Stamping part punching on-line visual inspection device

By using components such as positioning jacks, electric push rods and air pumps in the punching online visual inspection device to adjust the height and angle of the stamping parts, the problem that the prior art cannot adapt to different punching positions and angles is solved, and a higher level is achieved. Inspection accuracy and scope of application.

CN119259741AInactive Publication Date: 2025-01-07EUROLINE (ANHUI) FURNITURE CO LTD
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Patent Information

Application Number
CN202411697723.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The visual detection device of existing stamping parts cannot adaptively adjust according to the punching position and angle, resulting in the inability to be suitable for punching visual inspection of multiple stamping parts.

Method used

A punching online visual detection device including a visual inspection base, a detection support column, an adjustment arm, a visual inspection probe and a support chassis is designed. The height of the stamping member is realized by positioning the jack, an electric push rod and an air pump. Adjust the angle to make the punching face the visual detection probe as directly as possible, improving detection accuracy and scope of application.

Benefits of technology

By adjusting the support point and orientation angle of the stamping parts, the accuracy and scope of detection of punching are significantly improved, and are suitable for different types of stamping parts.

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Abstract

The invention relates to the technical field of online visual inspection, and discloses an online visual inspection device for punching of a stamping part. Comprising a visual detection base, a detection supporting stand column fixedly arranged at the top of the visual detection base, an adjusting arm installed on the surface of the detection supporting stand column, a visual detection probe connected with the bottom of the adjusting arm and a supporting chassis arranged below the visual detection probe. The adjusting disc is installed at the top of the supporting chassis, a positioning insertion hole is formed in the surface of the adjusting disc, a positioning insertion column is inserted into a groove of the positioning insertion hole, and insertion column positioning holes are formed in the surface of the positioning insertion column in an annular array mode; the operation ring part is rotationally installed in a cavity of the adjusting disc, and ring inner rods distributed in a ring array mode are fixedly arranged on the inner wall of the operation ring part. The height of the auxiliary supporting column is adjusted through the electric push rod, so that the orientation angle of the stamping part is changed, the punched hole of the stamping part directly faces the visual detection probe as much as possible, and the accuracy of online visual detection of the punched hole is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of online visual inspection, and in particular to an online visual inspection device for punching of stamped parts. Background Art

[0002] Stamping is a forming method that uses a press and a die to apply external force to plates, strips, pipes and profiles to cause plastic deformation or separation, thereby obtaining a workpiece (stamping) of the desired shape and size. Compared with castings and forgings, stampings are thin, uniform, light and strong. Stamping can produce workpieces with reinforcing ribs, ribs, undulations or flanging that are difficult to manufacture by other methods to improve their rigidity. Due to the use of precision molds, the workpiece accuracy can reach micron level, with high repeatability and consistent specifications, and holes, bosses, etc. can be stamped out. Cold stamping parts generally no longer undergo cutting processing, or only require a small amount of cutting processing. The precision and surface condition of hot stamping parts are lower than those of cold stamping parts, but they are still better than castings and forgings, and the amount of cutting processing is small. Such parts usually have more punching holes, including screw mounting holes, positioning holes, reinforcement process holes, ventilation and heat dissipation holes, etc. The number, aperture size, position distribution and other related parameters of each punching hole have an important influence on the performance indicators of the stamping parts, especially the punching holes in key parts, which must undergo strict inspection before leaving the factory. When inspecting the punching holes of stamping parts, a visual inspection device is required.

[0003] For visual inspection of this type of stamping parts, the stamping parts that need visual inspection are generally placed under the visual inspection probe, and the stamping parts are supported by a support structure. However, since the punching positions of different stamping parts are different and the punching angles may also be different, ordinary support structures cannot be adaptively adjusted according to the punching positions of the stamping parts, resulting in the inability to apply visual inspection of punching holes of more stamping parts. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an online visual inspection device for punching of stamped parts, which solves the problems mentioned in the above background.

