A rapid rope-out failure verification device for a rope-pull displacement sensor
By designing a rapid rope-out failure verification device for a rope-drawn displacement sensor, and utilizing the combined motion of a rotating rod and an extension rod and a pneumatic piston device, the problem of internal damage to the cylinder during stroke measurement of the rope-drawn displacement sensor is solved, achieving safe and reliable rapid rope-out detection suitable for a variety of working conditions.
Patent Information
- Application Number
- CN202411320636.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Existing wire-drawing displacement sensors are prone to causing damage to the inside of the oil cylinder during stroke measurement, especially when the wire rope is rapidly withdrawn.
A rapid failure verification device for a pull-wire displacement sensor is designed. The device realizes the reciprocating motion of the rotating rod and the extension rod through the combination of data acquisition equipment, a pull-wire displacement sensor, a hinge frame, a rotating rod, an extension rod, a pneumatic piston device, a tension spring, and a buffer pad, avoiding direct connection of the wire rope. The pneumatic piston device and the buffer pad are used to reduce collision impact, record data, and automatically reset.
It effectively avoids internal damage to the cylinder caused by wire rope breakage during rapid rope-out conditions, improves measurement safety and reliability, and is suitable for rapid rope-out conditions with different energy level requirements. It is easy to operate and has a high degree of automation.
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Figure CN119245469B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an improvement of a failure verification technology of a pull-rope displacement sensor, belongs to the field of displacement measurement, and in particular to a fast-rope-out failure verification device for a pull-rope displacement sensor. Background Art
[0002] A pull-wire displacement sensor is a displacement measuring device that converts mechanical motion into electrical signals. It is commonly used in linear guide systems, hydraulic cylinder systems, telescopic systems, etc. The stroke of the hydraulic cylinder needs to be measured before use, and the pull-wire displacement sensor is used to accurately detect and control the stroke of the cylinder piston rod in the hydraulic cylinder displacement detection. The pull-wire displacement sensor is usually installed at the tail of the cylinder, and the wire rope is installed at the tail of the piston rod. When the wire rope is in a fast-rope-out condition, due to the high speed, the wire rope may break, the coil spring may deform, or even the encoder reading may fail, resulting in the wire rope breaking inside the cylinder, causing internal damage to the cylinder.
[0003] The Chinese patent application with application number CN202311413432.0 and application date October 30, 2023 discloses a self-protection type rope displacement sensor and its use method, which effectively solves the problem that the wire is not superimposed on the winding wheel in the set manner during the wire displacement process, causing the linear proportional relationship between the wire displacement and the angle change value to change, increasing the measurement failure rate, affecting the positioning stability, and the wire rope of the rope displacement sensor has a large reeling force, causing harm to the user, and the deceleration effect is reduced due to wear of the deceleration component, causing damage to the components inside the device, including an encoder, a box body is provided on one side of the encoder, a fixing plate is provided at the bottom of the box body, a shell is provided on one side of the box body, a wire take-up assembly is provided inside the box body, the wire take-up assembly includes a wire arrangement assembly, and a deceleration assembly is provided on both sides of the wire take-up assembly. A wire inlet pipe is provided on one side of the box body. This scheme makes the displacement sensor more stable and safe during use, but the above scheme does not solve the problem that the rope displacement sensor is prone to damage to the inside of the cylinder when performing stroke measurement.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of this patent application, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the Invention
[0005] The purpose of the present invention is to overcome the problem in the prior art that a rope-drawn displacement sensor is prone to cause damage to the inside of the oil cylinder when performing stroke measurement, and to provide a rope-drawn displacement sensor rapid rope-out failure verification device that is not prone to cause damage to the inside of the oil cylinder when performing stroke measurement.
