Efficient production self-checking equipment for gaskets and process thereof

Abstract

The invention discloses efficient production self-checking equipment for gaskets and a process thereof, and relates to the technical field of gasket self-checking. The device comprises a base, a conveying belt is arranged in the base, a collecting frame is symmetrically and fixedly connected to one end of the base, a vibration bin is formed in the base, a storage box is installed in the vibration bin, distributing blades are rotationally connected to the interior of the vibration bin, and one end of each distributing blade is installed in the storage box. The driving motor is started to drive the material distributing blade to push the multiple gaskets in the material storage box to sequentially slide into the transmission groove, the gaskets are driven to be in rolling contact with the contact ring to generate autorotation, and therefore the monitoring camera is driven to conduct multi-angle image sampling detection on the gaskets; and then the detected gaskets are classified and conveyed into the two collecting frames to be collected through cooperation of the conveying belt and the classification assembly, so that the problems that the detection precision is reduced and the detection efficiency of the device is affected due to mutual stacking of the multiple gaskets are effectively reduced.

Description

Technical Field

[0001] The present application relates to the technical field of gasket self-inspection, and in particular to a highly efficient production self-inspection device for gaskets and a process thereof. Background Art

[0002] In industrial production, washers are widely used in various mechanical equipment as a basic connector. The main function of the washer is to exist as a flat metal ring between the connected part and the nut, protecting the surface of the connected part from being scratched by the nut and dispersing the pressure of the nut on the connected part. With the improvement of the level of industrial automation, the production efficiency and quality requirements of washers are getting higher and higher. The traditional gasket production process often relies on manual inspection, which is not only inefficient, but also easily affected by human factors, resulting in low detection accuracy.

[0003] At present, the production and inspection technology of gaskets has made some progress. Some automated equipment has been developed to improve the production and inspection efficiency of gaskets. These equipment usually include automatic feeding, stamping, forming and inspection modules. In the inspection module, some advanced equipment uses visual inspection technology to capture the image of the gasket through a camera, and then use image processing algorithms to identify and evaluate the size, shape and surface defects of the gasket.

[0004] Although the existing automated equipment has improved the production and inspection efficiency of gaskets to a certain extent, the gaskets are easily stacked together during the gasket conveying process, which directly affects the inspection accuracy. When the gaskets are stacked, the traditional visual inspection system may not be able to accurately identify the boundaries of each gasket, resulting in a decrease in the accuracy of size measurement and defect detection, and reducing the self-inspection efficiency of the device. Summary of the invention

[0005] The purpose of the present application is to solve the problem that when gaskets are stacked, the traditional visual inspection system may not be able to accurately identify the boundaries of each gasket, resulting in a decrease in the accuracy of size measurement and defect detection, and a reduction in the self-inspection efficiency of the device. The present application provides a high-efficiency production self-inspection equipment and process for gaskets.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A high-efficiency production self-inspection device for gaskets comprises a base, a conveyor belt is arranged inside the base, a collecting frame is symmetrically fixedly connected to one end of the base, a vibration bin is provided inside the base, a material storage box is installed inside the vibration bin, a material dividing blade is rotatably connected to the inside of the vibration bin, one end of the material dividing blade is installed inside the material storage box, a plurality of material dividing holes are evenly arranged on the inner bottom of the material storage box, a resistance ring is fixedly connected to the inner bottom of the vibration bin, a transmission column is fixedly connected to the bottom of the material dividing blade, and a plurality of material dividing holes are arranged on the periphery of the transmission column so as to be adapted to the material dividing holes. A transmission groove is provided, a monitoring camera is fixedly connected to the inner side of the transmission groove, a plurality of guide grooves adapted to the transmission groove are evenly provided on the bottom of the transmission column, a bottom plate is slidably connected inside the guide groove, a driving motor is fixedly connected to the top of the base, the output end of the driving motor is fixedly connected to the dividing blade, a vibration component for driving the storage box to shake is installed inside the vibration bin, an unlocking component for driving the bottom plate to move along the length direction of the guide groove is installed at one end of the transmission column, and a classification component for separating gaskets is installed at one end of the base.