[0005] The present invention provides the following technical solutions:

[0006] It includes: a visual inspection base, a detection support column fixed on the top of the visual inspection base, the detection support column, an adjustment arm installed on the surface of the detection support column, a visual inspection probe connected to the bottom of the adjustment arm, and a support chassis arranged below the visual inspection probe;

[0007] Also includes:

[0008] The adjusting plate is installed on the top of the supporting chassis, a positioning plug hole is provided on the surface of the adjusting plate, a positioning plug column is inserted into the groove of the positioning plug hole, and a plug column positioning hole is provided in a circular array on the surface of the positioning plug column;

[0009] The operating ring is rotatably mounted in the cavity of the adjusting disk, and the inner wall of the operating ring is fixedly provided with inner ring rods distributed in an annular array, and the surface of the inner ring rods is fixedly provided with locking plugs that can be inserted into the positioning hole grooves of the plug posts;

[0010] The rotating crossbar part is transversely arranged on the side wall of the adjusting disk, the front end of the rotating crossbar part is fixedly provided with a meshing gear roller part, and the top of the operating ring part is fixedly provided with a gear block meshed with the meshing gear roller part;

[0011] The column top plate is fixed on the top of the positioning column, an electric push rod is installed on the upper part of the column top plate, and a push connecting rod is connected to the output end of the electric push rod.

[0012] Furthermore, a positioning sleeve portion is sleeved on the outside of the rotating cross bar portion, and an outer wall of the positioning sleeve portion is fixed to the surface of the adjusting disk.

[0013] Furthermore, a baffle moving groove is opened on the inner wall of the positioning sleeve part, a positioning spring is fixed in the baffle moving groove, a rotating baffle extending into the baffle moving groove is fixed on the surface of the rotating cross bar part, and one end of the rotating baffle is fixed to the upper end of the positioning spring.

[0014] Furthermore, the upper outer ring of the plug-in column top plate is fixed with a limiting strip plate distributed in a circular array, the top of the push-link rod is installed with a docking plug-in column part, and the lower end of the docking plug-in column part is provided with a plug-in column hole allowing the push-link rod to be inserted.

[0015] Furthermore, a docking tube is provided at the lower part of the docking column part, and a supporting sub-column is fixedly provided at the top of the docking column part.

[0016] Furthermore, a supporting top column is connected to the top of the supporting sub-column, a connecting shaft is installed on the outer wall of the supporting sub-column, and the top of the connecting shaft is fixedly connected to the bottom of the supporting top column.

[0017] Furthermore, a spring part is connected between the support top column and the support sub-column, an air hole is opened on the top of the support top column, a connecting air pipe connected to the air hole is provided on one side of the spring part, and the bottom of the connecting air pipe passes through the support sub-column and is connected to the docking pipe.

[0018] Furthermore, an air pump is installed at the center of the upper end of the regulating disk, and the output port of the air pump is connected to a connecting air pipe.

[0019] Furthermore, a support column is fixedly provided at the bottom of the adjusting disk, a tray part is installed on the outer wall of the support column, a tray tooth is installed on the upper outer ring of the tray part, a driving motor is installed on one side of the supporting chassis, and the output end of the driving motor is connected to a driving main roller part meshing with the tray tooth.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present application sets a large number of positioning holes on the surface of the adjusting disk, and each group of positioning holes is set in a straight line and extends from the outside to the center of the positioning holes, and each group of positioning holes is distributed in a ring shape. Positioning pins can be inserted into different positioning holes to enable the electric push rod to be assembled above the adjusting disk, and the supporting top column is connected through the supporting sub-column, so that the air hole on the top of the supporting top column can adsorb the upper stamping part when the air pump is started, thereby supporting the bottom of the stamping part. According to the actual use environment, the height of the supporting sub-column can be adjusted by the electric push rod to change the orientation angle of the stamping part, so that the punching hole of the stamping part faces the visual inspection probe as directly as possible, thereby improving the accuracy of online visual inspection of the punching hole, thereby improving the scope of application of the visual inspection of the entire device. According to different stamping parts, the positioning pins can be adjusted to be inserted into different positioning holes to change the support point and further improve the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a bottom view of the present invention;

[0024] Figure 3 This is an enlarged view of the adjustment disk of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the connection between the push connecting rod and the docking column part of the present invention;

[0026] Figure 5 This is a disassembled view of the push connecting rod and the docking column portion of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the connection between the supporting secondary column and the supporting top column of the present invention;

[0028] Figure 7 This is a structural schematic diagram of the adjustment disk of the present invention;

[0029] Figure 8 It is a cross-sectional view of the positioning sleeve portion of the present invention;

[0030] Fig. 9 This is an internal view of the adjustment disk of the present invention.

