Full-automatic positioning, clamping and detecting device for duplex guide vane
By designing a fully automatic positioning and clamping detection device for dual-guided blades, using automatic positioning seats and electrical circuit quick insertion and pressure-keeping pallets, efficient automatic positioning and detection of blades is achieved, solving the problems of low blade processing efficiency and high cost in the existing technology, and supporting unattended processing.
Patent Information
- Application Number
- CN202411747464.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-18
AI Technical Summary
The prior art is difficult to achieve efficient automatic positioning and detection of dual-guided blades, resulting in low blade processing efficiency, high cost and unattended processing.
A fully automatic positioning and clamping detection device for dual-connected guide blades is designed, using an automatic positioning seat and an electrical circuit quick-plug pressure-keeping pallet, combining multiple positioning mechanisms, positioning detection mechanisms and airtight detection points to realize automatic positioning and detection of the blades.
It realizes fully automatic positioning and detection of blades, improves processing efficiency, reduces manual intervention, reduces tooling and fixture costs, and supports unattended processing.
Smart Images

Figure CN119642758A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of blade production, in particular to a fully automatic positioning, clamping and detecting device for double guide blades. Background Art
[0002] The blade is one of the core components of an aircraft engine. Its curved surface shape and manufacturing accuracy directly determine the propulsion efficiency of the aircraft engine. Since the curved surface shape of the blade is a complex spatial surface, its blank is mostly cast or forged in one piece, and the consistency of cast / forged blades is poor, and the processing allowance is usually unpredictable, so it is not enough to meet the accuracy requirements of the processing benchmark, so that the blade has no processing or clamping benchmark throughout the body. According to the aviation blade manufacturing standard, the six point coordinates on the blade body need to be used to limit the six degrees of freedom of the blade space, so as to determine the blade processing benchmark. In the existing production mode, the blade is mainly manually pressed against the six-point positioning support tooling, and then the blade body or transition surface is pressed with a pressure plate, and then the six-point contact gap of the blade is detected with a feeler gauge. The gap space at each point is required to be ≤0.02mm, which can prove that the six-point positioning of the blade is completed, and then the production and processing in the machine tool is carried out. However, the manual operation of the above process is very cumbersome. The clearance of each positioning point cannot be guaranteed by manual clamping in one go, and repeated clamping confirmation is required. At the same time, in the blade automation production line, since each blade processing requires manual clamping and inspection, the blades cannot be processed continuously, which limits the possibility of unattended processing of blades, and greatly increases the cost of blade tooling and fixtures in the product, and cannot reduce the intensity of manual labor.
[0003] In addition, some blade detection tools have also appeared in the prior art, but these tools are usually flat-plate shaped as a whole. For example, patent CN103557766B discloses a method and device for detecting a guide blade channel of a welding structure, which includes a substrate, and relevant positioning and detection devices are arranged on the substrate. For example, patent CN108151619B discloses a detection device for detecting the contour of the inner edge of the guide blade, which includes a base, and relevant positioning and detection devices are arranged on the base. The above tools cannot meet the detection requirements of curved blades such as double guide blades. Summary of the invention
[0004] The purpose of the present invention is to provide a fully automatic positioning, clamping and detection device for double guide blades, which can place the blades on the tooling at will, and then realize automatic positioning and detection of the blades through the positioning mechanism and the positioning detection mechanism on the curved surface at the upper end of the automatic positioning seat. The whole process is fully automatically controlled without manual intervention, which greatly improves the efficiency of blade positioning and clamping. After the detection is completed, the present invention can be transferred offline as a whole, which is convenient for integration into automated production lines.
[0005] The objective of the present invention is achieved through the following technical solutions:
[0006] A fully automatic positioning, clamping and detection device for double guide blades, comprising an automatic positioning seat and an electrical circuit quick-plug pressure-maintaining tray, wherein the lower end of the automatic positioning seat is installed on the electrical circuit quick-plug pressure-maintaining tray, and the upper end is provided with a conforming arc surface matching the shape of the double guide blades, the conforming arc surface is provided with multiple positioning mechanisms, multiple positioning detection mechanisms and multiple airtight detection points, wherein each airtight detection point is provided with an airtight sensor, the upper end of the conforming arc surface is provided with a clamping mechanism, and the lower end is provided with a floating support mechanism, wherein the floating support mechanism is provided with a movable support plate, the clamping mechanism is provided with a liftable clamping block, and the lower side of the clamping block is an inclined surface, and the inclined surface is provided with an auxiliary clamping cylinder.