[0006] To achieve the above objectives, the technical solution of the present invention is: a device for quickly verifying the failure of a pull-wire displacement sensor to pull out the rope, the device comprising a data acquisition device, a pull-wire displacement sensor, a hinge frame, a rotating rod, an extension rod, a pneumatic piston device, a tension spring, a mounting base and a buffer pad;
[0007] The top of the mounting base is connected to the bottom of the pull-wire displacement sensor, one end of the pull-wire displacement sensor is connected to one end of the test rope, the other end of the test rope is connected to one end of the hinge frame, the inner side of the hinge frame is rotatably connected to one end of the rotating rod, the other end of the rotating rod is in contact with one end of the extension rod, one end of the extension rod drives the rotating rod to reciprocate, the other end of the extension rod is connected to the piston rod of the pneumatic piston device, and the extension rod is provided with a displacement sensor;
[0008] A rotating shaft is provided through the middle section of the rotating rod, and the rotating rod rotates leftward along the rotating shaft;
[0009] Two buffer pads are stacked and installed on the top of the mounting base. An adjusting screw is threadedly connected to the buffer pad on the right side. One end of the adjusting screw passes through the buffer pad on the right side and is connected to one end of a tension spring. The other end of the tension spring is connected to the right side of the rotating rod.
[0010] The pull rope displacement sensor is connected to the data acquisition device via a connecting line, and the pneumatic piston device is connected to the data acquisition device via a connecting line.
[0011] The hinge frame includes a movable end, a frame body and a hinge shaft. The hinge shaft is installed between the top and bottom of the inner wall of the frame body. The hinge shaft passes through the rotating rod, and the rotating rod rotates around the hinge shaft.
[0012] The right end of the movable end passes through the frame body and is connected to the frame body. The lower end of the movable end is plugged with a connecting end, and one end of the connecting end is connected to the other end of the test rope.
[0013] The right side of the rotating rod is connected to the left side of the pull ring, and the inner ring of the pull ring is connected to the other end of the tension spring.
[0014] Two sets of copper sleeves are installed on the top of the mounting base, and the rotating rod is embedded between the two sets of copper sleeves. One end of the rotating shaft passes through the upper copper sleeve and the rotating rod in sequence and then plugs into the lower copper sleeve.
[0015] The two groups of copper bushings are arranged between two buffer pads.
[0016] A fixing seat is installed at the top of the mounting base corresponding to the copper sleeve, and the copper sleeve below is embedded in the fixing seat.
[0017] A bearing plate is installed between the tops of the two buffer pads, a limiting block is inserted into the top of the bearing plate, and the bottom end of the limiting block is inserted into the top of the mounting base along the outer side of the rotating shaft.
[0018] The buffer pad includes a buffer portion at an upper end and a support portion at a lower end, the top of the support portion is connected to the bottom of the buffer portion, and the top of the buffer portion is connected to the bottom of the bearing plate.
[0019] The length of the top of the support portion is smaller than the length of the buffer portion, and the length of the buffer portion is smaller than the length of the bottom of the support portion.
[0020] The piston rod of the pneumatic piston device is sleeved with an upper bearing bush and a lower bearing bush;
[0021] A passing area is provided between the upper bearing shell and the lower bearing shell, and the piston rod is engaged in the passing area;
[0022] The upper bearing shell and the lower bearing shell are connected by bolts, one end of the lower bearing shell is provided with a clamping portion, and the other end of the extension rod is embedded in the clamping portion;
[0023] The length of the lower bearing shell is greater than that of the upper bearing shell.
[0024] A fixing portion is provided in the clamping portion, the other end of the extension rod is embedded in the fixing portion, and the fixing portion is connected to the clamping portion by a bolt;
[0025] One end of the extension rod close to the rotating rod is provided with a contact protrusion, and the contact protrusion contacts the rotating rod.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. In a fast rope-out failure verification device for a pull-wire displacement sensor of the present invention, the top of the mounting base is connected to the bottom of the pull-wire displacement sensor, one end of the pull-wire displacement sensor is connected to one end of the test rope, the other end of the test rope is connected to one end of the hinge frame, the inner side of the hinge frame is rotatably connected to one end of the rotating rod, the other end of the rotating rod contacts one end of the extension rod, one end of the extension rod drives the rotating rod to do reciprocating motion, the other end of the extension rod is connected to the piston rod of the pneumatic piston device, and the extension rod is provided with a displacement sensor. When in use, the adjusting screw is turned to adjust the tension balance of the tension spring to balance the pull-wire displacement sensor steel. The initial tension on the wire rope activates the pneumatic piston device, and the extension rod moves with the piston rod and collides with the rotating rod. The rotating rod converts the energy generated by the collision into the rope tension of the rope displacement sensor. The rotating rod continues to rotate until it collides with the buffer pad and then rebounds to reduce shock. The data is then recorded and reset. The adjustment screw is turned again to reset the rotating rod to a rotation angle of zero degrees, completing the preparation operation for the next test. The detection is carried out by the cooperation of the rotating rod and the extension rod, eliminating the need to directly connect the wire rope to the piston, avoiding the problem of wire rope breakage under rapid rope output conditions, which may cause internal damage to the oil cylinder. Therefore, the rope displacement sensor of the present invention is not likely to cause internal damage to the oil cylinder when performing stroke measurement.
