Aluminum ingot forming and cooling device
By designing annular conveying tracks and clamping components in the aluminum ingot forming cooling device, combined with motor drive, the sliding problem during the aluminum ingot conveying process is solved, cooling efficiency and adaptability are improved, and equipment costs are reduced.
Patent Information
- Application Number
- CN202411467626.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the aluminum ingot molding cooling device is small in size and light in weight, it is prone to slip during the conveying process, resulting in a decrease in the conveying efficiency and cannot be conveyed smoothly from the cooling tank.
Aluminum ingot forming cooling device is designed, including feeding plate, conveying assembly, clamping assembly and driving assembly in the cooling tank, which realizes circulating conveying through an annular conveying track and chain. The clamping assembly adopts a threaded sleeve and screw structure to drive. The assembly uses motors and movable rods to drive the clamping assembly to ensure stable clamping and conveying of aluminum ingots.
It realizes stable transportation and cooling of aluminum ingots, improves transmission efficiency, adapts to the clamping of aluminum ingots of different specifications, reduces the demand for power equipment, and reduces production and maintenance costs.
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Figure CN119259971A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of aluminum ingot cooling devices, and in particular to an aluminum ingot forming cooling device. Background Art
[0002] After the aluminum block is melted into a molten state, it is poured into a molding container and cooled to be cast into an aluminum ingot. However, the molded aluminum ingot still has a large amount of heat. After the aluminum ingot is separated from the container, it needs to be cooled so that the aluminum ingot can quickly dissipate heat for subsequent work. The existing heat dissipation method is mostly achieved by putting the aluminum ingot into a coolant for cooling;
[0003] The patent disclosed in the existing announcement number CN217858700U discloses an aluminum ingot forming cooling device for an aluminum ingot production line. By setting a water tank and a nozzle, it is convenient to pre-cool a single aluminum ingot, so that the aluminum ingot can be cooled twice, thereby improving the cooling effect of the aluminum ingot, so that the aluminum ingot can be better formed and the forming quality of the aluminum ingot is improved; by setting an air guide pipe and an air blow pipe, it is convenient to process the water droplets on the aluminum ingot, so that the water droplets on the surface of each aluminum ingot can be quickly blown clean after it comes out of the cooling pool, thereby ensuring the dryness of the aluminum ingot and facilitating the next process;
[0004] The method of conveying aluminum ingots provided by this patent is likely to cause slippage between the aluminum ingots and the conveying assembly during transportation when the aluminum ingots are small in size and light in weight, making it impossible for the aluminum ingots to be smoothly conveyed out of the cooling trough, thereby reducing the conveying efficiency. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, the purpose of the present invention is to provide an aluminum ingot forming cooling device that can realize cyclic conveying of aluminum ingots for cooling and ensure the conveying and cooling efficiency.
[0006] In order to solve the problems of the prior art, the technical solution of the present invention is as follows:
[0007] An aluminum ingot forming cooling device comprises a cooling trough, a feeding plate is fixed to the inner wall of the cooling trough, a conveying assembly for conveying the aluminum ingot is installed on the feeding plate, clamping assemblies for clamping the aluminum ingot are fixed at equal intervals on the conveying assembly, and a driving assembly for driving the clamping assembly is fixed on the cooling trough.
[0008] Preferably, the conveying assembly includes a rotating shaft symmetrically rotatably connected to a feed plate through a bearing, a sprocket is fixed to one end of the rotating shaft, a chain is transmission-connected between the two sprockets, an annular conveying track is fixed to one end of the feed plate close to the chain, moving blocks are slidably installed on the outer wall of the annular conveying track at equal intervals, the moving blocks are connected to the chain, a carrier plate for carrying aluminum ingots is fixed to the moving block, a groove for accommodating the aluminum ingots is formed on one side of the carrier plate, the clamping assembly is installed on the inner side of the groove, and a rotating assembly for driving the rotating shaft to rotate is installed on the feed plate.
[0009] Preferably, the rotating assembly includes a worm wheel fixed on one side with a rotating shaft away from one end of the sprocket, and the side of the feed plate close to the worm wheel is rotatably connected to a worm through a bearing, and the worm is meshingly connected to the worm wheel, and a first motor is fixed to the side of the feed plate close to the worm, and the end of the worm is fixed to the output end of the first motor.
[0010] Preferably, the clamping assembly includes a clamping strip slidably mounted on the inner wall of the groove, a threaded sleeve is fixed in the middle of the clamping strip, the inner wall of the groove is rotatably connected to a screw rod via a bearing, the screw rod is threadedly connected to the threaded sleeve, one end of the screw rod away from the threaded sleeve passes through the carrier plate and extends to the outside of the carrier plate where a knob is fixed, and a cross groove is provided on the side of the knob facing away from the screw rod.
[0011] The top of the support member is provided with a moving bar, and the moving bar is symmetrically and slidably mounted on the moving bar through a sliding hole, and a pushing block is fixed on one end of the moving bar, and the side of the pushing block close to one end of the chain is inclined. The side of the pushing block away from the moving bar is rotatably connected to an unlocking rod through a bearing, and the unlocking rod is cross-arranged at one end of the unlocking rod close to the cross slot, and the second motor is fixed on the outer side of the moving rod, and one end of the unlocking rod close to the second motor is fixed to the output end of the second motor. A spring is provided on the outer side of the moving rod, one end of the spring is pressed and contacted with the outer wall of the moving bar, and the other end of the spring is pressed and contacted with the outer wall of the pushing block
[0012] Preferably, a trapezoidal slide rail is fixed to the bottom of the movable bar, a trapezoidal slide groove is provided on the top of the supporting member, and the trapezoidal slide rail is slidably connected to the inner wall of the trapezoidal slide groove.
