stop point. In this way, the glue spray box can coat the back plate with glue without affecting the pressing device, making the use of the glue coating device more flexible and convenient; making the glue collecting box, the guide plate, and the uniform The glue plate, thin elastic rod and elastic cylinder cooperate with each other, and the glue spray box drives the glue collecting box to move. The glue collecting box is used to scrape glue on both sides of the back plate to avoid glue overflow. At the same time, the guide plate can guide the scraped glue to avoid glue accumulation at the glue inlet of the glue collecting box. The elastic cylinder pushes the glue spreading plate, and the thin elastic rod is extended to push the glue spreading plate toward the inside of the glue collecting box. When the connecting plate rebounds and resets, the thin elastic rod will also rebound and reset, and the thin elastic rod will pull back the glue spreading plate. The movement of the glue spreading plate is used to push and stir the glue, so that the glue can be evenly stored inside the glue collecting box to avoid glue clogging at the glue inlet of the glue collecting box.

[0018] (4) The present invention sets a safety device so that the reset spring rod, the telescopic block and the handle cooperate, and the telescopic block is used to block and limit the moving path of the pressure cover. The operator needs to pull the handle, and the handle pulls the telescopic block so that the telescopic block leaves the movement track of the pressure cover. Only then can the pressure cover be pressed down normally. This set of devices can protect the hands of the operator, avoid the pressure cover from crushing the operator, and reduce the occurrence of work-related injuries; the cross block, trapezoidal block, extrusion plate and special-shaped connecting block cooperate, and the operator needs to press the extrusion plate with both hands, and the extrusion plate pushes the extrusion special-shaped connecting block to make the special-shaped connecting block move upward, and the special-shaped connecting block pushes the trapezoidal block upward, so that the trapezoidal block is retracted into the cross block, and the trapezoidal blocks all leave the movement track of the telescopic block. Only then can the operator pull the telescopic block to achieve the purpose of forcing both hands to unlock, thereby further protecting the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the present invention as a whole;

[0020] Figure 2 It is a schematic diagram of the interior of the present invention as a whole;

[0021] Figure 3 is a schematic diagram of a pressing device of the present invention;

[0022] Figure 4 It is an enlarged schematic diagram of point a of the pressing device of the present invention;

[0023] Figure 5 It is a schematic diagram of the feeding device of the present invention;

[0024] Figure 6 It is an enlarged schematic diagram of point b of the feeding device of the present invention;

[0025] Figure 7 It is a schematic diagram of the glue coating device of the present invention;

[0026] Figure 8 This is an enlarged schematic diagram of position c of the glue coating device of the present invention;

[0027] Fig. 9 is a schematic diagram of the safety device of the present invention;

[0028] Fig.10 It is an enlarged schematic diagram of point d of the safety device of the present invention.

[0029] In the figure: 1. workbench; 2. pressing device; 3. feeding device; 4. gluing device; 5. safety device; 21. lifting cylinder; 22. pressure cover; 23. distance adjusting block; 24. bolt; 25. clamping spring plate; 26. cutting corner block; 27. telescopic column; 31. screw; 32. slide rail; 33. moving block; 34. strong spring column; 35. push block; 36. positioning block; 37. fixed block; 38. connecting plate; 39. long box; 41. support rod; 42. sliding base; 43. glue spray box; 44. glue collecting box; 45. guide plate; 46. glue uniform plate; 47. thin spring rod; 48. elastic cylinder; 51. reset spring rod; 52. telescopic stopper; 53. handle; 54. cross block; 55. trapezoidal block; 56. extrusion plate; 57. special-shaped connecting block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] See also Figure 1-10 One embodiment of the present invention is: a bonding device for processing photovoltaic solar panels, comprising a workbench 1, the top surface of the workbench 1 is provided with a pressing device 2 and a feeding device 3; the pressing device 2 comprises a lifting cylinder 21, a pressure cover 22, a distance adjustment block 23 and a bolt 24, the lifting cylinder 21 is fixed to the bottom surface of the inner wall of the operation chamber on the top surface of the workbench 1, the lifting cylinder 21 is started, the pressure cover 22 is fixed at the telescopic end, the lifting cylinder 21 drives the pressure cover 22 to move downward, the pressure cover 22 drives the battery sheet to move downward, so that the battery sheet is pasted to the back plate, and the bottom of the pressure cover 22 Rectangular grooves are provided at both ends of the surface, and the distance adjusting block 23 is slidably installed on the inner wall of the rectangular groove. The bolt 24 passes through and is threadedly connected to the top surface of the pressure cover 22. The bottom of the bolt 24 is rotatably installed on the top surface of the distance adjusting block 23. Before this, we can adjust the bolt 24 and use the bolt 24 to control the protruding distance of the distance adjusting block 23. The downward pressing contact surface of the pressure cover 22 is controlled and displaced as needed. When the battery cell can be pasted to the back plate, the downward pressing contact surface of the pressure cover 22 is controlled to rise as much as possible to avoid damage to the battery cell during the downward pressing process and improve the yield rate.

