Ultra-large flow intelligent liquid return automatic backwashing filter station

Through the liquid level sensor and motor-driven adjustment components and water inlet and outlet components, continuous backwashing of the ultra-large flow return filter station is achieved, solving the problem of backwashing and shutdown waiting in the prior art, and improving filtration efficiency and equipment reliability.

CN119258646APending Publication Date: 2025-01-07WUXI WEISHUN COAL MINE MASCH CO LTD

Patent Information

Application Number
CN202411687325.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing backflushing filtration stations need to shut down and wait for a long time during backflushing, making it difficult to deal with the oversized flow of backflushing, resulting in interruption of filtration work, affecting efficiency and may cause equipment failure.

Method used

An intelligent automatic backflush filter station for return fluid with ultra-large flow is designed, using liquid level sensor and motor-driven adjustment components and water inlet and outlet components to realize alternating upper and lower positions of the filter cartridge and continuous backflushing, avoiding shutdown and waiting, and through the twisting dragon The conveyor parts and sewage pipes reduce impurities accumulation and ensure continuous filtration.

Benefits of technology

It realizes that there is no need to shut down and wait during the backflushing process, and can undertake the continuous liquid return filtration task with super large flow, improves the filtration efficiency and the service life of the equipment, and reduces the risk of equipment failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an ultra-large flow intelligent liquid return automatic backwashing filter station, and relates to the technical field of waste liquid filtration, the ultra-large flow intelligent liquid return automatic backwashing filter station comprises a shell assembly, an adjusting assembly, a filter assembly, a driving assembly and a water inlet and outlet assembly, the adjusting assembly and the filter assembly are arranged in the shell assembly; other electric devices in the device can be automatically started under the action of a liquid level sensor, driving force is provided for an adjusting assembly through a second motor, a small gear and a large gear, two filter cartridges in a filter assembly can achieve the purpose of alternating up and down positions under the action of the adjusting assembly, and in the process, the filter cartridge is not prone to falling off. The water inlet and outlet assembly enables a water inlet pipe and a water outlet pipe to be quickly disconnected with and reconnected with the two filter cartridges under the action of a third motor, so that the filter cartridges do not need to stop for waiting during backwashing operation, can be used for carrying out a continuous return liquid filtering task, and are ingenious in design and convenient to use. The problem that an existing backwash filtering station is difficult to deal with ultra-large flow return liquid filtering operation is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of waste liquid filtration, in particular to an ultra-large flow intelligent liquid return automatic backwashing filtration station. Background Art

[0002] The backwash filter station is mainly used for the pre-low-pressure coarse filtration of the emulsion pump station or spray pump station at the coal mining face in the coal mine (it can also be used for the return liquid filtration of the emulsion pump station). Its function is to prevent dirt and impurities from entering the pump station and support systems, and further improve the service life of the hydraulic equipment.

[0003] Existing, such as China Patent No.: CN114904320B, an automatic backwashing return liquid filter station and its control method, the automatic backwashing return liquid filter station includes a frame and at least one group of filter systems arranged on the frame, and also includes a local monitoring system and a remote server; the filter system includes a filter, a backwashing control valve, a double stop valve, a unloading component, a drain valve and a pressure difference monitoring component. The pressure difference monitoring component of the invention transmits the monitored signal to the local monitoring system, and the local monitoring system sends the processed data to the remote server to realize remote monitoring, thereby improving safety; the present invention monitors the working state of the filter and controls the operation of the filter through the local monitoring system. When the pressure difference of the filter exceeds the set value or the backwashing time interval of the filter reaches the set value, the local monitoring system controls the filter system to backwash, thereby realizing the flexible switching of filtering and backwashing during the operation of the return liquid filter station, effectively ensuring the filtering efficiency of the filter and reducing the flow resistance.

[0004] Although the filter station in the above-mentioned patent realizes the flexible switching of filtration and backwashing during the operation of the return liquid filter station, effectively ensuring the filtration efficiency of the filter and reducing the flow resistance, the filtration mechanisms of the return liquid backwashing filter stations on the market are similar in the backwashing method, and both use liquid to flush the back of the filter surface to remove adhered impurities. This process has significant disadvantages. Backwashing requires a long shutdown and waiting time. During the shutdown period, the filtration supply of the return liquid containing impurities must continue. Once faced with the filtration task of ultra-large flow return liquid, the time-consuming shutdown in the backwashing stage will add a heavy burden to the entire operation process. From the perspective of filtration continuity, the shutdown waiting for backwashing causes interruptions in the filtration work, which not only affects the overall filtration efficiency, but also easily causes production stagnation and equipment pressure increase due to the accumulation and untimely treatment of return liquid, and even causes equipment failure due to frequent start-up and stop of various electrical components of the equipment. Therefore, the existing return liquid backwashing automatic station is difficult to cope with ultra-large flow return liquid filtration operations.

