Method and device for preparing pet cat litter based on straw

By using the collaborative coordination technology of the first crushing roller, the second crushing roller and the variable range auxiliary roller pressing ring in the straw processing equipment, the problems of low crushing efficiency and uneven particle size caused by the small meshing angle of the equipment are solved, and high efficiency is achieved straw crushing and cat litter particle size uniformity.

CN119256783AInactive Publication Date: 2025-01-07BEIJING CHAO BEIBEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411427841.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The crushing wheels of existing equipment have a small meshing angle, which leads to insufficient bite and shear force on the straw, and is unable to effectively crush the flexible and fine straw raw materials, resulting in low crushing efficiency and uneven distribution of cat litter grain size.

Method used

The straw pretreatment assembly including a first crushing roller, a second crushing roller and a variable range auxiliary roller ring is adopted. These components are driven simultaneously by the pre-drive assembly, increasing the engagement angle and cooperating together to achieve effective crushing and rolling of straw. Pressure treatment.

Benefits of technology

It improves the crushing efficiency of straw raw materials and the uniformity of cat litter particle size, extends the equipment life, reduces energy consumption, and facilitates operation and control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a pet cat litter preparation method and device based on straw, and solves the problems that when a crushing wheel of existing equipment works, the meshing angle of the crushing wheel is small, and the occlusal force and shear force to straw are weak, the device comprises a device body, a straw pretreatment assembly and a pre-driving assembly, the device main body comprises a device base, a feeding seat and a crushing treatment seat, and the straw pretreatment assembly comprises a first crushing roller, a second crushing roller and an auxiliary roller pressing ring; in the embodiment of the invention, the straw pretreatment assembly and the pre-driving assembly are arranged, and the straw pretreatment assembly and the pre-driving assembly cooperate with each other, so that straw raw materials can be effectively grabbed, the meshing angle with the raw materials is increased, and then the meshing force and the shearing force on the straw are strengthened; the auxiliary rolling ring can perform variable-range pre-crushing treatment on the straw raw materials, so that the crushing efficiency of the straw raw materials is ensured, and the granularity uniformity of cat litter products is indirectly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of cat litter processing, and in particular relates to a method and a device for preparing pet cat litter based on straw. Background Art

[0002] Cat litter is a pet product with very high consumption. It is a common necessity for most families with pet cats. In addition, cat litter is used in pet shops, pet cat breeding farms, etc. Straw cat litter is an environmentally friendly cat litter made from agricultural by-product straw as the main raw material through a special process. Straw cat litter not only solves the problem of traditional cat litter's dependence on non-renewable resources, but also shows significant advantages in environmental protection and sustainability.

[0003] Chinese patent CN220255162U discloses a straw processing device for preparing cat litter. The straw processing device for preparing cat litter comprises a shell, a crushing wheel is rotatably installed inside the shell, a support plate is fixedly installed on the side of the shell, a motor is installed on the support plate, the output shaft of the motor passes through the support plate and is fixedly connected to the shaft body in the crushing wheel, a fixing ring is installed on the shaft body of the crushing wheel, a connecting plate is connected to the surface of the fixing ring, and a scraper is installed at one end of the connecting plate; however, when the crushing wheel of the existing equipment is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, resulting in low efficiency of straw raw material crushing and uneven particle size distribution of cat litter products. In view of the above problems, we propose a method and device for preparing pet cat litter based on straw. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies of the prior art and provide a method and device for preparing pet cat litter based on straw, which solves the problem that when the crushing wheel of the existing equipment is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution.

[0005] When the crushing wheel of the existing equipment is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the soft and fine straw raw materials cannot be rolled, resulting in low straw raw material crushing efficiency and uneven particle size distribution of cat litter products. In order to solve the above problems, we proposed a straw-based pet cat litter preparation method and device. In short, the device includes a device body, a straw pretreatment component, and a pre-drive component. The device body includes a device base, a feeding seat, and a crushing processing seat. The straw pretreatment component includes a first crushing roller, a second crushing roller, and a variable range auxiliary roller pressure ring. The pre-drive component is respectively connected to the first crushing roller, the second crushing roller and the rolling support part. During operation, the raw materials are put into the feed seat, and then the pre-drive component is started. The start of the pre-drive component can synchronously drive the first crushing roller, the second crushing roller, and the roller pressure support part to rotate, so that the first crushing roller and the second crushing roller shear and crush the straw raw materials in the crushing groove, and the first crushing roller and the second crushing roller contact with the auxiliary roller pressure ring to drive the auxiliary roller pressure ring to rotate, so that the auxiliary roller pressure ring drives the straw raw materials to fall into the crushing groove, and performs auxiliary crushing treatment on the straw raw materials in the crushing groove. At the same time, the movement of the roller pressure support part can drive the auxiliary roller pressure ring to swing in the crushing groove, thereby realizing variable range pre-crushing treatment of the straw raw materials. In the embodiment of the present invention, a straw pretreatment component and a pre-drive component are provided. The straw pretreatment component is composed of a first crushing roller, a second crushing roller, and a variable range auxiliary roller pressure ring. The technical means of the first crushing roller, the second crushing roller, and the variable range auxiliary roller pressure ring coordinated with each other are adopted to overcome the problem that when the crushing wheel of the prior art is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, thereby resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution. The straw pretreatment component and the pre-drive component in the embodiment of the present invention are coordinated with each other, which can effectively grab the straw raw material, increase the meshing angle with the raw material, and then strengthen the bite force and shear force on the straw, and the auxiliary roller pressure ring can pre-crush the straw raw material in a variable range, thereby ensuring the straw raw material crushing efficiency and indirectly improving the uniformity of the cat litter product particle size.

[0006] The present invention is implemented in this way: a straw-based pet cat litter preparation device, the straw-based pet cat litter preparation device comprising:

[0007] The device body comprises a device base, a feed seat and a crushing processing seat, wherein the crushing processing seat is fixedly mounted on the device base, the feed seat is detachably mounted on the top of the crushing processing seat, and the feed seat is connected to the crushing processing seat, and a feeding trough is provided on the top of the feed seat;

[0008] A straw pre-processing component, which is arranged in the feed seat and is used for pre-crushing and rolling the straw raw material;

[0009] Wherein, the straw pretreatment component comprises:

[0010] a first crushing roller, the first crushing roller being rotatably mounted in the feed seat;

[0011] A second crushing roller, which is arranged on one side of the first crushing roller and is also rotatably mounted in the feed seat, and a crushing groove is formed between the first crushing roller and the second crushing roller;

[0012] A variable range auxiliary roller pressure ring, the auxiliary roller pressure ring is rotatably arranged on the roller pressure support part, the auxiliary roller pressure ring is sleeved on the second crushing roller and passes through the crushing groove;

[0013] A pre-drive component is arranged on one side of the feed seat, and the pre-drive component is respectively connected to the first crushing roller, the second crushing roller and the roller pressure support part, and the pre-drive component is used to synchronously drive the first crushing roller, the second crushing roller and the auxiliary roller pressure ring.

[0014] Preferably, at least one group of first crushing teeth is arranged on the circumference of the outer wall of the first crushing roller, and the first crushing teeth are used to cooperate with the first crushing roller to crush the straw raw material, and a plurality of groups of second crushing teeth are arranged on the circumference of the outer wall of the second crushing roller, and a plurality of groups of auxiliary roller pressing teeth are arranged on the circumference of the outer wall of the auxiliary roller pressure ring;

[0015] The side wall of the feed seat is symmetrically provided with two groups of inclined side plates, which are respectively used to limit the first crushing roller and the second crushing roller. The top of the crushing processing seat is provided with a movable limiting groove, and the auxiliary roller pressure ring passes through the movable limiting groove.