[0007] By adopting the above technical scheme, by setting the vibration component and the unlocking component and the classification component for coordinated use, it is convenient to start the driving motor to drive the dividing blades to push the multiple gaskets inside the storage box to slide into the inside of the transmission groove in turn, and drive the gaskets to form a rolling conflict with the resistance ring to produce rotation, thereby driving the monitoring camera to perform multi-angle image sampling and detection on the gaskets, and then use the conveyor belt in conjunction with the classification component to classify the detected gaskets and convey them to the two collection frames for collection, thereby effectively reducing the problem of multiple gaskets stacking on each other, resulting in a decrease in detection accuracy and affecting the detection efficiency of the device.

[0008] Furthermore, the vibration component includes an annular airbag rotatably mounted on one end of a material dividing blade, the annular airbag is fixedly connected to one end of a material storage box, a vibration motor is fixedly connected to the inner side of the vibration bin, and a special-shaped wheel is fixedly connected to the output end of the vibration motor, and one end of the special-shaped wheel is in conflict with the material storage box.

[0009] By adopting the above technical scheme, by setting up the coordinated use of the annular airbag and the special-shaped wheel, it is convenient to start the vibration motor to drive the special-shaped wheel and the storage box to produce reciprocating collision, and at the same time, cooperate with the rebound characteristics of the annular airbag to push the storage box to drive the gasket inside to vibrate, thereby improving the smoothness of the gasket passing through the distribution hole, reducing the accumulation and jamming of the gasket inside the storage box and the distribution hole, and improving the practicability of the device.

[0010] Furthermore, an annular rubber pad is fixedly connected to the inner side of the abutment ring.

[0011] By adopting the above technical solution and arranging the annular rubber pad and the abutment ring for use in combination, the friction between the gasket and the abutment ring is effectively improved, and the practicability of the device is further improved.

[0012] Furthermore, the unlocking assembly includes an unlocking wheel rotatably connected to the bottom of the transmission column, one end of the unlocking wheel is evenly hinged with three transmission rods, one end of the three transmission rods is respectively hinged to three bottom plates, an unlocking motor is fixedly connected to the inside of the transmission column, and the output end of the unlocking motor is fixedly connected to the unlocking wheel.

[0013] By adopting the above technical solution and setting the unlocking wheel and the transmission rod for use together, starting the unlocking motor can drive the unlocking wheel to rotate, and drive the transmission rod to deflect around the hinge shaft, and at the same time, one end of the transmission rod pulls the base plate to move along the length direction of the guide slot, thereby facilitating the driving of the base plate to move along the length direction of the guide slot, and effectively improving the practicability of the device.

[0014] Furthermore, the classification component includes an L-shaped mounting rod fixedly connected to one end of the base, one end of the L-shaped mounting rod is fixedly connected to a classification motor, the output end of the classification motor passes through the L-shaped mounting rod and is fixedly connected to a classification guide rod, one end of the base is fixedly connected to a triangular classification frame, one end of the base is fixedly connected to an ultrasonic scanner, the ultrasonic scanner is electrically connected to the classification motor, and the classification guide rod, the triangular classification frame and the ultrasonic scanner are all installed above the conveyor belt.

[0015] By adopting the above technical scheme, by setting up the coordinated use of the ultrasonic scanner, the classification motor and the classification guide rod, it is convenient to use the ultrasonic scanner to perform internal structure detection on the gasket that has been sampled and detected by the monitoring camera image, thereby improving the detection accuracy of the device, and by starting the classification motor to drive the classification guide rod to swing left and right to separate the gasket that has been detected by the ultrasonic scanner and the monitoring camera, thereby realizing self-inspection and classification of the gasket, effectively improving the practicality of the device.

[0016] Furthermore, one end of the base is fixedly connected to a Y-shaped guide rail, and the Y-shaped guide rail is installed between the transmission column and the conveyor belt.

[0017] By adopting the above technical solution, by setting up the Y-shaped guide track and using it in conjunction with the conveyor belt, it is convenient to gather and guide the gaskets that fall on the top of the conveyor belt, so that the gaskets form an arrangement formation parallel to the triangular classification frame on the top of the conveyor belt.

[0018] Furthermore, a material storage trough is provided on the top of the base, a material discharge port connected to the vibration bin is provided at one end of the material storage trough, a push plate is symmetrically fixedly connected to the middle section of the material dividing blade, and the push plate is installed inside the material storage trough.

