Trapezoidal keel and production equipment thereof
By designing trapezoidal keel production equipment and utilizing the combination of shaping mold and forming mechanism, the stability problem of U-shaped light steel keel under lateral force was solved, realizing the needs of rapid forming of trapezoidal keel and complex ceiling installation.
Patent Information
- Application Number
- CN202411787787.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-07
AI Technical Summary
Traditional U-shaped light steel keel has poor stability when subjected to lateral forces, and its installation is relatively simple and straightforward, making it difficult to meet the needs of complex ceiling installations.
Design a trapezoidal keel production equipment. Through the cooperation of a shaping mold and a forming mechanism, a stamping die and a bending assembly are used to stamp and bend the blank plate to form a trapezoidal keel. The equipment includes a shaping mold, a forming mechanism, a stamping assembly, and a bending assembly to ensure the stability of the trapezoidal keel and the precise forming of the mounting holes.
It enables rapid prototyping of trapezoidal keel, improves lateral stability, is suitable for complex ceiling installations, and enhances installation accuracy and efficiency.
Smart Images

Figure CN119259844A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a trapezoidal keel production device, in particular to a trapezoidal keel and a production device thereof. Background Art
[0002] Light steel keel is a new type of building material. With the development of my country's modernization construction, light steel keel is widely used in hotels, terminal buildings, bus stations, stations, playgrounds, shopping malls, factories, office buildings, old building renovation, interior decoration, ceilings and other places. Light steel (painted) keel ceiling has the advantages of light weight, high strength, waterproof, shockproof, dustproof, soundproof, sound absorption, constant temperature, etc., and also has the advantages of short construction period and simple construction.
[0003] Most of the traditional light steel keels are U-shaped steel. The structure of the U-shaped keel is relatively open and its lateral stability is poor. When subjected to lateral force, the U-shaped structure is prone to deformation. The installation of the U-shaped keel is relatively simple and direct, and is suitable for some simple flat ceiling installations. A trapezoidal keel is designed to overcome the above problems, and the corresponding manufacturing equipment of the trapezoidal keel is designed. Summary of the invention
[0004] The object of the present invention is to provide a trapezoidal keel and production equipment thereof to solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a trapezoidal keel production equipment, comprising a base and a shaping die and a forming mechanism arranged above the base, the shaping die is a trapezoidal shaping die with a bottom opening, a groove is arranged at the top of the shaping die, and the shaping die is located in the groove and has multiple groups of through holes along the length direction, the forming mechanism comprises a base, a bending assembly and a stamping assembly, a support frame is arranged on the base, the forming mechanism is located above the shaping die and is slidably arranged in the support frame up and down, a die groove is arranged at the bottom of the base, the stamping assembly comprises a stamping die and a punch, the stamping die is slidably arranged in the die groove up and down, the forming mechanism also comprises a cylinder fixed in the support frame, a driving rod is fixed at the output end of the cylinder, the bottom end of the driving rod extends into the stamping die and is fixedly connected with a seat plate, multiple groups of punches are evenly distributed on the seat plate, the seat plate drives multiple groups of punches to slide up and down in the stamping die, and the bottom of the base is located on both sides of the die groove and symmetrically provided with pressing plate assemblies for pressing the blank plate; The bending assembly includes a bending plate and a backing plate, the bending plates are symmetrically arranged on both sides of the bottom of the base and are rotatably arranged on the base, the cylinder drives the driving rod to move downward, so that the pressure plate assembly presses the blank plate, the stamping die stamps the middle part of the blank plate, the punch rod punches the blank plate, the backing plate moves downward and resists the bending plate to drive the bending plate to rotate and bend the blank plate, and a first torsion spring is connected between the bending plate and the base and the first torsion spring maintains a horizontal state in the initial state.
[0006] Preferably, the pressing plate assembly includes a pressing wheel component rotatably disposed at the bottom of the base, and when the punching die punches the blank plate into the groove, the pressing wheel component rotates to allow the blank plate to partially slide into the groove and form a recessed portion.
