Ultrasonic rapid cleaning equipment for wires

By introducing a drum filter ring and flushing mechanism into the ultrasonic cleaning equipment, automatic filter hole blockage detection and cleaning is realized, solving the problem of filtering operation difficulties caused by manual disassembly of the cleaning tank body, improving cleaning efficiency and production efficiency, and ensuring cleaning Recycling and efficient filtration of liquid.

CN119259576AActive Publication Date: 2025-01-07JIANGSU KERONG NEW MATERIAL CO LTD

Patent Information

Application Number
CN202411816035.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-01-07
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

During the use of ultrasonic cleaning equipment, staff need to manually disassemble the cleaning tank body for filtration operations, resulting in the inability to recycle and filtration of the cleaning liquid, affecting the cleaning efficiency and production efficiency.

Method used

An ultrasonic rapid cleaning device for wires including ultrasonic cleaning components, filter cleaning components and trigger mechanisms is designed. The cavitation reaction is generated by the ultrasonic cleaning device for deep cleaning, and the cylinder filter ring and flushing mechanism are used to realize automatic filter hole blockage detection. With cleaning, ensure recycling of cleaning liquid and efficient filtration.

Benefits of technology

Deep cleaning and efficient filtration are achieved, manual intervention is reduced, maintenance costs are reduced, the continuity and efficiency of the cleaning process are ensured, and resource utilization efficiency is optimized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119259576A_ABST
    Figure CN119259576A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of ultrasonic cleaning, in particular to ultrasonic rapid cleaning equipment for wire rods, which comprises an ultrasonic cleaning assembly, an ultrasonic cleaning device, an ultrasonic cleaning device, an ultrasonic cleaning device, an ultrasonic cleaning device, an ultrasonic cleaning device and a control device, and is characterized in that the ultrasonic cleaning device comprises a cleaning tank body, a wire rod arranged in the cleaning tank body and an ultrasonic cleaning device; the ultrasonic cleaner is used for generating a cavitation reaction on the cleaning liquid in the cleaning tank body so as to clean dirt on the wire rod; the filtering and cleaning assembly comprises a cleaning box arranged on the outer side of the cleaning tank body and a segmented filtering mechanism arranged in the cleaning box and used for conducting segmented filtering on the cleaning liquid. The wire rod cleaning device has the beneficial effects that the ultrasonic cleaning technology and the precision filtering technology are combined, dirt on the surface of a wire rod is physically impacted through cavitation reaction generated by ultrasonic waves, deep cleaning is achieved, meanwhile, an efficient filtering system is introduced, the cleanliness and recycling of cleaning liquid are guaranteed, and the cleaning efficiency and quality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic rapid cleaning device for wire rods. Background Art

[0002] The wire production process involves an uninterrupted and continuous operation process, in which the lubrication step is a key link to ensure smooth material forming and processing. However, to ensure the quality and effectiveness of subsequent processes such as electroplating, welding and stamping, it is particularly important to completely remove the residual lubricant on the surface. Currently, the cleaning methods adopted in the industry include electrolytic cleaning, acid cleaning with two electrodes, high-pressure liquid jet cleaning, and ultrasonic cleaning. Ultrasonic cleaning technology, in particular, has successfully solved the bottleneck problem of instant cleaning in wire automated production lines with its excellent cleaning ability, high-speed cleaning efficiency and outstanding production efficiency, and significantly improved the consistency and efficiency of the overall production process.

[0003] The liquid in the cleaning tank is usually equipped with a circulation pump and a filter to maintain the cleanliness of the cleaning liquid, extend its service life, and improve cleaning efficiency. However, during use, the staff needs to manually disassemble and clean it, which will make it impossible to perform filtering operations. Summary of the Invention

[0004] Some simplifications or omissions may be made in this section and the abstract and title of the present application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions shall not be used to limit the scope of the invention.

[0005] The invention aims to provide an ultrasonic rapid cleaning device for wire rods.