[0016] Preferably, the pre-drive assembly comprises:

[0017] A pre-drive motor, wherein the pre-drive motor is fixedly mounted on the upper surface of the crushing processing seat;

[0018] A pre-linkage part fixedly connected to the output shaft of the pre-drive motor, the pre-linkage part being arranged on the side wall of the feed seat, and the pre-linkage part being connected to the first crushing roller and the second crushing roller respectively;

[0019] A range adjustment part is arranged on the side wall of the feeding seat, and the range adjustment part is used to drive and adjust the rolling range of the auxiliary rolling ring, and the range adjustment part is connected to the rolling support part.

[0020] Preferably, the pre-linkage unit comprises:

[0021] A first gear, wherein the first gear is rotatably disposed on a side wall of the feed seat, one side of the first gear is fixedly connected to the pre-driving motor, and the other side of the first gear is fixedly connected to the first crushing roller via a connecting rod;

[0022] a second gear, the second gear being arranged on one side of the first gear, the second gear being meshed with the first gear for transmission, the second gear being fixedly connected to the second crushing roller, and

[0023] A driving cam is detachably mounted on the outer side of the second gear, and a driving cam is used to drive the range adjustment portion.

[0024] Preferably, the range adjustment unit includes:

[0025] Squeeze the sphere;

[0026] An adjusting linkage rod for supporting the extruded ball, wherein the middle portion of the adjusting linkage rod is rotatably connected to a connecting rod limit seat, and the connecting rod limit seat is fixedly mounted on the side wall of the feed seat;

[0027] A sector gear, the sector gear being fixedly mounted on the end of the adjusting linkage rod;

[0028] A first rack is arranged on one side of the sector gear, and the first rack is meshed with the sector gear for transmission;

[0029] An adjusting push rod, the adjusting push rod is fixedly connected to the end of the first rack, the adjusting push rod is slidably installed in the range adjusting groove, and the range adjusting groove is opened on the side wall of the feed seat;

[0030] A return spring, wherein the return spring is fixedly embedded in the range adjustment groove, and one end of the return spring is fixedly connected to the adjustment push rod;

[0031] A second rack, wherein the second rack is fixedly connected to an end of the adjusting push rod;

[0032] A third gear is arranged on one side of the second rack, the third gear is meshed with the second gear for transmission, and the third gear is connected to the rolling support portion.

[0033] Preferably, the rolling support portion comprises:

[0034] A roller support shaft, wherein the roller support shaft is rotatably mounted on the side wall of the feed seat, and one end of the roller support shaft is fixedly connected to the third gear;

[0035] A roller bearing seat, the roller bearing seat is fixedly connected to the end of the roller bearing shaft, and

[0036] At least one group of supporting rolling seats is rotatably mounted on the rolling supporting seat, and the outer wall of the supporting rolling seat is rotatably connected to the inner wall of the auxiliary rolling ring.

[0037] Preferably, it also includes a refinement processing mechanism disposed in the crushing processing seat, the refinement processing mechanism is used to refine and crush the pre-treated straw raw material, and the refinement processing mechanism is connected to the processing drive unit;

[0038] The processing drive unit includes:

[0039] A refinement motor, wherein the refinement motor is fixedly mounted on the device base;

[0040] A refinement linkage part fixedly connected to the refinement motor output shaft, the refinement linkage part is connected to the refinement processing mechanism, the refinement linkage part includes a fourth gear, a fifth gear, a gear linkage ring and a gear positioning shaft, the fourth gear and the fifth gear are both rotatably mounted on the device base, the fourth gear is meshed with the fifth gear for transmission, one side of the fourth gear is fixedly connected to the output shaft of the refinement motor, the upper side of the fifth gear is fixedly connected to the gear linkage ring, and the gear linkage ring is rotatably sleeved on the outside of the gear positioning shaft.

[0041] Preferably, the refinement processing mechanism includes:

[0042] An anti-clogging auger, the anti-clogging auger is arranged in the crushing processing seat;

[0043] A straw guide seat fixedly connected to the anti-clogging auger, the straw guide seat is used to guide the crushed straw raw material;

[0044] The fine crushing part is arranged at the bottom of the crushing processing seat, the fine crushing part is connected with the straw guide seat, the fine crushing part is driven by the fine linkage part, and the pre-treated straw raw material is finely crushed.

[0045] Preferably, the refinement and crushing unit comprises:

[0046] At least one set of arc-shaped linkage arms, one end of which is fixedly connected to the gear linkage ring, and the other end of which passes through the thinning roller support seat and is fixedly connected to the straw guide seat;

[0047] At least one group of fine crushing rollers, the fine crushing rollers are rotatably mounted on the fine crushing roller support seat, and the outer wall of the fine crushing roller is circumferentially provided with multiple groups of fine teeth;

[0048] The positioning crushing roller is arranged in the thinning roller support seat, the positioning crushing roller is fixedly connected to the gear positioning shaft, a plurality of groups of crushing teeth are arranged circumferentially on the side wall of the positioning crushing roller, and the crushing teeth are meshed with the thinning teeth for transmission.

[0049] On the other hand, the present invention also provides a method for preparing straw-based pet cat litter, the method for preparing straw-based pet cat litter specifically comprising:

[0050] Step S10, during operation, the straw raw material is put into the feeding trough, and then the pre-drive motor is turned on. The start of the pre-drive motor can drive the first gear and the second gear to rotate, so that the first gear drives the first crushing roller and the first crushing tooth to pre-crush the straw raw material in the crushing trough, and the second gear drives the second crushing roller and the second crushing tooth to pre-crush the straw raw material in the crushing trough. At the same time, the first crushing roller and the second crushing roller contact with the auxiliary roller pressure ring when rotating, and then drive the auxiliary roller pressure ring to rotate, so that the auxiliary roller pressure ring brings the straw raw material into the crushing trough and performs roller crushing on the raw material.

[0051] Step S20, the rotation of the second gear can drive the driving cam to rotate, so that the driving cam intermittently squeezes the extrusion ball, so that the extrusion ball drives the adjustment linkage rod to swing, the adjustment linkage rod drives the fan gear to swing, the fan gear drives the first rack to move, the first rack drives the adjustment push rod and the second rack to move, and then the second rack drives the third gear and the roller support shaft to rotate, the roller support shaft drives the roller support seat and the supporting rolling seat to swing, further realizing the adjustment of the rolling range of the auxiliary roller pressure ring, and further realizing the roller crushing processing of the raw materials.

[0052] Step S30, when the pretreated straw raw material falls into the crushing processing seat, the refinement motor is turned on. The start of the refinement motor can drive the fourth gear, the fifth gear and the gear linkage circle to rotate. The rotation of the gear linkage circle can drive the arc-shaped linkage arm and the refinement roller supporting seat to rotate, so that the arc-shaped linkage arm drives the straw guide seat and the anti-clogging auger to rotate, so that the anti-clogging auger brings the straw raw material into the bottom of the crushing processing seat.

[0053] Step S40, the rotation of the refining roller support seat can drive the refining crushing roller and the refining teeth to rotate relative to the positioning crushing roller and the crushing teeth. The meshing of the refining teeth and the crushing teeth can further roll and crush the pretreated straw raw material, thereby providing roller pressures of multiple angles and directions for the raw material refining rolling. The refined and crushed straw raw material is discharged through a discharge pipe, and then the straw raw material is subjected to high-temperature carbonization, granulation and drying and curing treatments in sequence to obtain straw-based pet cat litter.