[0031] In the figure: 1. Visual inspection base; 2. Inspection support column; 3. Adjustment arm; 4. Visual inspection probe; 5. Support chassis; 6. Driving motor; 7. Adjustment plate; 8. Support column; 9. Tray part; 10. Tray teeth; 11. Driving main roller part; 12. Positioning socket; 13. Positioning plug column; 14. Plug column top plate; 15. Limiting strip; 16. Electric push rod; 17. Push connecting rod; 18. Docking plug column part; 19. Plug column hole; 20 , connecting socket; 21, docking tube; 22, supporting sub-column; 23, supporting top column; 24, connecting shaft; 25, spring part; 26, air pump; 27, connecting air pipe; 28, operating ring part; 29, inner rod of the ring; 30, locking plug block; 31, column positioning hole; 32, rotating cross bar part; 33, operating handle part; 34, meshing gear roller part; 35, rotating baffle; 36, positioning sleeve part; 37, baffle moving groove; 38, positioning spring. DETAILED DESCRIPTION

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-9, including: a visual inspection base 1, a detection support column 2 fixed on the top of the visual inspection base 1, the detection support column 2, an adjustment arm 3 installed on the surface of the detection support column 2, a visual inspection probe 4 connected to the bottom of the adjustment arm 3, and a support chassis 5 arranged below the visual inspection probe 4; a cavity is arranged on the top of the support chassis 5, an adjustment disk 7 is installed on the top of the support chassis 5, and a support column 8 is fixed on the bottom of the adjustment disk 7 and the support column 8 is placed in the cavity of the support chassis 5, the bottom of the support column 8 rotates with the inner wall of the cavity of the support chassis 5, and 8 and the outer wall between the adjusting disk 7, a tray portion 9 is fixedly provided, and a tray tooth 10 is arranged in a ring on the top of the tray portion 9, and a driving motor 6 is installed on the top of the visual inspection base 1 and on one side of the supporting chassis 5, and the output end of the driving motor 6 is connected to the driving main roller portion 11, and the driving main roller portion 11 extends into the cavity of the supporting chassis 5 and is located above the tray tooth 10, and the driving main roller portion 11 is meshed with the tray tooth 10, so that the tray portion 9 can be rotated under the drive of the driving motor 6, thereby causing the entire adjusting disk 7 to rotate.

[0036] The surface of the adjusting disk 7 is provided with positioning holes 12, wherein one group of positioning holes 12 is distributed in a straight line and extends from the center of the outer ring adjusting disk 7 of the adjusting disk 7, and each group of positioning holes 12 distributed in a straight line is also distributed in a ring shape, so that more positioning holes 12 are arranged on the surface of the adjusting disk 7, and a positioning column 13 can be inserted into the groove of each group of positioning holes 12, and a column top plate 14 is fixed on the top of the positioning column 13, and a plurality of groups of limiting strips 15 are installed on the outer ring of the top of the column top plate 14, and screw holes are arranged on the surface of the limiting strips 15, and screws can be inserted into the screw holes and the bottom of the electric push rod 16 can be placed above the column top plate 14, so that the electric push rod 16 can be reinforced on the top of the column top plate 14 by the screws, and the electric push rod 1 The output end of 6 is connected with a push link 17, and a docking plug column portion 18 is installed on the top of the push link 17. A plug column hole 19 is provided at the lower end of the docking plug column portion 18 to allow the push link 17 to be inserted, and a through hole is also provided on the side of the plug column hole 19. At the same time, a connecting plug hole 20 aligned with the through hole position is provided at the part of the top of the push link 17 that extends into the plug column hole 19. The screw can be passed through the through hole and spirally connected to the connecting plug hole 20 to reinforce the push link 17 inside the docking plug column portion 18. A docking pipe 21 is provided at the lower part of the docking plug column portion 18, and a supporting sub-column 22 is fixedly provided on the top of the docking plug column portion 18. A supporting top column 23 is connected to the upper part of the supporting sub-column 22. A connecting shaft 24 is installed on the outer wall of the supporting sub-column 22, and the top of the connecting shaft 24 is fixedly connected to the bottom of the supporting top column 23. A spring portion 25 is connected between the supporting top column 23 and the supporting sub-column 22. An air hole is opened on the top of the supporting top column 23, and a connecting air pipe 27 connected to the air hole is provided on one side of the spring portion 25. The bottom of the connecting air pipe 27 passes through the supporting sub-column 22 and is connected to the docking pipe 21. An air pump 26 is installed at the center of the upper end of the adjusting disk 7, and the output port of the air pump 26 is connected to the connecting air pipe 27. After the positioning plug 13 is inserted into the positioning socket 12 at different positions, the stamping part can be placed above multiple groups of supporting top columns 23, and by starting the air pump 26 and connecting With the connection of the air pipe 27 and the supporting sub-column 22, the air holes on the top of the supporting top column 23 can generate adsorption capacity, so that after the stamping part is attached to the top of the supporting top column 23, it can be adsorbed on the top of the supporting top column 23, providing stability for the stamping part, and the driving of the electric push rod 16 can make the pushing connecting rod 17 move longitudinally, and under the rotation connection of the connecting shaft 24, the supporting sub-column 22 can drive the stamping part upward, and at the same time, the supporting top column 23 is tilted at a certain angle, so that the entire stamping part can be tilted and placed, so that the punching holes of the stamping part are as close to the visual detection probe 4 as possible, thereby improving the accuracy of visual detection, and the tilt angle can be greatly adjusted, which can also improve the detection range of the entire visual detection.