[0006] Therefore, its purpose is to solve the problem that the filtering operation cannot be performed if the staff need to manually disassemble and clean the filter during use.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an ultrasonic rapid cleaning device for wire rods, comprising an ultrasonic cleaning assembly, comprising a cleaning tank body, a wire rod arranged inside the cleaning tank body, and an ultrasonic cleaner arranged inside the cleaning tank body, wherein the ultrasonic cleaner is used to generate a cavitation reaction on the cleaning liquid inside the cleaning tank body to clean the dirt on the wire rod; a filtering and cleaning assembly, comprising a cleaning box arranged outside the cleaning tank body, a segmented filtering mechanism arranged inside the cleaning box for segmented filtering of the cleaning liquid, a flushing mechanism arranged inside the segmented filtering mechanism for flushing dirt blocked on the segmented filtering mechanism, a collecting mechanism arranged outside the segmented filtering mechanism for collecting dirt during flushing, and a triggering mechanism arranged inside the cleaning box for detecting the liquid height.

[0008] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the cleaning box is fixedly provided with a water inlet pipe and a water outlet pipe which are interconnected with the cleaning tank body, and the first cavity of the cleaning box is installed with a circulating water pump for circulating the cleaning liquid into the interior of the cleaning box.

[0009] As a preferred embodiment of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the segmented filtering mechanism includes a plurality of spaced-apart drum-type filter rings, the outer peripheral edges of the drum-type filter rings are rotatably connected to a connecting ring, the lower half of the drum-type filter rings are fixedly connected to a magnetic trigger plate, and the magnetic trigger plate is provided with a plurality of filter holes for filtering the cleaning liquid.

[0010] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, wherein: each inner wall of the drum-type filter ring is correspondingly provided with a driving wheel, the driving wheel is arranged in contact with the drum-type filter ring, and one end of each driving wheel is transmission-connected to a motor, and the motor is fixed on the inner wall of the cleaning box.

[0011] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the flushing mechanism includes a compression cylinder fixed to the inner wall of the cleaning box, a plurality of flushing holes are opened in the horizontal direction of the compression cylinder, one end of the compression cylinder is connected to the compressed gas tank, and the flushing holes flush the dirt blocked in the filter holes through compressed gas.

[0012] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, a sliding cylinder fixed on the compression cylinder is provided above the flushing hole, a magnetic telescopic rod is slidably connected inside the sliding cylinder, a tension spring is fixedly connected between the magnetic telescopic rod and the sliding cylinder, an arc-shaped groove is opened inside the compression cylinder, an arc-shaped sealing plate is sealingly and slidably connected inside the arc-shaped groove, the arc-shaped sealing plate is driven by the magnetic telescopic rod to control the opening and closing of the flushing hole, and a reset spring is fixed on the outside of the arc-shaped groove.

[0013] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the collecting mechanism includes a collecting shell whose two ends are fixed to the inner wall of the cleaning tank, the collecting shell is horizontally corresponding to the flushing mechanism, a metal scraper is fixed inside the collecting shell, the upper end of the metal scraper is arranged in contact with the drum-type filter ring, and a plurality of water outlet holes are opened on the top inner side of the collecting shell.

[0014] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, wherein: a plurality of control boxes are provided at one end of the collection shell facing the drum-type filter ring, a magnetic sliding block is slidably connected inside the control box, a hose is connected to the outside of the control box for transporting flushing liquid from the control box to the water outlet, and a pressure rod for sealing the hose is provided on the magnetic sliding block.

[0015] As a preferred solution of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the trigger mechanism includes a plurality of float rods spaced apart inside the cleaning box, the float rods are located in the second cavity of the cleaning box, the bottom of the float rods is slidably connected to a base, the bottom of the base is fixed to the cleaning box, a trigger switch is installed inside the base, the trigger switch is triggered by contact with the float rods, and controls the start-up of the motor of the corresponding electrical connection.

[0016] As a preferred embodiment of the ultrasonic rapid cleaning equipment for wire rods of the present invention, the trigger mechanism further comprises a partition that divides the second cavity into a plurality of separate cavities, each cavity corresponding to a drum-type filter ring, and an opening is provided on the partition, and a one-way diaphragm is installed inside the opening.