[0007] A first positioning mechanism is provided on one side of the conforming curved surface, and a first positioning detection mechanism and a second positioning detection mechanism are provided on the other side. A third positioning detection mechanism is provided on the upper part of the conforming curved surface, and a second positioning mechanism is provided on the lower part. The positioning points of the double guide blades include six points from P1 to P6, wherein the first airtight detection point on the conforming curved surface corresponds to the detection positioning point P2, the second airtight detection point corresponds to the detection positioning point P3, the third airtight detection point corresponds to the detection positioning point P1, the first positioning detection mechanism and the second positioning detection mechanism correspond to the detection positioning point P4 and the positioning point P5 respectively, and the third positioning detection mechanism corresponds to the detection positioning point P6.
[0008] The first positioning detection mechanism has the same structure as the second positioning detection mechanism, and both include a mounting block, a guide sleeve, a probe and a displacement sensor, wherein a positioning cone head is provided on one side of the mounting block, and the front end of the probe passes through the positioning cone head, a guide sleeve is provided on the other side of the mounting block, and a displacement sensor is provided at one end of the guide sleeve away from the mounting block, and the rear end of the probe is arranged in the guide sleeve and connected to the displacement sensor.
[0009] The first positioning mechanism includes a first positioning cylinder and a first positioning seat, wherein the first positioning cylinder is fixed on the contoured arc surface, the first positioning seat includes a first fixed plate and a first floating plate, and the middle portion of the upper first floating plate is rotatably connected to the lower first fixed plate via a first rotating shaft, while both ends of the first floating plate are connected to the first fixed plate via a first spring, and the first fixed plate is connected to the first positioning cylinder.
[0010] The second positioning mechanism includes a second positioning cylinder and a second positioning seat, wherein the second positioning seat includes a second fixed plate and a second floating plate, and the middle part of the upper second floating plate is rotatably connected to the lower second fixed plate through a second rotating shaft, and at the same time, the two ends of the second floating plate are connected to the second fixed plate through a second spring, and a stop column is provided on the second floating plate, and the second fixed plate is connected to the second positioning cylinder and driven to move by it.
[0011] The third positioning detection mechanism comprises an inclined support seat, and the inclined support seat is provided with a positioning detection element and a positioning cylinder.
[0012] The floating support mechanism includes a support base fixed on the contoured arc surface, a support slope is formed on one side of the support base, and a support cylinder is provided on the support slope, and the axial end of the piston rod of the support cylinder is connected to the support plate through a universal joint.
[0013] The clamping mechanism comprises a clamping mounting seat, and the clamping block is slidably connected to the clamping mounting seat. A clamping cylinder is arranged in the clamping mounting seat, and a clamping driving block is arranged at the end of the piston rod of the clamping cylinder and connected to the clamping block.
[0014] The lower end of the clamping mounting seat close to the clamping block is provided with an axle seat, and the axle seat is provided with a spring guide shaft, the spring guide shaft is sleeved with a buffer spring, and the upper end of the buffer spring is connected to the clamping block.
[0015] The electrical circuit quick-plug pressure-maintaining pallet includes a pallet body, and the pallet body is provided with a pneumatic quick-plug connector, a gas-liquid quick-plug connector, a pressure-maintaining valve and a pressure gauge, a zero-point positioning sleeve is provided on the lower side of the pallet body, and a chip module and a pick-up rivet are provided on one side of the pallet body.
[0016] The advantages and positive effects of the present invention are:
[0017] 1. The contoured cambered surface at the upper end of the automatic positioning seat of the present invention is designed in conjunction with the double guide blade structure, so that the cambered surface, groove, end surface and other features of the upper and lower edge plates of the blades that need to be processed can be fully exposed, meeting the processing and use conditions.
[0018] 2. The present invention designs airtight detection points at corresponding positions on the conformal cambered surface. In this way, in addition to using probes and displacement sensors to detect the P4, P5, and P6 positioning points, air pressure can also be used to detect whether the three positioning points P1, P2, and P3 at the bottom of the blade are in contact with the seat, thereby ensuring the detection accuracy. When the P4, P5, and P6 positioning points are detected, the probe is squeezed after the blade is close to the positioning cone head, thereby triggering a high-precision displacement sensor to determine whether the positioning point is close.
