Anti-blocking metal bottom cover punch forming machine
Through the combination of anti-block punch and scraper, combined with the use of hydraulic devices and soft glue plates, the problem of jamming in stamping and forming of metal bottom covers is solved, and the efficiency and molding quality of the equipment are improved.
Patent Information
- Application Number
- CN202411800511.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-12-09
AI Technical Summary
During the stamping process, the metal bottom cover is prone to excessively fast stamping speed or excessive punching pressure, causing the material to flow according to the expected path, increasing the probability of jamming and reducing the efficiency of equipment utilization.
A metal bottom cover stamping molding machine with anti-jamming is designed, using a combination of anti-jamming punch and scraper, which drives the anti-jamming punch down through hydraulic devices, and uses soft glue plates and exhaust slots to reduce the jamming. Risk, ensure smooth material flow and improve molding efficiency with unloader.
Effectively reduce the risk of jamming, improve the utilization efficiency of stamping molding machines, ensure rapid molding and stability of metal bottom covers, and reduce material flow obstacles during stamping.
Smart Images

Figure CN119259846A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping machines, in particular to a metal bottom cover stamping machine which is anti-jamming. Background Art
[0002] The metal bottom cover stamping machine is a mechanical equipment specially used to manufacture the bottom covers or top covers of various metal containers (such as food and beverage cans, milk powder cans, aerosol cans, etc.). The die applies pressure to the metal sheet to cause it to undergo plastic deformation, thereby processing the metal sheet into the required shape and specifications, obtaining the required bottom cover shape, and ensuring the sealing, durability and aesthetics of the cover. The metal bottom cover stamping machine is an indispensable part of the packaging industry. Its efficient and precise production capacity plays an important role in improving product quality and reducing costs.
[0003] When the metal bottom cover is stamped, the metal sheet needs to be compressed to undergo plastic deformation and then stretch to form the desired shape. However, since the stamping process is in a close contact state between the mold and the sheet, too fast a stamping speed or too much stamping pressure will cause the material to not have time to flow along the expected path, which will easily increase the probability of jamming due to pressure shock, resulting in reduced equipment utilization efficiency. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a metal bottom cover stamping and forming machine with anti-jamming, including a frame, the frame as the supporting structure of the whole equipment, providing a stable installation foundation, a punch is installed on the top of the frame, the punch generates a punching action, and stamps and forms the metal sheet, an anti-jamming punch is installed on the output end of the punch, the anti-jamming punch is used to be driven by the punch to stamp the metal sheet to form a metal bottom cover, and prevent jamming during the stamping process, so as to ensure smooth stamping, a scraper is installed on the top of the frame, the scraper is located directly below the anti-jamming punch and is arranged corresponding to the anti-jamming punch, the scraper is used to cooperate with the anti-jamming punch to stamp and form the metal bottom cover, and scrape off the metal bottom cover that may be retained on the anti-jamming punch, a discharger is arranged on one side of the scraper, the discharger is connected to the outer edge surface of the frame, and the discharger is used to perform a discharge action to discharge the formed metal bottom cover for storage or the next processing flow; The anti-stuck punch includes an external positioning member, which is used to externally position the metal sheet to ensure the accuracy of the punching position. The external positioning member is installed at the output end of the punch. A punching member is installed on the inner edge surface of the external positioning member. The punching member is used to realize the punching forming of the metal bottom cover under the action of the punch. A distance adjusting member is installed on the outer edge surface of the external positioning member. The scraper includes a die base, which serves to install related components and support metal sheets. The bottom surface of the die base is fixed to the top of the frame, and a plate placement groove is provided on the top of the die base. The plate placement groove is used to place the metal sheet. The bottom surface of the inner wall of the plate placement groove is provided with a through groove that allows the punching parts and the formed metal bottom cover to pass through. A finished scraper is installed on the inner wall of the through groove. The finished scraper is used to assist in scraping off the finished parts that may be retained on the punching parts, and the finished scraper is located directly below the punching parts.
[0005] Preferably, the punch includes a column, which serves to limit the position and ensure a stable stamping process. The bottom surface of the column is fixed to the top of the frame, and the columns are distributed on the four corners of the top of the frame. A top plate is fixedly installed on the top of the column, and the top plate serves as a support. A hydraulic device is fixedly installed in the middle of the upper surface of the top plate, and the hydraulic device is used to provide power for the stamping action. The output shaft of the hydraulic device passes through the top plate and slides with the inner wall of the top plate. The end of the output shaft of the hydraulic device is fixedly connected to a lifting plate, and the inner wall of the lifting plate slides with the outer edge surface of the column. The top of the external positioning member is connected to the bottom surface of the lifting plate, and the lifting plate can perform lifting and lowering movements to cooperate with the hydraulic device to realize the stamping action.