[0054] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0055] In the embodiment of the present invention, a straw pretreatment component and a pre-drive component are provided. The straw pretreatment component is composed of a first crushing roller, a second crushing roller, and a variable range auxiliary roller pressure ring. The technical means of the first crushing roller, the second crushing roller, and the variable range auxiliary roller pressure ring coordinated with each other are adopted to overcome the problem that when the crushing wheel of the prior art is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, thereby resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution. The straw pretreatment component and the pre-drive component in the embodiment of the present invention are coordinated with each other, which can effectively grab the straw raw material, increase the meshing angle with the raw material, and then strengthen the bite force and shear force on the straw, and the auxiliary roller pressure ring can pre-crush the straw raw material in a variable range, thereby ensuring the straw raw material crushing efficiency and indirectly improving the uniformity of the cat litter product particle size.

[0056] In the embodiment of the present invention, a pre-drive component is provided, and the pre-drive component is composed of a pre-drive motor, a pre-linkage part and a range adjustment part. The pre-linkage part and the range adjustment part cooperate with each other to synchronously drive the first crushing roller, the second crushing roller and the auxiliary roller pressure ring to rotate, thereby achieving full bite and crushing processing of the straw raw material, so that the embodiment of the present invention has the advantages of extending equipment life, reducing energy consumption, expanding the processing range, and convenient operation and control. At the same time, the setting of the range adjustment part can also drive the auxiliary roller pressure ring to swing when the auxiliary roller pressure ring rotates, further expanding the rolling range of the auxiliary roller pressure ring, which is conducive to obtaining straw raw materials with uniform particle size.

[0057] In the embodiment of the present invention, a refinement processing mechanism is provided, and the refinement processing mechanism can be driven by the processing drive unit, thereby realizing the refinement and crushing processing of the straw raw material pre-treated in the crushing processing seat, which can not only avoid the blockage of the straw raw material, but also refine and crush the raw material from multiple angles and directions, easily break the balance of the raw material flow, and also improve the processing and crushing efficiency of the straw raw material.

[0058] The meshing mode of the refining teeth and the crushing teeth in the embodiment of the present invention can realize further rolling and crushing processing of the pretreated straw raw materials, thereby improving the degree of refining of the straw raw materials. At the same time, the coordinated cooperation of the refining crushing roller and the positioning crushing roller can provide roller pressures of multiple angles and directions for the raw material refining rolling, thereby significantly improving the refining efficiency of the straw raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 It is a structural schematic diagram of a straw-based pet cat litter preparation device provided by the present invention.

[0060] Figure 2 It is a schematic diagram of the three-dimensional structure of the straw-based pet cat litter preparation device provided by the present invention.

[0061] Figure 3 It is a top view of the straw-based pet cat litter preparation device provided by the present invention.

[0062] Figure 4 yes Figure 3 AA section view.

[0063] Figure 5 It is a schematic diagram of the internal structure of the straw-based pet cat litter preparation device provided by the present invention.

[0064] Figure 6 It is a structural schematic diagram of the straw pretreatment component provided by the present invention.

[0065] Figure 7 It is an axonometric diagram of the straw pretreatment assembly provided by the present invention.

[0066] Figure 8 It is a top view of the straw pretreatment component provided by the present invention.

[0067] Fig. 9 It is a side view of the straw pretreatment component provided by the present invention.

[0068] Fig.10 It is a structural schematic diagram of the range adjustment unit provided by the present invention.

[0069] Fig.11 It is a schematic diagram of the three-dimensional structure of the range adjustment unit provided by the present invention.

[0070] Fig.12 yes Fig.11 Schematic diagram of the locally enlarged structure of A in the middle.

[0071] Fig.13 It is a structural schematic diagram of the refinement processing mechanism provided by the present invention.

[0072] Fig.14 It is a structural schematic diagram of the refinement and crushing part provided by the present invention.

[0073] Fig.15 It is a schematic diagram of the three-dimensional structure of the refinement and crushing part provided by the present invention.

[0074] Fig.16 It is a bottom view of the refinement and crushing part provided by the present invention.

[0075] In the figure: 1-device body, 11-device base, 12-feeding seat, 121-feeding trough, 122-oblique side plate, 123-range adjustment slot, 13-crushing processing seat, 131-movable limit slot, 132-discharge pipe, 2-pre-drive assembly, 21-pre-drive motor, 22-pre-linkage part, 221-first gear, 222-second gear, 223-drive convex plate, 23-range adjustment part, 231-extrusion ball, 232-adjusting linkage rod, 233-connecting rod limit seat, 234-first rack, 235-adjusting push rod, 236-reset spring, 237-second rack, 238-third gear, 239-sector gear, 3-straw pre-treatment assembly, 31-first crushing roller, 311-second A crushing tooth, 32-a second crushing roller, 321-a second crushing tooth, 33-an auxiliary roller pressure ring, 331-an auxiliary roller pressure tooth, 34-a roller pressure supporting part, 341-a supporting rolling seat, 342-a roller pressure supporting seat, 343-a roller pressure supporting shaft, 35-a crushing groove, 4-a processing drive part, 41-a refinement motor, 42-a refinement linkage part, 421-a fourth gear, 422-a fifth gear, 423-a gear linkage ring, 424-a gear positioning shaft, 5-a refinement processing mechanism, 51-an anti-blocking auger, 52-a refinement crushing part, 521-an arc-shaped linkage arm, 522-a refinement roller supporting seat, 523-a refinement crushing roller, 524-a positioning crushing roller, 525-a refinement tooth, 526-a crushing tooth, 53-a straw guide seat. DETAILED DESCRIPTION

[0076] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0077] When the crushing wheel of the existing equipment is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the soft and fine straw raw materials cannot be rolled, resulting in low straw raw material crushing efficiency and uneven particle size distribution of cat litter products. In order to solve the above problems, we proposed a straw-based pet cat litter preparation method and device. In short, the device includes a device body 1, a straw pretreatment component 3, and a pre-drive component 2. The device body 1 includes a device base 11, a feeding seat 12, and a crushing processing seat 13. The straw pretreatment component 3 includes a first crushing roller 31, a second crushing roller 32, and a variable range auxiliary roller pressure ring 33. The pre-drive component 2 is respectively connected to the first crushing roller 31, the second crushing roller 32 and the rolling support part 34. During operation, the raw material is put into the feed seat 12, and then the pre-drive component 2 is started. The start of the pre-drive component 2 can synchronously drive the first crushing roller 31, the second crushing roller 32, and the roller support part 34 to rotate, so that the first crushing roller 31 and the second crushing roller 32 shear and crush the straw raw material in the crushing groove 35, and the first crushing roller 31 and the second crushing roller 32 are in contact with the auxiliary roller pressure ring 33 to drive the auxiliary roller pressure ring 33 to rotate, so that the auxiliary roller pressure ring 33 drives the straw raw material to fall into the crushing groove 35, and performs auxiliary crushing treatment on the straw raw material in the crushing groove 35, and at the same time, the movement of the roller support part 34 can drive the auxiliary roller pressure ring 33 to swing in the crushing groove 35, so as to realize variable range pre-crushing treatment of the straw raw material. In the embodiment of the present invention, a straw pretreatment component 3 and a pre-driving component 2 are provided. The straw pretreatment component 3 is composed of a first crushing roller 31, a second crushing roller 32, and a variable range auxiliary roller pressing ring 33. The technical means of the first crushing roller 31, the second crushing roller 32, and the variable range auxiliary roller pressing ring 33 are used to cooperate with each other, thereby overcoming the problem that when the crushing wheel of the prior art is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, thereby resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution. The straw pretreatment component 3 and the pre-driving component 2 in the embodiment of the present invention cooperate with each other, which can effectively grab the straw raw material, increase the meshing angle with the raw material, and then strengthen the bite force and shear force on the straw, and the auxiliary roller pressing ring 33 can pre-crush the straw raw material in a variable range, thereby ensuring the straw raw material crushing efficiency and indirectly improving the uniformity of the cat litter product particle size.