[0019] By adopting the above technical scheme and setting the push plate and the discharge port for coordinated use, it is convenient to drive the push plate to push the gasket inside the storage trough to rotate while driving the dividing blade to rotate, and to quantitatively introduce the gasket inside the storage trough into the interior of the storage box through the discharge port, thereby facilitating the automatic loading of the gasket inside the storage box and effectively improving the practicability of the device.

[0020] An efficient production self-inspection process for gaskets, the method steps are as follows: S1: Turning on the driving motor (14) to drive the material distribution blade (6) and the transmission column (9) to rotate, and at the same time starting the vibration motor (16) to make the material storage box vibrate; S2: The vibration causes the gasket to move in the material storage box (5) and fall into the transmission groove (10) through the material distribution hole (7). The transmission column (9) pushes the gasket to rotate in the transmission groove (10). At the same time, the push plate (30) pushes the gasket in the material storage groove (28) to the discharge port (29), and the gasket falls into the material storage box (5). S3: At this time, the monitoring camera (11) collects images of the rotating washers, analyzes and marks defective washers, and then slides through the transmission slot (10) to the top of the conveyor belt (2); S4: As the gasket moves on the conveyor belt (2), it passes through an ultrasonic scanner (26) for internal structure inspection, and defective gaskets are marked; S5: Based on the results of the monitoring camera (11) and the ultrasonic scanner (26), the classification motor (23) drives the classification guide rod (24) to push the washers to different collection areas respectively. The classified washers are collected in the designated collection frame (3), completing the entire self-inspection process.

[0021] In summary, the present application includes at least one of the following beneficial effects: 1. By setting up the coordinated use of the vibration component with the unlocking component and the classification component, it is convenient to start the driving motor to drive the dividing blades to push the multiple gaskets inside the storage box to slide into the inside of the transmission groove in turn, and drive the gaskets to form a rolling conflict with the resistance ring to produce rotation, thereby driving the monitoring camera to perform multi-angle image sampling and detection on the gaskets, and then use the conveyor belt and the classification component to classify the gaskets after detection and convey them to the two collection frames for collection, thereby effectively reducing the problem of multiple gaskets stacking on each other, resulting in a decrease in detection accuracy and affecting the detection efficiency of the device.

[0022] 2. By setting up the coordinated use of the ultrasonic scanner, the classification motor and the classification guide rod, it is convenient to use the ultrasonic scanner to perform internal structure detection on the gasket that has been sampled and detected by the monitoring camera image, thereby improving the detection accuracy of the device, and by starting the classification motor to drive the classification guide rod to swing left and right to separate the gasket that has been detected by the ultrasonic scanner and the monitoring camera, thereby realizing self-inspection and classification of the gasket, effectively improving the practicability of the device.

[0023] 3. By setting the push plate and the discharge port for coordinated use, it is convenient to drive the push plate to push the gasket inside the storage trough to rotate while driving the dividing blade to rotate, and the gasket inside the storage trough is quantitatively introduced into the storage box through the discharge port, so as to realize automatic loading of the gasket inside the storage box, and effectively improve the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.

[0025] Figure 2 It is an exploded view of the main body of the device in this application.

[0026] Figure 3 It is an exploded view of the internal structure of the transmission column in this application.

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the classification motor and the classification guide rod in this application.

[0028] Description of reference numerals: 1. Base; 2. Conveyor belt; 3. Collection frame; 4. Vibration bin; 5. Storage box; 6. Distributing blades; 7. Distributing holes; 8. Resistance ring; 9. Transmission column; 10. Transmission slot; 11. Monitoring camera; 12. Guide slide; 13. Bottom plate; 14. Driving motor; 15. Annular airbag; 16. Vibration motor; 17. Special-shaped wheel; 18. Annular rubber pad; 19. Unlocking wheel; 20. Transmission rod; 21. Unlocking motor; 22. L-shaped mounting rod; 23. Classification motor; 24. Classification guide rod; 25. Triangular classification rack; 26. Ultrasonic scanner; 27. Y-shaped guide rail; 28. Storage trough; 29. ​​Unloading port; 30. Push plate. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-4 This application is described in further detail.

[0030] The embodiment of the present application discloses a highly efficient production self-inspection device for gaskets and a process thereof.