[0032] The pressing device 2 also includes a clamping spring plate 25, a cutting block 26 and a telescopic column 27. The clamping spring plate 25 is fixed to the inner wall of the pressure cover 22. Before laminating, the clamping spring plate 25 is used to fix and position the battery cell so that the battery cell can face the back plate. The cutting block 26 is fixed to the side of the telescopic end of the clamping spring plate 25, and the telescopic column 27 is fixed to the top surface of the inner wall of the pressure cover 22. At a distance before the battery cell contacts the back plate, the telescopic column 27 will first contact the top surface of the workbench 1, and the telescopic column 27 is squeezed to make the rebound end move upward. The top surface of the rebound end of the telescopic column 27 is a beveled surface, and the cutting block 26 is located on the movement trajectory of the telescopic column 27. The rebound end of the telescopic column 27 further squeezes and pushes the cutting block 26, so that the cutting block 26 moves toward the side of the inner wall of the pressure cover 22, and the cutting block 26 drives the telescopic end of the clamping spring plate 25 to retract, so that the battery cell is unlocked and falls off, so as to achieve the purpose of automatically falling the battery cell, so that the connection between the battery cell and the back plate is more accurate.

[0033] The feeding device 3 includes a screw 31, a slide rail 32, a moving block 33, a strong elastic column 34 and a push block 35. The screw 31 is fixed to the output end of the motor, and the motor is fixed to the bottom surface of the workbench 1. The back plate is placed inside the slide rail 32, and the motor is started. The motor drives the screw 31 to rotate. The bottom of the moving block 33 is threadedly connected to the outer wall of the screw 31. The screw 31 drives the moving block 33 to move. The top surface of the workbench 1 is provided with a through transverse groove for moving the moving block 33. The slide rail 32 is fixed to the top surface of the workbench 1. The strong elastic column 34 and the push block 35 One end of the strong elastic column 34 is fixed in the groove on the back of the moving block 33, the moving block 33 pushes the strong elastic column 34, the push block 35 is fixed on the other end of the strong elastic column 34, the strong elastic column 34 pushes the push block 35, and the push block 35 pushes the back plate, thereby realizing the function of automatic feeding. The strong elastic column 34 arranged between the moving block 33 and the push block 35 can ensure that the back plate will not be pushed and damaged when the back plate stops positioning or the moving device has a mechanical failure. The strong elastic column 34 achieves a certain buffering effect to protect the integrity of the raw materials.