[0078] The embodiment of the present invention provides a straw-based pet cat litter preparation device, such as Figure 1-Figure 5 As shown, the straw-based pet cat litter preparation device comprises:

[0079] The device body 1 comprises a device base 11, a feed seat 12, and a crushing treatment seat 13. The crushing treatment seat 13 is fixedly mounted on the device base 11, the feed seat 12 is detachably mounted on the top of the crushing treatment seat 13, and the feed seat 12 is connected to the crushing treatment seat 13. A feeding trough 121 is provided on the top of the feed seat 12;

[0080] It should be noted that the device base 11 can be a rectangular seat or a round seat structure, the crushing processing seat 13 is fixedly installed on the device base 11 by fastening bolts or rivets, and the feeding seat 12 is fixedly installed on the top of the crushing processing seat 13 by snap-fitting fastening bolts. The top of the crushing processing seat 13 is a conical cavity structure that is wide at the top and narrow at the bottom, and the bottom is a circular groove or a spherical groove structure. A discharge pipe 132 is provided at the bottom of the crushing processing seat 13. The feeding seat 12 can be a rectangular seat with a hollow interior, and the feeding trough 121 can be a rectangular groove or a circular groove structure.

[0081] A straw pre-processing component 3, wherein the straw pre-processing component 3 is arranged in the feed seat 12, and the straw pre-processing component 3 is used for pre-crushing and rolling the straw raw material;

[0082] Among them, Figure 6-Figure 9 As shown, the straw pretreatment component 3 includes:

[0083] A first crushing roller 31, the first crushing roller 31 is rotatably mounted in the feed seat 12;

[0084] A second crushing roller 32, which is arranged at one side of the first crushing roller 31, and is also rotatably mounted in the feed seat 12, and a crushing groove 35 is formed between the first crushing roller 31 and the second crushing roller 32;

[0085] A variable range auxiliary roller pressing ring 33, the auxiliary roller pressing ring 33 is rotatably arranged on the roller pressing support portion 34, the auxiliary roller pressing ring 33 is sleeved on the second crushing roller 32, and passes through the crushing groove 35;

[0086] It should be noted that the first crushing roller 31 and the second crushing roller 32 can both be conical or truncated cone structures, the first crushing roller 31 and the second crushing roller 32 can be made of nickel alloy or titanium alloy, and the auxiliary roller pressure ring 33 can be a hollow ring or circle structure.

[0087] The pre-drive component 2 is arranged on one side of the feed seat 12, and the pre-drive component 2 is respectively connected to the first crushing roller 31, the second crushing roller 32 and the roller pressure support part 34, and the pre-drive component 2 is used to synchronously drive the first crushing roller 31, the second crushing roller 32 and the auxiliary roller pressure ring 33.

[0088] In this embodiment, during operation, the raw material is put into the feed seat 12, and then the pre-drive component 2 is started. The start of the pre-drive component 2 can synchronously drive the first crushing roller 31, the second crushing roller 32, and the roller support part 34 to rotate, so that the first crushing roller 31 and the second crushing roller 32 shear and crush the straw raw material in the crushing groove 35, and the first crushing roller 31 and the second crushing roller 32 are in contact with the auxiliary roller pressure ring 33 to drive the auxiliary roller pressure ring 33 to rotate, so that the auxiliary roller pressure ring 33 drives the straw raw material to fall into the crushing groove 35, and performs auxiliary crushing processing on the straw raw material in the crushing groove 35, and at the same time, the movement of the roller support part 34 can drive the auxiliary roller pressure ring 33 to swing in the crushing groove 35, so as to realize variable range pre-crushing processing of the straw raw material.

[0089] In the embodiment of the present invention, a straw pretreatment component 3 and a pre-driving component 2 are provided. The straw pretreatment component 3 is composed of a first crushing roller 31, a second crushing roller 32, and a variable range auxiliary roller pressing ring 33. The technical means of the first crushing roller 31, the second crushing roller 32, and the variable range auxiliary roller pressing ring 33 are used to cooperate with each other, thereby overcoming the problem that when the crushing wheel of the prior art is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, thereby resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution. The straw pretreatment component 3 and the pre-driving component 2 in the embodiment of the present invention cooperate with each other, which can effectively grab the straw raw material, increase the meshing angle with the raw material, and then strengthen the bite force and shear force on the straw, and the auxiliary roller pressing ring 33 can pre-crush the straw raw material in a variable range, thereby ensuring the straw raw material crushing efficiency and indirectly improving the uniformity of the cat litter product particle size.

[0090] In a further preferred embodiment of the present invention, Figure 6-Figure 8 As shown, at least one group of first crushing teeth 311 is arranged on the circumference of the outer wall of the first crushing roller 31, and the first crushing teeth 311 are used to cooperate with the first crushing roller 31 to crush the straw raw material, and a plurality of groups of second crushing teeth 321 are arranged on the circumference of the outer wall of the second crushing roller 32, and a plurality of groups of auxiliary roller pressing teeth 331 are arranged on the circumference of the outer wall of the auxiliary roller pressing ring 33;

[0091] It should be noted that the first crushing tooth 311 can be a fan-shaped, conical, rectangular plate, or triangular plate structure. The first crushing tooth 311 is fixedly installed on the outer wall of the first crushing roller 31 by riveting or welding. The second crushing tooth 321 can also be a fan-shaped, conical, rectangular plate, or triangular plate structure. The first crushing roller 31 and the second crushing roller 32 are designed to be large at one end and small at the other end, while keeping the large ends of the first crushing roller 31 and the second crushing roller 32 away from each other, thereby facilitating sufficient bite and crushing of the straw raw material in the feeding seat 12. Since the first crushing roller 31 and the second crushing roller 32 adopt an inclined surface design, it is easier to roll the straw raw material into the crushing groove 35, which can effectively reduce the sliding of the straw raw material on the roller surface, and the auxiliary roller pressing teeth 331 are circumferentially arranged on the outer wall of the auxiliary roller pressing ring 33 by mortise and tenon or riveting. The materials of the auxiliary roller pressing teeth 331 and the auxiliary roller pressing ring 33 are the same as those of the first crushing roller 31 and the second crushing roller 32, and the inner wall of the auxiliary roller pressing ring 33 is polished.

[0092] The side wall of the feed seat 12 is symmetrically provided with two groups of inclined side plates 122, and the inclined side plates 122 are respectively used to limit the first crushing roller 31 and the second crushing roller 32. The top of the crushing processing seat 13 is provided with a movable limiting groove 131, and the auxiliary roller pressure ring 33 passes through the movable limiting groove 131.

[0093] In this embodiment, the inclined side plates 122 are fixedly installed in the feed seat 12 by welding or riveting, and the two groups of inclined side plates 122 are arranged in parallel, and the inclined side plates 122 are arranged corresponding to the first crushing roller 31 and the second crushing roller 32 respectively.

