Punch forming device and forming process for honeycomb plate
By designing a stamping forming device for automatic demolding and feeding, the problem of low stamping efficiency of long strip plates in the prior art is solved, and automated stamping and high-precision conveying are realized.
Patent Information
- Application Number
- CN202411809909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-12-10
AI Technical Summary
When handling long strip sheets, existing stamping processing technology requires manual demolding and adjustment of position, resulting in low efficiency and high difficulty in demolding, affecting processing efficiency.
A stamping forming device is designed, including a stamping workbench, a lifting stamping head and a reciprocating translation mechanism. Automatic mold release and feeding are achieved through the reciprocating translation drive assembly and the lifting drive assembly, and the clamping mechanism ensures stable conveying of the plate.
Continuous stamping of long strip-shaped plates is realized, processing efficiency and accuracy is improved, manual operation is reduced, and the difficulty of demolding is reduced.
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Figure CN119259791A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of stamping equipment, and in particular, relates to a stamping forming device and a forming process for honeycomb panels. Background Art
[0002] Stamping production is mainly used for processing sheet metal. Through the stamping die, blanking, punching, forming, drawing, trimming, etc. can be done, which is widely used in various fields.
[0003] Chinese patent CN106825309B discloses a sheet metal stamping device, including a base, a mounting seat is provided on the upper part of the base, a stamping die is provided in the mounting seat, a vertical bracket is provided on one side of the base, a horizontal mounting frame is connected to the bracket, a cylinder is provided at the lower part of the mounting frame, a punching head is connected to the piston rod of the cylinder, and the sheet metal can be stamped by the punching head and the punching die.
[0004] However, the above patent requires manual demoulding and unloading when performing stamping processing on the plate. When performing continuous stamping processing on long strip plates, the plate needs to be manually demoulded and adjusted in position after each stamping processing stroke before the next round of stamping processing can be performed, which makes the plate stamping process cumbersome and inefficient. Moreover, the plate is easily adhered to the mold surface after the stamping processing, which will increase the difficulty of manual demoulding and unloading, thereby further reducing the stamping processing efficiency of the long strip plates. Summary of the invention
[0005] In view of the problems in the related art, the present invention proposes a stamping forming device and a forming process for a honeycomb panel to overcome the above technical problems existing in the existing related art.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a stamping forming device, comprising a stamping machine, a stamping workbench is fixedly installed at the lower end of the stamping machine, a lower stamping die is fixedly installed on the top surface of the stamping workbench, a stamping head is installed in a lifting manner at the upper end of the stamping machine, an upper stamping die located above the lower stamping die is fixedly installed on the bottom surface of the stamping head, and a reciprocating translation mechanism for auxiliary feeding is also installed on the top surface of the stamping workbench and located on both sides of the lower stamping die; The reciprocating translation mechanism includes a reciprocating translation driving assembly and a moving seat, wherein the moving seat is arranged at the edge of the top surface of the lower stamping die, and the reciprocating translation driving assembly can drive the moving seat to reciprocate left and right along the edge of the top surface of the lower stamping die; The movable seat is provided with a lifting and pushing mechanism, which includes a lifting and pushing driving assembly and a pushing supporting plate. The pushing supporting plate is installed on the top surface of the movable seat through the lifting and pushing driving assembly. The lifting and pushing driving assembly can drive the pushing supporting plate to move upward when the movable seat is translated to feed the material, so as to push and demould the stamping part from the lower stamping die; The movable seat is also provided with a clamping mechanism, which includes a clamping drive assembly and a clamping plate. The clamping plate is arranged above the pushing support plate. The clamping drive assembly can drive the clamping plate downward when the pushing support plate moves upward to push the stamping part to be demolded, so that the clamping plate clamps and fixes the stamping part after demolding to the top surface of the pushing support plate.
[0007] Furthermore, the reciprocating translation drive assembly includes a support plate, on which two parallel driving shafts are rotatably mounted, one side of the support plate is provided with a driving unit capable of driving the two driving shafts to rotate synchronously, and the other side of the support plate is provided with a translation transmission unit that is transmission-connected between the driving shaft and the movable seat.