[0034] The feeding device 3 also includes a positioning block 36, a fixed block 37, a connecting plate 38 and a long box 39. The positioning block 36 penetrates and is slidably mounted on the inner wall of the slide rail 32. The positioning block 36 is located on the motion track of the moving block 33. The fixed block 37 penetrates and is slidably mounted on the inner wall of the slide rail 32. The fixed block 37 is located on the motion track of the moving block 33. One end of the connecting plate 38 is fixed to the side of the positioning block 36, and the other end of the connecting plate 38 is fixed to the side of the fixed block 37. The long box 39 is fixed to the top surface of the workbench 1. The connecting plate 38 is fixed to the side of the fixed block 37. A spring is arranged between the nickel coins of 8 and the long box 39. When the feeding is positioned, the back plate will first squeeze the positioning block 36, the positioning block 36 pushes the connecting plate 38, and the connecting plate 38 drives the fixed block 37 to move to the outside of the slide rail 32. The spring between the connecting plate 38 and the inner wall of the long box 39 contracts. When the back plate enters between the positioning block 36 and the fixed block 37, the connecting plate 38 rebounds and resets under the action of the spring force, and the connecting plate 38 drives the positioning block 36 and the fixed block 37 to rebound and reset, thereby achieving the positioning and fixing of the back plate, and the screw 3 1 stops rotating, the moving block 33 and the pushing block 35 stop moving, which is the first moving state of the feeding device 3; when the bonding is completed, the screw rod 31 is continued to be started, the moving block 33 continues to move backward, and the moving block 33 pushes the strong elastic column 34. Since the pushing block 35 resists the back plate and the back plate is already in a fixed state, the strong elastic column 34 is squeezed and contracted, and the moving block 33 continues to move to squeeze the positioning block 36, so that the positioning block 36 moves to the outside of the slide rail 32, and the positioning block 36 drives the connecting plate 38 to move to the outside of the slide rail 32, and the connecting plate 38 drives the fixed block 37 to move to the outside of the slide rail 32, so that the back plate is unlocked, and the strong elastic column 34 pops out, and the strong elastic column 34 pushes the pushing block 35, and the pushing block 35 can continue to push the back plate to move backward, thereby discharging the material, which is the second moving state of the feeding device 3. By using this feeding device 3, the purpose of automatic feeding positioning and automatic unlocking can be achieved, so that the feeding and discharging automation of the bonding device is higher, and the positioning and fixing during bonding will not be affected.

[0035] When in use, start the lifting cylinder 21, the lifting cylinder 21 drives the pressure cover 22 to move downward, and the pressure cover 22 drives the battery cell to move downward, so that the battery cell is pasted to the back plate. Before this, we can adjust the bolt 24, use the bolt 24 to control the protruding distance of the distance adjustment block 23, and control the displacement of the downward pressing contact surface of the pressure cover 22 as needed. When the battery cell can be pasted to the back plate, control the upward movement of the downward pressing contact surface of the pressure cover 22 as much as possible to avoid damage to the battery cell during the downward pressing process and improve the yield rate; before bonding, use the clamp The spring-holding plate 25 fixes and positions the battery cell so that the battery cell can face the back plate. At a distance before the battery cell contacts the back plate, the telescopic column 27 will first contact the top surface of the workbench 1. The telescopic column 27 is squeezed so that the rebound end moves upward. The rebound end of the telescopic column 27 then squeezes and pushes the corner block 26, so that the corner block 26 moves toward the inner wall side of the pressure cover 22. The corner block 26 drives the telescopic end of the clamping spring plate 25 to retract, so that the battery cell is unlocked and falls, thereby achieving the purpose of automatically falling the battery cell and making the connection between the battery cell and the back plate more accurate.

[0036] The back plate is placed inside the slide rail 32, and the motor is started. The motor drives the screw rod 31 to rotate, and the screw rod 31 drives the moving block 33 to move. The moving block 33 pushes the strong elastic column 34, and the strong elastic column 34 pushes the pushing block 35, and the pushing block 35 pushes the back plate, thereby realizing the function of automatic feeding. The strong elastic column 34 arranged between the moving block 33 and the pushing block 35 can ensure that the back plate will not be pushed and damaged when the back plate positioning stops or the moving device has a mechanical failure. The strong elastic column 34 achieves a certain buffering effect to protect the integrity of the raw materials; when the feeding positioning is performed, the back plate will first squeeze the positioning block 36, and the positioning block 36 pushes the connecting plate 38, and the connecting plate 38 drives the fixed block 37 to move toward the outside of the slide rail 32, and the spring between the connecting plate 38 and the inner wall of the long box 39 contracts. When the back plate enters between the positioning block 36 and the fixed block 37, the connecting plate 38 rebounds and resets under the action of the spring force, and the connecting plate 38 drives the positioning block 36 and the fixed block 37 to rebound and reset, thereby achieving the positioning and fixing of the back plate, and the screw 3 1 stops rotating, the moving block 33 and the pushing block 35 stop moving, which is the first moving state of the feeding device 3; when the bonding is completed, the screw rod 31 is continued to be started, the moving block 33 continues to move backward, and the moving block 33 pushes the strong elastic column 34. Since the pushing block 35 resists the back plate and the back plate is already in a fixed state, the strong elastic column 34 is squeezed and contracted, and the moving block 33 continues to move to squeeze the positioning block 36, so that the positioning block 36 moves to the outside of the slide rail 32, and the positioning block 36 drives the connecting plate 38 to move to the outside of the slide rail 32, and the connecting plate 38 drives the fixed block 37 to move to the outside of the slide rail 32, so that the back plate is unlocked, and the strong elastic column 34 pops out, and the strong elastic column 34 pushes the pushing block 35, and the pushing block 35 can continue to push the back plate to move backward, thereby discharging the material, which is the second moving state of the feeding device 3. By using this feeding device 3, the purpose of automatic feeding positioning and automatic unlocking can be achieved, so that the feeding and discharging automation of the bonding device is higher, and the positioning and fixing during bonding will not be affected.