[0094] In a further preferred embodiment of the present invention, Figure 6-Figure 7 As shown, the pre-drive component 2 includes:

[0095] A pre-drive motor 21, the pre-drive motor 21 is fixedly mounted on the upper surface of the crushing processing seat 13, the pre-drive motor 21 may be a single-phase asynchronous motor, and the pre-drive motor 21 is fixedly mounted on the upper surface of the crushing processing seat 13 by welding or riveting;

[0096] A pre-linkage part 22 fixedly connected to the output shaft of the pre-drive motor 21, the pre-linkage part 22 is arranged on the side wall of the feed seat 12, and the pre-linkage part 22 is respectively connected to the first crushing roller 31 and the second crushing roller 32;

[0097] The range adjustment part 23 is arranged on the side wall of the feed seat 12 , and the range adjustment part 23 is used to drive and adjust the rolling range of the auxiliary rolling ring 33 . The range adjustment part 23 is connected to the rolling support part 34 .

[0098] In the embodiment of the present invention, a pre-drive component 2 is provided, and the pre-drive component 2 is composed of a pre-drive motor 21, a pre-linkage part 22 and a range adjustment part 23. The pre-linkage part 22 and the range adjustment part 23 cooperate with each other to synchronously drive the first crushing roller 31, the second crushing roller 32 and the auxiliary roller pressing ring 33 to rotate, thereby achieving full bite and crushing processing of the straw raw material, so that the embodiment of the present invention has the advantages of extending the life of the equipment, reducing energy consumption, expanding the processing range, and convenient operation and control. At the same time, the setting of the range adjustment part 23 can also drive the auxiliary roller pressing ring 33 to swing when the auxiliary roller pressing ring 33 rotates, further expanding the rolling range of the auxiliary roller pressing ring 33, thereby facilitating obtaining straw raw materials with uniform particle size.

[0099] In this embodiment, the pre-linkage unit 22 includes:

[0100] A first gear 221, wherein the first gear 221 is rotatably disposed on the side wall of the feed seat 12, one side of the first gear 221 is fixedly connected to the pre-driving motor 21, and the other side of the first gear 221 is fixedly connected to the first crushing roller 31 via a connecting rod;

[0101] a second gear 222, the second gear 222 is disposed on one side of the first gear 221, the second gear 222 is meshed with the first gear 221 for transmission, and the second gear 222 is fixedly connected to the second crushing roller 32, and

[0102] The driving cam 223 is detachably mounted on the outer side of the second gear 222 , and the driving cam is used to drive the range adjustment part 23 .

[0103] It should be noted that the first gear 221 and the second gear 222 can be rotatably connected to the side wall of the feed seat 12 through bearings or rollers, and the outer side of the first gear 221 is fixedly connected to the output shaft of the pre-drive motor 21 by interference fit, and the driving convex plate 223 can be an arc-shaped convex plate or a wavy convex plate, and the driving convex plate 223 is fixedly installed on the outer side of the second gear 222 by clamping or riveting.

[0104] In a further preferred embodiment of the present invention, Figure 10-12 As shown, the range adjustment unit 23 includes:

[0105] An extrusion ball 231, which may be a wear-resistant metal ball or a PVC ball structure, and the extrusion ball 231 is arranged corresponding to the driving convex plate 223;

[0106] An adjusting linkage rod 232 for supporting the extruding ball 231, wherein the middle part of the adjusting linkage rod 232 is rotatably connected to a connecting rod limiting seat 233, and the connecting rod limiting seat 233 is fixedly mounted on the side wall of the feeding seat 12, wherein the adjusting linkage rod 232 is rotatably connected to the connecting rod limiting seat 233 through a bearing, and the connecting rod limiting seat 233 is mounted on the side wall of the feeding seat 12 by means of fastening bolts or buckles;

[0107] A sector gear 239, wherein the sector gear 239 is fixedly mounted on the end of the adjusting linkage rod 232, and the sector gear 239 is plugged or riveted to the end of the adjusting linkage rod 232;

[0108] A first rack 234 is disposed on one side of the sector gear 239, and the first rack 234 is meshed with the sector gear 239 for transmission;

[0109] An adjusting push rod 235, wherein the adjusting push rod 235 is fixedly connected to the end of the first rack 234, and the adjusting push rod 235 is slidably installed in the range adjusting groove 123, and the range adjusting groove 123 is provided on the side wall of the feed seat 12;

[0110] In this embodiment, the adjusting push rod 235 can be a bent connecting rod or an "L"-shaped rod structure, one end of the adjusting push rod 235 is fixedly connected to the first rack 234 by a thread or a buckle, and the other end of the adjusting push rod 235 is fixedly connected to the second rack 237, and the range adjustment slot 123 can be a rectangular slot or a circular slot structure.

[0111] A return spring 236, wherein the return spring 236 is fixedly embedded in the range adjustment groove 123, one end of the return spring 236 is fixedly connected to the adjustment push rod 235, and the setting of the return spring 236 can reset the extrusion ball 231 when the extrusion ball 231 is not in contact with the driving convex plate 223, the return spring 236 is fixedly installed in the range adjustment groove 123 by welding, and the other end of the return spring 236 is fixedly connected to the adjustment push rod 235 by riveting or mortise and tenoning;

[0112] A second rack 237, wherein the second rack 237 is fixedly connected to an end of the adjusting push rod 235;

[0113] The third gear 238 is disposed on one side of the second rack 237 , and the third gear 238 is meshed with the second gear 222 for transmission, and the third gear 238 is connected to the rolling support portion 34 .

[0114] In a further preferred embodiment of the present invention, Figure 6 and Fig.10 As shown, the rolling support portion 34 includes:

[0115] A roller support shaft 343, the roller support shaft 343 is rotatably mounted on the side wall of the feed seat 12, one end of the roller support shaft 343 is fixedly connected to the third gear 238, the roller support shaft 343 is rotatably connected to the side wall of the feed seat 12 by means of a bearing or a roller, the lower end of the roller support shaft 343 is fixedly connected to the third gear 238 by means of plugging or riveting, and the upper end of the roller support shaft 343 is fixedly connected to the roller support seat 342 by means of riveting or welding;

[0116] A roller bearing seat 342, wherein the roller bearing seat 342 is fixedly connected to the end of the roller bearing shaft 343, and

[0117] At least one group of supporting rolling seats 341 is rotatably mounted on the rolling supporting seat 342 , and the outer wall of the supporting rolling seat 341 is rotatably connected to the inner wall of the auxiliary rolling ring 33 .

[0118] In this embodiment, the rolling support seat 342 can be a semicircular or arc-shaped ring structure, and the rolling support seat 342 is used to support the auxiliary rolling ring 33. The supporting rolling seat 341 can be a circular rolling seat structure with annular baffles on both sides, and the number of supporting rolling seats 341 is set to three groups.

[0119] During operation, straw raw materials are put into the feeding trough 121, and then the pre-drive motor 21 is turned on. The start of the pre-drive motor 21 can drive the first gear 221 and the second gear 222 to rotate, so that the first gear 221 drives the first crushing roller 31 and the first crushing tooth 311 to pre-crush the straw raw materials in the crushing trough 35, and the second gear 222 drives the second crushing roller 32 and the second crushing tooth 321 to pre-crush the straw raw materials in the crushing trough 35. At the same time, the first crushing roller 31 and the second crushing roller 32 are in contact with the auxiliary roller pressure ring 33 when rotating, thereby driving the auxiliary roller pressure ring 33 to rotate, so that the auxiliary roller pressure ring 33 brings the straw raw materials into the crushing trough 35 and performs roller crushing on the raw materials.