[0008] Furthermore, the translation transmission unit includes a fixed seat, a fixed gear and a gear rack, the fixed gear is fixedly installed on one side of the support plate through the fixed seat, and the fixed gear is coaxially arranged with the corresponding driving shaft, the gear rack is fixedly installed on one end of the driving shaft, one end of the gear rack is rotatably installed with a transmission gear meshing and transmission connected to the fixed gear, the other end of the gear rack is rotatably installed with a rotating shaft, one end of the rotating shaft is fixedly installed with a driven gear meshing and transmission connected to the transmission gear, the other end of the rotating shaft is fixedly installed with a connecting rod, and one end of the connecting rod is rotatably connected to one side of the moving seat.
[0009] Furthermore, the drive unit includes a motor and two synchronous wheels, the motor is fixedly mounted on the outer wall of the support plate, the output end of the motor is transmission-connected to one of the drive shafts, the two synchronous wheels are respectively fixedly mounted on the ends of the two drive shafts, and the two synchronous wheels are transmission-connected by a synchronous belt.
[0010] Furthermore, the lifting drive assembly includes a side plate and a lifting shaft, the side plate is fixedly mounted on one side of the support plate, and a guide groove is provided on the inner side surface of the side plate; The lifting shaft is slidably inserted on the bottom wall of the movable seat, the top end of the lifting shaft is fixedly installed with the push support plate, the bottom end of the lifting shaft is fixedly installed with a lifting guide block, and one side of the lifting guide block is installed with an elastic pin that is slidably engaged in the guide groove.
[0011] Furthermore, the guide groove comprises a feeding guide groove, an upward guide inclined groove, a reset guide groove and a downward guide inclined groove which are connected in sequence, and the feeding guide groove and the reset guide groove are both arranged horizontally.
[0012] Further, the elastic pin includes a telescopic sleeve, the telescopic sleeve is fixedly installed on one side of the lifting guide block, a slider is slidably installed inside the telescopic sleeve, a pressure spring is abutted against the inner end of the slider, a guide shaft is fixedly installed on the outer end of the slider, and the outer end of the guide shaft is slidably engaged in the guide groove; The depth of the upward guiding inclined groove is greater than the depth of the resetting guiding groove.
[0013] Furthermore, a lifting guide rail is fixedly mounted on the inner side wall of the movable seat, and one side of the clamping plate is slidably clamped on the lifting guide rail.
[0014] Furthermore, the clamping drive assembly includes a transmission rack, an intermediate gear and a driven rack, the transmission rack is fixedly installed on the inner edge of the top surface of the push support plate, the driven rack is fixedly installed on the inner edge of the bottom surface of the clamping plate, the intermediate gear is rotatably installed on the inner wall of the movable seat, and the intermediate gear is meshingly connected between the transmission rack and the driven rack.
[0015] The present invention also discloses a forming process of a honeycomb plate, and the specific steps are as follows: First, insert both sides of one end of the long strip honeycomb panel raw material between the corresponding push support plate and the clamping plate, and at the same time, the end of the honeycomb panel raw material is located on the top surface of the lower stamping die, and then the upper stamping die is driven downward by the stamping head to stamp the honeycomb panel raw material on the top surface of the lower stamping die, and then the stamping head drives the upper stamping die upward to reset; At this time, the reciprocating translation driving assembly drives the moving seat to move back and forth along the edge of the top surface of the lower stamping die through a stroke. When the moving seat moves to the left, the lifting driving assembly drives the pushing support plate to move upward to push and demould the honeycomb sheet panel raw material from the lower stamping die, and at the same time, the clamping driving assembly drives the clamping plate downward so that the clamping plate clamps and fixes the demolded honeycomb sheet panel raw material to the top surface of the pushing support plate. Then, as the moving seat continues to move to the left, the moving seat drives the honeycomb sheet panel raw material to continue to move to the left through the clamping and fixing of the pushing support plate and the clamping plate, so that the stamping processing position on the honeycomb sheet panel raw material is staggered with the movement of the lower stamping die, and the unprocessed position moves to the top surface of the lower stamping die. When the moving seat moves to the right, the moving seat drives the pushing support plate and the clamping plate to move to the right and reset, and at this time, the lifting driving assembly drives the pushing support plate to reset downward, and the clamping driving assembly drives the clamping plate to reset upward, so as to loosen the clamping of the honeycomb sheet panel raw material; The upper stamping die is driven downward by the stamping head again to stamp the honeycomb sheet panel raw material on the top surface of the lower stamping die, and this process is repeated until the stamping process of the entire honeycomb sheet panel raw material is completed. Finally, the stamped honeycomb sheet panel and the honeycomb sheet are hot-pressed to form a honeycomb sheet.