[0006] Preferably, the external positioning member includes an external pressure barrel, which is used to assist in fixing and pressing the metal sheet. The top of the external pressure barrel is fixed to the bottom surface of the lifting plate, and there are several external pressure barrels, which are evenly distributed at the bottom of the lifting plate. A positioning pad is adaptively slidably provided at the bottom end of the outer edge surface of the external pressure barrel. The positioning pad provides a reference for positioning the metal sheet. A soft rubber plate is fixedly installed on the bottom surface of the positioning pad, which plays a role of buffering and protection.
[0007] Preferably, the punching part includes a forming head, which directly acts on the metal sheet to form it, and the outer edge surface of the forming head slides with the inner edge surface of the external pressure barrel. The top of the forming head is fixedly connected with a compression spring, which provides elastic restoring force and plays a buffering role. The top of the compression spring is fixed with the top of the inner cavity of the external pressure barrel. An exhaust groove is provided on the outer edge surface of the forming head, and the forming head and the through groove are on the same axis. The exhaust groove helps to discharge the gas generated during the stamping process.
[0008] Preferably, a limiting groove is provided on the outer edge surface of the external pressure barrel, and a limiting slider is fixedly installed on the outer edge surface of the forming head. The outer edge surface of the limiting slider slides in matching fashion with the inner wall of the limiting groove, and the limiting groove and the limiting slider cooperate to limit the movement range of the forming head.
[0009] Preferably, the distance adjusting member includes a fixing plate, which serves to fix related components, one side of the fixing plate is fixed to the outer edge surface of the external pressing barrel, and the bottom surface of the fixing plate is fixedly connected to a sleeve, which protects and guides the internal components, and the bottom end of the inner edge surface of the sleeve is fixedly connected to a limiting ring, and a pressure rod is adaptively slid on the inner edge surface of the limiting ring, and the limiting ring is used to limit the stroke of the pressure rod, and the pressure rod transmits pressure to ensure stable sliding of the positioning pad outside the external pressing barrel, the bottom surface of the pressure rod is fixed to the top of the positioning pad, and the top of the pressure rod is fixedly connected to a spring, which provides elastic force to assist in resetting the positioning pad, the outer edge surface of the spring slides with the inner edge surface of the sleeve, and the top of the spring is fixed to the top of the inner cavity of the sleeve.
[0010] Preferably, a discharge trough is provided on the bottom surface of the mold base, the discharge trough is used to assist in the discharge, and the discharge trough is connected with the through slot, and the output end of the discharger is matched with the inner wall of the discharge trough.
[0011] Preferably, the finished scraper member includes a fixing ring plate, the fixing ring plate plays a fixing and supporting role, the outer edge surface of the fixing ring plate is fixed to the inner edge surface of the through groove, the inner wall bottom surface of the fixing ring plate is fixedly connected with a spring sheet, the spring sheet provides an elastic effect, the top of the spring sheet is fixedly connected with a movable scraper ring plate, the movable scraper ring plate can be movably performed a scraping operation, so that under the action of the spring sheet, the metal bottom cover that may be retained on the forming head can be scraped. The outer edge surface of the movable scraper ring plate is adapted to slide with the inner wall of the fixing ring plate, and a limiting ring rod is fixedly installed on the inner wall of the spring sheet, and a baffle is fixedly connected on the outer edge surface of the limiting ring rod, the bottom surface of the baffle is fixed to the inner wall bottom surface of the fixing ring plate, and the baffles are equidistantly distributed on the inner wall bottom surface of the fixing ring plate, the limiting ring rod and the baffle play a blocking and limiting role, so as to limit the movement range of the spring sheet and the movable scraper ring plate.
[0012] Preferably, a sliding groove is provided on the top of the fixed ring plate, and a sliding block is fixedly installed on the outer edge surface of the movable scraper ring plate. The outer edge surface of the sliding block slides in harmony with the inner wall of the sliding groove, and the sliding block and the sliding groove realize the control of the sliding and guiding of the movable scraper ring plate.