[0007] Preferably, a fixing plate is provided on the outer wall of the driving rod, the driving rod is located between the fixing plate and the base and is sleeved with a first spring, the base is slidably arranged on the driving rod, a plate groove is provided in the stamping die for the seat plate to slide up and down, and the outer wall of the punching rod located in the plate groove is sleeved with a second spring that resists the seat plate.
[0008] Preferably, the pressure wheel component includes a pressure plate wheel and a meshing wheel. A linkage component is provided between the stamping die and the meshing wheel, which is used to drive the pressure wheel to rotate and send part of the blank plate into the groove when the stamping die stamps the blank plate. The linkage component includes a double-sided rack and a transmission gear. The outer walls on both sides of the stamping die are symmetrically provided with transmission racks meshing with the transmission gear. The double-sided rack is horizontally slidably arranged in the base. The upper tooth portion of the double-sided rack is meshed with the transmission gear, and the lower tooth portion is meshed with the gear. The outer peripheral contour of the gear is smaller than the outer peripheral contour of the pressure wheel.
[0009] Preferably, extension plates connected to the abutment plates are symmetrically provided on both sides of the fixing plate, a gear is rotatably provided at the bottom of the abutment plate, and a rack channel matching the gear is provided on the upper surface of the bending plate.
[0010] Preferably, a hook plate is rotatably provided at the outermost end of the bending plate, one end of the hook plate is arranged in an arc shape, and the other end is provided with a rotating rod which is rotatably connected to the bending plate, a second torsion spring is connected to the rotating connection between the rotating rod and the bending plate, and the outer peripheral side of the rotating rod is provided with local teeth connected to the rack channel.
[0011] Preferably, a limit plate is provided on the outer wall of one arc-shaped end of the hook plate, and the limit plate extends downward to position the blank plate. The limit plate slides up and down and is provided with a pressure plate for pressing and positioning the blank plate. The limit plate is provided with a third spring for pressing the pressure plate downward.
[0012] Preferably, the shaping mold includes symmetrically arranged slanted foot plates and a cross plate connected between the slanted foot plates on both sides. A shaping pressure plate is slidably provided at the bottom of the slanted foot plates. After one arc-shaped end of the hook plate is rotated to a position facing the shaping pressure plate, the shaping pressure plate slides and presses one end of the blank plate into the arc-shaped interior of the hook plate to complete the shaping.
[0013] Preferably, a connecting plate assembly is provided on the inner end surface of the inclined foot plate and between the shaping pressure plate, and the connecting plate assembly includes a transverse plate, a first hinge plate and a second hinge plate, the transverse plate is horizontally fixed on the inner wall of the inclined foot plate, one end of the first hinge plate is rotatably connected to the transverse plate, and the other end is rotatably connected to the second hinge plate, the other end of the second hinge plate connected to the first hinge plate is rotatably connected to the shaping pressure plate, and a stop block for cooperating with a limit plate is provided at the connection between the second hinge plate and the first hinge plate.
[0014] A trapezoidal keel comprises symmetrically arranged inclined plates and a recessed portion connected between the tops of the inclined plates on both sides, wherein the recessed portion is punched along the length direction to form a plurality of mounting holes, and an inner arc portion is provided at one end of the inclined plate away from the recessed portion.
[0015] Compared with the prior art, the present invention has the following beneficial effects: By setting a shaping die and a forming mechanism, the trapezoidal keel can be quickly punched and bent by moving the forming mechanism downward and cooperating with the shaping die; During stamping, the base first moves down and presses the blank plate through the roller component, and the stamping die then moves down to punch the middle part of the blank plate into the groove at the top of the shaping die. During the process of the blank plate punching into the groove, the stamping die also drives the roller component to rotate through the linkage component and sends part of the blank plate outside the groove into the groove, so that during the process of forming the concave part at the top of the trapezoidal keel, part of the blank plate is stably sent into the groove to provide the deformation required for stamping deformation; The abutment plate moves downward with the driving rod and drives the bending plate to rotate for bending, and then drives the hook plate to rotate to a position opposite to the inclined foot plate by abutting against the local teeth, and then abuts against the abutment block through the limit plate, and drives the shaping pressure plate to move and cooperate with the hook plate through the connecting plate assembly, so that the inner arc can be stably stamped. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1 is a front view schematic diagram of the trapezoidal keel of the present invention; Figure 2 It is a three-dimensional schematic diagram of the trapezoidal keel of the present invention; Figure 3 It is a schematic diagram of the overall structure of the trapezoidal keel production device of the present invention; Figure 4 It is a schematic diagram of the overall structure of the present invention highlighting the stamping and bending components; Figure 5 yes Figure 4 A magnified schematic diagram of part A; Figure 6 is a schematic diagram for explaining the position of the connecting plate assembly of the present invention; Figure 7 yes Figure 6 A magnified schematic diagram of part B; Figure 8 is a cross-sectional schematic diagram highlighting the linkage assembly of the present invention; Fig. 9 yes Figure 8 A magnified schematic diagram of part C; Fig.10 It is a schematic diagram of the overall structure of the highlight roller component of the present invention.