[0037] See also Figure 1-10 Based on the above embodiment, in another embodiment of the present invention,

[0038] The glue coating device 4 includes a support rod 41, a sliding base 42 and a glue spray box 43. The top end of the support rod 41 is hinged on the side of the pressure cover 22. When the pressure cover 22 moves upward, the pressure cover 22 pulls the support rod 41, and the sliding base 42 is hinged on the other end of the support rod 41. The support rod 41 pulls the sliding base 42, and the sliding base 42 is slidably installed on the top surface of the workbench 1. The glue spray box 43 is fixed to the inner wall of the sliding base 42 through a round rod. The sliding base 42 pulls the glue spray box 43 so that the glue spray box 43 reaches the operating point. When the pressure cover 22 moves downward, the pressure cover 22 pushes the support rod 41, the support rod 41 pushes the sliding base 42, and the sliding base 42 drives the glue spray box 43 to leave the bottom surface of the pressure cover 22, and the glue spray box 43 reaches the stop point. In this way, the glue spray box 43 can perform glue coating on the back plate without affecting the pressing device 2, making the use of the glue coating device 4 more flexible and convenient.

[0039] The glue coating device 4 also includes a glue collecting box 44, a guide plate 45, a glue leveling plate 46, a thin elastic rod 47 and an elastic cylinder 48. The glue collecting box 44 is fixed to the side of the glue spraying box 43. When the back plate is coated with glue, glue may overflow on both sides of the back plate. The glue overflow may affect the quality of the finished product and may also cause the back plate to adhere to the subsequent assembly line. Therefore, when the glue spraying box 43 moves, the glue spraying box 43 drives the glue collecting box 44 to move, and the glue collecting box 44 is used to scrape glue on both sides of the back plate to avoid the occurrence of glue overflow. The guide plate 45 is fixed to the bottom surface of the inner wall of the glue collecting box 44. At the same time, the guide plate 45 can guide the scraped glue to avoid glue accumulation at the glue inlet of the glue collecting box 44. The glue leveling plate 46 is slidably installed on the inner wall of the glue collecting box 44. One end of the thin elastic rod 47 is fixed to the inner wall of the glue collecting box 44. The other end is fixed to the side of the glue plate 46, the elastic cylinder 48 is fixed to the top surface of the connecting plate 38, the top surface of the long box 39 is provided with a through groove for the movement of the elastic cylinder 48, and the guide plate 45 is located on the movement track of the elastic cylinder 48. When the glue spray box 43 is at the operation point, the feeding device 3 is in a working state, and the connecting plate 38 will move to the outside of the slide rail 32 during this period, and the connecting plate 38 drives the elastic cylinder 48 to move, and the elastic cylinder 48 pushes the glue plate 46, and the thin elastic rod 47 is extended, so that the glue plate 46 is pushed to the inside of the glue collection box 44. When the connecting plate 38 rebounds and resets, the thin elastic rod 47 will also rebound and reset, and the thin elastic rod 47 pulls back the glue plate 46, and the movement of the glue plate 46 is used to push and stir the glue, so that the glue can be evenly stored in the glue collection box 44, and the glue is prevented from being blocked at the glue inlet of the glue collection box 44.