[0016] The present invention has the following beneficial effects: 1. In the present invention, after a round of stamping processing of the long strip plate is completed, the movable seat is driven by the reciprocating translation driving assembly to move to the left along the edge of the top surface of the lower stamping die, and at the same time, the lifting driving assembly drives the pushing support plate to move upward to push the plate from the lower stamping die to demould. Then, as the movable seat continues to move to the left, the movable seat drives the plate to continue to move to the left through the pushing support plate, so that the stamping processing position on the plate is staggered with the movement of the lower stamping die, and the unprocessed position is moved to the top surface of the lower stamping die for the next round of stamping processing; through the cooperation of the reciprocating translation driving assembly, the lifting driving assembly, the movable seat and the pushing support plate, the plate can be automatically demoulded and fed without manual demoulding of the plate and adjustment of the stamping position, thereby facilitating the continuous stamping processing of the long strip plate and improving the stamping processing efficiency of the long strip plate.
[0017] 2. In the present invention, when the lifting drive assembly drives the pushing support plate to move upward and pushes the sheet material to be demolded from the lower stamping die, the clamping drive assembly drives the clamping plate downward so that the clamping plate clamps and fixes the demolded sheet material on the top surface of the pushing support plate. Then, as the moving seat continues to move to the left, the moving seat drives the sheet material to continue to move to the left through the clamping and fixing of the pushing support plate and the clamping plate. Through clamping and conveying, the moving and conveying process of the sheet material can be made more stable, preventing the sheet material from sliding and dislocating during the moving and conveying process, thereby improving the conveying accuracy of the sheet material, and thereby improving the stamping processing accuracy and stamping processing effect of the sheet material.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, they can also obtain drawings based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the stamping forming device of the present invention; Figure 2 For the present invention Figure 1 A local enlarged structural schematic diagram; Figure 3It is a schematic diagram of the three-dimensional structure of a stamping workbench in the stamping forming device of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the local enlarged structure at B; Figure 5 It is a schematic diagram of the three-dimensional structure of the reciprocating translation mechanism of the present invention; Figure 6 It is a schematic diagram of the exploded structure of the reciprocating translation mechanism of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the local enlarged structure at C; Figure 8 For the present invention Figure 6 Schematic diagram of the local enlarged structure at D.
[0021] In the figure: 1, punching machine; 11, punching workbench; 12, punching head; 2, reciprocating translation mechanism; 21, support plate; 22, motor; 23, moving seat; 24, driving shaft; 25, synchronous wheel; 26, synchronous belt; 27, fixed seat; 28, fixed gear; 29, gear rack; 210, transmission gear; 211, driven gear; 212, rotating shaft; 213, connecting rod; 3, lifting and pushing mechanism; 31, side plate; 32. Push support plate; 33. Guide groove; 34. Lifting guide block; 35. Lifting shaft; 36. Telescopic sleeve; 37. Pressure spring; 38. Sliding block; 39. Guide shaft; 331. Feeding guide groove; 332. Reset guide groove; 333. Upward guide inclined groove; 334. Downward guide inclined groove; 4. Clamping mechanism; 41. Clamping plate; 42. Lifting guide rail; 43. Transmission rack; 44. Intermediate gear; 45. Driven rack. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.
[0023] In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.
