Remote inspection and test original data recording method

Through the remote inspection and testing original data recording method, the problems of low efficiency and poor accuracy of inspection and testing data collection in the steel industry are solved, paperless office and efficient data management are realized, and the quality of inspection and testing work and corporate interests are improved.

CN119248698APending Publication Date: 2025-01-03XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Application Number
CN202310752233.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

During the inspection and testing process in the steel industry, the on-site environment is unfavorable, the data collection terminal costs are high, the employees are old and difficult to operate, and the paper records are cumbersome, resulting in low efficiency and poor accuracy in the collection of original data, which affects the quality of work and the interests of the enterprise.

Method used

Design a remote detection and testing original data recording method, input data on site through the data acquisition device and send it to the server through wireless/wired mode, real-time, accurate and efficient data collection and storage, establish an original database, simplify the operation interface and realize Paperless office.

Benefits of technology

Improve the inspection and testing efficiency, reduce the workload and errors of manual recording, ensure the real-time and accuracy of data, realize paperless office work in the inspection and testing process, reduce enterprise costs, and improve the scientificity and fairness of data management. sex.

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Abstract

The invention discloses a remote inspection and test original data recording method. Comprising a test index name key, 0-9 number keys, a decimal point key, a sending key and a liquid crystal display screen, and the size of the data acquisition device is based on the fact that an on-site monitoring camera can clearly shoot the operation process and the content input on the liquid crystal display screen; 2) data transmission logic design: the whole data transmission process comprises data input, data transmission, data output, data storage and data application.By means of the method, the problem that on-site inspection data cannot be manually changed after being recorded and informationized at a time and being submitted and stored is solved, and the inspection data result is prevented from being influenced by external factors.
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Description

Technical Field

[0001] The invention relates to a remote inspection and testing original data recording method. Background Art

[0002] The quality of inspection and testing work is the foundation and basic guarantee for the daily smooth operation of the steel industry. The inspection and testing results are an important basis for raw material settlement, production and manufacturing process, and finished product export. They are related to the normal production operation and interests of the enterprise, and also to the scientificity and fairness of the inspection and testing itself. The enterprise has strict requirements for the management of inspection and testing data. The quality of the original records determines the quality of the inspection and testing work. It is very important for steel enterprises to control the quality of raw materials entering the factory, which is related to the smooth production and the guarantee of the interests of the enterprise. Therefore, it is very important to keep good original records of inspection and testing.

[0003] In the process of steel industry inspection and testing, there are the following factors that are not conducive to the collection of original data: first, there is a poor on-site environment, such as dust, acid mist, limited site, etc.; second, the current available data collection terminals such as computers and iPads require a large investment, which is not conducive to cost control; third, the aging trend of on-site employees is more prominent, and some employees in some positions cannot operate computers; fourth, there are many on-site paper ledger records, which is not conducive to classification and analysis. In order to solve the above problems, standardizing the information collection of original data from the source can not only reduce the workload of employees, establish and improve the original basic database, but also realize paperless office in the inspection and testing process.

[0004] The original data is inputted remotely on the inspection site, and then sent to the data receiving server through the sending device, making the original data collection process of the inspection and testing information-based and intelligent. At the same time, the data collection device has a simple and personalized operation interface, with LCD display, voice prompts and other functions. Due to its simple operation, older people and those with no computer operation experience can quickly master and use it, thereby improving the efficiency of on-site inspection and testing, reducing the workload and errors of manual recording of original data. The real-time, accurate and efficient original data collection is achieved, and paperless office is essentially realized in the inspection and testing process, promoting the green and low-carbon innovative development of the steel industry.

[0005] Literature search: (1) Chen Zhice of Guangdong Fenghua High-tech Co., Ltd. published a paper entitled "Application of Paperless in Manufacturing Enterprises". With the application of computing, paper in corporate offices is gradually being replaced by electronic ones. In this era of advocating low-carbon life, paperless production and office is a good response to the call for low-carbon life. At present, the use of computers has largely replaced paper and pen. The implementation of paperless production and office in manufacturing enterprises is imperative and is the only way to keep up with the development of the times.

