Cross winding forming machine with straightening device
By designing a cross winding forming machine with a straightening device in the cross winding forming machine, and using the cooperation of the clamping component, the winding component and the straightening component, the automatic straightening of the coil is realized and the problem of coils in the existing technology is solved. The problem of lead bending requiring manual or machine straightening improves production efficiency and wire management efficiency.
Patent Information
- Application Number
- CN202420247251.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The coil leads produced by existing cross-winding forming machines require manual or additional machines to straighten, which increases workload and reduces production efficiency.
Design a cross winding forming machine with a straightening device, including a clamping component, a winding component and a straightening component. The straightening component includes a moving device and a wire management head. Through the cooperation of the moving device and the clamping component, the coil can be automatically straightened.
Winding and straightening are realized in one machine, saving subsequent labor or machine straightening steps, reducing workload, improving production efficiency, and improving the efficiency of wire management.
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Figure CN222370220U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of winding and forming, in particular to a cross winding and forming machine with a straightening device. Background Art
[0002] Cross winding forming machine is a device used to make cross winding. Cross winding is a wire used for electronic components and electrical equipment. It is characterized by a cross winding structure, which can improve the flexibility and conductivity of the wire. This equipment is usually composed of a frame, a winding shaft, a winding head, a control system and other components. The control system controls the movement trajectory and speed of the winding head, so that the wire is cross-wound on the winding shaft into a cross shape.
[0003] The coils produced by the existing cross winding forming machines have relatively bent leads that are not straight enough and cannot be directly put into subsequent use. They need to be straightened manually or by additional machines, which increases the workload and reduces production efficiency. Utility Model Content
[0004] The utility model aims to provide a cross winding forming machine with a straightening device, aiming to solve the technical problem that the coils produced in the prior art have bent leads and need to be straightened manually or by machine, which increases the workload and reduces the production efficiency.
[0005] To achieve the above-mentioned purpose, an embodiment of the utility model provides a cross-winding forming machine with a straightening device, comprising: a frame, on which a workbench is provided; a clamping assembly, which is arranged on the workbench, the clamping assembly comprising a clamping seat and a rotating device that drives the clamping seat to move; the clamping seat is used to clamp the winding tube; a winding assembly, which is arranged on the workbench, the winding assembly is used to wind the winding tube; a straightening assembly, which is arranged on the workbench, the straightening assembly comprises a moving device and a wire-straightening head arranged on the moving device; the wire-straightening head is used to straighten the non-straight leads in the coil.
[0006] Optionally, the cable management head includes a cable management seat; the cable management seat is provided with a hook rod, the hook rod is used to hook the lead wire, and the cable management seat is movably provided with a pressure rod, the pressure rod cooperates with the hook rod to straighten the lead wire.
[0007] Optionally, a cylinder is provided on the wire straightening seat, and the cylinder is connected to the pressure rod. The cylinder pushes and pulls the pressure rod and the hook rod to form a straightening channel to straighten the lead wire.
[0008] Optionally, a first clamping groove is provided on the hook rod, and a second clamping groove is provided on the pressure rod, and the first clamping groove cooperates with the second clamping groove to form the straightening channel for straightening the lead wire.
[0009] Optionally, the rotating device includes a gear table and a guide rail table; a motor is provided on the clamping seat, an output gear is provided on the motor, the output gear is meshed with the gear table, a plurality of pulleys are provided on the clamping seat, and the plurality of pulleys are slidably arranged on the guide rail table. The rotation of the motor can drive the clamping seat to rotate around the gear table.
[0010] Optionally, the clamping seat includes a rotating assembly and a clamping head disposed on the rotating assembly; the rotating assembly can drive the clamping head to rotate.
[0011] Optionally, a clamping frame is provided on the clamping head, and the clamping frame is used to fix the winding tube.
[0012] Optionally, the moving device is connected to the cable management head via a push-pull assembly, and the push-pull assembly can push the cable management head to move forward and backward.
[0013] Optionally, the moving device includes a left-right moving device and an up-down moving device, and the left-right moving device and the up-down moving device can drive the cable management head to move up and down and left and right.
[0014] Optionally, an operation screen is also provided on the frame, and the operation screen is used to control the machine and display data.
[0015] The above one or more technical solutions in the cross-winding forming machine with a straightening device provided by the embodiment of the utility model have at least one of the following technical effects: by setting a straightening component, winding and straightening can be achieved in one machine, saving subsequent labor or machine straightening again, reducing workload, and increasing production efficiency; by setting a moving device and a clamping component, the position of the coil or the wire head can be moved, and the lead wires can be better straightened with the wire head, thereby increasing the wire management efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 The schematic diagram of the structure of the cross winding forming machine with a belt straightening device is provided.
[0018] Figure 2 A schematic diagram of the partial structure of a cross-winding forming machine with a belt straightening device is provided.
[0019] Figure 3A schematic diagram of the partial structure of a cross-winding forming machine with a belt straightening device is provided.