[0024] Example 1: Please refer to Figure 1-Figure 4As shown, the present invention is a stamping forming device, including a stamping machine 1, a stamping workbench 11 is fixedly installed at the lower end of the stamping machine 1, a lower stamping die is fixedly installed on the top surface of the stamping workbench 11, a stamping head 12 is installed in a lifting manner at the upper end of the stamping machine 1, an upper stamping die located above the lower stamping die is fixedly installed on the bottom surface of the stamping head 12, and a reciprocating translation mechanism 2 for auxiliary feeding located on both sides of the lower stamping die is also installed on the top surface of the stamping workbench 11; the reciprocating translation mechanism 2 includes a reciprocating translation driving assembly and a moving seat 23, the moving seat 23 is arranged at the edge position of the top surface of the lower stamping die, and the reciprocating translation driving assembly can drive the moving seat 23 to reciprocate left and right along the edge of the top surface of the lower stamping die; the moving The seat 23 is provided with a lifting and pushing mechanism 3, which includes a lifting and pushing driving assembly and a pushing support plate 32. The pushing support plate 32 is installed on the top surface of the moving seat 23 through the lifting and pushing driving assembly. The lifting and pushing driving assembly can drive the pushing support plate 32 to move upward when the moving seat 23 is feeding in translation, so as to push and demould the stamping part from the lower stamping die; the moving seat 23 is also provided with a clamping mechanism 4, which includes a clamping driving assembly and a clamping plate 41. The clamping plate 41 is arranged above the pushing support plate 32. The clamping driving assembly can drive the clamping plate 41 downward when the pushing support plate 32 moves upward to push and demould the stamping part, so that the clamping plate 41 clamps and fixes the stamping part after demoulding to the top surface of the pushing support plate 32; When the stamping forming device is used to stamp a long strip of sheet material, first, the two sides of one end of the long strip of sheet material are inserted between the corresponding pushing support plates 32 and the clamping plates 41, and at the same time, the end of the long strip of sheet material is located on the top surface of the lower stamping die, and then the upper stamping die is driven downward by the stamping head 12 to stamp the long strip of sheet material on the top surface of the lower stamping die, and then the stamping head 12 drives the upper stamping die to reset upward; at this time, the reciprocating translation driving assembly drives the moving seat 23 to reciprocate left and right along the edge of the top surface of the lower stamping die for a stroke, and when the moving seat 23 moves to the left, the lifting driving assembly drives the pushing support plate 32 to move upward to push and demold the long strip of sheet material from the lower stamping die, and at the same time, the clamping driving assembly drives the clamping plate 41 downward, so that the clamping plate 41 clamps and fixes the demolded long strip of sheet material to the top surface of the pushing support plate 32, and then as the moving seat 23 moves to the left, the lifting driving assembly drives the pushing support plate 32 to move upward to push and demold the long strip of sheet material from the lower stamping die, and at the same time, the clamping driving assembly drives the clamping plate 41 to move downward, so that the clamping plate 41 clamps and fixes the demolded long strip of sheet material to the top surface of the pushing support plate 32, and then The movable seat 23 continues to move to the left, and the movable seat 23 drives the long strip of plate to continue to move to the left through the clamping and fixing of the pushing support plate 32 and the clamping plate 41, so that the stamping processing position on the long strip of plate is staggered with the movement of the lower stamping die, and the unprocessed position moves to the top surface of the lower stamping die. When the movable seat 23 moves to the right, the movable seat 23 drives the pushing support plate 32 and the clamping plate 41 to move to the right and reset, and at this time, the lifting drive assembly drives the pushing support plate 32 to reset downward, and the clamping drive assembly drives the clamping plate 41 to reset upward to relax the clamping of the long strip of plate to prevent the movable seat 23, the pushing support plate 32, and the clamping plate 41 from bringing the long strip of plate back to the right when they move to the right and reset; the upper stamping die is driven downward by the punch head 12 again, and the long strip of plate on the top surface of the lower stamping die is stamped, and this reciprocating process is performed until the stamping processing of the entire long strip of plate is completed; Among them, through the cooperation of the reciprocating translation drive assembly, the lifting drive assembly, the movable seat 23 and the pushing support plate 32, the long strip plate can be automatically pushed, demolded and fed without manually demolding the plate and adjusting the stamping position, thereby facilitating the continuous stamping processing of the long strip plate and improving the stamping processing efficiency of the long strip plate; through the clamping and conveying of the clamping plate 41, the moving and conveying process of the plate can be made more stable, preventing the plate from sliding and dislocating during the moving and conveying process, improving the conveying accuracy of the plate, and then improving the stamping processing accuracy and stamping processing effect of the plate.