[0017] The beneficial effects of the ultrasonic rapid cleaning equipment for wire rods of the present invention are as follows: (1) it combines ultrasonic cleaning technology and precision filtration technology, and uses the cavitation reaction generated by ultrasonic waves to physically impact the dirt on the surface of the wire rod, thereby achieving deep cleaning. At the same time, it introduces an efficient filtration system to ensure the cleanliness and recycling of the cleaning liquid, thereby improving the cleaning efficiency and quality; (2) through the innovative design of the drum filter ring and the integrated flushing mechanism, automatic detection and cleaning of filter hole blockage are achieved. This design reduces manual intervention, reduces maintenance costs, and ensures the continuity and efficiency of the cleaning process; (3) only the filter holes that currently need to be cleaned can be cleaned in a targeted manner, which not only saves resources, but also achieves efficient and precise local processing and optimizes resource utilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them: Figure 1 This is a schematic diagram of the overall structure of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0019] Figure 2 This is a schematic cross-sectional view of the filter cleaning component of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0020] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of the compression cylinder of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the collecting mechanism of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0022] Figure 5 This is a schematic diagram of the explosion structure of the magnetic sliding block of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0023] Figure 6 This is a schematic diagram of the explosion structure of the trigger mechanism of the ultrasonic rapid cleaning equipment for wire rods in the present invention.

[0024] In the picture: 100. Ultrasonic cleaning component; 101. Cleaning tank; 102. Wire; 103. Ultrasonic cleaner; 200, filter cleaning assembly; 201, cleaning box; 202, segmented filtering mechanism; 203, flushing mechanism; 204, collecting mechanism; 205, triggering mechanism; 201a, driving wheel; 202a, drum filter ring; 202b, connecting ring; 202c, magnetic trigger plate; 202d, filter hole; 203a, compression cylinder; 203b, sliding cylinder; 203c, magnetic telescopic rod; 203d, tension spring; 203e, arc-shaped groove; 203f, arc-shaped blocking plate; 203g, flushing hole; 204a, collection shell; 204b, metal scraper; 204c, water outlet; 204d, control box; 204e, magnetic slider; 204f, pressure rod; 204g, hose; 205a, float rod; 205b, base; 205c, trigger switch; 205d, partition; 205e, opening. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0028] Example 1

[0029] Reference Figure 1-Figure 2 , which is the first embodiment of the present invention, provides an ultrasonic rapid cleaning device for wire rods, comprising an ultrasonic cleaning assembly 100, which includes a cleaning tank 101, a wire rod 102 disposed within the cleaning tank 101, and an ultrasonic cleaner 103 disposed within the cleaning tank 101. The ultrasonic cleaner 103 is configured to generate a cavitation reaction in the cleaning liquid within the cleaning tank 101, thereby cleaning dirt from the wire rod 102. Cavitation generally refers to the formation of bubbles or cavities in a liquid due to a rapid decrease in pressure. When these bubbles subsequently suddenly implode, a localized high-temperature and high-pressure environment is generated. This phenomenon can occur in a variety of situations, such as near marine propellers, pumps, and valves, as well as during ultrasonic processing. The filtering and cleaning assembly 200 includes a cleaning box 201 arranged on the outside of the cleaning tank body 101, a segmented filtering mechanism 202 arranged inside the cleaning box 201 for segmented filtering of the cleaning liquid, a flushing mechanism 203 arranged inside the segmented filtering mechanism 202 for flushing dirt blocked on the segmented filtering mechanism 202, a collecting mechanism 204 arranged on the outside of the segmented filtering mechanism 202 for collecting dirt during flushing, and a trigger mechanism 205 arranged inside the cleaning box 201 for detecting the liquid height.

[0030] The cleaning tank 101 is used to hold the cleaning liquid and the wire 102 to be cleaned. The ultrasonic cleaner 103 is installed in the cleaning tank 101. It generates high-frequency ultrasonic waves to form tiny bubbles in the liquid. These bubbles grow and close rapidly under the action of sound pressure, generating a strong "cavitation reaction" to physically impact the dirt attached to the surface of the wire 102, thereby achieving an efficient cleaning effect. The cleaning box 201 is arranged on the outside of the cleaning tank 101 and serves as the outer shell of the filtration system to provide an installation space for the segmented filtration mechanism 202. The segmented filtration mechanism 202 is used to filter impurities in the cleaning liquid and improve the filtration efficiency and effect. The collection mechanism 204 is used to collect dirt washed down during the flushing process to maintain the continuous and efficient operation of the system and prevent secondary pollution.