[0005] Therefore, we propose an ultra-large flow intelligent liquid return automatic backwashing filter station to solve the problems raised in the above background technology. Summary of the invention

[0006] The purpose of the present invention is to provide an ultra-large flow intelligent return liquid automatic backwashing filter station to solve the problem that the backwashing requires a long waiting period and is difficult to cope with ultra-large flow return liquid filtration operations.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultra-large flow intelligent liquid return automatic backwashing filter station, comprising a shell component, an adjustment component, a filter component, a drive component and an inlet and outlet water component, the adjustment component and the filter component are arranged inside the shell component, the drive component and the inlet and outlet water component are arranged on both sides of the shell component, the shell component is used to accommodate wastewater, and includes a casing, the adjustment component is used to adjust the position of the filter component, including two rotating plates, the two rotating plates are respectively fixedly connected to the inner surface walls on both sides of the casing, the outer surfaces of the two rotating plates are provided with front-to-back symmetrical guide grooves, the outer surfaces of the two rotating plates are rotatably connected to the connecting shaft extending outward at the center of the circle, the outer surface of the connecting shaft is located at the position outside the two rotating plates and is fixedly connected to the upper and lower symmetrical swing rods, the outer surface of the swing rod is provided with a sliding groove, the filter component is used to filter the wastewater, including two filter cartridges, both ends of the filter cartridges are fixedly connected to the extension nozzle, the drive component includes a first motor and a second motor, the inlet and outlet water component is used to drain water and provide flushing water, and includes a third motor and a plurality of sliding rods.

[0008] Preferably, the front surface of the casing is fixedly connected to a feed inlet for inputting waste water, a liquid level sensor is fixedly installed on the rear surface of the casing by a bracket, a liquid level sensor is fixedly installed on the upper part of the casing near the rear side by a bracket, a mounting plate is fixedly installed on the left surface of the casing, and a splashproof shell is fixedly installed on the upper part between the outer surfaces of both sides of the casing.

[0009] Preferably, the extension nozzles at both ends of the filter cartridge are respectively slidably arranged inside the guide grooves on both sides, the magnetic rotor is fixedly installed on the left inner wall of the filter cartridge, the water injection pipe is rotatably connected between the inner walls on both sides of the filter cartridge, the outer surface of the water injection pipe is equidistantly fixed with a flushing pipe, the left end of the water injection pipe is in a closed state and the right end is in an open state.

[0010] Preferably, the outer surface of the connecting shaft is fixedly connected to the mounting block at a position close to the rocker arm, and the outer surfaces of the two mounting blocks on opposite sides are located away from the connecting shaft and are rotatably connected to the supporting wheels, the outer surface of the supporting wheel and the outer surface of the extension mouth are tightly fitted, and the mounting block and the extension mouth are in a non-fitting state.

[0011] Preferably, the first motor and the second motor are both mounted on the left surface of the mounting plate and the output ends extend to the right, the output end of the first motor is fixedly connected to the first pulley, the right surface of the first pulley is fixedly connected to the driving rotor, the driving rotor and the magnetic rotor cooperate, the output end of the second motor is fixedly connected to a pinion, the outer surface of the pinion is meshed with a large gear, the center of the right surface of the large gear is fixedly connected to the left end of the connecting shaft, and the large gear, the pinion and the driving rotor are all rotatably connected to the left surface of the casing.

[0012] Preferably, the plurality of slide bars are fixedly connected to the right surface of the casing, a connecting plate is slidably arranged between the outer surfaces of the plurality of slide bars, the third motor is fixedly mounted on the right surface of the casing and the output end extends forward, a spring is sleeved on the outer surface of the slide bar and the right end of the spring is in contact with the left surface of the connecting plate, the output end of the third motor is fixedly connected to a cam, the outer surface of the cam is in contact with the right surface of the connecting plate, the outer surface of the connecting plate near the top is fixedly penetrated by a water inlet pipe, and the outer surface of the connecting plate near the bottom is fixedly penetrated by a water outlet pipe, and the water inlet pipe and the water outlet pipe are respectively arranged concentrically with the corresponding extension nozzles.