[0040] The safety device 5 includes a reset spring rod 51, a telescopic stopper 52 and a handle 53. The reset spring rod 51 is fixed on both sides of the inner wall of the operation compartment on the top surface of the workbench 1. The telescopic stopper 52 is fixed on the telescopic end of the reset spring rod 51. The bottom of the telescopic end of the telescopic stopper 52 is a beveled surface. The telescopic stopper 52 is located on the movement trajectory of the gland 22. When the pressing device 2 is in operation, the telescopic stopper 52 is used to block and limit the movement path of the gland 22 in order to protect the safety of the operator. The telescopic stopper 52 is slidably installed on both sides of the inner wall of the operation compartment on the top surface of the workbench 1. The handle 53 is fixed on the front of the telescopic stopper 52. The operator needs to pull the handle 53. The handle 53 pulls the telescopic stopper 52 so that the telescopic stopper 52 leaves the movement track of the gland 22. At this time, the gland 22 can be pressed down normally to fit. The bottom of the telescopic end of the telescopic stopper 52 is provided with a beveled surface, so that the operator does not need to pull the handle 53 all the time. Even if the reset spring rod 51 drives the telescopic stopper 52 back to the movement path of the gland 22, the beveled surface of the telescopic end of the telescopic stopper 52 can be squeezed when the gland 22 rises, so that the telescopic end of the telescopic stopper 52 retracts, which will not affect the resetting of the gland 22. This device is used to protect the hands of the operator, avoid the gland 22 from crushing the operator, and reduce the occurrence of work-related injuries.

[0041] The safety device 5 also includes a horizontal block 54, a trapezoidal block 55, a squeeze plate 56 and a special-shaped connecting block 57. The horizontal block 54 is fixed on both sides of the inner wall of the operation chamber on the top surface of the workbench 1. The trapezoidal block 55 penetrates and is slidably installed on the bottom surface of the horizontal block 54. The trapezoidal block 55 is located on the movement track of the telescopic stopper 52. The squeeze plate 56 is slidably installed on the bottom surface of the inner wall of the handle 53. In actual operation, the operator may use one hand to pull the handle 53 for convenience. Therefore, the safety device 5 requires the operator to press the squeeze plate 56 with both hands. A special-shaped connecting block 57 is set between the squeeze plate 56 and the inner wall side of the handle 53. There is a spring, and the special-shaped connecting block 57 is slidably installed on the inner wall side of the handle 53. The special-shaped connecting block 57 is located on the movement trajectory of the extrusion plate 56. The extrusion plate 56 pushes and squeezes the special-shaped connecting block 57, so that the special-shaped connecting block 57 moves upward. The trapezoidal block 55 is located on the movement trajectory of the special-shaped connecting block 57. The special-shaped connecting block 57 pushes the trapezoidal block 55 upward, so that the trapezoidal block 55 is retracted into the inside of the cross block 54. The trapezoidal blocks 55 leave the movement trajectory of the telescopic stopper 52. At this time, the operator can pull the telescopic stopper 52 to achieve the purpose of forcing both hands to unlock, thereby further protecting the safety of the operator.

[0042] When in use, when the pressure cover 22 moves upward, the pressure cover 22 pulls the support rod 41, the support rod 41 pulls the sliding base 42, and the sliding base 42 pulls the glue spraying box 43, so that the glue spraying box 43 reaches the operating point; when the pressure cover 22 moves downward, the pressure cover 22 pushes the support rod 41, the support rod 41 pushes the sliding base 42, and the sliding base 42 drives the glue spraying box 43 to leave the bottom surface of the pressure cover 22, and the glue spraying box 43 reaches the stopping point. In this way, the glue spraying box 43 can apply glue to the back plate without affecting the pressing device 2, making the use of the glue coating device 4 more flexible and convenient; when applying glue to the back plate, glue overflow may occur on both sides of the back plate, which may affect the quality of the finished product and may also cause the back plate to adhere to the subsequent assembly line. Therefore, when the glue spraying box 43 moves, the glue spraying box 43 drives The glue collecting box 44 moves, and the glue collecting box 44 is used to scrape glue on both sides of the back plate to avoid glue overflow. At the same time, the guide plate 45 can guide the scraped glue to avoid glue accumulation at the glue inlet of the glue collecting box 44. When the glue spraying box 43 is at the operating point, the feeding device 3 is in a working state. The connecting plate 38 will move toward the outside of the slide rail 32 during this period, and the connecting plate 38 drives the elastic cylinder 48 to move. The elastic cylinder 48 pushes the glue leveling plate 46, and the thin elastic rod 47 extends, so that the glue leveling plate 46 is pushed toward the inside of the glue collecting box 44. When the connecting plate 38 rebounds and resets, the thin elastic rod 47 will also rebound and reset. The thin elastic rod 47 pulls back the glue leveling plate 46, and the movement of the glue leveling plate 46 is used to push and level the glue, so that the glue can be evenly stored in the glue collecting box 44 to avoid glue clogging at the glue inlet of the glue collecting box 44.