[0025] Example 2: Please refer to Figure 3-Figure 7As shown, the difference between this embodiment and the above embodiment is that the reciprocating translation drive assembly includes a support plate 21, on which two parallel driving shafts 24 are rotatably mounted, a driving unit capable of driving the two driving shafts 24 to rotate synchronously is mounted on one side of the support plate 21, and a translation transmission unit connected between the driving shafts 24 and the moving seat 23 is arranged on the other side of the support plate 21; the translation transmission unit includes a fixed seat 27, a fixed gear 28 and a gear rack 29, and the fixed gear 28 is fixedly mounted on the support plate through the fixed seat 27 21, and the fixed gear 28 is coaxially arranged with the corresponding driving shaft 24, the gear frame 29 is fixedly installed on one end of the driving shaft 24, one end of the gear frame 29 is rotatably installed with a transmission gear 210 meshing and transmittingly connected with the fixed gear 28, the other end of the gear frame 29 is rotatably installed with a rotating shaft 212, one end of the rotating shaft 212 is fixedly installed with a driven gear 211 meshing and transmittingly connected with the transmission gear 210, the other end of the rotating shaft 212 is fixedly installed with a connecting rod 213, one end of the connecting rod 213 is rotatably connected with one side of the moving seat 23; The driving unit includes a motor 22 and two synchronous wheels 25. The motor 22 is fixedly mounted on the outer wall of the support plate 21. The output end of the motor 22 is transmission-connected to one of the driving shafts 24. The two synchronous wheels 25 are respectively fixedly mounted on the ends of the two driving shafts 24, and the two synchronous wheels 25 are transmission-connected via a synchronous belt 26. The lifting drive assembly includes a side plate 31 and a lifting shaft 35. The side plate 31 is fixedly mounted on one side of the support plate 21. A guide groove 33 is provided on the inner side of the side plate 31. The lifting shaft 35 is slidably inserted on the bottom wall of the moving seat 23. A push support plate 32 is fixedly mounted on the top of the lifting shaft 35. A lifting guide block 34 is fixedly mounted on the bottom end of the lifting shaft 35. An elastic pin that is slidably engaged in the guide groove 33 is installed on one side of the lifting guide block 34. The guide groove 33 includes a feed guide groove 331, an upward guide inclined groove 333, a reset guide groove 332 and a downward guide inclined groove 334 that are sequentially connected and arranged, and the feed guide groove 331 and the reset guide groove 332 are both arranged horizontally. During the stamping process, the push support plate 32 is located at the edge of the top surface of the lower stamping die. When a stamping process is completed and it is necessary to push the demoulding and feed the material, the motor 22 drives the drive shaft 24 connected thereto to rotate. At the same time, the drive shaft 24 drives another drive shaft 24 to rotate synchronously through the transmission of the synchronous wheel 25 and the synchronous belt 26. When the drive shaft 24 rotates, it drives the transmission gear 210 to make a circular motion on the outer periphery of the fixed gear 28 through the gear rack 29, and drives the connecting rod 213 to make a circular motion. When the connecting rod 213 makes a circular motion, it can pass through its outer end The movable seat 23 is driven to move back and forth left and right; at the same time, the transmission gear 210 rotates under the meshing drive of the fixed gear 28, and drives the driven gear 211 to rotate, so that the driven gear 211 drives the connecting rod 213 to rotate synchronously through the rotating shaft 212, so that the connecting rod 213 makes a rotational motion at the same time during the circular motion, so that the height of the end of the connecting rod 213 remains unchanged, and then when the movable seat 23 is driven to move back and forth left and right by the connecting rod 213, the height of the movable seat 23 remains unchanged, so as to drive the movable seat 23 to move back and forth left and right; When the moving seat 23 moves to the left, the moving seat 23 drives the pushing support plate 32, the lifting shaft 35, the lifting guide block 34 and the elastic pin to move to the left synchronously. At this time, the elastic pin moves upward from the right end of the reset guide groove 332 through the upward guide inclined groove 333 into the feeding guide groove 331. At the same time, the elastic pin drives the lifting guide block 34, the lifting shaft 35 and the pushing support plate 32 to move upward synchronously, so that the pushing support plate 32 pushes the long strip of sheet material upward to demould, and then the pushing support plate 32 continues to move to the left with the moving seat 23 to move the long strip of sheet material to the left and transport it until the moving seat 23 When it moves to the leftmost end, the elastic pin slides to the leftmost end of the feeding guide groove 331; thereafter, when the moving seat 23 moves to the right to reset, the moving seat 23 drives the pushing support plate 32, the lifting shaft 35, the lifting guide block 34 and the elastic pin to move to the right and reset synchronously. At this time, the elastic pin moves downward into the reset guide groove 332 through the downward guide inclined groove 334. At the same time, the elastic pin drives the lifting guide block 34, the lifting shaft 35 and the pushing support plate 32 to move downward and reset synchronously, so that the pushing support plate 32 is separated from the long strip plate, so as to prevent the pushing support plate 32 from driving the long strip plate to the right when it moves to the right to reset. Among them, the driving of two sets of driving shafts 24, fixed gears 28, gear racks 29, transmission gears 210, driven gears 211, rotating shafts 212 and connecting rods 213 can drive the movable seat 23 and the push support plate 32 to move back and forth left and right, so as to realize automatic feeding of long strips of plate materials, and the driving shafts 24, fixed gears 28, gear racks 29, transmission gears 210, driven gears 211, rotating shafts 212 and connecting rods 213 are all arranged on the side of the movable seat 23, which will not affect the support and transportation of the plate materials by the movable seat 23 and the push support plate 32; through the cooperation of the elastic pins and the guide grooves 33, the push support plate 32 can be automatically raised and lowered during the reciprocating movement, so as to realize the push demoulding of the plate materials.