[0013] Preferably, the unloader includes a cylinder, which provides a driving force. The cylinder is fixedly mounted on the outer edge surface of a frame, and a push plate is fixedly mounted on the output shaft of the cylinder. The bottom surface of the push plate slides with the top of the frame, and the end of the push plate away from the cylinder is fixedly connected with a push arc block. The outer edge surface of the push arc block slides with the inner wall of the unloading trough, and the bottom surface of the push arc block slides with the top of the frame. Under the action of the cylinder, the push plate and the push arc block realize the operation of pushing the formed metal bottom cover to unload.
[0014] The present invention provides a metal bottom cover stamping machine that prevents jamming. It has the following beneficial effects: 1. The anti-jamming metal bottom cover stamping and forming machine supports and limits the sheet material of the metal bottom cover through a scraper, and uses the cooperation of the punch and the anti-jamming punch to perform a stamping operation on the sheet material. The anti-jamming punch and the scraper are used to pre-position the sheet material and complete the stamping and forming operation in steps, so that the metal bottom cover can be quickly formed, and the formed metal bottom cover can be naturally demolded, reducing the risk of jamming. The discharger is then used to assist in the discharge of the metal bottom cover, thereby further improving the utilization efficiency of the stamping and forming machine.
[0015] 2. The anti-jamming metal bottom cover stamping forming machine provides driving force through a hydraulic device to make the lifting plate drive the anti-jamming punch to descend, and uses the front contact between the external positioning part and the metal plate to pre-fix the metal plate, and then uses the corresponding settings of the scraper and the anti-jamming punch to carry out the forming process of the metal bottom cover, and cooperates with the distance adjusting part to improve the adaptive adjustment ability of the external positioning part, adjust the pressing depth, and avoid material jamming caused by overpressure. The contact between the punching part and the metal material and the through groove work together to form the metal bottom cover, thereby effectively controlling the material flow direction during the forming process to ensure the consistency and integrity of the metal bottom cover.
[0016] 3. The anti-jamming metal bottom cover stamping forming machine pre-positions the metal material through the contact between the soft rubber plate and the surface of the metal material, and cooperates with the positioning pad to reduce jams caused by misalignment. The soft rubber plate is used as a buffer layer, which not only protects the material surface, but also absorbs part of the pressure impact during the stamping process, reduces the obstruction to the material flow, and ensures the stability of the metal bottom cover forming process. The positioning pad is then subjected to contact pressure and slides on the outside of the outer pressure barrel, thereby squeezing the pressure rod to slide in the sleeve, compressing the spring to deform, and generating a rebound force. The elastic force acts to ensure that after the stamping is completed, the forming head can be assisted in the separation of the stamping waste, avoiding the problem of carrying away the waste due to the scraping friction after stamping, which affects the subsequent processing process.
[0017] 4. The anti-jamming metal bottom cover stamping forming machine effectively solves the pressure imbalance problem caused by gas accumulation during the stamping process by opening the exhaust groove and combining it with the compression spring. The arrangement of the exhaust groove ensures the rapid discharge of gas and reduces the obstruction to the flow of materials, thereby reducing the probability of jamming. The compression spring is used to provide the forming head with rebound force after being compressed. By adjusting the gap between the forming head and the external pressure barrel, while maintaining the full extension of the material, excessive pressure accumulation is avoided, and the smooth flow of the material is promoted, thereby ensuring the forming path of the material and further reducing the risk of jamming.
[0018] 5. The anti-jamming metal bottom cover stamping and forming machine is convenient for limiting the position of the metal plate through the arrangement of the plate groove, and cooperates with the movable scraper ring plate to be affected by the pressure during the downward pressing process of the forming head, and slides on the inner wall of the fixed ring plate to compress the elastic sheet to deform and generate elastic force, and uses the limiting ring rod and the baffle plate to limit the elastic sheet, thereby limiting the deformation amount of the elastic sheet and the sliding position of the movable scraper ring plate, and uses the forming head to penetrate through the movable scraper ring plate to push the formed metal bottom cover out, and uses the reset operation of the movable scraper ring plate caused by the action of the spring sheet after the stamping is completed to scrape the surface of the forming head, and assist in scraping off the metal bottom cover that may be retained on the surface of the forming head and enter the space of the discharge chute, so that the cylinder and the push plate cooperate, and use the push arc block to quickly push out the metal bottom cover, thereby ensuring the safety and efficiency of the overall stamping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the external structure of a metal bottom cover stamping forming machine for preventing jamming of the present invention; Figure 2 It is a partial structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the punch and the anti-stuck punch of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the lifting plate and the anti-stuck punch of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the anti-stuck punch of the present invention; Figure 6 It is a schematic diagram of a partial cross-sectional structure of the anti-stuck punch of the present invention; Figure 7 It is a schematic diagram of a partial cross-section structure of a distance adjusting member of the present invention; Figure 8 It is a partial structural schematic diagram of the frame, scraper and discharger of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the scraper and the discharger of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the finished scraper of the present invention; Fig.11 It is a schematic diagram of the partial cross-sectional structure of the finished scraper of the present invention; Fig.12 It is a partial structural schematic diagram of the finished scraper of the present invention.