[0031] Reference Figure 1-Figure 3A high-efficiency production self-inspection device for gaskets comprises a base 1, a conveyor belt 2 is arranged inside the base 1, a collecting frame 3 is symmetrically fixedly connected to one end of the base 1, a vibration bin 4 is provided inside the base 1, a material storage box 5 is installed inside the vibration bin 4, a material dividing blade 6 is rotatably connected inside the vibration bin 4, one end of the material dividing blade 6 is installed inside the material storage box 5, a plurality of material dividing holes 7 are evenly arranged on the inner bottom of the material storage box 5, a resistance ring 8 is fixedly connected to the inner bottom of the vibration bin 4, a transmission column 9 is fixedly connected to the bottom of the material dividing blade 6, and a plurality of transmission grooves adapted to the material dividing holes 7 are arranged on the periphery of the transmission column 9 10, a monitoring camera 11 is fixedly connected to the inner side of the transmission groove 10, a plurality of guide grooves 12 adapted to the transmission groove 10 are evenly opened at the bottom of the transmission column 9, a bottom plate 13 is slidably connected inside the guide groove 12, a driving motor 14 is fixedly connected to the top of the base 1, an output end of the driving motor 14 is fixedly connected to the material dividing blade 6, a vibration component for driving the material storage box 5 to shake is installed inside the vibration bin 4, an unlocking component for driving the bottom plate 13 to move along the length direction of the guide groove 12 is installed at one end of the transmission column 9, and a classification component for separating gaskets is installed at one end of the base 1; The vibration assembly includes an annular airbag 15 rotatably sleeved on one end of the material dividing blade 6, the annular airbag 15 is fixedly connected to one end of the material storage box 5, a vibration motor 16 is fixedly connected to the inner side of the vibration bin 4, and a shaped wheel 17 is fixedly connected to the output end of the vibration motor 16, and one end of the shaped wheel 17 is in conflict with the material storage box 5; Moreover, an annular rubber pad 18 is fixedly connected to the inner side of the abutment ring 8; Moreover, the unlocking assembly includes an unlocking wheel 19 rotatably connected to the bottom of the transmission column 9, one end of the unlocking wheel 19 is evenly hinged with three transmission rods 20, one end of the three transmission rods 20 is respectively hinged with the three bottom plates 13, an unlocking motor 21 is fixedly connected inside the transmission column 9, and the output end of the unlocking motor 21 is fixedly connected to the unlocking wheel 19; Moreover, the classification component includes an L-shaped mounting rod 22 fixedly connected to one end of the base 1, one end of the L-shaped mounting rod 22 is fixedly connected to a classification motor 23, the output end of the classification motor 23 passes through the L-shaped mounting rod 22, and is fixedly connected to a classification guide rod 24, one end of the base 1 is fixedly connected to a triangular classification frame 25, one end of the base 1 is fixedly connected to an ultrasonic scanner 26, the ultrasonic scanner 26 is electrically connected to the classification motor 23, and the classification guide rod 24, the triangular classification frame 25, and the ultrasonic scanner 26 are all installed above the conveyor belt 2; Furthermore, one end of the base 1 is fixedly connected with a Y-shaped guide rail 27 , and the Y-shaped guide rail 27 is installed between the transmission column 9 and the conveyor belt 2 .