[0020] Figure 4 A schematic diagram of the partial structure of a cross-winding forming machine with a belt straightening device is provided.
[0021] Figure 5 for Figure 2 A is an enlarged view.
[0022] Among them, the figure marks in the figure are: frame 100, workbench 110, clamping assembly 200, clamping seat 210, motor 211, output gear 212, pulley 213, rotating assembly 214, clamping head 215, clamping frame 216, rotating device 220, gear table 221, guide rail table 222, winding assembly 300, moving device 400, push-pull assembly 410, left and right moving device 420, up and down moving device 430, cable management head 500, cable management seat 510, hook rod 520, pressure rod 530, cylinder 540, straightening channel 550, first clamping groove 560, second clamping groove 570, operation screen 600. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0024] In the description of the embodiments of the present invention, it should be understood that if there are directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, inside, outside, etc., the directions or positional relationships indicated are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of describing the embodiments of the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, it should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0026] In the embodiments of the present invention, unless otherwise clearly specified and limited, if there are terms such as "installed", "connected", "connected", "fixed", etc., they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.
[0027] In one embodiment of the present invention, Figure 1-5 As shown, a cross winding forming machine with a straightening device is provided, including: a frame 100, on which a workbench 110 is provided; a clamping assembly 200, which is arranged on the workbench 110, the clamping assembly 200 includes a clamping seat 210 and a rotating device 220 for driving the clamping seat 210 to move; the clamping seat 210 is used to clamp the winding tube; a winding assembly 300, which is arranged on the workbench 110, and the winding assembly 300 is used to wind the winding tube; a straightening assembly, which is arranged on the workbench 110, the straightening assembly includes a moving device 400 and a wire-straightening head 500 arranged on the moving device 400; the wire-straightening head 500 is used to straighten the non-straight leads in the coil.
[0028] Specifically, the winding assembly 300 first winds the winding tube into a coil, and the wire management head 500, in cooperation with the moving device 400 and the clamping assembly 200, straightens the crooked pin wires of the coil.
[0029] Furthermore, the winding assembly 300 winding the winding tube into a coil is a mature prior art, and again it is not a problem to be solved by the present invention, so it will not be elaborated here.
[0030] Furthermore, by providing a straightening component, winding and straightening can be achieved in one machine, saving subsequent manpower or machine straightening, reducing workload, and increasing production efficiency. By providing a moving device 400 and a clamping component 200, the position of the coil or the wire straightening head 500 can be moved, and the wire straightening head 500 can be better coordinated to straighten the lead wires, thereby increasing the wire straightening efficiency.
[0031] In another embodiment of the present invention, Figure 2-5As shown, the cable management head 500 includes a cable management seat 510; a hook rod 520 is provided on the cable management seat 510, and the hook rod 520 is used to hook the lead wire. A pressure rod 530 is movably provided on the cable management seat 510, and the pressure rod 530 cooperates with the hook rod 520 to straighten the lead wire. A cylinder 540 is provided on the cable management seat 510, and the cylinder 540 is connected to the pressure rod 530. The cylinder 540 pushes and pulls the pressure rod 530 and the hook rod 520 to form a straightening channel 550 to straighten the lead wire. A first snap-in groove 560 is provided on the hook rod 520, and a second snap-in groove 570 is provided on the pressure rod 530. The first snap-in groove 560 cooperates with the second snap-in groove 570 to form a straightening channel 550 for straightening the lead wire. The moving device 400 is connected to the cable management head 500 through a push-pull assembly 410, and the push-pull assembly 410 can push the cable management head 500 to move back and forth.
[0032] Specifically, the hook rod 520 first hooks the lead wire, and then the pressure rod 530, under the push of the cylinder 540, restricts the lead wire in the straightening channel, and the wire management head 500, driven by the push-pull assembly 410, moves backward or forward to straighten the pin.
[0033] Furthermore, the first clamping groove 560 and the second clamping groove 570 cooperate to form a straightening channel 550 to limit the shape of the lead wire, which has a simple structure and good effect. Limiting the shape of the lead wire can be understood as squeezing the lead wire so that the lead wire becomes the shape in the straightening channel 550 to achieve the purpose of straightening.
[0034] Furthermore, the push-pull component 410 can be a cylinder 540, an electric push rod, or other movable components. As long as it can realize the forward and backward push-pull function, it is within the protection scope of the present utility model.
[0035] In another embodiment of the present invention, Figure 2 and 4 As shown, the rotating device 220 includes a gear stage 221 and a guide rail stage 222; the clamping seat 210 is provided with a motor 211, and the motor 211 is provided with an output gear 212, which is meshed with the gear stage 221; the clamping seat 210 is provided with a plurality of pulleys 213, which are slidably arranged on the guide rail stage 222, and the motor 211 rotates to drive the clamping seat 210 to rotate around the gear stage 221. The clamping seat 210 includes a rotating assembly 214 and a clamping head 215 arranged on the rotating assembly 214; the rotating assembly 214 can drive the clamping head 215 to rotate. The clamping head 215 is provided with a clamping frame 216, and the clamping frame 216 is used to fix the winding tube.