[0013] Preferably, the right surface of the casing is fixedly connected to a sewage pipe extending obliquely upward near the bottom, and the inner wall brackets on both sides of the casing are rotatably connected to an auger conveyor near the bottom, and the positions of the auger conveyor and the sewage pipe correspond.

[0014] Preferably, the outer surface of the first pulley is connected to the transmission belt, the inner surface wall of the transmission belt is connected to the second pulley near the bottom, the second pulley is rotatably connected to the left surface of the casing, and the second pulley is fixedly connected to the left end of the auger conveyor through the shaft.

[0015] Preferably, a connecting hole is provided on the right surface of the casing, the outer surface of the water outlet pipe is in contact with the inner wall of the connecting hole, a retracted end is provided at the left end of the water outlet pipe, and a blocking plate is provided at the center of the right side of the retracted end.

[0016] Preferably, the right surface of the blocking plate is fixedly connected to a connecting piece, the connecting piece is fixedly connected between the inner walls of the connecting hole, an avoidance groove is penetrated through the outer surface of the water outlet pipe and the position corresponding to the connecting piece, a sealing sleeve is provided on the outer surface of the water outlet pipe and the position corresponding to the connecting piece, and the sealing sleeve is fixedly connected to the right surface of the casing.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is in use, when the return liquid inlet speed is greater than the filtration discharge speed, after the liquid level inside the casing rises, other electrical components in the device will be automatically started under the action of the liquid level sensor, and the second motor, the small gear and the large gear will provide driving force for the adjustment component. Under the action of the adjustment component, the two filter cartridges in the filter component will achieve the purpose of alternating up and down positions. During the process, the inlet and outlet water components, under the action of the third motor, make the water inlet pipe and the water outlet pipe quickly disconnect and reconnect with the two filter cartridges. This design makes it possible for the filter cartridge to undertake continuous return liquid filtration tasks without stopping and waiting during backwashing operations. The design is ingenious and solves the problem that the existing backwashing filter station is difficult to cope with ultra-large flow return liquid filtration operations.

[0018] 2. When the present invention is in use, when the upper filter cartridge is backwashing, the first motor will synchronously drive the first pulley, and the first pulley will drive the second pulley to rotate through the transmission belt. When the second pulley rotates, it will synchronously drive the auger conveyor inside the casing to rotate, and then the impurities deposited at the lower part of the casing will be discharged to the outside through the drain pipe, thereby reducing the amount of impurities inside the casing and the filtering burden of the filter cartridge.

[0019] 3. When the present invention is in use, the connecting plate drives the water outlet pipe to move to the right and then separates from the water injection pipe in the lower filter cartridge. During this process, the retracted end of the water outlet pipe will adhere to the plugging plate on the inner side of the connecting hole and form a closed state. Therefore, during the process of replacing the two filter cartridges, the liquid inside the casing will not enter the water outlet pipe and cause misdischarge. Therefore, during this process, the external return liquid can be continuously injected into the casing without stopping the injection. The design structure is simple and ingenious, which further improves the continuous filtering effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 2 This is an expanded view of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 3 It is a cross-sectional view of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 4 It is an exploded view of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 5 This is a partial structural connection diagram of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 6 This is a schematic structural diagram of a housing component of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 7This is a schematic diagram of the structure of a driving component of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Figure 8 This is a schematic diagram of the structure of an adjustment component of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Fig. 9 It is a cross-sectional expansion diagram of a filter assembly of an ultra-large flow intelligent liquid return automatic backwash filter station of the present invention; Fig.10 This is a schematic diagram of the structure of the water inlet and outlet components of an ultra-large flow intelligent liquid return automatic backwashing filter station of the present invention; Fig.11 for Fig.10 Enlarged view of point A in the middle.