[0020] In the figure: 1, frame; 2, punch; 21, hydraulic device; 22, top plate; 23, lifting plate; 24, column; 3, anti-stuck punch; 31, external positioning member; 311, external pressure barrel; 312, positioning pad; 313, soft rubber plate; 314, limit groove; 32, punching member; 321, forming head; 322, limit slider; 323, exhaust groove; 324, compression spring; 33, distance adjustment member; 331, fixing plate; 332, sleeve Cylinder; 333, pressure rod; 334, limit ring; 335, spring; 4, scraper; 41, die base; 42, finished scraper; 421, fixed ring plate; 422, movable scraper ring plate; 423, sliding groove; 424, sliding block; 425, spring piece; 426, limit ring rod; 427, baffle; 43, plate groove; 44, discharge groove; 45, through groove; 5, discharger; 51, cylinder; 52, push plate; 53, push arc block. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0022] The first embodiment, as Figures 1 to 3 As shown, the present invention provides a technical solution: an anti-jamming metal bottom cover stamping forming machine, comprising a frame 1, a punch 2 is installed on the top of the frame 1, an anti-jamming punch 3 is installed on the output end of the punch 2, the anti-jamming punch 3 is used to be driven by the punch 2 to stamp the metal sheet to form the metal bottom cover, a scraper 4 is installed on the top of the frame 1, the scraper 4 is located directly below the anti-jamming punch 3 and is arranged corresponding to the anti-jamming punch 3, the scraper 4 is used to cooperate with the anti-jamming punch 3 to stamp the metal bottom cover, and a discharger is arranged on one side of the scraper 4. 5. The unloader 5 is connected to the outer edge surface of the frame 1. The scraper 4 supports and limits the sheet material of the metal bottom cover, and the punch 2 and the anti-stuck punch 3 are used to punch the sheet. The anti-stuck punch 3 and the scraper 4 are used to pre-position the sheet and complete the stamping operation in steps, so that the metal bottom cover can be quickly formed, and the formed metal bottom cover can be naturally demolded to reduce the risk of jamming. The unloader 5 is used to assist the discharge of the metal bottom cover, thereby further improving the utilization efficiency of the stamping machine; The anti-stuck punch 3 includes an outer positioning member 31, which is mounted at the output end of the punch 2, a punching member 32 is mounted on the inner edge surface of the outer positioning member 31, and a distance adjusting member 33 is mounted on the outer edge surface of the outer positioning member 31; The scraper 4 includes a die base 41, the bottom surface of the die base 41 is fixed to the top of the frame 1, and a plate placement groove 43 is provided on the top of the die base 41, the plate placement groove 43 is used to place metal plates, and a through groove 45 is provided on the bottom surface of the inner wall of the plate placement groove 43, and a finished scraper 42 is installed on the inner wall of the through groove 45, and the finished scraper 42 is located directly below the punching part 32. The punch 2 includes a column 24, the bottom surface of the column 24 is fixed to the top of the frame 1, and the columns 24 are distributed on the top four corners of the frame 1, and a top plate 22 is fixedly installed on the top of the column 24, and a hydraulic device 21 is fixedly installed in the middle of the upper surface of the top plate 22, and the output shaft of the hydraulic device 21 passes through the top plate 22 and slides with the inner wall of the top plate 22. The end of the output shaft is fixedly connected with a lifting plate 23, the inner wall of the lifting plate 23 slides with the outer edge surface of the column 24, the top of the external positioning member 31 is connected with the bottom surface of the lifting plate 23, and the driving force is provided by the hydraulic device 21, so that the lifting plate 23 drives the anti-stuck punch 3 to descend, and the front contact between the external positioning member 31 and the metal plate is used to pre-fix the metal plate, and then the corresponding setting of the scraper 4 and the anti-stuck punch 3 is used to perform the forming process of the metal bottom cover, and the distance adjusting member 33 is used to improve the adaptive adjustment ability of the external positioning member 31, adjust the pressing depth, and avoid the material being stuck due to overpressure, and the contact between the punching member 32 and the metal material and the through groove 45 work together to form the metal bottom cover, thereby effectively controlling the material flow direction during the forming process.