[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Base; 2. Forming die; 2001. Cross plate; 2002. Slanted foot plate; 3. Groove; 4. Through hole; 5. Base; 6. Bending assembly; 61. Bending plate; 62. Abutment plate; 7. Stamping assembly; 71. Stamping die; 72. Punch rod; 8. Support frame; 9. Die groove; 10. Concave part; 11. Mounting hole; 12. Cylinder; 13. Driving rod; 14. Seat plate; 15. Press wheel assembly; 151. Press wheel; 152. Engaging wheel; 16. Fixed plate; 17. First spring; 18. Plate groove; 19. Second spring; 20. Linkage assembly; 201. Double-sided rack; 202. Transmission gear; 21. Transmission rack; 22 , rack groove; 23, extension plate; 24, gear; 25, rack channel; 26, hook plate; 27, rotating rod; 28, local teeth; 29, limit plate; 291, horizontal plate; 292, vertical plate; 30, third spring; 31, folding plate; 32, slide groove; 33, pressure plate; 34, pressure plate groove; 35, shaping pressure plate; 36, slide plate; 37, fourth spring; 38, connecting plate assembly; 381, horizontal plate; 382, first hinge plate; 383, second hinge plate; 39, block; 40, support seat; 41, long cylinder; 42, trapezoidal keel adapter plate; 43, pull-out box; 44, inclined plate; 45, inner arc; 46, trapezoidal keel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-10 , the present invention provides a technical solution: See also Figure 2, 3 A trapezoidal keel production equipment includes a base 1 and a forming mold 2 and a forming mechanism arranged above the base 1. The forming mold 2 is a trapezoidal forming mold 2 with an opening at the bottom. The forming mechanism punches, bends and forms a blank plate and fits it to the surface of the forming mold 2 to form a trapezoidal keel 46. A groove 3 is set on the top of the forming mold 2 according to the shape requirements of the trapezoidal keel 46. A plurality of through holes 4 are set in the groove 3 along the length direction. The through holes 4 facilitate the punching of mounting holes 11 after the trapezoidal keel 46 is formed.