[0032] When in use, first start the driving motor 14 to drive the distributing blade 6 to drive the transmission column 9 to rotate, and at the same time start the vibration motor 16 to drive the special-shaped wheel 17 to rotate, and make the special-shaped wheel 17 conflict with one end of the storage box 5, so as to push the storage box 5 to squeeze the annular airbag 15 to deform, and at the same time, when the special-shaped wheel 17 rotates to disengage from the conflict with the storage box 5, the annular airbag 15 rebounds and pushes the storage box 5 to reset, thereby reciprocatingly driving the storage box 5 to vibrate, and at the same time, cooperate with the distributing blade 6 to push the gaskets accumulated inside the storage box 5 to rotate and move, so that the gaskets inside the storage box 5 vibrate while moving toward the direction of the distributing hole 7, and under the action of gravity, pass through the distributing hole 7 in turn and fall into the inside of the transmission groove 10; At this time, the transmission column 9 is provided to drive the gasket inside the transmission groove 10 to rotate with the material dividing blade 6 as the center, and the transmission column 9 pushes the gasket inside the transmission groove 10 to form a rolling conflict with the conflict ring 8 through the annular rubber pad 18, so that the gasket rotates with the material dividing blade 6 as the center, and rolls with the annular rubber pad 18 to produce self-rotation, and at the same time, the monitoring camera 11 is started to collect and analyze the surface images of the self-rotating gasket from multiple angles, and mark the defective gaskets with images; Then, the unlocking motor 21 is started to drive the unlocking wheel 19 to rotate, and the unlocking wheel 19 drives the three transmission rods 20 to deflect around the hinge axis, and at the same time, the transmission rods 20 pull the bottom plate 13 to move along the length direction of the guide chute 12, and release the bottom plate 13 from covering the bottom of the transmission groove 10, so that the gasket inside the transmission groove 10 falls to the top of the conveyor belt 2 under the action of gravity, and then the unlocking motor 21 is started in the reverse direction to drive the bottom plate 13 to cover the bottom of the transmission groove 10 again along the length direction of the guide chute 12; Then, the conveyor belt 2 is started to drive the gaskets to move toward the collecting frame 3, and the Y-shaped guide rail 27 is used to gather and guide the multiple gaskets that have just fallen to the top of the conveyor belt 2, so that the multiple gaskets form a track arrangement parallel to the classification guide rod 24, and then when the multiple gaskets pass under the ultrasonic scanner 26 in turn, the ultrasonic scanner 26 scans and detects the internal structure of the gaskets, thereby improving the detection accuracy of the gaskets and marking defective gaskets; Finally, when the conveyor belt 2 is started to move the gaskets inspected by the ultrasonic scanner 26 toward the classification guide rod 24, the classification motor 23 is controlled to start by the ultrasonic scanner 26, so that the classification motor 23 drives the classification guide rod 24 to swing left and right, and the defective and non-defective gaskets detected by the monitoring camera 11 and the ultrasonic scanner 26 are swung to the two sides of the triangular classification frame 25 for distinction, and transported to the inside of the two collection frames 3 for collection along the conveyor belt 2, thereby facilitating the individual automatic detection and classification collection of the gaskets, and effectively reducing the problem of multiple gaskets being stacked on each other, resulting in a decrease in detection accuracy and affecting the detection efficiency of the device.

[0033] Reference Figure 1 and Figure 2 , Figure 4 A material storage trough 28 is provided at the top of the base 1 , and a material discharge port 29 connected to the vibration bin 4 is provided at one end of the material storage trough 28 . A push plate 30 is symmetrically fixedly connected to the middle section of the material dividing blade 6 , and the push plate 30 is installed inside the material storage trough 28 .

[0034] During use, when the driving motor 14 is started to drive the dividing blade 6 to rotate and push the gasket inside the storage box 5 to move toward the dividing hole 7, the dividing blade 6 drives the pushing plate 30 to rotate, and drives the pushing plate 30 to push the gaskets accumulated inside the storage trough 28 to rotate. At the same time, when the pushing plate 30 pushes the gaskets accumulated inside the storage trough 28 to move to above the discharge port 29, some of the gaskets inside the storage trough 28 pass through the discharge port 29 and fall into the interior of the storage box 5, thereby facilitating the automatic loading of the gaskets inside the storage box 5, effectively improving the practicability of the device.

[0035] An efficient production self-inspection process for gaskets, the method steps are as follows: S1: Turning on the driving motor (14) to drive the material distribution blade (6) and the transmission column (9) to rotate, and at the same time starting the vibration motor (16) to make the material storage box vibrate; S2: The vibration causes the gasket to move in the material storage box (5) and fall into the transmission groove (10) through the material distribution hole (7). The transmission column (9) pushes the gasket to rotate in the transmission groove (10). At the same time, the push plate (30) pushes the gasket in the material storage groove (28) to the discharge port (29), and the gasket falls into the material storage box (5). S3: At this time, the monitoring camera (11) collects images of the rotating washers, analyzes and marks defective washers, and then slides through the transmission slot (10) to the top of the conveyor belt (2); S4: As the gasket moves on the conveyor belt (2), it passes through an ultrasonic scanner (26) for internal structure inspection, and defective gaskets are marked; S5: Based on the results of the monitoring camera (11) and the ultrasonic scanner (26), the classification motor (23) drives the classification guide rod (24) to push the washers to different collection areas respectively. The classified washers are collected in the designated collection frame (3), completing the entire self-inspection process.