[0021] In the figure: 1. Shell assembly; 101. Casing; 102. Feed port; 103. Drain pipe; 104. Liquid level sensor; 105. Mounting plate; 107. Auger conveyor; 108. Splashproof shell; 109. Connecting hole; 2. Adjustment assembly; 201. Turn plate; 202. Guide groove; 203. Connecting shaft; 204. Rocker; 205. Sliding groove; 206. Mounting block; 207. Support wheel; 3. Filter assembly; 301. Filter cartridge; 302. Magnetic rotor; 303. Extension nozzle; 304. Water injection pipe; 305. Flushing pipe; 4. Driving assembly; 401. First motor; 402. First pulley; 403. Driving rotor; 404. Transmission belt; 405. Second pulley; 406. Second motor; 407. Small gear; 408. Large gear; 5. Water inlet and outlet assembly; 501. Sliding rod; 502. Spring; 503. Connecting plate; 504. Third motor; 505. Cam; 506. Water inlet pipe; 507. Water outlet pipe; 508. Retracted end; 509. Avoidance groove; 510. Connecting piece; 511. Blocking plate; 512. Sealing sleeve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1-Figure 11As shown, the present invention provides a technical solution: an ultra-large flow intelligent liquid return automatic backwashing filter station, comprising a shell component 1, an adjustment component 2, a filter component 3, a drive component 4 and an inlet and outlet water component 5, the adjustment component 2 and the filter component 3 are arranged inside the shell component 1, the drive component 4 and the inlet and outlet water component 5 are arranged on both sides of the shell component 1, the shell component 1 is used to accommodate waste water, includes a casing 101, the adjustment component 2 is used to adjust the position of the filter component 3, and includes two rotating plates 201, the two rotating plates 201 are respectively fixedly connected to the inner surface walls on both sides of the casing 101, the outer surfaces of the two rotating plates 201 are provided with front-to-back symmetrical guide grooves 202, the outer surfaces of the two rotating plates 201 are rotatably connected at the center of the circle to the connecting shaft 203 extending outward, and the connecting shaft 2 The outer surface of 03 is located outside the two rotating plates 201 and is fixedly connected to the upper and lower symmetrical swing rods 204. The outer surface of the swing rod 204 is provided with a sliding groove 205. The filter assembly 3 is used to filter the wastewater and includes two filter cartridges 301. Both ends of the filter cartridges 301 are fixedly connected to the extension nozzle 303. The drive assembly 4 includes a first motor 401 and a second motor 406. The inlet and outlet water assembly 5 is used to drain water and provide flushing water, including a third motor 504 and a plurality of slide rods 501. The front surface of the casing 101 is fixedly connected to the feed port 102 for inputting wastewater. The rear surface of the casing 101 is fixedly installed with a liquid level sensor 104 by a bracket. The liquid level sensor 104 is fixedly installed at a position above the casing 101 near the rear side by a bracket. The left surface of the casing 101 The surface of the filter cartridge 301 is fixed with a mounting plate 105, a splash-proof shell 108 is fixedly installed near the upper position between the outer surfaces of both sides of the casing 101, the extension nozzles 303 at both ends of the filter cartridge 301 are respectively slidably set in the guide grooves 202 on both sides, the magnetic rotor 302 is fixedly installed on the left inner surface wall of the filter cartridge 301, and the water injection pipe 304 is rotatably connected between the inner surfaces of both sides of the filter cartridge 301. The outer surface of the water injection pipe 304 is equidistantly fixed to the flushing pipe 305, the left end of the water injection pipe 304 is in a closed state and the right end is in an open state, the outer surface of the connecting shaft 203 is fixedly connected to the mounting block 206 near the swing rod 204, the outer surfaces of the opposite sides of the two mounting blocks 206 are located away from the connecting shaft 203 and are rotatably connected to the support wheel 207, and the outer surface of the support wheel 207 The surface and the outer surface of the extension nozzle 303 are tightly fitted, the mounting block 206 and the extension nozzle 303 are not fitted, the first motor 401 and the second motor 406 are both mounted on the left surface of the mounting plate 105 and the output ends extend to the right, the output end of the first motor 401 is fixedly connected to the first pulley 402, the right surface of the first pulley 402 is fixedly connected to the driving rotor 403, the driving rotor 403 and the magnetic rotor 302 cooperate, the output end of the second motor 406 is fixedly connected to the pinion 407, the outer surface of the pinion 407 is meshed with the large gear 408, the center of the right surface of the large gear 408 is fixedly connected to the left end of the connecting shaft 203, the large gear 408, the pinion 407 and the driving rotor 403 are all rotatably connected to the left surface of the casing 101,Multiple slide bars 501 are fixedly connected to the right surface of the housing 101, and a connecting plate 503 is slidably arranged between the outer surfaces of the multiple slide bars 501. The third motor 504 is fixedly installed on the right surface of the housing 101 and the output end extends forward. A spring 502 is sleeved on the outer surface of the slide bar 501 and the right end of the spring 502 conflicts with the left surface of the connecting plate 503. The output end of the third motor 504 is fixedly connected to a cam 505, and the outer surface of the cam 505 conflicts with the right surface of the connecting plate 503. The outer surface of the connecting plate 503 near the top is fixedly penetrated by a water inlet pipe 506, and the outer surface of the connecting plate 503 near the bottom is fixedly penetrated by a water outlet pipe 507. The water inlet pipe 506 and the water outlet pipe 507 are respectively arranged concentrically with the corresponding extension nozzle 303.