[0019] 3. The present invention utilizes the first positioning mechanism and the second positioning mechanism to position the blade, and at the same time, the third positioning detection mechanism is equipped with a positioning cylinder to form another group of positioning support points, which can ensure the clamping strength and fixing reliability of the tooling, while reducing the occurrence of over-positioning, thereby meeting the detection and processing requirements.
[0020] 4. After the present invention completes the detection, the floating support mechanism and the clamping mechanism are activated to further fix the double guide blades. At the same time, the auxiliary clamping cylinder arranged on the inclined surface of the clamping block in the clamping mechanism can offset the part error and realize auxiliary support.
[0021] 5. Each positioning mechanism and positioning detection mechanism of the present invention is provided with a flexible contact structure to avoid damaging the blades.
[0022] 6. After the present invention completes the detection, the automatic positioning seat, the electrical circuit quick-insert pressure-maintaining tray and the double guide vanes can be transferred offline as a whole, which is convenient for automated production line integration. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention,
[0024] Figure 2 for Figure 1 Schematic diagram of the structure of the double guide blades.
[0025] Figure 3 for Figure 1 The structural diagram of the automatic positioning seat.
[0026] Figure 4 for Figure 3 Structural diagram of the mid-gap detection device.
[0027] Figure 5 for Figure 1 Schematic diagram of the structure of the floating support mechanism.
[0028] Figure 6 for Figure 1 Structural diagram of the middle clamping mechanism.
[0029] Figure 7 It is a structural schematic diagram of the present invention from another angle.
[0030] Among them, 1 double guide blade, 101 lower edge plate, 102 upper edge plate, 1031 first blade basin edge plate side, 1032 second blade basin edge plate side, 1041 first blade back edge plate side, 1042 second blade back edge plate side, 2 automatic positioning seat, 21 conformal arc surface, 2101 first airtight detection point, 2102 second airtight detection point, 2103 third airtight detection point, 22 first positioning detection mechanism, 2201 mounting block, 2202 positioning cone head, 2203 guide sleeve, 2204 probe, 2205 displacement sensor, 2206 locking nut, 23 second positioning detection mechanism, 24 first positioning mechanism, 2401 first positioning cylinder, 2402 first positioning seat, 2403 first rotating shaft, 2404 positioning block, 25 The second positioning mechanism, 2501 the second positioning cylinder, 2502 the second positioning seat, 2503 the second rotating shaft, 2504 the gear column, 26 the third positioning detection mechanism, 2601 the positioning detection element, 2602 the tilting support seat, 2603 the positioning cylinder, 3 is the clamping mechanism, 31 the clamping drive block, 32 the clamping mounting seat, 33 the clamping block, 34 the auxiliary clamping cylinder, 35 the guide rail, 36 the buffer spring, 37 the shaft seat, 4 is the floating support mechanism, 41 the support base, 42 the support cylinder, 43 the universal joint, 44 the support plate, 45 the contact block, 5 is the electrical circuit quick-insertion pressure-maintaining tray, 51 the tray body, 52 the circuit quick-insertion connector, 53 the zero point positioning sleeve, 54 the gas-liquid quick-insertion connector, 55 the pressure-maintaining valve, 56 the chip module, 57 the picking rivet, 58 the pressure gauge. DETAILED DESCRIPTION
[0031] The present invention will be further described below in conjunction with the accompanying drawings.