[0026] Furthermore, the elastic pin includes a telescopic sleeve 36, which is fixedly installed on one side of the lifting guide block 34, and a slider 38 is slidably installed inside the telescopic sleeve 36, and a pressure spring 37 is abutted against the inner end of the slider 38, and a guide shaft 39 is fixedly installed on the outer end of the slider 38, and the outer end of the guide shaft 39 is slidably engaged in the guide groove 33; the depth of the upward guide inclined groove 333 is greater than the depth of the reset guide groove 332; wherein, the end of the guide shaft 39 is always abutted against the side wall of the guide groove 33 under the elastic pressure of the pressure spring 37, so that the guide shaft 39 can automatically be inserted into the deeper upward guide inclined groove 333 when it moves to the right side end of the reset guide groove 332, ensuring that the guide shaft 39 can slide along the upward guide inclined groove 333 to the feeding guide groove 331 when it moves to the left, so as to ensure that the guide shaft 39 can circulate along the guide groove 33 during the reciprocating translation left and right.
[0027] Example 3: Please refer to Figure 5 , Figure 6 , Figure 8 As shown, the difference between this embodiment and the above embodiment is that a lifting guide rail 42 is fixedly installed on the inner side wall of the moving seat 23, and one side of the clamping plate 41 is slidably clamped on the lifting guide rail 42; the clamping drive assembly includes a transmission rack 43, an intermediate gear 44 and a driven rack 45, the transmission rack 43 is fixedly installed on the inner side edge of the top surface of the push support plate 32, the driven rack 45 is fixedly installed on the inner side edge of the bottom surface of the clamping plate 41, the intermediate gear 44 is rotatably installed on the inner side wall of the moving seat 23, and the intermediate gear 44 is meshed and driven to be connected between the transmission rack 43 and the driven rack 45; When the pushing support plate 32 moves upward to push the long strip of plate upward for demoulding, the pushing support plate 32 drives the transmission rack 43 to move upward synchronously. At this time, the transmission rack 43 engages to drive the intermediate gear 44 to rotate clockwise, and at the same time, the intermediate gear 44 engages to drive the driven rack 45 to move downward, so that the driven rack 45 drives the clamping plate 41 to move downward, so that the clamping plate 41 and the pushing support plate 32 move toward each other and close together, clamping and conveying the long strip of plate, ensuring the stability of the long strip of plate during transportation; and when the pushing support plate 32 is reset downward, the clamping plate 41 can be reset upward synchronously through the transmission drive of the transmission rack 43, the intermediate gear 44 and the driven rack 45 to relax the clamping of the plate.