[0028] 2. In a fast rope-out failure verification device for a pull-wire displacement sensor of the present invention, two sets of copper bushings are installed on the top of the mounting base, a rotating rod is embedded between the two sets of copper bushings, one end of the rotating shaft passes through the upper copper bushing and the rotating rod in sequence and is plugged into the lower copper bushing; the two sets of copper bushings are arranged between two buffer pads, a fixing seat is installed at the top of the mounting base corresponding to the copper bushings, the lower copper bushing is embedded in the fixing seat, a bearing plate is installed between the tops of the buffer pads, a limit block is plugged into the top of the bearing plate, and the bottom end of the limit block is plugged into the top of the mounting base along the outer side of the rotating shaft. When in use, the rotating shaft is assembled with the two copper bushings installed on the mounting base, and a limit block is inserted between the top of the rotating shaft and the mounting base to prevent the rotating shaft from moving up and down. The use of the copper bushings, the limit block and the set screw can ensure that the rotating rod rotates stably and smoothly under no-load conditions. Therefore, the present invention rotates smoothly and is easy to operate.
[0029] 3. In the present invention, a rapid rope-extraction failure verification device for a rope-drawing displacement sensor adapts to different energy-level requirements by adjusting the speed of the pneumatic piston device. Without manual intervention, the rope-drawing displacement sensor can be applied to verification under different rapid rope-extraction conditions, providing convenient detection. The rotating rod not only transmits the piston rod's thrust but also ensures the piston's smooth resetting. The entire process is highly automated, requiring only turning an adjustment screw to fix the rotating rod's position. The use of a hinged frame ensures the direction of the rope at the moment of extraction, improving the reliability of the rope extraction. Therefore, the present invention is highly safe and reliable, capable of measuring according to different energy-level requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the present invention.
[0031] Figure 2 It is a side view of the present invention.
[0032] Figure 3 It is a structural schematic diagram of the hinge frame in the present invention.
[0033] Figure 4 It is a schematic diagram of the connection between the upper bearing shell and the lower bearing shell in the present invention.
[0034] Figure 5 It is a structural schematic diagram of the copper sleeve in the present invention.
[0035] In the figure: data acquisition equipment 1, rope displacement sensor 2, hinge frame 3, movable end 31, frame body 32, hinge shaft 33, connecting end 34, rotating rod 4, extension rod 5, contact protrusion 51, pneumatic piston device 6, adjusting screw 7, tension spring 8, pull ring 81, mounting base 9, buffer pad 10, buffer part 101, support part 102, upper bearing 11, lower bearing 12, engaging part 121, fixing part 122, displacement sensor 13, limit block 14, rotating shaft 15, copper bushing 16, test rope 17. DETAILED DESCRIPTION
[0036] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] See also Figures 1 to 5 A device for quickly verifying the failure of a pull-wire displacement sensor, comprising a data acquisition device 1, a pull-wire displacement sensor 2, a hinge frame 3, a rotating rod 4, an extension rod 5, a pneumatic piston device 6, a tension spring 8, a mounting base 9, and a buffer pad 10.