[0023] During operation, the user places the metal sheet on the die base 41, and uses the plate placement groove 43 to support and limit the sheet, then uses the hydraulic device 21 to drive the lifting plate 23 to drive the anti-stuck punch 3 to descend, and uses the front contact between the external positioning member 31 and the metal sheet to pre-fix the metal sheet, cooperate with the distance adjusting member 33 to improve the adaptive adjustment ability of the external positioning member 31, adjust the pressing depth, and then the contact between the punching member 32 and the metal material and the through groove 45 work together to form a metal bottom cover, and then use the discharger 5 to assist the discharge of the metal bottom cover, and the formed metal bottom cover and the waste after stamping can be stored and cleaned separately.
[0024] The second embodiment is based on the first embodiment. Figures 3 to 7As shown, the external positioning member 31 includes an external pressure barrel 311, the top of the external pressure barrel 311 is fixed to the bottom surface of the lifting plate 23, and a plurality of external pressure barrels 311 are arranged, which are evenly spaced and distributed at the bottom of the lifting plate 23. A positioning pad 312 is adaptively slidably provided at the bottom end of the outer edge surface of the external pressure barrel 311, and a soft rubber plate 313 is fixedly installed on the bottom surface of the positioning pad 312. Through the contact between the soft rubber plate 313 and the surface of the metal material, the metal material is pre-positioned in cooperation with the positioning pad 312 to reduce jamming caused by misalignment, and the soft rubber plate 313 is used as a buffer layer to not only protect the surface of the material, but also absorb part of the pressure shock during the stamping process, reduce the obstruction to the flow of the material, and ensure the stability of the metal bottom cover forming process; The punching part 32 includes a forming head 321, the outer edge surface of the forming head 321 slides with the inner edge surface of the outer pressure barrel 311, the top of the forming head 321 is fixedly connected with a compression spring 324, the top of the compression spring 324 is fixed to the top of the inner cavity of the outer pressure barrel 311, an exhaust groove 323 is provided on the outer edge surface of the forming head 321, the forming head 321 and the through groove 45 are on the same axis, a limiting groove 314 is provided on the outer edge surface of the outer pressure barrel 311, and a limiting slider 322 is fixedly installed on the outer edge surface of the forming head 321, and the outer edge surface of the limiting slider 322 is in contact with the inner wall of the limiting groove 314. The exhaust groove 323 is adapted to slide with each other, and the exhaust groove 323 is provided and used in combination with the compression spring 324 to effectively solve the pressure imbalance problem caused by gas accumulation during the stamping process. The arrangement of the exhaust groove 323 ensures the rapid discharge of gas, reduces the obstruction to the flow of materials, and thus reduces the probability of jamming. In addition, the compression spring 324 is used to provide the forming head 321 with a rebound force after being compressed. By adjusting the gap between the forming head 321 and the external pressure barrel 311, while maintaining the full extension of the material, excessive pressure accumulation is avoided, and the smooth flow of the material is promoted, thereby ensuring the forming path of the material and further reducing the risk of jamming. The distance adjusting member 33 includes a fixing plate 331, one side of the fixing plate 331 is fixed to the outer edge surface of the outer pressing barrel 311, the bottom surface of the fixing plate 331 is fixedly connected to a sleeve 332, the bottom end of the inner edge surface of the sleeve 332 is fixedly connected to a limiting ring 334, a pressure rod 333 is adaptively slid on the inner edge surface of the limiting ring 334, the bottom surface of the pressure rod 333 is fixed to the top of the positioning pad 312, the top of the pressure rod 333 is fixedly connected to a spring 335, the outer edge surface of the spring 335 is fixed to the sleeve The inner edge surface of the cylinder 332 slides, and the top of the spring 335 is fixed to the top of the inner cavity of the sleeve 332. The positioning pad 312 is subjected to contact pressure and slides outside the external pressing cylinder 311, thereby squeezing the pressure rod 333 to slide in the sleeve 332, and the compression spring 335 is deformed to generate a rebound force. The elastic force is used to ensure that after the stamping is completed, the auxiliary forming head 321 is separated from the stamping waste, so as to avoid the waste being lifted up due to the scraping friction after stamping, which affects the subsequent processing process.
