Glass manufacturing equipment and process

By using slide rails, vertical rods and stamped cotton in glass manufacturing equipment to simulate the cutting trajectory, the problem that the cutting trajectory cannot be displayed in advance in the prior art is solved, and the finished product quality and processing yield of glass cutting are improved.

CN119241058AInactive Publication Date: 2025-01-03王建涛
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Patent Information

Application Number
CN202411421941.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing glass cutting equipment cannot display the cutting track in advance, resulting in a shift in the cutting track or a program error, resulting in poor quality of the finished product, affecting the processing yield rate.

Method used

A glass manufacturing equipment was designed, including slide rails, vertical rods, mobile plates, sliders, sliders, rotary frames and imprint cotton. The cutting trajectory is simulated by pigment marking, allowing staff to observe and adjust the cutting trajectory in advance to ensure compliance with production Required and precise control of the cutting knife is achieved through multiple motors and lead screws.

Benefits of technology

Pre-display of cutting trajectory is realized, processing yield is improved, cutting trajectory deviation is avoided due to program errors or failures, and the quality of finished glass cut products is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of glass manufacturing, and particularly relates to glass manufacturing equipment and process, the glass manufacturing equipment comprises a sliding rail and a vertical rod, the sliding rail is slidably connected with a moving plate, the vertical rod is slidably connected with a sliding rod, the sliding rod is slidably connected with a sliding block, the sliding block is rotatably connected with a rotating frame, and the rotating frame is fixedly connected with marking cotton; a plurality of connecting threaded holes are formed in the rotating frame, the cutting knife is connected to the rotating frame by screwing bolts into the connecting threaded holes, a fixing plate fixedly connected to the movable plate is further included, a clamping plate is slidably connected to the fixing plate, a matching seat is further included, a pressing rod is slidably connected to the matching seat, and the pressing rod can make contact with the sliding rod. The glass manufacturing equipment is used for a manufacturing process for manufacturing glass, and the method comprises the following steps: step 1, placing the glass on a movable plate, and enabling one side of the glass to abut against a fixed plate; the cutting track can be displayed in advance, and the machining yield is guaranteed.
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Description

Technical Field

[0001] The invention belongs to the technical field of glass manufacturing, and in particular relates to a glass manufacturing device and process. Background Art

[0002] Glass is widely used in construction, transportation, daily life, medical treatment, electronics, communications, aviation, aerospace and other fields. With the advancement of science and technology and the continuous improvement of people's needs, the production process and performance of glass are also constantly improving and enhancing;

[0003] In the glass production process, the glass needs to be cut into suitable shapes according to production requirements. The traditional processing process adopts manual methods to complete the cutting operation, but manual cutting is time-consuming and labor-intensive, and the cutting path is prone to deviation. Therefore, there are many related devices in the prior art that can automatically complete the glass cutting operation. However, the related equipment in the prior art can only complete simple cutting work and cannot display the cutting path in advance. If there is a program error or program failure in the control device operation, the cutting path will not operate according to production requirements, thereby affecting the effect of the finished product. Summary of the invention

[0004] In view of this, the technical problem to be solved by the present invention is to provide a glass manufacturing device and process, which can display the cutting trajectory in advance to ensure the processing yield rate.

[0005] A glass manufacturing device includes a slide rail and a vertical rod. A movable plate is slidably connected to the slide rail. A slide rod is slidably connected to the vertical rod. A slider is slidably connected to the slider. A rotating frame is rotatably connected to the slider. Marking cotton is fixed to the rotating frame. A plurality of connecting threaded holes are provided on the rotating frame. A cutting knife is connected to the rotating frame by screwing bolts into the plurality of connecting threaded holes.

[0006] The invention also comprises a fixed plate fixedly connected to the movable plate, and a clamping plate is slidably connected to the fixed plate.

[0007] It also includes a matching seat, on which a pressure rod is slidably connected, the pressure rod can contact the sliding rod, and a first compression spring is fixedly connected between the sliding rod and the vertical rod.

[0008] It also includes an auxiliary seat, on which a driving rod is slidably connected, and the driving rod can contact the sliding rod.