[0031] In summary, the system achieves deep cleaning of wires by combining the physical cleaning effect of ultrasound with filtration and self-cleaning mechanisms, while ensuring the recycling and processing efficiency of the cleaning fluid. It is suitable for wire processing or maintenance scenarios with high cleanliness requirements.

[0032] Example 2

[0033] Reference Figure 2-Figure 3This is the second embodiment of the present invention. Unlike the previous embodiment, a water inlet pipe and a water outlet pipe that are interconnected with the cleaning tank body 101 are fixedly provided on the cleaning box 201. A circulating water pump is installed in the first cavity of the cleaning box 201 to circulate the cleaning liquid into the interior of the cleaning box 201. The segmented filtering mechanism 202 includes a plurality of spaced-apart drum-type filter rings 202a. The outer peripheral edge of the drum-type filter ring 202a is rotatably connected to a connecting ring 202b. The lower half of the drum-type filter ring 202a is fixedly connected to a magnetic trigger plate 202c. The magnetic trigger plate 202c is provided with a plurality of filter holes 202d for filtering the cleaning liquid. The inner wall of each drum-type filter ring 202a is correspondingly provided with a drive wheel 201a. The drive wheel 201a is arranged in contact with the drum-type filter ring 202a. One end of each drive wheel 201a is transmission-connected to a motor, which is fixed to the inner wall of the cleaning box 201.

[0034] The cleaning box 201 is equipped with a circulating water pump system, which is used to extract the cleaning liquid from the cleaning tank body 101 and return it to the cleaning tank body 101 after processing. This mechanism ensures the continuous circulation of the cleaning liquid, improves the cleaning efficiency and reduces the consumption of the cleaning liquid. The segmented filtering mechanism 202 adopts a plurality of drum-type filter rings 202a for segmented filtering. The outer peripheral edge of each drum-type filter ring 202a is connected by a connecting ring 202b, which not only ensures the stable connection between the sections of each drum-type filter ring 202a, but also facilitates maintenance and replacement. In order to enable the drum-type filter ring 202a to work effectively, the inner wall of each drum-type filter ring 202a is equipped with a driving wheel 201a. The driving wheel 201a is in direct contact with the drum-type filter ring 202a and is driven by a motor to ensure that the drum-type filter ring 202a can rotate continuously.

[0035] Flushing mechanism 203 includes a compression cylinder 203a fixed to the inner wall of cleaning box 201. Compression cylinder 203a is horizontally defined with multiple flushing holes 203g. One end of compression cylinder 203a is connected to a compressed gas tank. Compressed gas is used to flush dirt clogged in filter hole 202d through flushing holes 203g. Above flushing holes 203g, a sliding cylinder 203b is fixed to compression cylinder 203a. A magnetic telescopic rod 203c is slidably connected to sliding cylinder 203b. A tension spring 203d is fixedly connected between magnetic telescopic rod 203c and sliding cylinder 203b. An arcuate slot 203e is defined within compression cylinder 203a. An arcuate sealing plate 203f is sealingly and slidably connected to arcuate slot 203e. Arcuate sealing plate 203f is driven by magnetic telescopic rod 203c to control the opening and closing of flushing holes 203g. A return spring is fixed to the outer side of arcuate slot 203e.

[0036] In this embodiment, the circulation pump can continuously transport the cleaning liquid in the cleaning tank 101 to the driving wheel 201 a to filter and purify the cleaning liquid, thereby improving the cleaning effect of the cleaning liquid on the wire 102 .

[0037] The drum filter ring 202a divides the internal space of the driving wheel 201a into a first cavity and a second cavity. When the cleaning liquid enters the driving wheel 201a, it will flow from the first cavity through the drum filter ring 202a into the second cavity. The filter hole 202d on the drum filter ring 202a will filter the dirt in the cleaning liquid.