[0120] The rotation of the second gear 222 can drive the driving cam to rotate, so that the driving cam intermittently squeezes the extrusion ball 231, so that the extrusion ball 231 drives the adjustment linkage rod 232 to swing, and the adjustment linkage rod 232 drives the fan gear 239 to swing, and the fan gear 239 drives the first rack 234 to move, and the first rack 234 drives the adjustment push rod 235 and the second rack 237 to move, so that the second rack 237 drives the third gear 238 and the roller support shaft 343 to rotate, and the roller support shaft 343 drives the roller support seat 342 and the supporting rolling seat 341 to swing, so as to further adjust the rolling range of the auxiliary roller pressing ring 33, and further realize the roller crushing processing of the raw materials.

[0121] In a further preferred embodiment of the present invention, Figure 1-2 As shown, the embodiment of the present invention further includes a refinement processing mechanism 5 disposed in the crushing processing seat 13 , and the refinement processing mechanism 5 is used for refinement and crushing the pre-treated straw raw material, and the refinement processing mechanism 5 is connected to the processing drive unit 4 .

[0122] In the embodiment of the present invention, a refinement processing mechanism 5 is provided, and the refinement processing mechanism 5 can be driven by the processing drive unit 4, so as to realize the refinement and crushing processing of the straw raw material pretreated in the crushing processing seat 13, which can not only avoid the blockage of the straw raw material, but also refine and crush the raw material from multiple angles and directions, easily break the balance of the raw material flow, and also improve the processing and crushing efficiency of the straw raw material.

[0123] Wherein, the processing driving unit 4 includes:

[0124] A refinement motor 41, wherein the refinement motor 41 is fixedly mounted on the device base 11, and the refinement motor 41 is fixedly mounted on the device base 11 by welding or riveting, and the refinement motor 41 may be a servo motor;

[0125] A refinement linkage part 42 is fixedly connected to the output shaft of the refinement motor 41, and the refinement linkage part 42 is connected to the refinement processing mechanism 5. The refinement linkage part 42 includes a fourth gear 421, a fifth gear 422, a gear linkage ring 423 and a gear positioning shaft 424. The fourth gear 421 and the fifth gear 422 are both rotatably mounted on the device base 11. The fourth gear 421 and the fifth gear 422 are meshed for transmission. One side of the fourth gear 421 is fixedly connected to the output shaft of the refinement motor 41, and the upper side of the fifth gear 422 is fixedly connected to the gear linkage ring 423. The gear linkage ring 423 is rotatably sleeved on the outside of the gear positioning shaft 424.

[0126] In this embodiment, the fourth gear 421 and the fifth gear 422 can be rotatably connected to the device base 11 by means of bearings or rollers, and the fourth gear 421 is fixedly connected to the output shaft of the refinement motor 41 by riveting or welding, and the upper surface of the fifth gear 422 is fixedly connected to the gear linkage ring 423 by riveting or plugging, and the other end of the gear linkage ring 423 passes through the lower wall of the crushing processing seat 13 and is connected to the refinement crushing part 52.

[0127] In a further preferred embodiment of the present invention, Fig.13 As shown, the refinement processing mechanism 5 includes:

[0128] An anti-clogging auger 51, wherein the anti-clogging auger 51 is arranged in the crushing processing seat 13, and the anti-clogging auger 51 is arranged on the top of the crushing processing seat 13. The anti-clogging auger 51 may be a spiral structure, and the setting of the anti-clogging auger 51 avoids the blockage of the raw material;

[0129] A straw guide seat 53 fixedly connected to the anti-clogging auger 51, the straw guide seat 53 is used to guide the crushed straw raw material, the straw guide seat 53 can be a conical or truncated cone structure, the outer wall of the straw guide seat 53 is polished, and the top of the straw guide seat 53 is fixedly connected to the lower end of the anti-clogging auger 51 by snap-fit ​​or plug-in;

[0130] The refining and crushing part 52 is arranged at the bottom of the crushing processing seat 13. The refining and crushing part 52 is connected to the straw guide seat 53. The refining and crushing part 52 is driven by the refining linkage part 42 to perform refining and crushing processing on the pre-treated straw raw materials.

[0131] In a further preferred embodiment of the present invention, Figure 14-16 As shown, the refinement and crushing unit 52 includes:

[0132] At least one group of arc-shaped linkage arms 521, one end of the arc-shaped linkage arm 521 is fixedly connected to the gear linkage ring 423, the other end of the arc-shaped linkage arm 521 passes through the thinning roller support seat 522, and is fixedly connected to the straw guide seat 53, the number of the arc-shaped linkage arms 521 can be two groups, and the lower end of the arc-shaped linkage arm 521 is riveted or mortised to the gear ring linkage ring, the middle part of the arc-shaped linkage arm 521 is clamped to the thinning roller support seat 522, the upper end of the arc-shaped linkage arm 521 is bolted or plugged to the straw guide seat 53, and the thinning roller support seat 522 can be a hollow circular ring or circular frame structure.

[0133] At least one group of fine crushing rollers 523, the fine crushing rollers 523 are rotatably mounted on the fine crushing roller support seat 522, and the outer wall of the fine crushing roller 523 is circumferentially provided with multiple groups of fine teeth 525;

[0134] The positioning crushing roller 524 is arranged in the refining roller support seat 522, and the positioning crushing roller 524 is fixedly connected to the gear positioning shaft 424. A plurality of groups of crushing teeth 526 are circumferentially arranged on the side wall of the positioning crushing roller 524, and the crushing teeth 526 are meshed with the refining teeth 525 for transmission.

[0135] In this embodiment, the number of the refining and crushing rollers 523 can be 2-4 groups, and the refining and crushing rollers 523 are rotatably connected to the refining roller support seat 522 through bearings or rollers. The refining and crushing rollers 523 can be a round seat structure, and the positioning crushing roller 524 can also be a round seat structure. At the same time, the refining and crushing rollers 523 are circumferentially arranged on the outside of the positioning crushing roller 524, and the lower end of the positioning crushing roller 524 is fixedly connected to the upper end of the gear positioning shaft 424 by plugging or riveting. The meshing of the refining teeth 525 and the crushing teeth 526 can achieve further rolling and crushing processing of the pretreated straw raw materials, thereby improving the degree of refining of the straw raw materials. At the same time, the coordinated cooperation of the refining and crushing rollers 523 and the positioning crushing rollers 524 can provide roller pressures of multiple angles and directions for the raw material refining rolling, which significantly improves the refining efficiency of the straw raw materials.

[0136] During operation, when the pretreated straw raw material falls into the crushing processing seat 13, the refinement motor 41 is turned on. The start of the refinement motor 41 can drive the fourth gear 421, the fifth gear 422 and the gear linkage ring 423 to rotate. The rotation of the gear linkage ring 423 can drive the arc-shaped linkage arm 521 and the refinement roller supporting seat 522 to rotate, so that the arc-shaped linkage arm 521 drives the straw guide seat 53 and the anti-clogging auger 51 to rotate, so that the anti-clogging auger 51 brings the straw raw material into the bottom of the crushing processing seat 13.