[0028] Embodiment 4: This embodiment discloses a forming process of a honeycomb sheet material, and the specific steps are as follows: First, insert both sides of one end of the long strip honeycomb panel raw material between the corresponding push support plate 32 and the clamping plate 41, and at the same time, the end of the honeycomb panel raw material is located on the top surface of the lower stamping die, and then the upper stamping die is driven downward by the stamping head 12 to stamp the honeycomb panel raw material on the top surface of the lower stamping die, and then the stamping head 12 drives the upper stamping die upward to reset; At this time, the reciprocating translation driving assembly drives the moving seat 23 to reciprocate left and right along the edge of the top surface of the lower stamping die for a stroke. When the moving seat 23 moves to the left, the lifting driving assembly drives the pushing support plate 32 to move upward to push and demould the honeycomb sheet panel raw material from the lower stamping die. At the same time, the clamping driving assembly drives the clamping plate 41 downward to enable the clamping plate 41 to clamp and fix the demoulded honeycomb sheet panel raw material on the top surface of the pushing support plate 32. Then, as the moving seat 23 continues to move to the left, the moving seat 23 pushes the support plate 32 upward to push and demould the honeycomb sheet panel raw material from the lower stamping die. The clamping and fixing of the support plate 32 and the clamping plate 41 drives the honeycomb sheet panel raw material to continuously move to the left, so that the upper stamping processing position of the honeycomb sheet panel raw material is staggered with the movement of the lower stamping die, and the unprocessed position moves to the top surface of the lower stamping die. When the moving seat 23 moves to the right, the moving seat 23 drives the pushing support plate 32 and the clamping plate 41 to move to the right and reset, and at this time, the lifting drive component drives the pushing support plate 32 to reset downward, and the clamping drive component drives the clamping plate 41 to reset upward, so as to loosen the clamping of the honeycomb sheet panel raw material; The upper stamping die is driven downward by the stamping head 12 again to stamp the honeycomb sheet panel raw material on the top surface of the lower stamping die, and this process is repeated until the stamping process of the entire honeycomb sheet panel raw material is completed. Finally, the stamped honeycomb sheet panel and the honeycomb sheet are hot-pressed to form a honeycomb sheet.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The preferred embodiments of the invention disclosed above are only used to help explain the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can understand and use the invention well.
Claims
1. A stamping device, comprising a stamping machine, characterized in that: A stamping workbench is fixedly installed at the lower end of the stamping machine, a lower stamping die is fixedly installed on the top surface of the stamping workbench, a stamping head is installed in a lifting manner at the upper end of the stamping machine, an upper stamping die located above the lower stamping die is fixedly installed on the bottom surface of the stamping head, and a reciprocating translation mechanism for auxiliary feeding is also installed on the top surface of the stamping workbench and located on both sides of the lower stamping die; The reciprocating translation mechanism includes a reciprocating translation driving assembly and a moving seat, wherein the moving seat is arranged at the edge of the top surface of the lower stamping die, and the reciprocating translation driving assembly can drive the moving seat to reciprocate left and right along the edge of the top surface of the lower stamping die; The movable seat is provided with a lifting and pushing mechanism, which includes a lifting and pushing driving assembly and a pushing supporting plate. The pushing supporting plate is installed on the top surface of the movable seat through the lifting and pushing driving assembly. The lifting and pushing driving assembly can drive the pushing supporting plate to move upward when the movable seat is translated to feed the material, so as to push and demould the stamping part from the lower stamping die; The movable seat is also provided with a clamping mechanism, which includes a clamping drive assembly and a clamping plate. The clamping plate is arranged above the pushing support plate. The clamping drive assembly can drive the clamping plate downward when the pushing support plate moves upward to push the stamping part to be demolded, so that the clamping plate clamps and fixes the stamping part after demolding to the top surface of the pushing support plate.
2. A stamping forming device according to claim 1, characterized in that: The reciprocating translation drive assembly includes a support plate, on which two parallel driving shafts are rotatably mounted, a driving unit capable of driving the two driving shafts to rotate synchronously is mounted on one side of the support plate, and a translation transmission unit transmission-connected between the driving shaft and the moving seat is mounted on the other side of the support plate.
3. A stamping forming device according to claim 2, characterized in that: The translation transmission unit includes a fixed seat, a fixed gear and a gear frame, the fixed gear is fixedly installed on one side of the support plate through the fixed seat, and the fixed gear is coaxially arranged with the corresponding driving shaft, the gear frame is fixedly installed on one end of the driving shaft, a transmission gear meshing and transmission connected to the fixed gear is rotatably installed on one end of the gear frame, a rotating shaft is rotatably installed on the other end of the gear frame, a driven gear meshing and transmission connected to the transmission gear is fixedly installed on one end of the rotating shaft, a connecting rod is fixedly installed on the other end of the rotating shaft, and one end of the connecting rod is rotatably connected to one side of the moving seat.