[0037] The surface of the positioning pin 13 is provided with a ring array of pin positioning holes 31; the operating ring portion 28 is rotatably installed in the cavity of the adjusting disk 7, and the inner wall of the operating ring portion 28 is fixedly provided with an inner ring rod 29 distributed in an annular array, and the surface of the inner ring rod 29 is fixedly provided with a locking plug 30 that can be inserted into the groove of the pin positioning hole 31; the rotating cross bar portion 32 is horizontally penetrated through the side wall of the adjusting disk 7, and the front end of the rotating cross bar portion 32 is fixedly provided with an engaging tooth roller portion 34, and the top of the operating ring portion 28 is fixedly provided with a tooth block that meshes with the engaging tooth roller portion 34. When the positioning pin 13 is inserted into the interior of the adjusting disk 7 from the positioning socket 12, the rotation of the rotating cross bar portion 32 can drive the meshing operating ring portion 28 to rotate, and the inner ring rod 29 is driven after the operating ring portion 28 rotates. The locking plug 30 can be moved toward the plug post positioning hole 31 so that the locking plug 30 is stuck in the groove of the plug post positioning hole 31. Conversely, the rotating cross bar portion 32 is rotated in the opposite direction to disengage the locking plug 30 from the plug post positioning hole 31. Since the plug post positioning hole 31 is annularly distributed on the surface of the positioning plug post 13, the insertion angle of the positioning plug post 13 can be adjusted according to actual use requirements, and the plug post positioning hole 31 and the locking plug 30 can be plugged in and combined. The end of the rotating cross bar portion 32 away from the meshing tooth roller portion 34 passes through the adjusting disk 7 to rotate outward to connect the operating handle portion 33. The rotating cross bar portion 32 is conveniently rotated from the outside through the operating handle portion 33, and an adjusting screw is arranged on the outer surface of the rotating cross bar portion 32. The disk 7 is fixedly connected to the positioning sleeve portion 36, and the inner wall of the positioning sleeve portion 36 is provided with a baffle moving groove 37, and a positioning spring 38 is fixed in the groove of the baffle moving groove 37. The surface of the rotating cross bar portion 32 is fixedly provided with a rotating baffle 35 that extends into the baffle moving groove 37, and one end of the rotating baffle 35 is fixed to the upper end of the positioning spring 38. That is to say, the rotating baffle 35 extends into the groove of the baffle moving groove 37 to rotate and position the rotating cross bar portion 32, and under the elastic drive of the positioning spring 38, the locking plug 30 remains in the state of being stuck in the plug column positioning hole 31. When it is necessary to adjust the insertion position of the positioning plug column 13, the operating handle portion 33 is rotated to make the locking plug block 30 move from the position of being stuck in the plug column positioning hole 31 Rotate outward to disengage, then insert the positioning pin 13 into the positioning hole 12, release the operating handle 33, and the locking block 30 can be re-inserted into the groove of the pin positioning hole 31 through the elastic action of the positioning spring 38, so as to limit the positioning pin 13. According to the actual use environment, the height of the supporting sub-column 22 can be adjusted by the electric push rod 16, so as to change the orientation angle of the stamping part, so that the punching hole of the stamping part can face the visual inspection probe 4 as directly as possible, thereby improving the accuracy of online visual inspection of the punching hole, thereby improving the scope of application of the visual inspection of the entire device. According to different stamping parts, the positioning pin 13 can be adjusted to be inserted into different positioning holes 12, thereby changing the support point and further improving the scope of application.