[0137] The rotation of the refining roller support seat 522 can drive the refining and crushing roller 523 and the refining teeth 525 to rotate relative to the positioning crushing roller 524 and the crushing teeth 526. The meshing of the refining teeth 525 and the crushing teeth 526 can further roll and crush the pretreated straw raw material, thereby providing roller pressures of multiple angles and directions for the raw material refining rolling. The refined and crushed straw raw material is discharged through the discharge pipe 132, and then the straw raw material is subjected to high-temperature carbonization, granulation forming and drying and curing treatment in turn. The high-temperature carbonization, granulation forming and drying and curing treatment can all be existing technologies and equipment, which are not limited here, to obtain straw-based pet cat litter.

[0138] In a further preferred embodiment of the present invention, a method for preparing a straw-based pet cat litter is provided, and the method for preparing a straw-based pet cat litter specifically comprises:

[0139] Step S10, during operation, the straw raw material is put into the feeding trough 121, and then the pre-drive motor 21 is turned on. The start of the pre-drive motor 21 can drive the first gear 221 and the second gear 222 to rotate, so that the first gear 221 drives the first crushing roller 31 and the first crushing tooth 311 to pre-crush the straw raw material in the crushing trough 35, and the second gear 222 drives the second crushing roller 32 and the second crushing tooth 321 to pre-crush the straw raw material in the crushing trough 35. At the same time, the first crushing roller 31 and the second crushing roller 32 are in contact with the auxiliary roller pressure ring 33 when rotating, thereby driving the auxiliary roller pressure ring 33 to rotate, so that the auxiliary roller pressure ring 33 brings the straw raw material into the crushing trough 35 and performs roller crushing on the raw material.

[0140] Step S20, the rotation of the second gear 222 can drive the driving cam to rotate, so that the driving cam intermittently squeezes the extrusion ball 231, so that the extrusion ball 231 drives the adjustment linkage rod 232 to swing, the adjustment linkage rod 232 drives the fan gear 239 to swing, the fan gear 239 drives the first rack 234 to move, the first rack 234 drives the adjustment push rod 235 and the second rack 237 to move, and then the second rack 237 drives the third gear 238 and the roller support shaft 343 to rotate, the roller support shaft 343 drives the roller support seat 342 and the supporting rolling seat 341 to swing, further realizing the adjustment of the rolling range of the auxiliary roller pressing ring 33, and further realizing the roller crushing processing of the raw materials.

[0141] Step S30, when the pretreated straw raw material falls into the crushing processing seat 13, the refinement motor 41 is turned on. The start of the refinement motor 41 can drive the fourth gear 421, the fifth gear 422 and the gear linkage ring 423 to rotate. The rotation of the gear linkage ring 423 can drive the arc-shaped linkage arm 521 and the refinement roller supporting seat 522 to rotate, so that the arc-shaped linkage arm 521 drives the straw guide seat 53 and the anti-clogging auger 51 to rotate, so that the anti-clogging auger 51 brings the straw raw material into the bottom of the crushing processing seat 13.

[0142] Step S40, the rotation of the refining roller support seat 522 can drive the refining and crushing roller 523 and the refining teeth 525 to rotate relative to the positioning crushing roller 524 and the crushing teeth 526. The meshing of the refining teeth 525 and the crushing teeth 526 can further roll and crush the pretreated straw raw material, thereby providing roller pressures of multiple angles and directions for the refining rolling of the raw material. The refined and crushed straw raw material is discharged through the discharge pipe 132, and then the straw raw material is subjected to high-temperature carbonization, granulation and drying and curing treatments in turn to obtain straw-based pet cat litter.

[0143] In summary, the present invention provides a method and device for preparing pet cat litter based on straw. During operation, the raw material is put into the feed seat 12, and then the pre-drive component 2 is started. The start of the pre-drive component 2 can synchronously drive the first crushing roller 31, the second crushing roller 32, and the roller support part 34 to rotate, so that the first crushing roller 31 and the second crushing roller 32 shear and crush the straw raw material in the crushing groove 35, and the first crushing roller 31 and the second crushing roller 32 contact with the auxiliary roller pressure ring 33 to drive the auxiliary roller pressure ring 33 to rotate, so that the auxiliary roller pressure ring 33 drives the straw raw material to fall into the crushing groove 35, and performs auxiliary crushing treatment on the straw raw material in the crushing groove 35. At the same time, the movement of the roller support part 34 can drive the auxiliary roller pressure ring 33 to swing in the crushing groove 35, thereby realizing variable range pre-crushing treatment of the straw raw material.

[0144] In the embodiment of the present invention, a straw pretreatment component 3 and a pre-driving component 2 are provided. The straw pretreatment component 3 is composed of a first crushing roller 31, a second crushing roller 32, and a variable range auxiliary roller pressing ring 33. The technical means of the first crushing roller 31, the second crushing roller 32, and the variable range auxiliary roller pressing ring 33 are used to cooperate with each other, thereby overcoming the problem that when the crushing wheel of the prior art is working, the meshing angle of the crushing wheel is small, the bite force and shear force on the straw are weak, and the flexible and fine straw raw materials cannot be rolled, thereby resulting in low straw raw material crushing efficiency and uneven cat litter product particle size distribution. The straw pretreatment component 3 and the pre-driving component 2 in the embodiment of the present invention cooperate with each other, which can effectively grab the straw raw material, increase the meshing angle with the raw material, and then strengthen the bite force and shear force on the straw, and the auxiliary roller pressing ring 33 can pre-crush the straw raw material in a variable range, thereby ensuring the straw raw material crushing efficiency and indirectly improving the uniformity of the cat litter product particle size.

[0145] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0146] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A straw-based pet cat litter preparation device, the straw-based pet cat litter preparation device comprising: The device body comprises a device base, a feed seat and a crushing processing seat, wherein the crushing processing seat is fixedly mounted on the device base, the feed seat is detachably mounted on the top of the crushing processing seat, and the feed seat is connected to the crushing processing seat, and a feeding trough is provided on the top of the feed seat; The straw pre-processing component is characterized in that the straw pre-processing component is arranged in the feed seat, and the straw pre-processing component is used for pre-crushing and rolling the straw raw material; Wherein, the straw pretreatment component comprises: a first crushing roller, the first crushing roller being rotatably mounted in the feed seat; A second crushing roller, which is arranged on one side of the first crushing roller and is also rotatably mounted in the feed seat, and a crushing groove is formed between the first crushing roller and the second crushing roller; A variable range auxiliary roller pressure ring, the auxiliary roller pressure ring is rotatably arranged on the roller pressure support part, the auxiliary roller pressure ring is sleeved on the second crushing roller and passes through the crushing groove; A pre-drive component is arranged on one side of the feed seat, and the pre-drive component is respectively connected to the first crushing roller, the second crushing roller and the roller pressure support part, and the pre-drive component is used to synchronously drive the first crushing roller, the second crushing roller and the auxiliary roller pressure ring.

2. The straw-based pet cat litter preparation device according to claim 1, characterized in that: The outer wall of the first crushing roller is circumferentially provided with at least one group of first crushing teeth, and the first crushing teeth are used to cooperate with the first crushing roller to crush the straw raw material; the outer wall of the second crushing roller is circumferentially provided with multiple groups of second crushing teeth, and the outer wall of the auxiliary roller pressure ring is circumferentially provided with multiple groups of auxiliary roller pressure teeth; The side wall of the feed seat is symmetrically provided with two groups of inclined side plates, which are respectively used to limit the first crushing roller and the second crushing roller. The top of the crushing processing seat is provided with a movable limiting groove, and the auxiliary roller pressure ring passes through the movable limiting groove.