[0036] Specifically, the motor 211 rotates to drive the clamping seat 210 to rotate around the gear stage 221. The circular moving structure of the clamping seat 210 is simpler and provides a more stable motion trajectory, which can improve the accuracy. The clamping seat 210 is also provided with a rotating assembly 214, which can rotate the coil on the clamping seat 210 to different angles in conjunction with the rotating device 220, so that the wire management head 500 can better straighten the lead wire.
[0037] Furthermore, the coil has four leads, and the rotating assembly 214 cooperates with the rotating device 220 to rotate at different angles to cooperate with the wire straightening head 500 for straightening.
[0038] In another embodiment of the present invention, Figure 1-3 As shown, the moving device 400 includes a left-right moving device 420 and an up-down moving device 430, and the left-right moving device 420 and the up-down moving device 430 can drive the cable head 500 to move up, down, left, and right. Specifically, the left-right moving device 420 and the up-down moving device 430 can drive the cable head 500 to move up, down, left, and right. With the push-pull assembly 410 between the cable head 500 and the moving device 400, the cable head 500 can move forward, backward, left, right, up, and down. With the rotation assembly 214 and the rotating device 220, the straightening of the lead can be achieved more accurately. At the same time, multiple different displacement devices can improve the straightening efficiency because they are moving at the same time.
[0039] Furthermore, the left-right moving device 420 and the up-and-down moving device 430 may be a cylinder 540, an electric push rod, or other moving components. As long as they can realize the forward and backward pushing and pulling functions, they are within the protection scope of the present utility model.
[0040] In another embodiment of the present invention, Figure 1 As shown, an operation screen 600 is also provided on the frame 100, and the operation screen 600 is used to control the machine and display data. Specifically, the operation screen 600 can realize visual manipulation and control, making the interaction between the operator and the machine more intuitive and convenient, thereby improving the efficiency and convenience of the operation.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cross-winding forming machine with a straightening device, characterized in that: include: a frame, on which a workbench is provided; A clamping assembly is arranged on the workbench, and the clamping assembly includes a clamping seat and a rotating device for driving the clamping seat to move; the clamping seat is used to clamp the winding bobbin; A winding assembly, which is arranged on the workbench and is used to wind the winding tube; A straightening component is arranged on the workbench, and the straightening component comprises a moving device and a wire-straightening head arranged on the moving device; the wire-straightening head is used for straightening the non-straight leads in the coil.
2. The cross-winding forming machine with a straightening device according to claim 1, characterized in that: The cable management head comprises a cable management seat; a hook rod is arranged on the cable management seat, and the hook rod is used to hook the lead wire; a pressure rod is movably arranged on the cable management seat, and the pressure rod cooperates with the hook rod to straighten the lead wire.
3. The cross-winding forming machine with a straightening device according to claim 2, characterized in that: The wire-straightening seat is provided with a cylinder, which is connected to the pressure rod. The cylinder pushes and pulls the pressure rod and the hook rod to form a straightening channel to straighten the lead wire.
4. The cross winding forming machine with a straightening device according to claim 3, characterized in that: The hook rod is provided with a first clamping groove, and the pressure rod is provided with a second clamping groove. The first clamping groove cooperates with the second clamping groove to form the straightening channel for straightening the lead wire.
5. The cross winding forming machine with a straightening device according to claim 1, characterized in that: The rotating device includes a gear platform and a guide rail platform; a motor is provided on the clamping seat, an output gear is provided on the motor, the output gear is meshed with the gear platform, a plurality of pulleys are provided on the clamping seat, and the plurality of pulleys are slidably arranged on the guide rail platform. The rotation of the motor can drive the clamping seat to rotate around the gear platform.
6. The cross winding forming machine with a belt straightening device according to claim 5, characterized in that: The clamping seat includes a rotating assembly and a clamping head arranged on the rotating assembly; the rotating assembly can drive the clamping head to rotate.
7. The cross-winding forming machine with a straightening device according to claim 6, characterized in that: The clamping head is provided with a clamping frame, and the clamping frame is used to fix the winding tube.
8. The cross-winding forming machine with a straightening device according to claim 1, characterized in that: The moving device is connected to the cable management head via a push-pull assembly, and the push-pull assembly can push the cable management head forward and backward.
9. The cross-winding forming machine with a straightening device according to claim 8, characterized in that: The moving device comprises a left-right moving device and an up-down moving device, and the left-right moving device and the up-down moving device can drive the cable management head to move up and down and left and right.
10. The cross winding forming machine with a belt straightening device according to claim 1, characterized in that: The frame is also provided with an operation screen, which is used to control the machine and display data.
Citation Information
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