[0032] like Figures 1 to 7 As shown, the present invention comprises an automatic positioning seat 2 and an electrical circuit quick-insert pressure-maintaining tray 5, wherein the lower end of the automatic positioning seat 2 is mounted on the electrical circuit quick-insert pressure-maintaining tray 5, and the upper end is provided with a conforming camber 21 matching the shape of the double guide blades 1, and the conforming camber 21 is provided with a plurality of positioning mechanisms, a plurality of positioning detection mechanisms and a plurality of airtight detection points, wherein each airtight detection point is provided with an airtight sensor, and in addition, as shown in FIG. Figure 1 As shown, the upper end of the profiled cambered surface 21 is provided with a clamping mechanism 3, and the lower end is provided with a floating support mechanism 4, wherein Figure 5 As shown, the floating support mechanism 4 is provided with a movable support plate 44, as shown in FIG. Figure 6 As shown, the clamping mechanism 3 is provided with a clamping block 33 that can be raised and lowered, and the lower side of the clamping block 33 is an inclined surface designed according to the shape of the double guide blade 1, and the inclined surface is provided with an auxiliary clamping cylinder 34. When the present invention is working, the double guide blade 1 is first placed on the profiled cambered surface 21, and then each positioning mechanism is activated to position the double guide blade 1 so that the corresponding positioning point ( Figure 2P1 to P6 in the figure are respectively pressed against the corresponding positioning detection mechanism to meet the detection requirements, and each positioning detection mechanism performs positioning gap detection on the corresponding positioning point respectively. Each airtight detection point is controlled by the electrical circuit quick-insert pressure-maintaining tray 5 to realize air supply, and the air pressure value of each point is detected by the airtight sensor to determine whether the corresponding positioning point is seated and in contact. If the detection meets the requirements, the floating support mechanism 4 is started to make the support plate 44 abut against the corresponding position of the lower end of the double guide blade 1, and the clamping mechanism 3 is started to first make the clamping block 33 descend and abut against the corresponding position of the upper end of the double guide blade 1, and then the auxiliary clamping cylinder 34 is started to extend and clamp the corresponding position of the upper end of the double guide blade 1 to offset the part error and realize auxiliary support at the same time. Then the present invention can be transferred as a whole to the relevant equipment for processing.
[0033] like Figure 3 As shown, in this embodiment, a first positioning mechanism 24 is provided on one side of the conforming cambered surface 21, a first positioning detection mechanism 22 and a second positioning detection mechanism 23 are provided on the other side, a third positioning detection mechanism 26 is provided on the upper part of the conforming cambered surface 21, and a second positioning mechanism 25 is provided on the lower part, wherein Figure 2 As shown, the positioning points of the double guide blade 1 include six points from P1 to P6, and as shown in Figure 3 As shown, the first airtight detection point 2101 on the profiled cambered surface 21 corresponds to the detection positioning point P2, the second airtight detection point 2102 corresponds to the detection positioning point P3, the third airtight detection point 2103 corresponds to the detection positioning point P1, the first positioning detection mechanism 22 and the second positioning detection mechanism 23 correspond to the detection positioning point P4 and the positioning point P5 respectively, and the third positioning detection mechanism 26 corresponds to the detection positioning point P6. In this embodiment, the first airtight detection point 2101, the second airtight detection point 2102, and the third airtight detection point 2103 all detect the air pressure value through the airtight sensor, and judge whether the three positioning points P1, P2, and P3 at the bottom of the blade are in contact with the seat by the air pressure. This is a well-known technology in the art, and as shown in FIG. Figure 4 As shown, the first positioning detection mechanism 22 and the second positioning detection mechanism 23 are both provided with a probe 2204 connected to a displacement sensor 2205 at the tail end for determining whether the positioning points P4 and P5 are in contact or close to each other. Figure 3 As shown, the third positioning detection mechanism 26 includes an inclined support seat 2602 designed according to the fixed inclination angle of the blade, and a positioning detection element 2601 for detecting the positioning point P6 is provided on the inclined support seat 2602, and the structure of the positioning detection element 2601 is the same as that of the first positioning detection mechanism 22.
[0034] like Figures 3-4As shown, in this embodiment, the first positioning detection mechanism 22 and the second positioning detection mechanism 23 have the same structure, both of which include a mounting block 2201 and a guide sleeve 2203, wherein a positioning cone head 2201 is provided on one side of the mounting block 2201, and the front end of the probe 2204 passes through the positioning cone head 2201, a guide sleeve 2203 is provided on the other side of the mounting block 2201, and a displacement sensor 2205 is provided at one end of the guide sleeve 2203 away from the mounting block 2201, the rear end of the probe 2204 is arranged in the guide sleeve 2203 and connected to the displacement sensor 2205, and a locking nut 2206 for limiting is provided on the displacement sensor 2205.
[0035] like Figure 3 As shown, in this embodiment, the first positioning mechanism 24 includes a first positioning cylinder 2401 and a first positioning seat 2402, wherein the first positioning cylinder 2401 is fixed on the profiled cambered surface 21, the first positioning seat 2402 includes a first fixed plate and a first floating plate, and the middle portion of the upper first floating plate is rotatably connected to the lower first fixed plate via a first rotating shaft 2403, while both ends of the first floating plate are connected to the first fixed plate via a first spring, the first fixed plate is connected to the first positioning cylinder 2401 and is driven to move by the first positioning cylinder 2401, and during positioning, as shown in FIG. Figure 2 As shown, the first floating plate is pressed against the inner side of the lower edge plate 101 on the corresponding side of the double guide blade 1 to achieve positioning, and the first floating plate can achieve flexible contact with the blade structure through the first rotating shaft 2403 and the first spring, ensuring positioning without damaging the blade. In order to further avoid scratching the blade, as shown in FIG. Figure 3 As shown, a positioning block 2404 of a suitable shape and material can be provided on the first floating plate as needed to abut against the blade.