[0038] However, after long-term operation, the filter hole 202d on a certain drum filter ring 202a may become clogged, thereby affecting the normal circulation of the cleaning liquid. Therefore, when a certain drum filter ring 202a becomes clogged, the trigger mechanism 205 corresponding to the drum filter ring 202a is affected by the drop in the water level of the cleaning liquid, thereby triggering the corresponding motor, causing the motor to drive the driving wheel 201a to rotate. Under the action of friction, the driving wheel 201a drives the clogged drum filter ring 202a to rotate one circle, thereby realizing automatic cleaning of dirt.

[0039] Specifically, when the drum filter ring 202a drives the magnetic trigger plate 202c to rotate to the preset position and compresses the cylinder 203a, the magnetic force generated by the magnetic trigger plate 202c overcomes the elastic force of the tension spring 203d, so the magnetic telescopic rod 203c slides toward the drum filter ring 202a. When the magnetic telescopic rod 203c slides, the internal air pressure will change, causing the arc-shaped sealing plate 203f to open the corresponding arc-shaped sealing plate 203f under the pull of the return spring, so that the compressed gas ejected from the flushing hole 203g can backwash the clogged filter hole 202d, effectively cleaning the clogged dirt.

[0040] It should be noted that each drum-type filter ring 202a is rotatably connected to a sealing baffle, which can prevent the cleaning liquids entering the drum-type filter ring 202a from mixing with each other, thereby preventing interference with subsequent blockage detection.

[0041] The filter holes 202d currently rotating to the cleaning area can be cleaned in a targeted manner, while the other drum-type filter rings 202a continue filtering operations, thus ensuring continuous filtration and making efficient use of resources for local precision cleaning.

[0042] The drum-type filter ring 202a is used for segmented filtration, which effectively removes dirt in the cleaning liquid, improves the cleaning efficiency of the cleaning liquid, and further enhances the cleaning effect on the wire, ensures the cleanliness of the wire surface, and improves production quality and efficiency.

[0043] The rotation of the driving wheel 201a drives the clogged drum filter ring 202a to rotate, and combined with the backwashing effect of the compressed gas, the dirt is automatically removed, which reduces manual intervention and maintenance costs, while maintaining the continuous and efficient operation of the cleaning system.

[0044] Directional cleaning is only performed on the filter holes 202d that currently need to be cleaned, which not only saves resources but also achieves efficient and accurate local treatment and optimizes resource utilization efficiency.

[0045] Example 3

[0046] Reference Figure 4-Figure 6 This is the third embodiment of the present invention, which further provides an ultrasonic rapid cleaning device for wire rods. The collection mechanism 204 includes a collection shell 204a fixed at both ends to the inner wall of the cleaning tank 101. The collection shell 204a is horizontally aligned with the flushing mechanism 203. A metal scraper 204b is fixed inside the collection shell 204a. The upper end of the metal scraper 204b is in contact with the drum filter ring 202a. Multiple water outlet holes 204c are formed on the top of the inner side of the collection shell 204a. Multiple control boxes 204d are provided at the end of the collection shell 204a facing the drum filter ring 202a. A magnetic slider 204e is slidably connected to the control box 204d. A hose 204g is connected to the outside of the control box 204d for transporting flushing liquid from the control box 204d to the water outlet holes 204c. The magnetic slider 204e is provided with a pressure rod 204f that blocks the hose 204g.

[0047] In this embodiment, by correspondingly arranging the collection shell 204a and the flushing mechanism 203, the flushed dirt will directly fall into the collection shell 204a, avoiding secondary contamination of the cleaning liquid, and certain impurities or grease may adhere to the outside of the drum filter ring 202a when it rotates. The elastic metal scraper 204b can scrape off the impurities or grease on the outside of the drum filter ring 202a for collection, thereby improving the cleaning effect.

[0048] In addition, the magnetic force generated by the magnetic trigger plate 202c drives the magnetic sliding block 204e to slide, and the magnetic sliding block 204e drives the pressure rod 204f to no longer squeeze the hose 204g, so that the flushing liquid inside the hose 204g will flow out from the water outlet 204c, thereby cleaning and collecting the dirt that falls into the collection shell 204a.