[0006] (2) Hou Zhide and others from the Tacheng Regional Quality and Metrology Testing Institute published a paper entitled "Attaching Importance to the Original Inspection Records", which proposed that the quality of inspection work is directly related to the interests of consumers, operators, producers and the country, and is also related to the scientificity and fairness of the inspection itself. Therefore, it has become an important indicator for measuring the management level and technical level of an inspection. However, its quality is directly determined by the quality of the original inspection records. In other words, the quality of the original records is the foundation and basic guarantee of the quality of inspection work. Summary of the invention

[0007] The purpose of the present invention is to provide a remote inspection and testing original data recording method, which aims at the collection of original data in the current inspection and testing process of steel enterprises, solves the limitation problems such as the cumbersome data collection and recording work of on-site employees, realizes paperless office, and establishes an original database at the same time, avoiding the risks brought by human intervention in the raw material inspection and testing process.

[0008] The technical solution adopted by the present invention is a method for recording raw data of remote inspection and testing, comprising the following steps: 1). Data collection device design: The data collection device includes a test index name button, 0-9 number buttons, a decimal point button, a send button and a liquid crystal display. The size of the data collection device is based on the on-site monitoring camera being able to clearly capture the operation process and the content input on the liquid crystal display; 2). Design of data transmission logic: The entire data transmission process includes: data input, data transmission, data output, data storage and data application; data input: input detection index items and corresponding data indicators; data entry and output voice signal synchronization; data transmission: wireless / wired mode; data output: the input detection index item numbers and corresponding data indicators are output from the inspection and testing post to the target computer terminal; data storage: the data, detection index items and receiving time received by the computer terminal are stored, and a database is established by classifying the detection index items; data application: one is to design the inspection and testing record template, read the indicator values ​​of the corresponding database, and form the original records for reference and traceability; the other is to conduct professional data analysis on the data classified by the detected index items.

[0009] The present invention solves the problem of recording and informatizing the on-site inspection data in one go, and the data cannot be manually changed after being submitted and stored, thus avoiding the inspection data results being affected by external factors. The technicians can conduct statistical analysis on the stored inspection data, providing a scientific basis for the subsequent raw material production and use, and even for evaluating the supplier's supply quality and other corporate decision-making activities. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is the appearance diagram of the data acquisition device of the present invention; Figure 2 It is a data collection and processing flow chart of the present invention. Implementation

[0011] A remote inspection and testing raw data recording method, such as Figure 1 , 2 As shown, the following steps are included: 1). Data collection device design: The data collection device includes a test index name button, 0-9 number buttons, a decimal point button, a send button and a liquid crystal display. The size of the data collection device is based on the on-site monitoring camera being able to clearly capture the operation process and the content input on the liquid crystal display; 2). Design of data transmission logic: The entire data transmission process includes: data input, data transmission, data output, data storage and data application; data input: input detection index items and corresponding data indicators; data entry and output voice signal synchronization; data transmission: wireless / wired mode; data output: the input detection index item numbers and corresponding data indicators are output from the inspection and testing post to the target computer terminal; data storage: the data, detection index items and receiving time received by the computer terminal are stored, and a database is established by classifying the detection index items; data application: one is to design the inspection and testing record template, read the indicator values ​​of the corresponding database, and form the original records for reference and traceability; the other is to conduct professional data analysis on the data classified by the detected index items.

Claims

1. A remote inspection and testing raw data recording method, characterized in that The steps include: 1). Data collection device design: The data collection device includes a test index name button, 0-9 number buttons, a decimal point button, a send button and a liquid crystal display. The size of the data collection device is based on the on-site monitoring camera being able to clearly capture the operation process and the content input on the liquid crystal display; 2). Design of data transmission logic: The entire data transmission process includes: data input, data transmission, data output, data storage and data application; Data input: input detection index items and corresponding data indicators; data input is synchronized with output voice signals; Data transmission: wireless / wired; Data output: Output the input test index item numbers and corresponding data indicators from the inspection and testing post to the target computer terminal; Data storage: store the data, test index items, and receiving time received by the computer terminal, and classify the test index items to establish a database; Data application: First, design the inspection and testing record template, read the indicator values ​​of the corresponding database, and form original records for reference and traceability; second, conduct professional data analysis on the classified data of the tested indicator items.