[0036] like Figure 3 As shown, in this embodiment, the second positioning mechanism 25 includes a second positioning cylinder 2501 and a second positioning seat 2502, wherein the second positioning seat 2502 includes a second fixed plate and a second floating plate, and the middle of the upper second floating plate is rotatably connected to the lower second fixed plate through a second rotating shaft 2503, and at the same time, both ends of the second floating plate are connected to the second fixed plate through a second spring, and a blocking column 2504 is provided on the second floating plate. The second fixed plate is connected to the second positioning cylinder 2501 and is driven to move by it. When positioning, Figure 2 As shown, the retaining column 2504 is against the side surface 1031 of the first blade basin edge plate of the blade, and the second floating plate can achieve flexible contact adapted to the blade structure through the second rotating shaft 2503 and the second spring, thereby ensuring positioning without damaging the blade. In addition, the retaining column 2504 is threadedly connected to the second floating plate, so that the height of the retaining column 2504 can be adjusted by screwing it to meet the test requirements.
[0037] like Figure 3 As shown, in this embodiment, a positioning cylinder 2603 is provided on the inclined support seat 2602 of the third positioning detection mechanism 26. When the blade is positioned by the first positioning mechanism 24 and the second positioning mechanism 25, the piston rod of the positioning cylinder 2603 extends out to contact and support the side surface 1401 of the first blade back edge plate on the blade.
[0038] like Figure 5 As shown, in this embodiment, the floating support mechanism 4 includes a support base 41 fixed on the contoured camber surface 21, and a support slope matching the shape of the double guide blade 1 is formed on one side of the support base 41, and a support cylinder 42 connected to a support plate 44 is provided on the support slope. When the mechanism is working, each support cylinder 42 starts to drive the support plate 44 to move and support against the lower end of the blade. In order to avoid damaging the blade, the piston rod shaft end of the support cylinder 42 is connected to the support plate 44 through a universal joint 43. In addition, a contact block 45 of a suitable shape, size and material can be provided on the support plate 44 as needed.
[0039] like Figure 6 As shown, in this embodiment, the clamping mechanism 3 includes a clamping mounting seat 32, and the clamping block 33 is slidably connected to the clamping mounting seat 32, wherein the clamping mounting seat 32 is provided with a guide rail 35, and the clamping block 33 is provided with a slider that cooperates with the guide rail 35, a clamping cylinder is provided in the clamping mounting seat 32, and a clamping driving block 31 is provided at the end of the piston rod of the clamping cylinder and is connected to the clamping block 33, and the clamping cylinder drives the clamping driving block 31 to move up and down, thereby driving the clamping block 33 to move up and down.
[0040] like Figure 6 As shown, in this embodiment, a shaft seat 37 is provided at the lower end of the clamping mounting seat 32 close to the clamping block 33, and a spring guide shaft is provided on the shaft seat 37, a buffer spring 36 is mounted on the spring guide shaft, and the upper end of the buffer spring 36 is connected to the clamping block 33 to play a clamping and buffering role, thereby avoiding damage to the blades.
[0041] like Figure 7 As shown, in this embodiment, the electrical circuit quick-plug pressure-maintaining tray 5 includes a tray body 51, and the tray body 51 is provided with a pneumatic quick-plug connector 52, a gas-liquid quick-plug connector 54, a pressure-maintaining valve 55 and a pressure gauge 58, wherein the electrical circuit quick-plug connector 52 and the gas-liquid quick-plug connector 54 realize rapid connection driven by external energy, the pressure-maintaining valve 55 realizes the pressure-maintaining effect after the gas-liquid circuit is disconnected, and the pressure gauge 58 is used to monitor the pressure-maintaining state in real time, and the pneumatic quick-plug connector 52, the gas-liquid quick-plug connector 54, the pressure-maintaining valve 55 and the pressure gauge 58 are all commercially available products.