[0049] By adjusting the opening angle of the water outlet 204c, the outflowing flushing liquid can flow along the inner wall of the collection shell 204a, thereby forming a water film on the inner wall of the collection shell 204a to reduce the adhesion of dirt.

[0050] In addition, the magnetic sliding block 204e is connected to a compression spring to facilitate pushing the magnetic sliding block 204e back to its original position and sealing the hose 204g.

[0051] The trigger mechanism 205 includes a plurality of floating rods 205a spaced apart within the cleaning box 201. The floating rods 205a are located in the second chamber of the cleaning box 201. The bottom of the floating rods 205a is slidably connected to a base 205b, which is fixed to the cleaning box 201. A trigger switch 205c is mounted within the base 205b. The trigger switch 205c is triggered by contact with the floating rods 205a, thereby controlling the activation of the corresponding electrically connected motor. The trigger mechanism 205 also includes a partition 205d that divides the second chamber into a plurality of separate cavities, each corresponding to a drum-type filter ring 202a. The partition 205d is provided with an opening 205e, and a one-way diaphragm is mounted within the opening 205e.

[0052] In this embodiment, the second cavity is divided into several cavities by the partition 205d, and each cavity corresponds to a drum-type filter ring 202a, so that the filtered cleaning liquid is collected separately. When a drum-type filter ring 202a is blocked, the cleaning liquid in the cavity will be reduced, so the buoyancy generated is insufficient to support the float rod 205a. The float rod 205a will drop by its own weight, thereby triggering the trigger switch 205c. The trigger switch 205c is electrically connected to the corresponding motor, thereby driving the blocked drum-type filter ring 202a to rotate, realizing automatic cleaning, and a one-way diaphragm is installed at the opening 205e. The one-way diaphragm is a rubber diaphragm used to control the flow direction of the fluid. It only allows the fluid to pass through from one direction and prevents the fluid from flowing from the other direction to avoid backflow of the cleaning liquid.

[0053] It is important to note that the construction and arrangement of the present application, as illustrated in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, components shown as integrally formed may be constructed from multiple parts or components, the positions of components may be inverted or otherwise altered, and the nature, number, or position of discrete components may be modified or changed. All such modifications are therefore intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or resequenced according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the recited function, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of this invention. Therefore, the invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0054] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (i.e., those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0055] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An ultrasonic rapid cleaning device for wire, characterized in that: include, An ultrasonic cleaning assembly (100), comprising a cleaning tank (101), a wire (102) disposed inside the cleaning tank (101), and an ultrasonic cleaner (103) disposed inside the cleaning tank (101), wherein the ultrasonic cleaner (103) is used to generate a cavitation reaction on a cleaning liquid inside the cleaning tank (101), thereby cleaning dirt on the wire (102); A filter cleaning assembly (200) comprises a cleaning box (201) arranged outside a cleaning tank (101), a segmented filtering mechanism (202) arranged inside the cleaning box (201) for filtering cleaning liquid, a flushing mechanism (203) arranged inside the segmented filtering mechanism (202) for flushing dirt on the segmented filtering mechanism (202), a collecting mechanism (204) arranged outside the segmented filtering mechanism (202) for collecting dirt during flushing, and a triggering mechanism (205) arranged inside the cleaning box (201) for detecting the liquid height.

2. The ultrasonic rapid cleaning device for wire rods according to claim 1, characterized in that: The cleaning box (201) is fixedly provided with a water inlet pipe and a water outlet pipe which are in communication with the cleaning tank body (101), and the first cavity of the cleaning box (201) is equipped with a circulating water pump for circulating the cleaning liquid into the interior of the cleaning box (201).

3. The ultrasonic rapid cleaning device for wire rods according to claim 2, characterized in that: The segmented filtering mechanism (202) comprises a plurality of interval-distributed drum-type filter rings (202a), the outer peripheral edge of the drum-type filter ring (202a) being rotatably connected to a connecting ring (202b), the lower half of the drum-type filter ring (202a) being fixedly connected to a magnetic trigger plate (202c), and the magnetic trigger plate (202c) being provided with a plurality of filter holes (202d) for filtering cleaning liquid.