[0036] The implementation principle of the high-efficiency production self-inspection equipment and process for washers in this embodiment is as follows: first, the driving motor 14 is started to drive the dividing blade 6 to drive the transmission column 9 to rotate, and at the same time, the vibration motor 16 is started to drive the special-shaped wheel 17 to rotate, and the special-shaped wheel 17 is caused to conflict with one end of the storage box 5, thereby pushing the storage box 5 to squeeze the annular airbag 15 to deform, and at the same time, when the special-shaped wheel 17 rotates to disengage from the conflict with the storage box 5, the annular airbag 15 is caused to rebound and deform, and the storage box 5 is pushed to reset, thereby reciprocatingly driving the storage box 5 to vibrate, and at the same time, the dividing blade 6 is cooperated to push the gaskets accumulated inside the storage box 5 to rotate and move, so that the gaskets inside the storage box 5 vibrate while moving toward the direction of the dividing hole 7, and under the action of gravity, they pass through the dividing hole 7 in turn and fall into the inside of the transmission groove 10; At the same time, by setting a transmission column 9, the gasket inside the transmission groove 10 is driven to rotate with the dividing blade 6 as the center, and the transmission column 9 pushes the gasket inside the transmission groove 10 to form a rolling conflict with the resistance ring 8 through the annular rubber pad 18, so that the gasket rotates with the dividing blade 6 as the center, and rolls with the annular rubber pad 18 to produce self-rotation, and at the same time, the monitoring camera 11 is started to perform multi-angle surface image acquisition and analysis on the self-rotating gasket, and image marking is performed on the defective gasket therein, and the dividing blade 6 drives the push plate 30 to push the gasket accumulated inside the storage trough 28 to rotate while rotating, and at the same time, when the push plate 30 pushes the gasket accumulated inside the storage trough 28 to move to the top of the discharge port 29, part of the gasket inside the storage trough 28 passes through the discharge port 29 and falls into the interior of the storage box 5; Then, the unlocking motor 21 is started to drive the unlocking wheel 19 to rotate, and the unlocking wheel 19 drives the three transmission rods 20 to deflect around the hinge axis, and at the same time, the transmission rods 20 pull the bottom plate 13 to move along the length direction of the guide chute 12, and release the bottom plate 13 from covering the bottom of the transmission groove 10, so that the gasket inside the transmission groove 10 falls to the top of the conveyor belt 2 under the action of gravity, and then the unlocking motor 21 is started in the reverse direction to drive the bottom plate 13 to cover the bottom of the transmission groove 10 again along the length direction of the guide chute 12; Then, the conveyor belt 2 is started to drive the gasket to move toward the collection frame 3, and when multiple gaskets pass under the ultrasonic scanner 26 in turn, the ultrasonic scanner 26 scans and detects the internal structure of the gasket and marks the defective gaskets. When the conveyor belt 2 is started to move the gaskets detected by the ultrasonic scanner 26 toward the classification guide rod 24, the ultrasonic scanner 26 controls the classification motor 23 to start, so that the classification motor 23 drives the classification guide rod 24 to swing left and right, and the defective and non-defective gaskets detected by the monitoring camera 11 and the ultrasonic scanner 26 are swung to the two sides of the triangular classification frame 25 for distinction, and are transported to the inside of the two collection frames 3 for collection along the conveyor belt 2.

Claims

1. An efficient production self-inspection device for gaskets, comprising a base (1), characterized in that: A conveyor belt (2) is arranged inside the base (1); a collecting frame (3) is symmetrically fixedly connected to one end of the base (1); a vibration bin (4) is provided inside the base (1); a material storage box (5) is installed inside the vibration bin (4); a material distribution blade (6) is rotatably connected inside the vibration bin (4); one end of the material distribution blade (6) is installed inside the material storage box (5); a plurality of material distribution holes (7) are evenly arranged on the inner bottom of the material storage box (5); a resistance ring (8) is fixedly connected to the inner bottom of the vibration bin (4); a transmission column (9) is fixedly connected to the bottom of the material distribution blade (6); a plurality of transmission grooves (10) adapted to the material distribution holes (7) are arranged on the periphery of the transmission column (9); A monitoring camera (11) is fixedly connected to the inner side of the transmission groove (10), a plurality of guide grooves (12) adapted to the transmission groove (10) are evenly provided at the bottom of the transmission column (9), a bottom plate (13) is slidably connected inside the guide groove (12), a driving motor (14) is fixedly connected to the top of the base (1), an output end of the driving motor (14) is fixedly connected to the material dividing blade (6), a vibration component for driving the material storage box (5) to shake is installed inside the vibration bin (4), an unlocking component for driving the bottom plate (13) to move along the length direction of the guide groove (12) is installed at one end of the transmission column (9), and a classification component for separating gaskets is installed at one end of the base (1).