3. The straw-based pet cat litter preparation device according to claim 1, characterized in that: The pre-driver assembly comprises: A pre-drive motor, wherein the pre-drive motor is fixedly mounted on the upper surface of the crushing processing seat; A pre-linkage part fixedly connected to the output shaft of the pre-drive motor, the pre-linkage part being arranged on the side wall of the feed seat, and the pre-linkage part being connected to the first crushing roller and the second crushing roller respectively; A range adjustment part is arranged on the side wall of the feeding seat, and the range adjustment part is used to drive and adjust the rolling range of the auxiliary rolling ring, and the range adjustment part is connected to the rolling support part.

4. The straw-based pet cat litter preparation device according to claim 3, characterized in that: The pre-linkage unit comprises: A first gear, wherein the first gear is rotatably disposed on a side wall of the feed seat, one side of the first gear is fixedly connected to the pre-driving motor, and the other side of the first gear is fixedly connected to the first crushing roller via a connecting rod; a second gear, the second gear being arranged on one side of the first gear, the second gear being meshed with the first gear for transmission, the second gear being fixedly connected to the second crushing roller, and A driving cam is detachably mounted on the outer side of the second gear, and a driving cam is used to drive the range adjustment portion.

5. The straw-based pet cat litter preparation device according to claim 4, characterized in that: The range adjustment unit includes: Squeeze the sphere; An adjusting linkage rod for supporting the extruded ball, wherein the middle portion of the adjusting linkage rod is rotatably connected to a connecting rod limit seat, and the connecting rod limit seat is fixedly mounted on the side wall of the feed seat; A sector gear, the sector gear being fixedly mounted on the end of the adjusting linkage rod; A first rack is arranged on one side of the sector gear, and the first rack is meshed with the sector gear for transmission; An adjusting push rod, the adjusting push rod is fixedly connected to the end of the first rack, the adjusting push rod is slidably installed in the range adjusting groove, and the range adjusting groove is opened on the side wall of the feed seat; A return spring, wherein the return spring is fixedly embedded in the range adjustment groove, and one end of the return spring is fixedly connected to the adjustment push rod; A second rack, wherein the second rack is fixedly connected to an end of the adjusting push rod; A third gear is arranged on one side of the second rack, the third gear is meshed with the second gear for transmission, and the third gear is connected to the rolling support portion.

6. The straw-based pet cat litter preparation device according to claim 5, characterized in that: The roller bearing portion comprises: A roller support shaft, wherein the roller support shaft is rotatably mounted on the side wall of the feed seat, and one end of the roller support shaft is fixedly connected to the third gear; A roller bearing seat, the roller bearing seat is fixedly connected to the end of the roller bearing shaft, and At least one group of supporting rolling seats is rotatably mounted on the rolling supporting seat, and the outer wall of the supporting rolling seat is rotatably connected to the inner wall of the auxiliary rolling ring.

7. The straw-based pet cat litter preparation device according to any one of claims 2 to 6, characterized in that: It also includes a refinement processing mechanism disposed in the crushing processing seat, the refinement processing mechanism is used to refine and crush the pre-treated straw raw material, and the refinement processing mechanism is connected to the processing drive unit; The processing drive unit includes: A refinement motor, wherein the refinement motor is fixedly mounted on the device base; A refinement linkage part fixedly connected to the refinement motor output shaft, the refinement linkage part is connected to the refinement processing mechanism, the refinement linkage part includes a fourth gear, a fifth gear, a gear linkage ring and a gear positioning shaft, the fourth gear and the fifth gear are both rotatably mounted on the device base, the fourth gear is meshed with the fifth gear for transmission, one side of the fourth gear is fixedly connected to the output shaft of the refinement motor, the upper side of the fifth gear is fixedly connected to the gear linkage ring, and the gear linkage ring is rotatably sleeved on the outside of the gear positioning shaft.

8. The straw-based pet cat litter preparation device according to claim 7, characterized in that: The refinement processing mechanism comprises: An anti-clogging auger, the anti-clogging auger is arranged in the crushing processing seat; A straw guide seat fixedly connected to the anti-clogging auger, the straw guide seat is used to guide the crushed straw raw material; The fine crushing part is arranged at the bottom of the crushing processing seat, the fine crushing part is connected with the straw guide seat, the fine crushing part is driven by the fine linkage part, and the pre-treated straw raw material is finely crushed.

9. The straw-based pet cat litter preparation device according to claim 8, characterized in that: The refinement and crushing section comprises: At least one set of arc-shaped linkage arms, one end of which is fixedly connected to the gear linkage ring, and the other end of which passes through the thinning roller support seat and is fixedly connected to the straw guide seat; At least one group of fine crushing rollers, the fine crushing rollers are rotatably mounted on the fine crushing roller support seat, and the outer wall of the fine crushing roller is circumferentially provided with multiple groups of fine teeth; The positioning crushing roller is arranged in the thinning roller support seat, the positioning crushing roller is fixedly connected to the gear positioning shaft, a plurality of groups of crushing teeth are arranged circumferentially on the side wall of the positioning crushing roller, and the crushing teeth are meshed with the thinning teeth for transmission.

10. A method for preparing straw-based pet cat litter, implemented by using the straw-based pet cat litter preparation device according to any one of claims 1 to 9, characterized in that: The method for preparing the straw-based pet cat litter specifically comprises: Step S10, when working, the straw raw material is put into the feeding trough, and then the pre-driving motor is turned on. The pre-driving motor is started to drive the first gear and the second gear to rotate, so that the first gear drives the first crushing roller and the first crushing tooth to pre-crush the straw raw material in the crushing trough, and the second gear drives the second crushing roller and the second crushing tooth to pre-crush the straw raw material in the crushing trough. At the same time, when the first crushing roller and the second crushing roller rotate, they contact the auxiliary roller pressure ring, thereby driving the auxiliary roller pressure ring to rotate, so that the auxiliary roller pressure ring brings the straw raw material into the crushing trough and performs roller crushing on the raw material; Step S20, the rotation of the second gear can drive the driving cam to rotate, so that the driving cam intermittently squeezes the squeezing ball, so that the squeezing ball drives the adjusting linkage rod to swing, the adjusting linkage rod drives the fan gear to swing, the fan gear drives the first rack to move, the first rack drives the adjusting push rod and the second rack to move, and then the second rack drives the third gear and the roller bearing shaft to rotate, the roller bearing shaft drives the roller bearing seat and the bearing rolling seat to swing, further realizing the adjustment of the rolling range of the auxiliary roller pressing ring, and further realizing the roller crushing process of the raw material; Step S30, when the pre-treated straw raw material falls into the crushing processing seat, the thinning motor is turned on, and the thinning motor can drive the fourth gear, the fifth gear and the gear linkage ring to rotate, and the rotation of the gear linkage ring can drive the arc linkage arm and the thinning roller supporting seat to rotate, so that the arc linkage arm drives the straw guide seat and the anti-clogging auger to rotate, so that the anti-clogging auger brings the straw raw material into the bottom of the crushing processing seat; Step S40, the rotation of the refining roller support seat can drive the refining crushing roller and the refining teeth to rotate relative to the positioning crushing roller and the crushing teeth. The meshing of the refining teeth and the crushing teeth can further roll and crush the pretreated straw raw material, thereby providing roller pressures of multiple angles and directions for the raw material refining rolling. The refined and crushed straw raw material is discharged through a discharge pipe, and then the straw raw material is subjected to high-temperature carbonization, granulation and drying and curing treatments in sequence to obtain straw-based pet cat litter.

Citation Information

Patent Citations

  • Straw processing equipment for preparing cat litter

    CN220255162U