[0009] It also includes a transverse seat connected to the imprint cotton, and the transverse seat is connected with supplementary cotton.

[0010] The glass manufacturing equipment is used in a manufacturing process for manufacturing glass, and the method comprises the following steps:

[0011] Step 1: Place the glass on the movable plate so that one side of the glass rests against the fixed plate;

[0012] Step 2: operate the clamp to slide until the clamp clamps the glass;

[0013] Step 3: Rotate the rotating frame until the imprint cotton faces the upper surface of the glass, and then operate the slide bar to slide downward until the imprint cotton rests against the upper side of the glass;

[0014] Step 4: operate the slider to slide on the slide bar, and make the moving plate slide on the slide rail;

[0015] Step 5: If the pigment mark meets the production requirements, the rotating frame is operated to rotate on the slider, and then the cutting knife is rotated to the side facing the upper surface of the glass;

[0016] Step 6: Slide the slider down again and keep the cutting knife rotating, and then make the slider repeat the path it traveled during the pigment imprinting process to complete the cutting operation;

[0017] Step 7: If the pigment mark does not meet production requirements, replace or modify the control procedure in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a structural schematic diagram of the mobile plate;

[0020] Figure 2 is a schematic diagram of the structure of the fixed plate;

[0021] Figure 3 It is a structural diagram of the vertical rod;

[0022] Figure 4 It is a structural schematic diagram of the slider;

[0023] Figure 5 It is a schematic diagram of the structure of imprinted cotton;

[0024] Figure 6 is a schematic diagram of the structure of the driving rod;

[0025] Figure 7 It is a structural schematic diagram of the transverse seat;

[0026] Figure 8 is a schematic diagram of the structure of the detection rod;

[0027] Fig. 9 and Fig.10 The figure is a schematic diagram of the overall structure of a glass manufacturing equipment. DETAILED DESCRIPTION

[0028] like Figure 1-4 and Figure 6-8 As shown:

[0029] The invention comprises a slide rail 101 and a vertical rod 201, wherein a movable plate 102 is slidably connected to the slide rail 101, a slide rod 202 is slidably connected to the vertical rod 201, a slider 301 is slidably connected to the slider 202, a rotating frame 302 is rotatably connected to the slider 301, a marking cotton 303 is fixed to the rotating frame 302, a plurality of connecting threaded holes 305 are provided on the rotating frame 302, a cutting knife is connected to the rotating frame 302 by screwing bolts into the plurality of connecting threaded holes 305, and the cutting knife is self-powered and can be operated The cutting blade for cutting operation will not be described in detail here. A first motor is fixedly connected to the slide bar 202 by bolts, and a first lead screw is fixedly connected to the output shaft of the first motor by a coupling. The first lead screw is threadedly connected to the slider 301. A second motor is fixedly connected to the slide rail 101 by bolts, and a second lead screw is fixedly connected to the output shaft of the second motor by a coupling. The second lead screw is threadedly connected to the moving plate 102. The marking cotton 303 is impregnated with pigment, and a third motor capable of driving the rotating frame 302 to rotate is fixedly connected to the slider 301 by bolts.

[0030] The glass piece to be cut and formed is placed on the movable plate 102, and then the rotating frame 302 is rotated to the side where the imprint cotton 303 faces the upper surface of the glass, and then the sliding bar 202 is operated to slide downward until the imprint cotton 303 is against the upper side of the glass, and then the slider 301 is operated to slide on the sliding bar 202, and the movable plate 102 is slid on the slide rail 101, and then the slider 301 is pre-simulated to walk according to the subsequent cutting trajectory. In this process, the imprint cotton 303 will always be in contact with the upper surface of the glass, and then the corresponding pigment mark will be left on the upper surface of the glass according to the walking trajectory in the subsequent cutting process. At this time, the staff can judge whether the moving trajectory of the slider 301 at this time meets the target cutting production requirements according to the pigment mark. If the moving trajectory of the slider 301 is different from the production requirements, the control program is replaced or modified in time to avoid this situation not being discovered in time, and then due to human negligence such as program errors or program failures, waste products appear in the glass cutting process, causing economic losses. That is, the present device can display the cutting trajectory in advance to ensure the processing yield rate;