[0038] The top of the mounting base 9 is connected to the bottom of the pull-wire displacement sensor 2, one end of the pull-wire displacement sensor 2 is connected to one end of the test rope 17, the other end of the test rope 17 is connected to one end of the hinge frame 3, the inner side of the hinge frame 3 is rotatably connected to one end of the rotating rod 4, the other end of the rotating rod 4 is in contact with one end of the extension rod 5, one end of the extension rod 5 drives the rotating rod 4 to reciprocate, the other end of the extension rod 5 is connected to the piston rod of the pneumatic piston device 6, and the extension rod 5 is provided with a displacement sensor 13;
[0039] A rotating shaft 15 is provided through the middle section of the rotating rod 4, and the rotating rod 4 rotates leftward along the rotating shaft 15;
[0040] Two buffer pads 10 are stacked on the top of the mounting base 9. An adjusting screw 7 is threadedly connected to the buffer pad 10 on the right side. One end of the adjusting screw 7 passes through the buffer pad 10 on the right side and is connected to one end of a tension spring 8. The other end of the tension spring 8 is connected to the right side of the rotating rod 4.
[0041] The pull-wire displacement sensor 2 is connected to the data acquisition device 1 via a connecting line, and the pneumatic piston device 6 is connected to the data acquisition device 1 via a connecting line.
[0042] The hinge frame 3 includes a movable end 31, a frame body 32 and a hinge shaft 33. The hinge shaft 33 is installed between the top and bottom of the inner wall of the frame body 32. The hinge shaft 33 passes through the rotating rod 4, and the rotating rod 4 rotates around the hinge shaft 33.
[0043] The right end of the movable end 31 passes through the frame 32 and is connected to the frame 32 . The lower end of the movable end 31 is plugged with a connecting end 34 , and one end of the connecting end 34 is connected to the other end of the test rope 17 .
[0044] The right side of the rotating rod 4 is connected to the left side of the pull ring 81 , and the inner ring of the pull ring 81 is connected to the other end of the tension spring 8 .
[0045] Two sets of copper bushings 16 are installed on the top of the mounting base 9, and the rotating rod 4 is embedded between the two sets of copper bushings 16. One end of the rotating shaft 15 passes through the upper copper bushing 16 and the rotating rod 4 in sequence and then plugs into the lower copper bushing 16.
[0046] The two groups of copper bushings 16 are arranged between the two buffer pads 10 .
[0047] A fixing seat 91 is installed at the top of the mounting base 9 corresponding to the copper sleeve 16 , and the copper sleeve 16 below is embedded in the fixing seat 91 .
[0048] A bearing plate 18 is installed between the tops of the two buffer pads 10 . The top of the bearing plate 18 is plugged with a limiting block 14 . The bottom end of the limiting block 14 is plugged with the top of the mounting base 9 along the outer side of the rotating shaft 15 .
[0049] The buffer pad 10 includes a buffer portion 101 at an upper end and a support portion 102 at a lower end. The top of the support portion 102 is connected to the bottom of the buffer portion 101 , and the top of the buffer portion 101 is connected to the bottom of the supporting plate 18 .
[0050] The length of the top of the support portion 102 is smaller than the length of the buffer portion 101 , and the length of the buffer portion 101 is smaller than the length of the bottom of the support portion 102 .
[0051] The piston rod of the pneumatic piston device 6 is provided with an upper bearing bushing 11 and a lower bearing bushing 12;
[0052] A passing area is provided between the upper bearing shell 11 and the lower bearing shell 12, and the piston rod is engaged in the passing area;
[0053] The upper bearing shell 11 and the lower bearing shell 12 are connected by bolts. One end of the lower bearing shell 12 is provided with a clamping portion 121, and the other end of the extension rod 5 is embedded in the clamping portion 121;
[0054] The length of the lower bearing shell 12 is greater than that of the upper bearing shell 11 .
[0055] The clamping portion 121 is provided with a fixing portion 122, and the other end of the extension rod 5 is embedded in the fixing portion 122, and the fixing portion 122 is connected to the clamping portion 121 by a bolt;
[0056] The end of the extension rod 5 close to the rotating rod 4 is provided with a contact protrusion 51 , and the contact protrusion 51 is in contact with the rotating rod 4 .
[0057] The supplementary description of the present invention is as follows:
[0058] After the input thrust of the pneumatic piston device 6 is determined by the data acquisition equipment 1, the pneumatic piston device 6 is first started to perform a low-speed collision pre-test, aiming to detect whether the displacement sensor 13 and the thrust sensor installed on the data acquisition equipment 1 are normal, and whether the detection function of the pull rope displacement sensor 2 connected thereto is normal, and whether the assembly of each device is in place. After the pre-test is completed, the test is carried out in accordance with the step-by-step increase of the thrust to protect on-site personnel and equipment.