[0024] In this embodiment, when the device is used to filter the return liquid with a large flow rate, the return liquid is discharged into the housing 101 through the feed port 102. At this time, the impurities in the return liquid are retained outside the filter cartridge 301 below. At this time, the return liquid inside the filter cartridge 301 is in a filtered state. As the liquid level rises, the filtered return liquid will flow into the water injection pipe 304 through the flushing pipe 305, and finally be discharged through the connecting hole 109 and the outlet pipe 507. As the amount of impurities adhering to the surface of the filter cartridge 301 increases, the water outlet speed will be lower than the water inlet speed, so the liquid level will further rise. When the liquid level reaches the detection height of the liquid level sensor 104, the liquid level sensor 104 sends a signal to the external PLC controller to start the first motor 401 and the second motor 406. And the third motor 504 runs. When the third motor 504 runs, it drives the cam 505 to rotate. At this time, the return stroke of the cam 505 limits the maximum distance of the connecting plate 503 to the right. The spring 502 squeezes the connecting plate 503 to the right, thereby driving the water inlet pipe 506 and the water outlet pipe 507 to move to the right synchronously and separate from the filter cartridge 301. Then the second motor 406 drives the small gear 407 to rotate and drives the large gear 408 to rotate. At this time, the large gear 408 will drive the connecting shaft 203 and the swing rod 204 and the mounting block 206 on the surface of the connecting shaft 203 to rotate 180°. In this process, the symmetrically arranged swing rod 204 cooperates with the symmetrical guide groove 202 on the surface and the sliding groove 205 to push the filter cartridges 301 in the upper and lower positions to stagger front and back and complete the upper and lower position replacement. , then the third motor 504 drives the cam 505 to rotate, at this time the cam 505 pushes and squeezes the connecting plate 503 and cooperates with the spring 502, so that the water inlet pipe 506 and the water outlet pipe 507 are reinserted into the corresponding water injection pipe 304, and then the upper water inlet pipe 506 injects high-pressure liquid and flushes the high-pressure water close to the inner wall of the filter cartridge 301 through the upper water injection pipe 304 and the flushing pipe 305. During the process, the first motor 401 drives the driving rotor 403 to rotate slowly. Under the action of the magnetic field, the magnetic rotor 302 inside the filter cartridge 301 will drive the upper filter cartridge 301 to rotate synchronously, so that the flushing pipe 305 can fully flush the filter cartridge 301. This design makes it unnecessary for the filter cartridge 301 to stop and wait during the backwashing operation. It can undertake the task of continuous liquid return filtration, and its design is ingenious, which solves the problem that the existing backwashing filter station is difficult to cope with the ultra-large flow liquid return filtration operation. By installing a splash-proof shell 108 on the top of the casing 101, the liquid splashed out when the upper filter cartridge 301 is backwashed can be shielded and made to flow back into the casing 101. The bottom of the casing 101 is arc-shaped, so the filtered impurities will gather in the middle depression. The mounting plate 105 is mainly used to install the drive component 4. The opening above the casing 101 can also be used to inject the liquid to be filtered, thereby increasing the liquid inlet speed. The upper liquid injection can only be used for liquid return filtration with a low impurity content. The support wheel 207 is installed by setting the mounting block 206, which is mainly used to cooperate with the extension nozzle 303 to support the filter cartridge 301.To solve the problem that when the extension nozzle 303 on one side of the filter cartridge 301 is in the upper position, it is not at the intersection of the guide groove 202 and the sliding groove 205, resulting in loss of support and easy to fall and be damaged, the sliding rod 501 is mainly used to limit the movement of the connecting plate 503.

[0025] Embodiment 2: Figure 1-Figure 11 As shown, the right surface of the casing 101 is fixedly connected to a sewage pipe 103 extending obliquely upward near the bottom, and the inner wall brackets on both sides of the casing 101 are rotatably connected to the auger conveyor 107 near the bottom, and the auger conveyor 107 and the sewage pipe 103 correspond in position to each other. The outer surface of the first pulley 402 is connected to the transmission belt 404 for transmission, and the inner surface wall of the transmission belt 404 is connected to the second pulley 405 for transmission near the bottom. The second pulley 405 is rotatably connected to the left surface of the casing 101, and the second pulley 405 is fixedly connected to the left end of the auger conveyor 107 through the shaft.