[0042] like Figure 7 As shown, in this embodiment, a zero-point positioning sleeve 53 is provided on the lower side of the pallet body 51 for rapid positioning and installation with the relevant equipment structure, and a chip module 56 and a pick-up pin 57 are provided on one side of the pallet body 51. The chip module 56 is used to guide the movement and positioning of automated handling equipment (such as a mobile robot, etc.). After the automated handling equipment moves into position, it docks with the pick-up pin 57 to realize the overall transfer of the present invention.
[0043] The working principle of the present invention is:
[0044] like Figure 2 As shown, the double guide blade 1 targeted by the present invention includes a lower edge plate 101, an upper edge plate 102, a first blade basin edge plate side 1031, a second blade basin edge plate side 1032, a first blade back edge plate side 1041, a second blade back edge plate side 1042 and other structures.
[0045] The present invention comprises the following steps when working:
[0046] Step 1: Place the double guide blade 1 on the contoured cambered surface 21 at the upper end of the automatic positioning seat 2 by means of a mechanical arm or other device;
[0047] Step 2: The first positioning mechanism 24 and the second positioning mechanism 25 start to position the double guide blade 1, wherein the first positioning mechanism 24 first starts to drive the first positioning seat 2402 to move toward one side of the blade, thereby making P4 and P5 on the double guide blade 1 close to the positioning cone head 2202 on the first positioning detection mechanism 22 and the second positioning detection mechanism 23 on the other side of the contoured curved surface 21, and then the second positioning mechanism 25 starts to drive the second positioning seat 2502 to retract and make the blocking column 2504 move the double guide blade 1 upward so that point P6 is close to the positioning cone head of the third positioning detection mechanism 26, and then the positioning cylinder 2603 in the third positioning detection mechanism 26 extends out to press against the corresponding position on the blade to ensure accurate positioning and reduce the occurrence of over-positioning.
[0048] Step 3: After the positioning is completed, the probes 2204 in each positioning detection mechanism have been compressed. At this time, the displacement sensor 2205 detects whether the contact displacement value meets the requirements. If the contact displacement value meets the requirements <0.02mm, it meets the requirements. Then, air is supplied to the first airtight detection point 2101, the second airtight detection point 2102, and the third airtight detection point 2103 on the conformal cambered surface 21, and the air pressure values at the three points are detected by the airtight sensor. The equipment control system calculates and determines whether the blade points P1, P2, and P3 are in contact with the seat;
[0049] Step 4: After the test is qualified, the support plate 44 in the floating support mechanism 4 starts to move and abuts against the corresponding position of the lower end of the double guide blade 1, and the pressing block 33 in the pressing mechanism 3 starts to move down and abuts against the corresponding position of the upper end of the double guide blade 1, and then the auxiliary pressing cylinder 34 on the pressing block 33 starts to press against the side surface 1041 of the first blade back edge plate on the double guide blade 1, which can achieve auxiliary support while offsetting the part error;
[0050] Step 5: Loosen the zero point positioning sleeve 53 at the lower end of the electrical circuit quick-insert pressure-maintaining tray 5, and the pressure-maintaining valve 55 maintains pressure. The robot is dispatched to transfer the entire present invention to the machine tool for processing.
Claims
1. A fully automatic positioning and clamping detection device for double guide blades, characterized in that: The invention comprises an automatic positioning seat (2) and an electrical circuit quick-plug pressure-maintaining tray (5), wherein the lower end of the automatic positioning seat (2) is mounted on the electrical circuit quick-plug pressure-maintaining tray (5), and the upper end is provided with a conformable camber (21) matching the shape of the double guide blades (1), the conformable camber (21) is provided with a plurality of positioning mechanisms, a plurality of positioning detection mechanisms and a plurality of airtight detection points, wherein each airtight detection point is provided with an airtight sensor, the upper end of the conformable camber (21) is provided with a clamping mechanism (3), and the lower end is provided with a floating support mechanism (4), wherein the floating support mechanism (4) is provided with a movable support plate (44), the clamping mechanism (3) is provided with a clamping block (33) which can be raised and lowered, and the lower side of the clamping block (33) is an inclined surface, and the inclined surface is provided with an auxiliary clamping cylinder (34).