[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An online visual inspection device for punching of stamped parts, comprising: A visual inspection base (1), an inspection support column (2) fixed on the top of the visual inspection base (1), the inspection support column (2), an adjustment arm (3) mounted on the surface of the inspection support column (2), a visual inspection probe (4) connected to the bottom of the adjustment arm (3), and a support chassis (5) arranged below the visual inspection probe (4); It is characterized by further comprising: The adjusting disk (7) is mounted on the top of the supporting chassis (5), a positioning plug hole (12) is provided on the surface of the adjusting disk (7), a positioning plug post (13) is inserted into the groove of the positioning plug hole (12), and a ring array of plug post positioning holes (31) are provided on the surface of the positioning plug post (13); The operating ring part (28) is rotatably mounted in the cavity of the adjusting disk (7), the inner wall of the operating ring part (28) is fixedly provided with inner ring rods (29) distributed in an annular array, and the surface of the inner ring rods (29) is fixedly provided with locking plugs (30) that can be inserted into the slots of the plug column positioning holes (31); A rotating crossbar portion (32) is transversely arranged on the side wall of the adjusting disk (7), a meshing tooth roller portion (34) is fixedly arranged at the front end of the rotating crossbar portion (32), and a tooth block that meshes with the meshing tooth roller portion (34) is fixedly arranged at the top of the operating ring portion (28); The plug-in column top plate (14) is fixedly arranged on the top of the positioning plug-in column (13). An electric push rod (16) is installed on the upper part of the plug-in column top plate (14). The output end of the electric push rod (16) is connected to a pushing connecting rod (17).

2. The on-line visual inspection device for punching of stamped parts according to claim 1 is characterized in that: A positioning sleeve portion (36) is sleeved on the outside of the rotating crossbar portion (32), and the outer wall of the positioning sleeve portion (36) is fixed to the surface of the adjusting disk (7).

3. The on-line visual inspection device for punching of stamped parts according to claim 1, characterized in that: The inner wall of the positioning sleeve portion (36) is provided with a baffle moving groove (37), a positioning spring (38) is fixedly arranged in the baffle moving groove (37), and a rotating baffle (35) extending into the baffle moving groove (37) is fixedly arranged on the surface of the rotating cross bar portion (32), and one end of the rotating baffle (35) is fixed to the upper end of the positioning spring (38).

4. The on-line visual inspection device for punching of stamped parts according to claim 1, characterized in that: The upper outer ring of the plug-in column top plate (14) is fixedly provided with a limiting strip plate (15) distributed in a circular array, the top of the push connecting rod (17) is provided with a docking plug-in column part (18), and the lower end of the docking plug-in column part (18) is provided with a plug-in column hole (19) allowing the push connecting rod (17) to be inserted.

5. The on-line visual inspection device for punching of stamped parts according to claim 4 is characterized in that: A docking pipe (21) is provided at the lower part of the docking column part (18), and a supporting sub-column (22) is fixedly provided at the top of the docking column part (18).

6. The on-line visual inspection device for punching of stamped parts according to claim 5, characterized in that: A supporting top column (23) is connected above the supporting sub-column (22), a connecting shaft (24) is installed on the outer wall of the supporting sub-column (22), and the top of the connecting shaft (24) is fixedly connected to the bottom of the supporting top column (23).

7. The on-line visual inspection device for punching of stamped parts according to claim 6, characterized in that: A spring portion (25) is connected between the support top column (23) and the support sub-column (22); an air hole is provided at the top of the support top column (23); a connecting air pipe (27) connected to the air hole is provided on one side of the spring portion (25); and the bottom of the connecting air pipe (27) passes through the support sub-column (22) and is connected to the butt joint pipe (21).

8. The on-line visual inspection device for punching of stamped parts according to claim 1, characterized in that: An air pump (26) is installed at the center of the upper end of the regulating disk (7), and the output port of the air pump (26) is connected to a connecting air pipe (27).

9. The on-line visual inspection device for punching of stamped parts according to claim 1, characterized in that: A support column (8) is fixedly provided at the bottom of the adjustment disk (7), a tray portion (9) is installed on the outer wall of the support column (8), a tray tooth (10) is installed on the upper outer ring of the tray portion (9), a drive motor (6) is installed on one side of the supporting chassis (5), and an output end of the drive motor (6) is connected to a drive main roller portion (11) meshingly connected with the tray tooth (10).