[0059] Example 1:
[0060] A device for quickly verifying the failure of a pull-wire displacement sensor to pull out the rope, the device comprising a data acquisition device 1, a pull-wire displacement sensor 2, a hinge frame 3, a rotating rod 4, an extension rod 5, a pneumatic piston device 6, a tension spring 8, a mounting base 9 and a buffer pad 10; the top of the mounting base 9 is connected to the bottom of the pull-wire displacement sensor 2, one end of the pull-wire displacement sensor 2 is connected to one end of a test rope 17, the other end of the test rope 17 is connected to one end of the hinge frame 3, the inner side of the hinge frame 3 is rotatably connected to one end of the rotating rod 4, the other end of the rotating rod 4 is in contact with one end of the extension rod 5, and one end of the extension rod 5 drives the rotating rod 4 to do reciprocating Movement, the other end of the extension rod 5 is connected to the piston rod of the pneumatic piston device 6, and a displacement sensor 13 is provided on the extension rod 5; a rotating shaft 15 is provided through the middle section of the rotating rod 4, and the rotating rod 4 rotates to the left along the rotating shaft 15; two buffer pads 10 are installed on the top of the mounting base 9, and an adjusting screw 7 is threaded on the buffer pad 10 on the right, and one end of the adjusting screw 7 passes through the buffer pad 10 on the right and is connected to one end of the tension spring 8, and the other end of the tension spring 8 is connected to the right side of the rotating rod 4; the pull rope displacement sensor 2 is connected to the data acquisition device 1 through a connecting line, and the pneumatic piston device 6 is connected to the data acquisition device 1 through a connecting line.
[0061] When in use: fix the rope displacement sensor 2 on the mounting base 9, connect the rope displacement sensor 2 to the hinge frame 3, turn the adjusting screw 7 to adjust the tension of the tension spring 8 to balance the initial tension on the steel wire rope of the rope displacement sensor 2, so that the rotation angle of the rotating rod 4 is 0°, which is perpendicular to the movement direction of the extension rod 5. After the pneumatic piston device 6 is started, the extension rod 5 moves with the piston rod of the pneumatic piston device 6 and collides with the rotating rod 4. The rotating rod 4 converts the energy generated by the collision into the rope tension of the rope displacement sensor 2. The hinge frame 3 ensures that the rope output direction of the rope displacement sensor 2 remains unchanged at the moment of the collision, and the rotating rod 4 continues to rotate until it collides with the buffer pad 10 After the collision, shock absorption and rebound occur. During the rebound process, the tension spring 8 damps the rotating rod. After the energy of the rotating rod 4 is exhausted, the adjusting screw 7 is turned to make the tension spring 8 pull the rotating rod 4 to rotate counterclockwise. After the rotating rod 4 contacts the buffer pad 10 installed on the other side of the mounting base 9, the pneumatic piston device 6 performs the piston rod reset operation to ensure that there is no interference with the rotating rod 4 during the piston rod reset process. After the reset action is completed, the adjusting screw 7 is turned again to reset the rotating rod 4 to a rotation angle of 0°, completing the preparation operation for the next test. The data acquisition equipment 1 is connected to the pull-wire displacement sensor 2 to realize data acquisition and detection of the entire test process.
[0062] Example 2:
[0063] Example 2 is basically the same as Example 1, except that:
[0064] The hinge frame 3 includes a movable end 31, a frame body 32 and a hinge shaft 33. The hinge shaft 33 is installed between the top and bottom of the inner wall of the frame body 32. The hinge shaft 33 passes through the rotating rod 4, and the rotating rod 4 rotates around the hinge shaft 33; the right end of the movable end 31 passes through the frame body 32 and is connected to the frame body 32. The lower end of the movable end 31 is plugged with a connecting end 34, and one end of the connecting end 34 is connected to the other end of the test rope 17; the right side of the rotating rod 4 is connected to the left side of the pull ring 81, and the inner ring of the pull ring 81 is connected to the other end of the tension spring 8.