[0021] See also Figure 3 , 4 8, the forming mechanism includes a base 5, a bending assembly 6 and a stamping assembly 7. A support frame 8 is provided on the base 1. The forming mechanism is located above the shaping die 2 and is slidably arranged in the support frame 8. The base 5 is used to press the blank plate to keep the blank plate stable during the stamping process. A die groove 9 is provided at the bottom of the base 5. The stamping assembly 7 includes a stamping die 71 and a punch 72. The stamping die 71 is slidably arranged in the die groove 9 to form the recessed portion 10 of the blank plate. After the recessed portion 10 is formed, The mounting hole 11 at the position of the recessed portion 10 is punched out by the punch rod 72. The forming mechanism also includes a cylinder 12 fixed in the support frame 8. A driving rod 13 is fixed to the output end of the cylinder 12. The bottom end of the driving rod 13 extends into the stamping die 71 and is fixedly connected to a seat plate 14. Multiple groups of punch rods 72 are evenly distributed on the seat plate 14. The seat plate 14 drives multiple groups of punch rods 72 to slide up and down and is set in the stamping die 71, so that multiple groups of mounting holes 11 are punched out by the multiple groups of punch rods 72 through one downward pressure of the seat plate 14. See also Figure 4 , 8 The bottom of the base 5 is symmetrically provided with a pressing plate 33 assembly for pressing the blank plate on both sides of the die groove 9. The pressing plate 33 assembly includes a pressing wheel component 15 rotatably arranged at the bottom of the base 5. During the process of the punching die 71 punching the blank plate into the groove 3, the pressing wheel component 15 rotates to allow the blank plate to partially slide into the groove 3 and form a recessed portion 10. During the forming process of the recessed portion 10, the pressing wheel component 15 makes the blank plate material slide into the groove 3 in a stable and uniform amount, thereby ensuring the forming quality of the trapezoidal keel 46; See also Figure 3 , 8In order to make the forming mechanism form the trapezoidal keel 46 stably, the cylinder 12 can be provided with multiple groups, and a fixing plate 16 is provided on the outer wall of the driving rod 13 at the output end of each group of cylinders 12. The driving rod 13 is located between the fixing plate 16 and the base 5 and is sleeved with a first spring 17. The first spring 17 keeps a certain distance between the fixing plate 16 and the base 5 in the initial state, so that the fixing plate 16 is pressed against the blank plate by the base 5 and the stamping die 71 stamps the blank plate and then moves down. The base 5 is slidably arranged on the driving rod 13, and a plate groove 18 is provided in the stamping die 71 for the seat plate 14 to slide up and down. The outer wall of the punch rod 72 located in the plate groove 18 is sleeved with a second spring 19 that abuts against the seat plate 14. After the seat plate 14 pushes the stamping die 71 downward through the second spring 19 to punch down the blank plate to form a recessed portion 10, the second spring 19 begins to be squeezed to deform and drive the seat plate 14 to move downward, so that the punch rod 72 punches the recessed portion 10; See also Figure 8 , 9 10. In order to make the stamping die 71 stamp the blank plate and make the pressing wheel 151 assembly rotate a certain angle, so that the blank plate can send the deformation amount required for the formation of the recessed portion 10 into the groove 3, the pressing wheel component 15 includes a pressing plate 33 wheel and a meshing wheel 152. A linkage component 20 is provided between the stamping die 71 and the meshing wheel 152, which is used to drive the pressing wheel 151 to rotate and send the blank plate part into the groove 3 when the stamping die 71 stamps the blank plate. The linkage component 20 includes a double-sided rack 201 and a transmission gear 202. The stamping die The outer walls on both sides of 71 are symmetrically provided with transmission racks 21 meshing with the transmission gear 202, and the inner wall of the base 5 is provided with a rack groove 22 for the transmission rack 21 to slide up and down. The double-sided rack 201 is horizontally slidably arranged in the base 5, and the upper tooth portion of the double-sided rack 201 is meshed and connected with the transmission gear 202, and the lower tooth portion is meshed and connected with the gear 24, wherein the outer peripheral contour of the gear 24 is smaller than the outer peripheral contour of the pressing wheel 151, so that the pressing wheel 151 is used to press the blank plate, and the meshing wheel 152 is used to mesh with the double-sided rack 201.
[0022] See also Figure 4 , 5 The bending assembly 6 includes a bending plate 61 and a resisting plate 62. The bending plate 61 is symmetrically arranged on both sides of the bottom of the base 5 and is rotatably arranged on the base 5. The cylinder 12 drives the driving rod 13 to move downward, so that the pressing plate 33 assembly presses the blank plate, the stamping die 71 stamps the middle part of the blank plate, the punch rod 72 punches the blank plate, and the resisting plate 62 moves downward and resists the bending plate 61 to drive the bending plate 61 to rotate and bend the blank plate. A first torsion spring (not shown in the figure) is connected between the bending plate 61 and the base 5 and is kept in a horizontal state by the first torsion spring in the initial state. When the bending plate 61 is in a horizontal state, the bottom of the bending plate 61 fits with the top end face of the blank plate, but does not press the blank plate, so that the blank plate can be bent more stably when the bending plate 61 rotates subsequently.