2. The fully automatic positioning and clamping detection device for double guide blades according to claim 1 is characterized in that: A first positioning mechanism (24) is provided on one side of the conforming cambered surface (21), and a first positioning detection mechanism (22) and a second positioning detection mechanism (23) are provided on the other side. A third positioning detection mechanism (26) is provided on the upper part of the conforming cambered surface (21), and a second positioning mechanism (25) is provided on the lower part. The positioning points of the double guide blades (1) include six points from P1 to P6, wherein the first airtight detection point (2101) on the conforming cambered surface (21) corresponds to the detection positioning point P2, the second airtight detection point (2102) corresponds to the detection positioning point P3, the third airtight detection point (2103) corresponds to the detection positioning point P1, the first positioning detection mechanism (22) and the second positioning detection mechanism (23) correspond to the detection positioning point P4 and the positioning point P5 respectively, and the third positioning detection mechanism (26) corresponds to the detection positioning point P6.
3. The fully automatic positioning and clamping detection device for double guide blades according to claim 2 is characterized in that: The first positioning detection mechanism (22) and the second positioning detection mechanism (23) have the same structure, and both comprise a mounting block (2201), a guide sleeve (2203), a probe (2204) and a displacement sensor (2205), wherein a positioning cone head (2201) is provided on one side of the mounting block (2201), and the front end of the probe (2204) passes through the positioning cone head (2201), a guide sleeve (2203) is provided on the other side of the mounting block (2201), and a displacement sensor (2205) is provided at one end of the guide sleeve (2203) away from the mounting block (2201), and a rear end of the probe (2204) is arranged in the guide sleeve (2203) and connected to the displacement sensor (2205).
4. The fully automatic positioning and clamping detection device for double guide blades according to claim 2 is characterized in that: The first positioning mechanism (24) comprises a first positioning cylinder (2401) and a first positioning seat (2402), wherein the first positioning cylinder (2401) is fixedly arranged on the contoured curved surface (21), the first positioning seat (2402) comprises a first fixed plate and a first floating plate, and the middle portion of the upper first floating plate is rotatably connected to the lower first fixed plate via a first rotating shaft (2403), and at the same time, both ends of the first floating plate are connected to the first fixed plate via a first spring, and the first fixed plate is connected to the first positioning cylinder (2401).
5. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 2 is characterized in that: The second positioning mechanism (25) comprises a second positioning cylinder (2501) and a second positioning seat (2502), wherein the second positioning seat (2502) comprises a second fixed plate and a second floating plate, and the middle part of the upper second floating plate is rotatably connected to the lower second fixed plate via a second rotating shaft (2503), and at both ends of the second floating plate are connected to the second fixed plate via a second spring, a blocking column (2504) is provided on the second floating plate, and the second fixed plate is connected to the second positioning cylinder (2501) and is driven to move thereby.
6. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 2 is characterized in that: The third positioning detection mechanism (26) comprises an inclined support seat (2602), and the inclined support seat (2602) is provided with a positioning detection element (2601) and a positioning cylinder (2603).
7. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 1 is characterized in that: The floating support mechanism (4) comprises a support base (41) fixedly mounted on the contoured cambered surface (21), a support slope being formed on one side of the support base (41), and a support cylinder (42) being disposed on the support slope, and an axial end of a piston rod of the support cylinder (42) being connected to the support plate (44) via a universal joint (43).
8. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 1 is characterized in that: The clamping mechanism (3) comprises a clamping mounting seat (32), and the clamping block (33) is slidably connected to the clamping mounting seat (32). A clamping cylinder is provided in the clamping mounting seat (32), and a clamping drive block (31) is provided at the end of the piston rod of the clamping cylinder and is connected to the clamping block (33).
9. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 8 is characterized in that: An axle seat (37) is provided at the lower end of the clamping mounting seat (32) close to the clamping block (33), and a spring guide shaft is provided on the axle seat (37). A buffer spring (36) is sleeved on the spring guide shaft, and the upper end of the buffer spring (36) is connected to the clamping block (33).
10. The fully automatic positioning, clamping and detection device for double guide vanes according to claim 1 is characterized in that: The electrical circuit quick-plug pressure-maintaining tray (5) comprises a tray body (51), and the tray body (51) is provided with a pneumatic quick-plug connector (52), a gas-liquid quick-plug connector (54), a pressure-maintaining valve (55) and a pressure gauge (58); a zero-point positioning sleeve (53) is provided on the lower side of the tray body (51), and a chip module (56) and a pick-up rivet (57) are provided on one side of the tray body (51).
Citation Information
Patent Citations
A measuring method and device for a welded structure guide vane passage
CN103557766B
A measuring device for detecting the profile of the inner edge plate of a guide vane.
CN108151619B
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