[0031] When the marking cotton 303 is used to leave a pigment mark on the glass surface, if the pigment impregnated in the marking cotton 303 is insufficient and the pigment mark is not clearly engraved or basically cannot be seen, the sliding rod 202 can be continuously operated to slide downward, so that the marking cotton 303 is more closely pressed against the glass, so that the pigment impregnated in the marking cotton 303 can be further pressed out, thereby further facilitating the leaving of a clear pigment mark on the glass surface, which is convenient for the staff to conduct subsequent observation;

[0032] If after observing the paint mark, it is found that the moving trajectory of the slider 301 meets the target production requirements, the rotating frame 302 can be operated to rotate on the slider 301, and then the cutting knife can be rotated to the side facing the upper surface of the glass, and then the slide bar 202 can be slid downward again to keep the cutting knife rotating, and then the slider 301 can repeat the trajectory it has traveled during the paint mark engraving process, and then the paint mark can be installed to perform the cutting operation on the glass to complete the cutting and forming work.

[0033] like Figure 1-2 As shown:

[0034] It also includes a fixed plate 103 fixedly connected to the moving plate 102, a clamping plate 104 is slidably connected to the fixed plate 103, and a first electric push rod capable of driving the clamping plate 104 to slide is fixedly connected to the fixed plate 103 by bolts.

[0035] After placing the glass on the movable plate 102, one side of the glass is placed against the fixed plate 103, and then the clamping plate 104 is operated to slide on the fixed plate 103, and then the clamping plate 104 is used in conjunction with the fixed plate 103 to clamp the glass, so that the glass is stably placed on the movable plate 102, which provides convenience for subsequent pigment imprinting and cutting operations.

[0036] like Figure 3-4 and Figure 6 As shown:

[0037] It also includes a matching seat 203, on which a pressure rod 204 is slidably connected. The pressure rod 204 can contact the sliding rod 202. A first compression spring is fixed between the sliding rod 202 and the vertical rod 201. The matching seat 203 is fixed with a second electric push rod that can push the pressure rod 204 to slide.

[0038] When it is necessary to operate the slide bar 202 to slide downward to complete the pigment imprint, further press out the pigment impregnated in the imprint cotton 303, and lower the cutting knife to an appropriate depth, the pressure rod 204 can be operated to slide downward on the matching seat 203, and then the pressure rod 204 can be used to press down the slide bar 202, so that the slide bar 202 overcomes the elastic force of the first compression spring and continues to slide downward to complete subsequent related processing functions.

[0039] like Figure 3 and Figure 6 As shown:

[0040] It also includes an auxiliary seat 501 , on which a driving rod 502 is slidably connected. The driving rod 502 can contact the sliding rod 202 . A third electric push rod that can push the driving rod 502 to slide is fixedly connected to the auxiliary seat 501 .

[0041] When it is necessary to slide the slide bar 202 down to perform a mark engraving or to perform an actual cutting operation on the glass, if the power source driving the pressure bar 204 to slide down fails, resulting in the slide bar 202 being unable to slide down in time, and thus being unable to achieve the effect of strengthening the squeezing of the stamping cotton 303 or maintaining the cutting knife at a suitable height to complete the cutting operation, the driving rod 502 can be operated to slide on the auxiliary seat 501, and then the driving rod 502 is used to squeeze the slide bar 202, so that the slide bar 202 can also slide downward on the vertical rod 201, thereby completing the operation of temporarily driving the slide bar 202 to slide downward, and ensuring the continuous processing process;

[0042] The whole device is fixed by screwing bolts into the slide rail 101, the vertical rod 201, the matching seat 203 and the auxiliary seat 501, so as to provide stability during the subsequent processing.

[0043] like Figure 4 , Figure 7 and Fig.10 As shown:

[0044] It also includes a transverse seat 401 connected to the imprint cotton 303, and a supplementary cotton 403 is connected to the transverse seat 401, and the supplementary cotton 403 is impregnated with pigment.