[0023] Extension plates 23 connected to the abutment plate 62 are symmetrically provided on both sides of the fixed plate 16. A gear 24 is rotatably provided at the bottom of the abutment plate 62. A rack channel 25 matching the gear 24 is provided on the upper surface of the bending plate 61. When the abutment plate 62 moves down and abuts against the bending plate 61, the gear 24 meshes with the rack channel 25 and rotates, making the abutment plate 62 more stable in the process of pressing down and driving the bending plate 61 to rotate.
[0024] See also Figure 3 , 4 5. A hook plate 26 is rotatably provided at the outermost end of the bending plate 61. One end of the hook plate 26 is arranged in an arc shape (a buffer avoidance pad is arranged on the inner wall of the arc), and the other end is provided with a rotating rod 27 which is rotatably connected with the bending plate 61. A second torsion spring (not shown in the figure) is connected to the rotating connection between the rotating rod 27 and the bending plate 61. A local tooth 28 connected with the rack channel 25 is arranged on the outer peripheral side of the rotating rod 27. After the push plate 62 moves down and the gear 24 is abutted against the gear 24 channel to complete the bending of the blank plate by the bending plate 61, the push plate 62 continues to move down to make the gear 24 mesh with the local tooth 28 and drive the rotating rod 27 to rotate until the hook plate 26 is opposite to the inclined foot plate 2002.
[0025] See also Figure 4 , 5 In order to position the blank plate placed on the trapezoidal shaping die 2, a limiting plate 29 is provided on the outer wall of one arc-shaped end of the hook plate 26, and the limiting plate 29 extends downward to position the blank plate. A folding plate 31 is provided on the limiting plate 29, and a slide groove 32 is provided below the limiting plate 29, and a pressing plate 33 (the pressing plate 33 is I-shaped) is provided in the slide groove 32 for pressing and positioning the blank plate. A third spring 30 is provided at the bottom of the folding plate 31 to press the pressing plate 33 downward. In the process of the bending plate 61 following the driving rod 13 to move downward, the pressing plate 33 continues to press the end of the blank plate, wherein the limiting plate 29 includes a transverse plate 291 and a vertical plate 292, and the transverse plate 291 extends outward to make the pressing plate 33 just located at the edge of the blank plate. In the initial state, the vertical plate 292 extends downward and fits the side of the blank plate.
[0026] See also Figure 3 , 8 The shaping mold 2 includes symmetrically arranged inclined foot plates 2002 and a cross plate 2001 connected between the inclined foot plates 2002 on both sides. A pressure plate groove 34 is provided at the bottom of the inclined foot plates 2002, and a shaping pressure plate 35 is provided at the bottom of the inclined foot plates 2002. A slide plate 36 that is slidably connected to the pressure plate groove 34 is provided at the top of the shaping pressure plate 35. A fourth spring 37 connected to the slide plate 36 is provided in the pressure plate groove 34. In the initial state, the fourth spring 37 pulls the slide plate 36 into the pressure plate groove 34. After one arc-shaped end of the hook plate 26 rotates to a position facing the shaping pressure plate 35, the shaping pressure plate 35 slides and presses one end of the blank plate into the arc-shaped interior of the hook plate 26 to complete the shaping.
[0027] See also Figure 3 , 6 7. A connecting plate assembly is provided between the inner end surface of the inclined foot plate 2002 and the shaping plate 35. The connecting plate assembly includes a transverse plate 381, a first hinge plate 382 and a second hinge plate 383. The transverse plate 381 is horizontally fixed to the inner wall of the inclined foot plate 2002. One end of the first hinge plate 382 is rotatably connected to the transverse plate 381, and the other end is rotatably connected to the second hinge plate 383. The other end of the second hinge plate 383 connected to the first hinge plate 382 is rotatably connected to the shaping plate 35. The second hinge plate 383 A stop block 39 for cooperating with the limit plate 29 is provided at the connection with the first hinge plate 382. When the hook plate 26 rotates to a position relative to the shaping pressure plate 35, the limit plate 29 just rotates to the inner side of the inclined foot plate 2002 and abuts against the stop block 39, so that the connection between the first hinge plate 382 and the second hinge plate 383 moves toward the side of the inclined foot plate 2002 and pushes the shaping pressure plate 35 downward through the second hinge plate 383 until the shaping pressure plate 35 presses the edge of the blank plate into the arc-shaped end of the hook plate 26.