4. A stamping forming device according to claim 2, characterized in that: The driving unit includes a motor and two synchronous wheels. The motor is fixedly mounted on the outer wall of the support plate. The output end of the motor is transmission-connected to one of the driving shafts. The two synchronous wheels are respectively fixedly mounted on the ends of the two driving shafts, and the two synchronous wheels are transmission-connected by a synchronous belt.
5. A stamping forming device according to claim 2, characterized in that: The lifting drive assembly includes a side plate and a lifting shaft, wherein the side plate is fixedly mounted on one side of the support plate, and a guide groove is provided on the inner side surface of the side plate; The lifting shaft is slidably inserted on the bottom wall of the movable seat, the top end of the lifting shaft is fixedly installed with the push support plate, the bottom end of the lifting shaft is fixedly installed with a lifting guide block, and one side of the lifting guide block is installed with an elastic pin that is slidably engaged in the guide groove.
6. A stamping forming device according to claim 5, characterized in that: The guide groove comprises a feeding guide groove, an upward guide inclined groove, a reset guide groove and a downward guide inclined groove which are connected in sequence, and the feeding guide groove and the reset guide groove are both arranged horizontally.
7. A stamping forming device according to claim 6, characterized in that: The elastic pin comprises a telescopic sleeve, the telescopic sleeve is fixedly mounted on one side of the lifting guide block, a slider is slidably mounted inside the telescopic sleeve, a pressure spring is abutted against the inner end of the slider, a guide shaft is fixedly mounted on the outer end of the slider, and the outer end of the guide shaft is slidably engaged in the guide groove; The depth of the upward guiding inclined groove is greater than the depth of the resetting guiding groove.
8. A stamping forming device according to claim 1, characterized in that: A lifting guide rail is fixedly installed on the inner side wall of the movable seat, and one side of the clamping plate is slidably clamped on the lifting guide rail.
9. A stamping forming device according to claim 1, characterized in that: The clamping drive assembly includes a transmission rack, an intermediate gear and a driven rack. The transmission rack is fixedly installed on the inner edge of the top surface of the push support plate, the driven rack is fixedly installed on the inner edge of the bottom surface of the clamping plate, the intermediate gear is rotatably installed on the inner wall of the moving seat, and the intermediate gear is meshingly connected between the transmission rack and the driven rack.
10. A forming process of a honeycomb sheet, using the stamping forming device according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: First, insert both sides of one end of the long strip honeycomb panel raw material between the corresponding push support plate and the clamping plate, and at the same time, the end of the honeycomb panel raw material is located on the top surface of the lower stamping die, and then the upper stamping die is driven downward by the stamping head to stamp the honeycomb panel raw material on the top surface of the lower stamping die, and then the stamping head drives the upper stamping die upward to reset; At this time, the reciprocating translation driving assembly drives the moving seat to move back and forth along the edge of the top surface of the lower stamping die through a stroke. When the moving seat moves to the left, the lifting driving assembly drives the pushing support plate to move upward to push and demould the honeycomb sheet panel raw material from the lower stamping die, and at the same time, the clamping driving assembly drives the clamping plate downward so that the clamping plate clamps and fixes the demolded honeycomb sheet panel raw material to the top surface of the pushing support plate. Then, as the moving seat continues to move to the left, the moving seat drives the honeycomb sheet panel raw material to continue to move to the left through the clamping and fixing of the pushing support plate and the clamping plate, so that the stamping processing position of the honeycomb sheet panel raw material is staggered with the movement of the lower stamping die, and the unprocessed position moves to the top surface of the lower stamping die. When the moving seat moves to the right, the moving seat drives the pushing support plate and the clamping plate to move to the right and reset, and at this time, the lifting driving assembly drives the pushing support plate to reset downward, and the clamping driving assembly drives the clamping plate to reset upward, so as to loosen the clamping of the honeycomb sheet panel raw material; The upper stamping die is driven downward by the stamping head again to stamp the honeycomb sheet panel raw material on the top surface of the lower stamping die, and this process is repeated until the stamping process of the entire honeycomb sheet panel raw material is completed. Finally, the stamped honeycomb sheet panel and the honeycomb sheet are hot-pressed to form a honeycomb sheet.
Citation Information
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