[0025] During operation, the soft rubber plate 313 contacts the surface of the metal material, and the positioning pad 312 is used to pre-position the metal material to reduce jamming caused by misalignment, and the soft rubber plate 313 is used to buffer and protect the surface of the material. Then, the positioning pad 312 is subjected to contact pressure and slides outside the external pressure barrel 311, and the extrusion rod 333 slides in the sleeve 332, and the compression spring 335 is deformed to generate a rebound force. At the same time, the exhaust groove 323 is opened and used in combination with the compression spring 324 to solve the pressure imbalance problem caused by gas accumulation during the stamping process. The exhaust groove 323 and the limiting groove 314 are used to cooperate to quickly discharge the gas to reduce the obstruction to the flow of the material, and the compression spring 324 is used to provide the forming head 321 with a rebound force after being compressed, and the gap between the forming head 321 and the external pressure barrel 311 is adjusted to avoid excessive pressure accumulation while keeping the material fully extended. The elastic force of the spring 335 is used to ensure that after the stamping is completed, the auxiliary forming head 321 is separated from the stamping waste.
[0026] The third embodiment is based on the first and second embodiments. Figures 8 to 12 As shown, a discharge groove 44 is provided on the bottom surface of the mold base 41, and the discharge groove 44 is connected to the through groove 45, and the output end of the discharger 5 is matched with the inner wall of the discharge groove 44; The finished scraper 42 includes a fixed ring plate 421, the outer edge surface of the fixed ring plate 421 is fixed to the inner edge surface of the through groove 45, the inner wall bottom surface of the fixed ring plate 421 is fixedly connected with a spring piece 425, the top of the spring piece 425 is fixedly connected with a movable scraper ring plate 422, the outer edge surface of the movable scraper ring plate 422 is adapted to slide with the inner wall of the fixed ring plate 421, a limiting ring rod 426 is fixedly installed on the inner wall of the limiting ring rod 426, a baffle 427 is fixedly connected to the outer edge surface of the limiting ring rod 426, the bottom surface of the baffle 427 is fixed to the inner wall bottom surface of the fixed ring plate 421, and the baffles 427 are evenly spaced on the inner wall bottom surface of the fixed ring plate 421, a sliding groove 423 is opened on the top of the fixed ring plate 421, a sliding block 424 is fixedly installed on the outer edge surface of the movable scraper ring plate 422, and the outer edge surface of the sliding block 424 The movable scraper ring plate 422 slides in accordance with the inner wall of the sliding groove 423, and the arrangement of the plate-setting groove 43 facilitates the position restriction of the metal plate. The movable scraper ring plate 422 slides on the inner wall of the fixed ring plate 421 under the influence of pressure during the downward pressing process of the forming head 321, so as to compress the elastic sheet 425 to deform and generate elastic force. The elastic sheet 425 is restricted by the limiting ring rod 426 and the baffle plate 427, thereby limiting the deformation of the elastic sheet 425 and the sliding position of the movable scraper ring plate 422. The formed metal bottom cover is pushed out by the forming head 321 through the arrangement of the movable scraper ring plate 422. The surface of the forming head 321 is scraped and polished by the reset operation of the movable scraper ring plate 422 under the action of the elastic sheet 425 after the stamping is completed, so as to scrape off the metal bottom cover that may be retained on the surface of the forming head 321 and enter the space of the discharge chute 44. The discharger 5 includes a cylinder 51, which is fixedly mounted on the outer edge surface of the frame 1, and a push plate 52 is fixedly mounted on the output shaft of the cylinder 51, and the bottom surface of the push plate 52 slides with the top of the frame 1, and the end of the push plate 52 away from the cylinder 51 is fixedly connected with a push arc block 53, and the outer edge surface of the push arc block 53 slides with the inner wall of the discharge trough 44, and the bottom surface of the push arc block 53 slides with the top of the frame 1. Through the cooperation of the cylinder 51 and the push plate 52, the metal bottom cover is quickly ejected by using the push arc block 53 to ensure the safety and efficiency of the overall stamping process.
[0027] During operation, the position of the metal sheet is restricted by the plate groove 43, and the movable scraper ring plate 422 is affected by the pressure during the downward pressing process of the forming head 321, and slides on the inner wall of the fixed ring plate 421, compressing the elastic sheet 425 to deform and generate elastic force, and the limiting ring rod 426 and the baffle plate 427 are used to limit the elastic sheet 425, limit the deformation of the elastic sheet 425 and the sliding position of the movable scraper ring plate 422, and then the forming head 321 is used to penetrate the movable scraper ring plate 422 to push the formed metal bottom cover out, and after the stamping is completed, the movable scraper ring plate 422 is reset by the elastic sheet 425 to scrape the surface of the forming head 321, and assist in scraping off the metal bottom cover that may be retained on the surface of the forming head 321 and enter the space of the discharge chute 44, and then the output shaft of the cylinder 51 is telescopically driven to drive the push plate 52 to move, so that the push arc block 53 slides in the discharge chute 44 to quickly push out the metal bottom cover.