[0028] See also Figure 3 In order to push out the formed trapezoidal keel 46, a support seat 40 is arranged on one side of the base 1, and a long cylinder 41 is arranged on the top of the support seat 40. A trapezoidal keel adapter plate 42 is arranged at the output end of the long cylinder 41. The trapezoidal keel adapter plate 42 has the same shape as the trapezoidal keel 46. The long cylinder 41 can drive the trapezoidal keel adapter plate 42 to move and push out the formed trapezoidal keel 46 on the trapezoidal shaping mold 2. In addition, multiple groups of support plates are arranged on the base 1 to support the trapezoidal shaping mold 2 at a certain height. It should be noted that the support plate will not affect the rotation of the limit plate 29 to the inner side of the trapezoidal shaping mold 2. The base 1 is located below the trapezoidal shaping mold 2 and a pull-out box 43 is also slidably arranged to place the plates that are punched out during the forming process of the trapezoidal keel 46.
[0029] See also Figure 1 , 2 A trapezoidal keel includes symmetrically arranged inclined plates 44 and a recessed portion 10 connected between the tops of the inclined plates 44 on both sides. The recessed portion 10 is punched to form multiple groups of mounting holes 11 along the length direction, and an inner arc portion 45 is provided at one end of the inclined plate 44 away from the recessed portion 10.
[0030] See also Figure 1-10When the device is in use, the blank sheet material required for forming the trapezoidal keel 46 is placed on the trapezoidal shaping die 2 and located between the limiting plates 29 on both sides, and the cylinder 12 is started. The cylinder 12 drives the driving rod 13 to move downward, and the driving rod 13 moves downward to drive the bending assembly 6 and the stamping assembly 7 to move downward. During the downward movement of the driving rod 13, the pressing plates 33 on both sides of the bending plate 61 continue to press the two sides of the blank sheet, and the pressing wheel 151 at the bottom of the base 5 preferentially contacts the blank sheet and presses the blank sheet tightly against the trapezoidal shaping die. The driving rod 13 continues to move downward. At this time, the base 5 The seat 5 cannot move downward, and the driving rod 13 drives the stamping die 71 to move downward to stamp the blank plate through the action of the seat plate 14 and the second spring 19. During the stamping process of the stamping die 71 moving downward, the transmission rack 21 meshes with the transmission gear 202 and drives the transmission gear 202 to rotate. The transmission gear 202 rotates and drives the double-sided rack 201 to slide. The sliding of the double-sided rack 201 will drive the pressure wheel 151 to rotate through the engagement with the gear 24, thereby sending part of the blank plate into the groove 3 and punching out the recessed portion 10 through the stamping die 71.
[0031] After the recessed portion 10 is formed, the driving rod 13 continues to move downward. At this time, the stamping die 71 cannot move downward. The driving rod 13 will drive the seat plate 14 to move downward and drive the bottom plate to move downward. The seat plate 14 moves downward to drive the punch rod 72 to move downward to punch the recessed portion 10. The downward movement of the push plate 62 will drive the bending plate 61 to rotate through the abutment between the gear 24 and the gear 24 channel, thereby bending the blank plate. After the blank plate is completely attached to the outer wall of the inclined foot plate 2002, the push plate 62 continues to move downward to make the gear 24 mesh with the local tooth 28 and drive the hook plate 26 to rotate. During the rotation of plate 26, the edge of the blank plate will bend around the bottom of the shaping plate 35, and the hook plate 26 will continue to rotate. At this time, the limit plate 29 will abut against the stop block 39, and drive the connection between the first hinge plate 382 and the second hinge plate 383 to move toward the side of the inclined foot plate 2002, thereby pushing the shaping plate 35 to move toward the side of the hook plate 26, and pressing the edge of the blank plate into the hook plate 26. At this time, the driving rod 13 drives the seat plate 14 to move downward, and the punch rod 72 completes the punching of the recessed portion 10, and the punched plate falls into the pull-out box 43 for collection.