[0026] In this embodiment, when the upper filter cartridge 301 is backwashing, the first motor 401 will synchronously drive the first pulley 402. At this time, the first pulley 402 will drive the second pulley 405 to rotate through the transmission belt 404. When the second pulley 405 rotates, it will synchronously drive the auger conveyor 107 inside the casing 101 to rotate, and then the impurities deposited at the lower part of the casing 101 will be discharged to the outside through the drain pipe 103, thereby reducing the amount of impurities inside the casing 101 and the filtering burden of the filter cartridge 301. The drain pipe 103 is in an upwardly tilted state. When impurities are transported into the drain pipe 103, due to the insufficient stroke of the auger conveyor 107, the impurities will not be discharged immediately, but will be gathered inside the drain pipe 103. As the impurities are continuously transported, they will gradually be squeezed out. In this process, when the impurities are squeezed, part of the internal water will be squeezed out and flow back to the inside of the casing 101, avoiding liquid loss and waste.

[0027] Embodiment 3: Fig.10 and Fig.11 As shown, a connecting hole 109 is provided on the right surface of the casing 101, the outer surface of the water outlet pipe 507 is in contact with the inner wall of the connecting hole 109, an inwardly contracted end 508 is provided at the left end of the water outlet pipe 507, a blocking plate 511 is provided at the center of the right side of the inwardly contracted end 508, a connecting piece 510 is fixedly connected to the right surface of the blocking plate 511, and the connecting piece 510 is fixedly connected between the inner walls of the connecting hole 109, an avoidance groove 509 is provided through the outer surface of the water outlet pipe 507 and the corresponding position of the connecting piece 510, a sealing sleeve 512 is provided on the outer surface of the water outlet pipe 507 and the corresponding position of the connecting piece 510, and the sealing sleeve 512 is fixedly connected to the right surface of the casing 101.

[0028] In this embodiment, when in use, the connecting plate 503 drives the water outlet pipe 507 to move to the right and then disengages from the water injection pipe 304 in the lower filter cartridge 301. During this process, the retracted end 508 of the water outlet pipe 507 will adhere to the blocking plate 511 on the inner side of the connecting hole 109 and form a closed state. Therefore, when the two filter cartridges 301 are replaced in position, the liquid inside the casing 101 will not enter the water outlet pipe 507 and cause misdischarge. Therefore, during this process, the external return liquid can be continuously injected into the casing 101 without stopping the injection. The design structure is simple and ingenious, which further improves the continuous filtering effect of the device. The avoidance groove 509 on the surface of the water outlet pipe 507 is mainly used to avoid the connecting piece 510 fixed on the inner wall of the connecting hole 109. During the avoidance process, the sealing sleeve 512 fixed on the surface of the casing 101 on the outside of the water outlet pipe 507 plays a role in sealing the avoidance groove 509 to prevent liquid leakage.