[0043] When the pressing device 2 is in operation, in order to protect the safety of the operator, the telescopic stopper 52 is used to block and limit the moving path of the pressing cover 22. The operator needs to pull the handle 53, and the handle 53 pulls the telescopic stopper 52, so that the telescopic stopper 52 leaves the moving track of the pressing cover 22. At this time, the pressing cover 22 can be pressed down normally for fitting. The bottom of the telescopic end of the telescopic stopper 52 is provided with a beveled surface, so that the operator does not need to keep pulling the handle 53. Even if the reset spring rod 51 drives the telescopic stopper 52 back to the moving path of the pressing cover 22, the beveled surface of the telescopic end of the telescopic stopper 52 can be squeezed when the pressing cover 22 rises, so that the telescopic end of the telescopic stopper 52 retracts without affecting the pressing cover. 22 is reset, and this device is used to protect the hands of the operator, so as to avoid the pressure cover 22 from crushing the operator and reducing the occurrence of work-related injuries. In actual operation, the operator may use one hand to pull the handle 53 for the sake of saving trouble. Therefore, the safety device 5 requires the operator to press the squeezing plate 56 with both hands. The squeezing plate 56 pushes the squeezing special-shaped connecting block 57 to make the special-shaped connecting block 57 move upward. The special-shaped connecting block 57 pushes the trapezoidal block 55 upward, so that the trapezoidal block 55 is retracted into the inside of the horizontal block 54. The trapezoidal blocks 55 leave the movement track of the telescopic stopper 52. At this time, the operator can pull the telescopic stopper 52 to achieve the purpose of forcing both hands to unlock, thereby further protecting the safety of the operator.

[0044] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic solar panel bonding device, comprising a workbench (1), characterized in that: The top surface of the workbench (1) is provided with a pressing device (2), a feeding device (3), a gluing device (4) and a safety device (5); the pressing device (2) comprises a lifting cylinder (21), a pressure cover (22), a distance adjusting block (23) and a bolt (24); the lifting cylinder (21) is fixed to the bottom surface of the inner wall of the operation chamber on the top surface of the workbench (1); the pressure cover (22) is fixed to the telescopic end; rectangular grooves are provided at both ends of the bottom surface of the pressure cover (22); the distance adjusting block (23) is slidably mounted on the inner wall of the rectangular groove; the bolt (24) penetrates and is threadedly connected to the top surface of the pressure cover (22); the bottom of the bolt (24) is rotatably mounted on the top surface of the distance adjusting block (23); The pressing device (2) further comprises a clamping spring plate (25), a corner cutting block (26) and a telescopic column (27); the clamping spring plate (25) is fixed to the inner wall of the pressure cover (22); the corner cutting block (26) is fixed to the side of the telescopic end of the clamping spring plate (25); the telescopic column (27) is fixed to the top surface of the inner wall of the pressure cover (22); the top surface of the rebound end of the telescopic column (27) is a beveled surface; and the corner cutting block (26) is located on the movement trajectory of the telescopic column (27).

2. A photovoltaic solar panel bonding device according to claim 1, characterized in that: The feeding device (3) comprises a screw (31), a slide rail (32), a moving block (33), a strong elastic column (34) and a push block (35), wherein the screw (31) is fixed to the output end of the motor, the motor is fixed to the bottom surface of the workbench (1), the bottom of the moving block (33) is threadedly connected to the outer wall of the screw (31), the top surface of the workbench (1) is provided with a through transverse groove for moving the moving block (33), the slide rail (32) is fixed to the top surface of the workbench (1), one end of the strong elastic column (34) is fixed in a groove on the back side of the moving block (33), and the push block (35) is fixed to the other end of the strong elastic column (34).