[0032] After the trapezoidal keel 46 is formed, the cylinder 12 drives the driving rod 13 to move upward, driving the abutment plate 62 to move upward, and at the same time driving the seat plate 14 to move upward. The upward movement of the abutment plate 62 will disengage from the abutment with the local teeth 28. Under the action of the second torsion spring, the hook plate 26 will return to its initial position and lose the abutment with the abutment block 39. Under the action of the fourth spring 37, the slide plate 36 will slide into the pressure plate groove 34. The driving rod 13 continues to move upward, driving the stamping die 71 to move upward. Under the action of the second spring 19, the stamping die 71 will slide to the top of the die groove 9, and the cooperation of the transmission rack 21 and the transmission gear 202 will drive the double-sided rack 201 to return to its initial position. In addition, the upward movement of the driving rod 13 will also drive the abutment plate 62 to move upward to its initial position, so that the bending plate 61 is restored to a horizontal state under the action of the first torsion spring.
[0033] Then the long cylinder 41 is started, and the long cylinder 41 drives the trapezoidal keel adapter plate 42 to move and push out the trapezoidal keel 46 on the trapezoidal shaping die 2 so as to perform the stamping of the trapezoidal keel 46 next time.
[0034] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0036] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A trapezoidal keel production equipment, characterized in that: The invention comprises a base (1), a shaping die (2) and a forming mechanism arranged above the base (1), the shaping die (2) being a trapezoidal shaping die (2) with an opening at the bottom, a groove (3) being arranged at the top of the shaping die (2), the shaping die (2) being located in the groove (3) and having a plurality of through holes (4) arranged along the length direction, the forming mechanism comprising a base (5), a bending component (6) and a punching component (7), the base (1) being provided with a support frame (8), the forming mechanism being located above the shaping die (2) and being slidable up and down in the support frame (8), the base (5) being provided with a die groove (9) at the bottom, the punching component (7) comprising a punching die (71 ) and a punch rod (72), the punching die (71) is slidably arranged in the die groove (9) up and down, the forming mechanism also includes a cylinder (12) fixed in the support frame (8), a driving rod (13) is fixed to the output end of the cylinder (12), the bottom end of the driving rod (13) extends into the punching die (71) and is fixedly connected to a seat plate (14), a plurality of groups of punch rods (72) are evenly distributed on the seat plate (14), the seat plate (14) drives the plurality of groups of punch rods (72) to slide up and down and be arranged in the punching die (71), and the bottom of the base (5) is symmetrically provided with a pressing plate (33) component for pressing the blank plate on both sides of the die groove (9); The bending assembly (6) comprises a bending plate (61) and a resisting plate (62), wherein the bending plate (61) is symmetrically arranged on both sides of the bottom of the base (5) and is rotatably arranged on the base (5), the cylinder (12) drives the driving rod (13) to move downward, so that the pressing plate (33) assembly presses the blank plate, the punching die (71) punches the middle part of the blank plate, the punching rod (72) punches holes in the blank plate, and the resisting plate (62) moves downward to resist the bending plate (61) to drive the bending plate (61) to rotate and bend the blank plate, and a first torsion spring is connected between the bending plate (61) and the base (5) and is kept in a horizontal state in an initial state by the first torsion spring.
2. The trapezoidal keel production equipment according to claim 1, characterized in that: The pressing plate (33) assembly comprises a pressing wheel component (15) rotatably arranged at the bottom of the base (5); when the punching die (71) punches the blank plate into the groove (3), the pressing wheel component (15) rotates to allow the blank plate to partially slide into the groove (3) and form a recessed portion (10).
3. The trapezoidal keel production equipment according to claim 2, characterized in that: A fixing plate (16) is provided on the outer wall of the driving rod (13); the driving rod (13) is located between the fixing plate (16) and the base (5) and is sleeved with a first spring (17); the base (5) is slidably arranged on the driving rod (13) in an upward and downward manner; a plate groove (18) is provided in the punching die (71) for the seat plate (14) to slide upward and downward; and a second spring (19) is sleeved on the outer wall of the punching rod (72) located in the plate groove (18) and is abutted against the seat plate (14).