[0028] The working principle of the anti-jamming metal bottom cover stamping machine is described in detail below.
[0029] When in use, the user places the metal sheet on the die base 41 and uses the plate placement groove 43 to support and limit the sheet, then uses the hydraulic device 21 to drive the lifting plate 23 to drive the anti-stuck punch 3 to descend, and contacts the surface of the metal material through the soft rubber plate 313, cooperates with the positioning pad 312 to pre-position the metal material to reduce jamming caused by misalignment, and uses the soft rubber plate 313 to buffer and protect the surface of the material, and then uses the positioning pad 312 to slide outside the outer pressing barrel 311 under contact pressure, and the extrusion rod 333 slides in the sleeve 332, and the compression spring 335 is deformed to generate a rebound force. At the same time, the exhaust groove 323 is opened and used in combination with the compression spring 324 to solve the pressure imbalance problem caused by gas accumulation during the stamping process. The exhaust groove 323 and the limiting groove 314 are used to quickly discharge the gas, reduce the obstruction to the flow of the material, and work together with the through groove 45 to form a metal bottom cover. The movable scraper ring plate 422 is affected by the pressure during the downward pressing process of the forming head 321, slides on the inner wall of the fixed ring plate 421, and the compression spring piece 425 is deformed to generate elastic force, and the limit ring rod 426 and the baffle plate 427 are used to limit the spring piece 425, limit the deformation amount of the spring piece 425 and the sliding position of the movable scraper ring plate 422, and then the forming head 321 is used to penetrate the movable scraper ring plate 422 to push the formed metal bottom cover out, and after the stamping is completed, the movable scraper ring plate 422 is reset by the spring piece 425 to scrape the surface of the forming head 321, and assist in scraping off the metal bottom cover that may be retained on the surface of the forming head 321 and enter the space of the discharge chute 44, and then the output shaft of the cylinder 51 is telescopically driven to drive the push plate 52 to move, so that the push arc block 53 slides in the discharge chute 44 to quickly push out the metal bottom cover, and then the formed metal bottom cover and the waste after stamping are stored and cleaned respectively.
[0030] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A metal bottom cover stamping machine for preventing jamming, characterized in that: The machine comprises a frame (1), a punch (2) is mounted on the top of the frame (1), an anti-stuck punch (3) is mounted on the output end of the punch (2), the anti-stuck punch (3) is driven by the punch (2) to punch a metal sheet to form a metal bottom cover, a scraper (4) is mounted on the top of the frame (1), the scraper (4) is located directly below the anti-stuck punch (3) and is arranged corresponding to the anti-stuck punch (3), the scraper (4) is used to cooperate with the anti-stuck punch (3) to perform stamping and forming of the metal bottom cover, and a discharger (5) is arranged on one side of the scraper (4), the discharger (5) is connected to the outer edge surface of the frame (1); The anti-stuck punch (3) comprises an external positioning member (31), the external positioning member (31) is mounted on the output end of the punch (2), a punching member (32) is mounted on the inner edge surface of the external positioning member (31), and a distance adjusting member (33) is mounted on the outer edge surface of the external positioning member (31); The scraper (4) comprises a die base (41), the bottom surface of the die base (41) is fixed to the top of the frame (1), and the top of the die base (41) is provided with a plate placement groove (43), the plate placement groove (43) is used to place a metal plate, the bottom surface of the inner wall of the plate placement groove (43) is provided with a through groove (45) which is arranged through, and a finished scraper (42) is installed on the inner wall of the through groove (45), and the finished scraper (42) is located directly below the punching part (32).
2. The anti-jamming metal bottom cover stamping machine according to claim 1, characterized in that: The punch (2) comprises a column (24), the bottom surface of the column (24) is fixed to the top of the frame (1), and the columns (24) are distributed at the four corners of the top of the frame (1), a top plate (22) is fixedly installed on the top of the column (24), a hydraulic device (21) is fixedly installed in the middle of the upper surface of the top plate (22), an output shaft of the hydraulic device (21) passes through the top plate (22) and slides with the inner wall of the top plate (22), a lifting plate (23) is fixedly connected to the end of the output shaft of the hydraulic device (21), the inner wall of the lifting plate (23) slides with the outer edge surface of the column (24), and the top of the external positioning member (31) is connected to the bottom surface of the lifting plate (23).