4. The ultrasonic rapid cleaning device for wire rods according to claim 3, characterized in that: The inner wall of each drum-type filter ring (202a) is correspondingly provided with a driving wheel (201a), the driving wheel (201a) being arranged in contact with the drum-type filter ring (202a), and one end of each driving wheel (201a) is drivingly connected to a motor, and the motor is fixed on the inner wall of the cleaning box (201).

5. The ultrasonic rapid cleaning device for wire rods according to claim 4, characterized in that: The flushing mechanism (203) comprises a compression cylinder (203a) fixed to the inner wall of the cleaning box (201), the compression cylinder (203a) being provided with a plurality of flushing holes (203g) in a horizontal direction, one end of the compression cylinder (203a) being connected to a compressed gas tank, and the flushing holes (203g) flush dirt clogged in the filter holes (202d) through compressed gas.

6. The ultrasonic rapid cleaning device for wire rods according to claim 5, characterized in that: A sliding cylinder (203b) fixed on the compression cylinder (203a) is provided above the flushing hole (203g); a magnetic telescopic rod (203c) is slidably connected inside the sliding cylinder (203b); a tension spring (203d) is fixedly connected between the magnetic telescopic rod (203c) and the sliding cylinder (203b); an arc groove (203e) is provided inside the compression cylinder (203a); an arc-shaped blocking plate (203f) is sealingly slidably connected inside the arc groove (203e); the arc-shaped blocking plate (203f) is driven by the magnetic telescopic rod (203c) to control the opening and closing of the flushing hole (203g); and a reset spring is fixed outside the arc groove (203e).

7. The ultrasonic rapid cleaning device for wire rods according to claim 6, characterized in that: The collecting mechanism (204) comprises a collecting shell (204a) whose two ends are fixed to the inner wall of the cleaning tank body (101); the collecting shell (204a) corresponds horizontally to the flushing mechanism (203); a metal scraper (204b) is fixed inside the collecting shell (204a); the upper end of the metal scraper (204b) is arranged in contact with the drum-type filter ring (202a); and a plurality of water outlet holes (204c) are provided on the inner top of the collecting shell (204a).

8. The ultrasonic rapid cleaning device for wire rods according to claim 7, characterized in that: A plurality of control boxes (204d) are provided at one end of the collection shell (204a) facing the drum-type filter ring (202a); a magnetic sliding block (204e) is slidably connected inside the control box (204d); a hose (204g) is connected to the outside of the control box (204d) for conveying flushing liquid from the control box (204d) to the water outlet (204c); and a pressure rod (204f) for sealing the hose (204g) is provided on the magnetic sliding block (204e).

9. The ultrasonic rapid cleaning device for wire rods according to claim 4, characterized in that: The trigger mechanism (205) comprises a plurality of floating rods (205a) spaced apart and distributed inside the cleaning box (201); the floating rods (205a) are located in the second cavity of the cleaning box (201); the bottom of the floating rods (205a) is slidably connected to a base (205b); the bottom of the base (205b) is fixed to the cleaning box (201); a trigger switch (205c) is installed inside the base (205b); the trigger switch (205c) is triggered by contact with the floating rods (205a) to control the start-up of a corresponding electrically connected motor.

10. The ultrasonic rapid cleaning device for wire rods according to claim 9, characterized in that: The trigger mechanism (205) further comprises a partition (205d) which divides the second cavity into a plurality of separate cavities, each cavity corresponding to a drum-type filter ring (202a), and an opening (205e) is provided on the partition (205d), and a one-way diaphragm is installed inside the opening (205e).

Citation Information

Patent Citations

  • Multifunctional ceramic filterer ultrasonic washing system

    CN101524607A

  • Closed ultrasonic cleaning machine for industrial parts

    CN115301631A

  • Sewage treatment device in metal surface treatment process

    CN118512819A

  • Waste gas and wastewater pretreatment device with automatic cleaning function

    CN211411304U

  • Rotating disc type cleaning machine

    CN211802640U

Cited By

  • Intelligent cleaning equipment capable of preventing pipeline from scaling and blocking

    CN119736696A

  • Cleaning wastewater dirt treatment device based on ultrasonic vibration

    CN121470611A