3. A photovoltaic solar panel bonding device according to claim 2, characterized in that: The feeding device (3) further comprises a positioning block (36), a fixed block (37), a connecting plate (38) and a long box (39); the positioning block (36) penetrates and is slidably mounted on the inner wall of the slide rail (32); the positioning block (36) is located on the movement track of the moving block (33); the fixed block (37) penetrates and is slidably mounted on the inner wall of the slide rail (32); the fixed block (37) is located on the movement track of the moving block (33); one end of the connecting plate (38) is fixed to the side of the positioning block (36); the other end of the connecting plate (38) is fixed to the side of the fixed block (37); the long box (39) is fixed to the top surface of the workbench (1); and a spring is provided between the connecting plate (38) and the long box (39).

4. A photovoltaic solar panel bonding device according to claim 3, characterized in that: The glue coating device (4) comprises a support rod (41), a sliding base (42) and a glue spray box (43), wherein the top end of the support rod (41) is hinged to the side of the pressure cover (22), the sliding base (42) is hinged to the other end of the support rod (41), the sliding base (42) is slidably mounted on the top surface of the workbench (1), and the glue spray box (43) is fixed to the inner wall of the sliding base (42) via a round rod.

5. A photovoltaic solar panel bonding device according to claim 4, characterized in that: The glue coating device (4) further comprises a glue collecting box (44), a guide plate (45), a glue leveling plate (46), a thin elastic rod (47) and an elastic cylinder (48); the glue collecting box (44) is fixed to the side of the glue spraying box (43); the guide plate (45) is fixed to the bottom surface of the inner wall of the glue collecting box (44); the glue leveling plate (46) is slidably mounted on the inner wall of the glue collecting box (44); one end of the thin elastic rod (47) is fixed to the inner wall of the glue collecting box (44); the other end of the thin elastic rod (47) is fixed to the side of the glue leveling plate (46); the elastic cylinder (48) is fixed to the top surface of the connecting plate (38); a through groove for the movement of the elastic cylinder (48) is provided on the top surface of the long box (39); and the guide plate (45) is located on the movement track of the elastic cylinder (48).

6. The photovoltaic solar panel bonding device according to claim 1, characterized in that: The safety device (5) comprises a reset spring rod (51), a telescopic stopper (52) and a handle (53); the reset spring rod (51) is fixed to both sides of the inner wall of the operating compartment on the top surface of the workbench (1); the telescopic stopper (52) is fixed to the telescopic end of the reset spring rod (51); the bottom of the telescopic end of the telescopic stopper (52) is a beveled surface; the telescopic stopper (52) is located on the movement track of the pressure cover (22); the telescopic stopper (52) is slidably mounted on both sides of the inner wall of the operating compartment on the top surface of the workbench (1); and the handle (53) is fixed to the front of the telescopic stopper (52).

7. A photovoltaic solar panel bonding device according to claim 6, characterized in that: The safety device (5) further comprises a transverse block (54), a trapezoidal block (55), an extrusion plate (56) and a special-shaped connecting block (57); the transverse block (54) is fixed to both sides of the inner wall of the operation chamber on the top surface of the workbench (1); the trapezoidal block (55) penetrates and is slidably mounted on the bottom surface of the transverse block (54); the trapezoidal block (55) is located on the movement track of the telescopic stopper (52); the extrusion plate (56) is slidably mounted on the bottom surface of the inner wall of the handle (53); a spring is provided between the extrusion plate (56) and the inner wall side surface of the handle (53); the special-shaped connecting block (57) is slidably mounted on the inner wall side surface of the handle (53); the special-shaped connecting block (57) is located on the movement track of the extrusion plate (56); and the trapezoidal block (55) is located on the movement track of the special-shaped connecting block (57).

Citation Information

Patent Citations

  • Solar cell panel laminating machine

    CN209104178U

  • Device for bubble-free bonding of large glass plates

    DE202009011548U1

Cited By

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