3. The anti-jamming metal bottom cover stamping machine according to claim 2, characterized in that: The external positioning member (31) includes an external pressure barrel (311), the top of the external pressure barrel (311) is fixed to the bottom surface of the lifting plate (23), and a plurality of external pressure barrels (311) are arranged and evenly spaced at the bottom of the lifting plate (23). A positioning pad (312) is adaptively slidably provided at the bottom end of the outer edge surface of the external pressure barrel (311), and a soft rubber plate (313) is fixedly installed on the bottom surface of the positioning pad (312).
4. The anti-jamming metal bottom cover stamping machine according to claim 3, characterized in that: The punching part (32) includes a forming head (321), the outer edge surface of the forming head (321) slides with the inner edge surface of the external pressure barrel (311), the top of the forming head (321) is fixedly connected with a compression spring (324), the top of the compression spring (324) is fixed with the top of the inner cavity of the external pressure barrel (311), the outer edge surface of the forming head (321) is provided with an exhaust groove (323), and the forming head (321) and the through groove (45) are on the same axis.
5. The anti-jamming metal bottom cover stamping machine according to claim 4, characterized in that: A limiting groove (314) is provided on the outer edge surface of the external pressure barrel (311), and a limiting slider (322) is fixedly mounted on the outer edge surface of the forming head (321), and the outer edge surface of the limiting slider (322) is adapted to slide with the inner wall of the limiting groove (314).
6. The anti-jamming metal bottom cover stamping machine according to claim 5, characterized in that: The distance adjusting member (33) comprises a fixing plate (331), one side of which is fixed to the outer edge surface of the outer pressure barrel (311), the bottom surface of the fixing plate (331) is fixedly connected to a sleeve (332), the bottom end of the inner edge surface of the sleeve (332) is fixedly connected to a limiting ring (334), a pressure rod (333) is adaptively slidably provided on the inner edge surface of the limiting ring (334), the bottom surface of the pressure rod (333) is fixed to the top of the positioning pad (312), the top of the pressure rod (333) is fixedly connected to a spring (335), the outer edge surface of the spring (335) slides with the inner edge surface of the sleeve (332), and the top of the spring (335) is fixed to the top of the inner cavity of the sleeve (332).
7. The anti-jamming metal bottom cover stamping machine according to claim 1, characterized in that: A discharge groove (44) is provided on the bottom surface of the mold base (41), and the discharge groove (44) is connected to the through groove (45), and the output end of the discharger (5) is matched with the inner wall of the discharge groove (44).
8. The anti-jamming metal bottom cover stamping machine according to claim 7, characterized in that: The finished scraper (42) comprises a fixed ring plate (421), the outer edge surface of the fixed ring plate (421) is fixed to the inner edge surface of the through groove (45), a spring sheet (425) is fixedly connected to the bottom surface of the inner wall of the fixed ring plate (421), the top of the spring sheet (425) is fixedly connected to a movable scraper ring plate (422), the outer edge surface of the movable scraper ring plate (422) is adapted to slide with the inner wall of the fixed ring plate (421), a limiting ring rod (426) is fixedly installed on the inner wall of the spring sheet (425), a baffle (427) is fixedly connected to the outer edge surface of the limiting ring rod (426), the bottom surface of the baffle (427) is fixed to the bottom surface of the inner wall of the fixed ring plate (421), and the baffles (427) are evenly spaced and distributed on the bottom surface of the inner wall of the fixed ring plate (421).
9. The anti-jamming metal bottom cover stamping machine according to claim 8, characterized in that: A sliding groove (423) is provided on the top of the fixed ring plate (421), and a sliding block (424) is fixedly mounted on the outer edge surface of the movable scraper ring plate (422), and the outer edge surface of the sliding block (424) is adapted to slide with the inner wall of the sliding groove (423).
10. The anti-jamming metal bottom cover stamping machine according to claim 7, characterized in that: The discharger (5) comprises a cylinder (51), wherein the cylinder (51) is fixedly mounted on the outer edge surface of the frame (1), a push plate (52) is fixedly mounted on the output shaft of the cylinder (51), the bottom surface of the push plate (52) slides with the top of the frame (1), and the end of the push plate (52) away from the cylinder (51) is fixedly connected with a push arc block (53), the outer edge surface of the push arc block (53) slides with the inner wall of the discharge trough (44), and the bottom surface of the push arc block (53) slides with the top of the frame (1).
Citation Information
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