[0045] During the mark engraving process, if the residual pigment component in the mark cotton 303 is too little, and the mark cotton 303 still cannot leave a clear mark on the glass surface by relying on the sliding rod 202 to slide downward continuously, the movement of the slider 301 can be stopped, and then the rotating frame 302 can be operated to rotate counterclockwise on the slider 301, so that the mark cotton 303 contacts the supplementary cotton 403 and then the mark cotton 303 is supplemented with the pigment impregnated on the supplementary cotton 403, so that the subsequent mark cotton 303 can further leave a clear mark on the glass surface, which brings convenience to the subsequent observation of the staff.

[0046] like Figure 4 As shown:

[0047] The transverse seat 401 is slidably connected to the slider 301 , and a fourth electric push rod capable of driving the transverse seat 401 to slide is fixedly connected to the slider 301 .

[0048] When the operating imprint cotton 303 is rotated to the contact position with the supplementary cotton 403, the transverse seat 401 can be continuously operated to slide on the slider 301, so that the supplementary cotton 403 and the imprint cotton 303 are more closely pressed against each other, thereby further facilitating the transfer of the pigment impregnated on the supplementary cotton 403 to the imprint cotton 303, and facilitating the subsequent use of the imprint cotton 303 for pigment imprinting and engraving operations.

[0049] like Figure 4 As shown:

[0050] The supplementary cotton 403 is rotatably connected to the transverse seat 401 , and a fourth motor capable of driving the supplementary cotton 403 to rotate is fixedly connected to the transverse seat 401 .

[0051] When the supplementary cotton 403 is brought into contact with the imprinting cotton 303 and then the pigment on the imprinting cotton 303 is supplemented by the supplementary cotton 403, the supplementary cotton 403 is operated to continuously rotate on the transverse seat 401, and then the transverse seat 401 can be continuously operated to slide on the slider 301, so that the supplementary cotton 403 and the imprinting cotton 303 are more closely abutted against each other, so that the pigment impregnated in the supplementary cotton 403 can be transferred to the imprinting cotton 303 in large quantities, bringing convenience to the subsequent imprinting operation.

[0052] like Figure 4 As shown:

[0053] It also includes a detection rod 304 slidably connected to the rotating frame 302 , and a second compression spring is fixedly connected between the detection rod 304 and the rotating frame 302 .

[0054] During the continuous sliding of the slide bar 202, when the slide bar 202 slides down until the detection rod 304 contacts the upper surface of the glass, the subsequent operation of sliding the slide bar 202 downward will cause the detection rod 304 to overcome the adaptive sliding of the second compression spring on the rotating frame 302. At this time, the thickness of the glass can be accurately determined according to the sliding distance of the slide bar 202 when the detection rod 304 adaptively slides, and then the required sliding height of the slide bar 202 in the subsequent cutting operation is automatically measured, that is, the device can automatically sense the thickness of the glass, thereby improving the degree of automation of the device;

[0055] A resistive displacement sensor can be fixed to the rotating frame 302 by tightening bolts, and the moving end of the resistive displacement sensor is fixed to the detection rod 304, so that the resistive displacement sensor can detect the movement of the detection rod 304. When the detection rod 304 moves, the resistance value of the sensing element will change. The measuring circuit can detect this change and convert it into a displacement value to complete the detection work.

[0056] like Figure 4 As shown:

[0057] It also includes an arc-shaped plate 402 fixedly connected to the transverse seat 401 .

[0058] During the operation of the equipment, the supplementary cotton 403 can be regularly operated to rotate until the arc plate 402 faces the rotating frame 302, and then the detection rod 304 is made to contact the arc plate 402 by rotating the rotating frame 302. At this time, the arc plate 402 can actively drive the detection rod 304 to rotate. At this time, the operation of the resistive displacement sensor can be self-checked by whether the resistive displacement sensor can obtain the signal normally, and then the fault can be discovered in time when the resistive displacement sensor fails, providing stable guarantee for the normal operation of the equipment.