[0065] When in use: the frame 32 and the hinge shaft 33 ensure that the rope-out direction of the rope-pulling position sensor 2 remains unchanged at the moment of collision.
[0066] Example 3:
[0067] Example 3 is basically the same as Example 1, except that:
[0068] Two groups of copper bushings 16 are installed on the top of the mounting base 9, and the rotating rod 4 is embedded between the two groups of copper bushings 16. One end of the rotating shaft 15 passes through the upper copper bushing 16 and the rotating rod 4 in sequence and is plugged into the lower copper bushing 16; the two groups of copper bushings 16 are arranged between the two buffer pads 10; a fixing seat 91 is installed at the top of the mounting base 9 corresponding to the copper bushing 16, and the lower copper bushing 16 is embedded in the fixing seat 91; a bearing plate 18 is installed between the tops of the two buffer pads 10, The top of the carrier plate 18 is plugged with a limit block 14, and the bottom end of the limit block 14 is plugged with the top of the mounting base 9 along the outer side of the rotating shaft 15; the buffer pad 10 includes a buffer portion 101 at the upper end and a support portion 102 at the lower end, the top of the support portion 102 is connected to the bottom of the buffer portion 101, and the top of the buffer portion 101 is connected to the bottom of the carrier plate 18; the length of the top of the support portion 102 is smaller than the length of the buffer portion 101, and the length of the buffer portion 101 is smaller than the length of the bottom of the support portion 102.
[0069] During application: positioning and locking are performed by means of set screws, the rotating shaft 15 is assembled with two copper sleeves 16 mounted on the mounting base 9, and a limit block 14 is inserted between the top of the rotating shaft 15 and the mounting base 9 to prevent the rotating shaft from moving up and down. The use of the copper sleeve 16, the limit block 14 and the set screws can ensure that the rotating rod 4 rotates stably and smoothly under no-load conditions; the hinge frame 3 is assembled with the rotating rod 4 in the same assembly and limiting manner, thereby ensuring the smooth swinging of the hinge frame.
[0070] Example 4:
[0071] Example 4 is basically the same as Example 1, except that:
[0072] An upper bearing 11 and a lower bearing 12 are sleeved on the piston rod of the pneumatic piston device 6; a passing area is provided between the upper bearing 11 and the lower bearing 12, and the piston rod is engaged in the passing area; the upper bearing 11 and the lower bearing 12 are connected by bolts, and a clamping portion 121 is provided at one end of the lower bearing 12, and the other end of the extension rod 5 is embedded in the clamping portion 121; the length of the lower bearing 12 is greater than the length of the upper bearing 11; a fixing portion 122 is provided in the clamping portion 121, and the other end of the extension rod 5 is embedded in the fixing portion 122, and the fixing portion 122 is connected to the clamping portion 121 by bolts; a contact protrusion 51 is provided at the end of the extension rod 5 close to the rotating rod 4, and the contact protrusion 51 is in contact with the rotating rod 4.
[0073] During use: the extension rod 5 is locked to the lower bearing shell 12 through a high-strength modified hinged bolt, and the lower bearing shell 12 and the upper bearing shell 11 hold the piston rod of the pneumatic piston device 6, so that the lower bearing shell 12, the upper bearing shell 11 and the extension rod 5 move together with the piston.
[0074] The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed in the present invention should be included in the protection scope recorded in the claims.