4. The trapezoidal keel production equipment according to claim 3 is characterized in that: The pressing wheel component (15) comprises a pressing plate (33) wheel and a meshing wheel (152). A linkage assembly (20) is provided between the stamping die (71) and the meshing wheel (152) for driving the pressing wheel (151) to rotate and feed a portion of the blank plate into the groove (3) when the stamping die (71) stamps the blank plate. The linkage assembly (20) comprises a double-sided rack (201) and a transmission gear (202). The outer walls of both sides of the stamping die (71) are symmetrically provided with transmission racks (21) meshing with the transmission gear (202). The double-sided rack (201) is horizontally slidably arranged in the base (5). The upper tooth portion of the double-sided rack (201) is meshedly connected with the transmission gear (202), and the lower tooth portion is meshedly connected with the gear (24). The outer peripheral contour of the gear (24) is smaller than the outer peripheral contour of the pressing wheel (151).
5. The trapezoidal keel production equipment according to claim 3, characterized in that: Extension plates (23) connected to the abutment plate (62) are symmetrically provided on both sides of the fixed plate (16); a gear (24) is rotatably provided at the bottom of the abutment plate (62); and a rack channel (25) matching the gear (24) is provided on the upper surface of the bent plate (61).
6. The trapezoidal keel production equipment according to claim 5, characterized in that: The outermost end of the bending plate (61) is rotatably provided with a hook plate (26); one end of the hook plate (26) is arranged in an arc shape, and the other end is provided with a rotating rod (27) which is rotatably connected to the bending plate (61); a second torsion spring is connected to the rotating connection between the rotating rod (27) and the bending plate (61); and a partial tooth (28) connected to the rack channel (25) is provided on the outer peripheral side of the rotating rod (27).
7. The trapezoidal keel production equipment according to claim 6, characterized in that: A limit plate (29) is provided on the outer wall of one arc-shaped end of the hook plate (26), and the limit plate (29) extends downward to position the blank plate. The limit plate (29) slides up and down and is provided with a pressing plate (33) for pressing and positioning the blank plate. The limit plate (29) is provided with a third spring (30) for pressing the pressing plate (33) downward.
8. The trapezoidal keel production equipment according to claim 6, characterized in that: The shaping die (2) comprises symmetrically arranged inclined foot plates (2002) and a cross plate (2001) connected between the inclined foot plates (2002) on both sides; a shaping pressing plate (35) is slidably provided at the bottom of the inclined foot plates (2002); after the arc-shaped end of the hook plate (26) rotates to a position facing the shaping pressing plate (35), the shaping pressing plate (35) slides and presses one end of the blank plate into the arc-shaped interior of the hook plate (26) to complete shaping.
9. The trapezoidal keel production equipment according to claim 8, characterized in that: A connecting plate assembly is provided between the inner end surface of the inclined foot plate (2002) and the shaping pressure plate (35), and the connecting plate assembly comprises a transverse plate (381), a first hinge plate (382) and a second hinge plate (383). The transverse plate (381) is horizontally fixed to the inner wall of the inclined foot plate (2002). One end of the first hinge plate (382) is rotatably connected to the transverse plate (381), and the other end is rotatably connected to the second hinge plate (383). The other end of the second hinge plate (383) connected to the first hinge plate (382) is rotatably connected to the shaping pressure plate (35). A stop block (39) for cooperating with a limit plate (29) is provided at the connection between the second hinge plate (383) and the first hinge plate (382).
10. A trapezoidal keel formed by using the trapezoidal keel production equipment according to any one of claims 1 to 9, characterized in that: The invention comprises symmetrically arranged inclined plates (44) and a recessed portion (10) connected between the tops of the inclined plates (44) on both sides, wherein the recessed portion (10) is punched to form a plurality of groups of mounting holes (11) along the length direction, and an inner arc portion (45) is provided at one end of the inclined plate (44) away from the recessed portion (10).
Citation Information
Patent Citations
Efficient punch forming machine tool for metal parts
CN115625263A
Multi -functional make -up machine of light gauge steel
CN205926789U
Automatic calibration type keel mould pressing device
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