[0059] The glass manufacturing equipment is used in a manufacturing process for manufacturing glass, and the method comprises the following steps:

[0060] Step 1: Place the glass on the movable plate 102 so that one side of the glass is against the fixed plate 103;

[0061] Step 2: operate the clamping plate 104 to slide until the clamping plate 104 clamps the glass;

[0062] Step 3: Rotate the rotating frame 302 until the marking cotton 303 faces the upper surface of the glass, and then operate the sliding rod 202 to slide downward until the marking cotton 303 abuts against the upper side of the glass;

[0063] Step 4: operate the slider 301 to slide on the slide bar 202, and make the moving plate 102 slide on the slide rail 101;

[0064] Step 5: If the pigment mark meets the production requirements, the rotating frame 302 is operated to rotate on the slider 301, and then the cutting knife is rotated to face the upper surface of the glass;

[0065] Step 6: Slide the slide bar 202 downward again and make the cutting knife continue to rotate, and then make the slider 301 repeat the track it traveled during the pigment imprinting process to complete the cutting operation;

[0066] Step 7: If the pigment mark does not meet production requirements, replace or modify the control procedure in time.

Claims

1. A glass manufacturing device, characterized in that: The invention comprises a slide rail (101) and a vertical rod (201), wherein a movable plate (102) is slidably connected to the slide rail (101), a slide rod (202) is slidably connected to the vertical rod (201), a slider (301) is slidably connected to the slider (202), a rotating frame (302) is rotatably connected to the slider (301), a marking cotton (303) is fixedly connected to the rotating frame (302), a plurality of connection threaded holes (305) are provided on the rotating frame (302), and a cutting knife is connected to the rotating frame (302) by screwing bolts into the plurality of connection threaded holes (305).

2. A glass manufacturing equipment according to claim 1, characterized in that: It also comprises a fixed plate (103) fixedly connected to the movable plate (102), and a clamping plate (104) is slidably connected to the fixed plate (103).

3. A glass manufacturing equipment according to claim 2, characterized in that: It also includes a matching seat (203), on which a pressure rod (204) is slidably connected, and the pressure rod (204) can contact the sliding rod (202), and a first compression spring is fixedly connected between the sliding rod (202) and the vertical rod (201).

4. A glass manufacturing equipment according to claim 3, characterized in that: It also includes an auxiliary seat (501), on which a driving rod (502) is slidably connected, and the driving rod (502) can contact the sliding rod (202).

5. A glass manufacturing equipment according to claim 2, characterized in that: It also includes a transverse seat (401) connected to the imprint cotton (303), and the transverse seat (401) is connected to the supplementary cotton (403).

6. A glass manufacturing equipment according to claim 5, characterized in that: The transverse seat (401) is slidably connected to the slider (301).

7. A glass manufacturing equipment according to claim 6, characterized in that: The supplementary cotton (403) is rotatably connected to the transverse seat (401).

8. A glass manufacturing equipment according to claim 7, characterized in that: It also includes a detection rod (304) slidably connected to the rotating frame (302), and a second compression spring is fixedly connected between the detection rod (304) and the rotating frame (302).

9. A glass manufacturing equipment according to claim 8, characterized in that: It also includes an arc-shaped plate (402) fixedly connected to the transverse seat (401).

10. A process for manufacturing glass using a glass manufacturing device according to claim 9, characterized in that: The method comprises the following steps: Step 1: Place the glass on the movable plate (102) so that one side of the glass is against the fixed plate (103); Step 2: operate the clamping plate (104) to slide until the clamping plate (104) clamps the glass; Step 3: Rotate the rotating frame (302) until the marking cotton (303) faces the upper surface of the glass, and then operate the sliding rod (202) to slide downward until the marking cotton (303) abuts against the upper side of the glass; Step 4: operate the slider (301) to slide on the slide bar (202), and make the moving plate (102) slide on the slide rail (101); Step 5: If the pigment mark meets the production requirements, the rotating frame (302) is operated to rotate on the slider (301), thereby rotating the cutting knife to face the upper surface of the glass; Step 6: Slide the slide bar (202) downward again and make the cutting knife continue to rotate, and then make the slider (301) repeat the track it traveled during the pigment imprinting process to complete the cutting operation; Step 7: If the pigment mark does not meet production requirements, replace or modify the control procedure in time.