[0029] The effect and working principle achieved by the entire mechanism are as follows: when the device is used to filter the return liquid with a very large flow rate, the return liquid is discharged into the interior of the casing 101 through the feed port 102. At this time, the impurities in the return liquid are retained on the outer surface of the filter cartridge 301 below. At this time, the return liquid inside the filter cartridge 301 is in a filtered state. As the liquid level rises, the filtered return liquid will flow into the water injection pipe 304 through the flushing pipe 305, and finally be discharged through the connecting hole 109 and the outlet pipe 507. As the amount of impurities adhering to the surface of the filter cartridge 301 increases, the water outlet speed will be lower than the water inlet speed, so the liquid level will further rise. When the liquid level reaches the detection height of the liquid level sensor 104, the liquid level sensor 104 sends a signal to the external PLC controller. After sending the signal, the first motor 401, the second motor 406 and the third motor 504 are started to run. When the third motor 504 runs, it drives the cam 505 to rotate. At this time, the return stroke of the cam 505 limits the maximum distance of the connecting plate 503 to the right. The spring 502 squeezes the connecting plate 503 to the right, thereby driving the water inlet pipe 506 and the water outlet pipe 507 to move to the right synchronously and then separate from the filter cartridge 301. Then, the second motor 406 drives the small gear 407 to rotate and drives the large gear 408 to rotate. At this time, the large gear 408 will drive the connecting shaft 203 and the swing rod 204 and the mounting block 206 on the surface of the connecting shaft 203 to rotate 180°. In this process, the symmetrically arranged swing rod 204 cooperates with the symmetrical guide groove 202 on the surface to cooperate with the sliding groove 20 5 will push the filter cartridges 301 in the upper and lower positions to stagger forward and backward and complete the upper and lower position replacement, and then the third motor 504 drives the cam 505 to rotate. At this time, the cam 505 pushes the connecting plate 503 and cooperates with the spring 502 to make the water inlet pipe 506 and the water outlet pipe 507 reinsert into the corresponding water injection pipe 304. Then, the upper water inlet pipe 506 injects high-pressure liquid and flushes the position close to the inner wall of the filter cartridge 301 through the upper water injection pipe 304 and the flushing pipe 305. During the process, the first motor 401 drives the driving rotor 403 to rotate slowly. Under the action of the magnetic field, the magnetic rotor 302 inside the filter cartridge 301 drives the upper filter cartridge 301 to rotate synchronously, so that the flushing pipe 305 can fully flush the The filter cartridge 301 is designed so that the filter cartridge 301 does not need to stop and wait during the backwashing operation, and can undertake the continuous return liquid filtration task. The design is ingenious and solves the problem that the existing backwashing filtration station is difficult to cope with the ultra-large flow return liquid filtration operation. When the upper filter cartridge 301 is backwashing, the first motor 401 will synchronously drive the first pulley 402. At this time, the first pulley 402 will drive the second pulley 405 to rotate through the transmission belt 404. When the second pulley 405 rotates, it will synchronously drive the auger conveyor 107 inside the casing 101 to rotate, and then the impurities deposited at the bottom of the casing 101 will be discharged to the outside through the sewage pipe 103, thereby reducing the impurity mass inside the casing 101 and the filtration burden of the filter cartridge 301.When the connection plate 503 drives the water outlet pipe 507 to move rightward and separates from the water injection pipe 304 in the lower filter cartridge 301, during this process, the retracted end 508 of the water outlet pipe 507 will fit with the plugging plate 511 inside the connecting hole 109 to form a closed state. Therefore, during the process of the two filter cartridges 301 replacing each other, the liquid inside the housing 101 will not enter the water outlet pipe 507 and cause misdischarge. Therefore, during this process, the external return liquid can be continuously injected into the housing 101 without stopping the injection. This design structure is simple and ingenious, and further improves the continuous filtering effect of the device.

[0030] Among them, the liquid level sensor 104, the first motor 401, the second motor 406 and the third motor 504 are all prior art, and their components and operating principles are all public technologies, and no further explanation is given here. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for a person skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to replace some of the technical features therein by equivalents, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultra-large flow intelligent liquid return automatic backwashing filter station, comprising a housing component (1), a regulating component (2), a filtering component (3), a driving component (4) and a water inlet and outlet component (5), characterized in that: The regulating component (2) and the filtering component (3) are arranged inside the housing component (1), and the driving component (4) and the water inlet and outlet components (5) are arranged on both sides of the housing component (1); The housing assembly (1) is used to contain waste water and comprises a housing (101); The adjustment component (2) is used to adjust the position of the filter component (3), and comprises two rotating plates (201), the two rotating plates (201) are respectively fixedly connected to the inner surface walls on both sides of the housing (101), the outer surfaces of the two rotating plates (201) are provided with front-to-back symmetrical guide grooves (202), the outer surfaces of the two rotating plates (201) are rotatably connected to a connecting shaft (203) extending outward at the center of the circle, the outer surface of the connecting shaft (203) is located outside the two rotating plates (201) and is fixedly connected to a swing rod (204) symmetrical in the upper and lower directions, and the outer surface of the swing rod (204) is provided with a sliding groove (205); The filter assembly (3) is used to filter wastewater, and comprises two filter cartridges (301), wherein both ends of the filter cartridges (301) are fixedly connected to an extension nozzle (303); The driving assembly (4) comprises a first motor (401) and a second motor (406); The water inlet and outlet assembly (5) is used for draining water and providing flushing water, and comprises a third motor (504) and a plurality of sliding rods (501).

2. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: The front surface of the casing (101) is fixedly connected to a feed inlet (102) for inputting waste water, a liquid level sensor (104) is fixedly mounted on the rear surface of the casing (101) via a bracket, the liquid level sensor (104) is fixedly mounted at a position above the casing (101) near the rear side via a bracket, a mounting plate (105) is fixedly mounted on the left surface of the casing (101), and a splash-proof casing (108) is fixedly mounted at a position between the outer surfaces of both sides of the casing (101) near the upper side.

3. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: The extension nozzles (303) at both ends of the filter cartridge (301) are respectively slidably arranged inside the guide grooves (202) on both sides; a magnetic rotor (302) is fixedly mounted on the left inner surface wall of the filter cartridge (301); a water injection pipe (304) is rotatably connected between the inner surface walls on both sides of the filter cartridge (301); the outer surface of the water injection pipe (304) is equidistantly fixedly connected to a flushing pipe (305); the left end of the water injection pipe (304) is in a closed state and the right end is in an open state.

4. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: The outer surface of the connecting shaft (203) is fixedly connected to the mounting block (206) at a position close to the swing rod (204), and the outer surfaces of the two mounting blocks (206) on opposite sides are located at a position away from the connecting shaft (203) and are both rotatably connected to the supporting wheel (207), the outer surface of the supporting wheel (207) and the outer surface of the extension nozzle (303) are tightly fitted, and the mounting block (206) and the extension nozzle (303) are in a non-fitting state.

5. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: The first motor (401) and the second motor (406) are both mounted on the left surface of the mounting plate (105) and their output ends extend to the right. The output end of the first motor (401) is fixedly connected to the first pulley (402). The right surface of the first pulley (402) is fixedly connected to the driving rotor (403). The driving rotor (403) cooperates with the magnetic rotor (302). The output end of the second motor (406) is fixedly connected to a pinion gear (407). The outer surface of the pinion gear (407) is meshedly connected to a large gear (408). The center of the right surface of the large gear (408) is fixedly connected to the left end of the connecting shaft (203). The large gear (408), the pinion gear (407) and the driving rotor (403) are all rotatably connected to the left surface of the housing (101).

6. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: The plurality of slide bars (501) are fixedly connected to the right surface of the housing (101); a connecting plate (503) is slidably arranged between the outer surfaces of the plurality of slide bars (501); the third motor (504) is fixedly mounted on the right surface of the housing (101) and its output end extends forward; a spring (502) is sleeved on the outer surface of the slide bar (501) and the right end of the spring (502) contacts the left surface of the connecting plate (503); the output end of the third motor (504) is fixedly connected to a cam (505); the outer surface of the cam (505) contacts the right surface of the connecting plate (503); a water inlet pipe (506) is fixedly passed through the outer surface of the connecting plate (503) near the top; a water outlet pipe (507) is fixedly passed through the outer surface of the connecting plate (503) near the bottom; the water inlet pipe (506) and the water outlet pipe (507) are respectively arranged concentrically with the corresponding extension nozzle (303).

7. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: A position near the bottom of the right surface of the casing (101) is fixedly connected to a sewage pipe (103) extending obliquely upward, and positions near the bottom of the inner wall brackets on both sides of the casing (101) are rotatably connected to an auger conveying member (107), and the auger conveying member (107) and the sewage pipe (103) are located correspondingly.

8. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 5 is characterized by: The outer surface of the first pulley (402) is transmission-connected to a transmission belt (404), and the inner surface wall of the transmission belt (404) is transmission-connected to a second pulley (405) at a position close to the bottom. The second pulley (405) is rotationally connected to the left surface of the housing (101), and the second pulley (405) is fixedly connected to the left end of the auger conveyor (107) via a shaft.

9. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 1 is characterized by: A communication hole (109) is provided on the right surface of the housing (101); the outer surface of the water outlet pipe (507) is in contact with the inner surface wall of the communication hole (109); a retracted end (508) is provided at the left end of the water outlet pipe (507); and a blocking plate (511) is provided at the center of the right side of the retracted end (508).

10. The ultra-large flow intelligent liquid return automatic backwashing filter station according to claim 9 is characterized by: The right surface of the blocking plate (511) is fixedly connected to a connecting piece (510), and the connecting piece (510) is fixedly connected between the inner surface walls of the connecting hole (109). An avoidance groove (509) is provided through the outer surface of the water outlet pipe (507) and the corresponding position of the connecting piece (510). A sealing sleeve (512) is sleeved on the outer surface of the water outlet pipe (507) and the corresponding position of the connecting piece (510), and the sealing sleeve (512) is fixedly connected to the right surface of the casing (101).

Citation Information

Patent Citations

  • Automatic backwashing liquid return filter station and control method

    CN114904320B

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