Claims
1. A rapid failure verification device for a pull-wire displacement sensor, characterized by: The pull rope displacement sensor rapid rope failure verification device comprises a data acquisition device (1), a pull rope displacement sensor (2), a hinge frame (3), a rotating rod (4), an extension rod (5), a pneumatic piston device (6), a tension spring (8), a mounting base (9) and a buffer pad (10); The top of the mounting base (9) is connected to the bottom of the pull-wire displacement sensor (2), one end of the pull-wire displacement sensor (2) is connected to one end of the test rope (17), the other end of the test rope (17) is connected to one end of the hinge frame (3), the inner side of the hinge frame (3) is rotatably connected to one end of the rotating rod (4), the other end of the rotating rod (4) contacts one end of the extension rod (5), one end of the extension rod (5) drives the rotating rod (4) to reciprocate, the other end of the extension rod (5) is connected to the piston rod of the pneumatic piston device (6), and the extension rod (5) is provided with a displacement sensor (13); A rotating shaft (15) is provided through the middle section of the rotating rod (4), and the rotating rod (4) rotates leftward along the rotating shaft (15); Two buffer pads (10) are mounted on the top of the mounting base (9), and an adjusting screw (7) is threadedly connected to the buffer pad (10) on the right side. One end of the adjusting screw (7) passes through the buffer pad (10) on the right side and is connected to one end of the tension spring (8). The other end of the tension spring (8) is connected to the right side of the rotating rod (4); The pull-wire displacement sensor (2) is connected to the data acquisition device (1) via a connecting line, and the pneumatic piston device (6) is connected to the data acquisition device (1) via a connecting line; The hinge frame (3) includes a movable end (31), a frame body (32) and a hinge shaft (33). The hinge shaft (33) is installed between the top and bottom of the inner wall of the frame body (32). The hinge shaft (33) passes through the rotating rod (4). The rotating rod (4) rotates around the hinge shaft (33). The right end of the movable end (31) passes through the frame (32) and is connected to the frame (32). The lower end of the movable end (31) is plugged with a connecting end (34), and one end of the connecting end (34) is connected to the other end of the test rope (17); The right side of the rotating rod (4) is connected to the left side of the pull ring (81), and the inner ring of the pull ring (81) is connected to the other end of the tension spring (8).
2. A rapid rope-out failure verification device for a rope displacement sensor according to claim 1, characterized in that: Two sets of copper bushings (16) are installed on the top of the mounting base (9), and the rotating rod (4) is embedded between the two sets of copper bushings (16). One end of the rotating shaft (15) passes through the upper copper bushing (16) and the rotating rod (4) in sequence and is then plugged into the lower copper bushing (16). The two groups of copper bushings (16) are arranged between the two buffer pads (10).
3. The device for quickly verifying the failure of a pull-wire displacement sensor according to claim 2, characterized in that: A fixing seat (91) is installed at the top of the mounting base (9) corresponding to the copper sleeve (16), and the copper sleeve (16) below is embedded in the fixing seat (91).
4. The device for quickly verifying the failure of a pull-wire displacement sensor according to claim 3, characterized in that: A bearing plate (18) is installed between the tops of the two buffer pads (10), a limiting block (14) is plugged into the top of the bearing plate (18), and the bottom end of the limiting block (14) is plugged into the top of the mounting base (9) along the outer side of the rotating shaft (15).
5. The device for quickly verifying the failure of a pull-wire displacement sensor according to claim 4, characterized in that: The buffer pad (10) comprises a buffer portion (101) at an upper end and a support portion (102) at a lower end, the top of the support portion (102) is connected to the bottom of the buffer portion (101), and the top of the buffer portion (101) is connected to the bottom of the bearing plate (18).
6. The device for quickly verifying failure of a pull-wire displacement sensor according to claim 5, characterized in that: The length of the top of the support portion (102) is smaller than the length of the buffer portion (101), and the length of the buffer portion (101) is smaller than the length of the bottom of the support portion (102).
7. The device for quickly verifying the failure of a pull-wire displacement sensor according to claim 1, characterized in that: The piston rod of the pneumatic piston device (6) is sleeved with an upper bearing bushing (11) and a lower bearing bushing (12); A passing area is provided between the upper bearing shell (11) and the lower bearing shell (12), and the piston rod is engaged in the passing area; The upper bearing shell (11) and the lower bearing shell (12) are connected by bolts, one end of the lower bearing shell (12) is provided with a clamping portion (121), and the other end of the extension rod (5) is embedded in the clamping portion (121); The length of the lower bearing shell (12) is greater than the length of the upper bearing shell (11).
8. The device for quickly verifying failure of a pull-wire displacement sensor according to claim 7, characterized in that: A fixing portion (122) is provided in the clamping portion (121), the other end of the extension rod (5) is embedded in the fixing portion (122), and the fixing portion (122) is connected to the clamping portion (121) via a bolt; A contact protrusion (51) is provided at one end of the extension rod (5) close to the rotating rod (4), and the contact protrusion (51) is in contact with the rotating rod (4).
Citation Information
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