2. The high-efficiency production self-inspection equipment for gaskets according to claim 1 is characterized by: The vibration assembly comprises an annular airbag (15) rotatably sleeved on one end of a material distribution blade (6); the annular airbag (15) is fixedly connected to one end of a material storage box (5); a vibration motor (16) is fixedly connected to the inner side of the vibration bin (4); an output end of the vibration motor (16) is fixedly connected to a shaped wheel (17); one end of the shaped wheel (17) is in contact with the material storage box (5).

3. The high-efficiency production self-inspection equipment for gaskets according to claim 1 is characterized by: An annular rubber pad (18) is fixedly connected to the inner side of the abutment ring (8).

4. The high-efficiency production self-inspection equipment for gaskets according to claim 1, characterized in that: The unlocking assembly comprises an unlocking wheel (19) rotatably connected to the bottom of a transmission column (9); one end of the unlocking wheel (19) is evenly hinged with three transmission rods (20); one end of the three transmission rods (20) is respectively hinged with three bottom plates (13); an unlocking motor (21) is fixedly connected inside the transmission column (9); and an output end of the unlocking motor (21) is fixedly connected to the unlocking wheel (19).

5. The high-efficiency production self-inspection equipment for gaskets according to claim 1 is characterized by: The classification component comprises an L-shaped mounting rod (22) fixedly connected to one end of a base (1); one end of the L-shaped mounting rod (22) is fixedly connected to a classification motor (23); an output end of the classification motor (23) passes through the L-shaped mounting rod (22) and is fixedly connected to a classification guide rod (24); one end of the base (1) is fixedly connected to a triangular classification frame (25); one end of the base (1) is fixedly connected to an ultrasonic scanner (26); the ultrasonic scanner (26) is electrically connected to the classification motor (23); and the classification guide rod (24), the triangular classification frame (25), and the ultrasonic scanner (26) are all installed above the conveyor belt (2).

6. The high-efficiency production self-inspection equipment for gaskets according to claim 1, characterized in that: One end of the base (1) is fixedly connected to a Y-shaped guide rail (27), and the Y-shaped guide rail (27) is installed between the transmission column (9) and the conveyor belt (2).

7. The high-efficiency production self-inspection equipment for gaskets according to claim 1, characterized in that: A material storage trough (28) is provided at the top of the base (1), a material discharge port (29) communicating with the vibration bin (4) is provided at one end of the material storage trough (28), a material pusher plate (30) is symmetrically fixedly connected to the middle section of the material dividing blade (6), and the material pusher plate (30) is installed inside the material storage trough (28).

8. An efficient production self-inspection process for gaskets, characterized by: The method is applicable to a high-efficiency production self-inspection device for gaskets as described in any one of claims 1 to 7, and the steps of the method are as follows: S1: Turning on the driving motor (14) to drive the material distribution blade (6) and the transmission column (9) to rotate, and at the same time starting the vibration motor (16) to make the material storage box vibrate; S2: The vibration causes the gasket to move in the material storage box (5) and fall into the transmission groove (10) through the material distribution hole (7). The transmission column (9) pushes the gasket to rotate in the transmission groove (10). At the same time, the push plate (30) pushes the gasket in the material storage groove (28) to the discharge port (29), and the gasket falls into the material storage box (5). S3: At this time, the monitoring camera (11) collects images of the rotating washers, analyzes and marks defective washers, and then slides through the transmission slot (10) to the top of the conveyor belt (2); S4: As the gasket moves on the conveyor belt (2), it passes through an ultrasonic scanner (26) for internal structure inspection, and defective gaskets are marked; S5: Based on the results of the monitoring camera (11) and the ultrasonic scanner (26), the classification motor (23) drives the classification guide rod (24) to push the washers to different collection areas respectively. The classified washers are collected in the designated collection frame (3), completing the entire self-inspection process.

Images