[0013] Preferably, one end of the rotating shaft away from the sprocket extends to the side wall of the cooling groove and is rotatably connected to the side wall of the cooling groove via a bearing.
[0014] Preferably, a top cover is fixed to the upper end of the cooling trough, and a plurality of integrated fans are fixed on the top cover at equal intervals.
[0015] Compared with the prior art, the advantages of the present invention are as follows:
[0016] 1. The present invention can realize the uninterrupted conveying and cooling of the aluminum ingots by arranging the conveying assembly, and the aluminum ingots are stably clamped on the conveying assembly for conveying by the clamping assembly without displacement between the conveying assembly, so that the aluminum ingots can stably enter and exit the cooling tank, thereby ensuring the efficiency of conveying and cooling the aluminum ingots;
[0017] 2. The clamping assembly provided by the present invention can complete the clamping and fixing work of various aluminum ingots, so that the entire device can transport and cool aluminum ingots of various specifications, and the adaptability of the device is improved;
[0018] 3. The present invention completes the driving work of multiple clamping assemblies by setting a driving assembly, so that the clamping assemblies do not need to be equipped with a separate power source, which greatly reduces the investment in power equipment and further reduces the production, manufacturing, operation and maintenance costs of the entire equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the structure of the conveying component of the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention.
[0022] Figure 4 It is a schematic diagram of the trapezoidal chute structure of the present invention.
[0023] Figure 5 It is a schematic diagram of the structure of the driving component of the present invention.
[0024] Figure 6 It is a schematic diagram of the unlocking lever structure of the present invention.
[0025] Figure 7 It is a schematic diagram of the rotating shaft structure of the present invention.
[0026] Figure 8 It is a schematic diagram of the structure of the rotating assembly of the present invention.
[0027] Fig. 9 This is a structural diagram of embodiment 2 of the present invention.
[0028] : Illustrations: 1. cooling trough; 2. feeding plate; 3. conveying assembly; 31. rotating shaft; 32. sprocket; 33. chain; 34. annular conveying track; 35. moving block; 36. carrier plate; 37. groove; 38. rotating assembly; 381. worm gear; 382. worm; 383. first motor; 4. clamping assembly; 41. clamping bar; 42. threaded sleeve; 43. screw; 44. knob; 45. cross groove; 5. driving assembly; 51. support member; 52. moving bar; 53. movable rod; 54. pushing block; 55. unlocking rod; 56. second motor; 57. spring; 58. limiting ring; 59. electric push rod; 6. trapezoidal slide rail; 7. trapezoidal slide groove; 8. top cover; 9. integrated fan. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] For example, see Figures 1 to 8 The present embodiment provides an aluminum ingot forming cooling device, comprising a cooling trough 1, a feeding plate 2 is fixed to the inner wall of the cooling trough 1, a conveying assembly 3 for conveying the aluminum ingot is installed on the feeding plate 2, the conveying assembly 3 comprises a rotating shaft 31 symmetrically rotatably connected to the feeding plate 2 through a bearing, one end of the rotating shaft 31 away from the sprocket 32 extends to the side wall of the cooling trough 1 and is rotatably connected to the side wall of the cooling trough 1 through a bearing, a sprocket 32 is fixed to one end of the rotating shaft 31, a chain 33 is transmission-connected between the two sprockets 32, and an annular conveying track 34 is fixed to the end of the feeding plate 2 close to the chain 33, The outer wall of the annular conveying track 34 is slidably installed with moving blocks 35 at equal intervals, and the moving blocks 35 are connected to the chain 33. A carrier plate 36 for carrying aluminum ingots is fixed on the moving block 35, and a groove 37 for accommodating the aluminum ingots is formed on one side of the carrier plate 36. A worm gear 381 is fixed to the end of a rotating shaft 31 on one side away from the sprocket 32, and a worm 382 is rotatably connected to the side of the feeding plate 2 close to the worm gear 381 through a bearing, and the worm 382 is meshed with the worm wheel 381, and a first motor 383 is fixed to the side of the feeding plate 2 close to the worm 382, and the end of the worm 382 is fixed to the output end of the first motor 383.
[0031] When conveying the aluminum ingot, the aluminum ingot is placed in the groove 37 and fixed in the groove 37, and then the first motor 383 is driven to rotate, which drives the worm 382 to rotate, and the worm wheel 381 to rotate, so that the rotating shaft 31 rotates, the sprocket 32 rotates, and the chain 33 is driven, and the chain 33 causes multiple carriers 36 to be conveyed, and the carriers 36 are conveyed to the bottom of the chain 33 so that the aluminum ingot enters the liquid surface in the cooling tank 1 for cooling, and after the cooling is completed, the carriers 36 are conveyed to the top of the chain 33 for drainage;
[0032] A clamping assembly 4 for clamping the aluminum ingot is installed inside the groove 37. The clamping assembly 4 includes a clamping bar 41 slidably installed on the inner wall of the groove 37. A threaded sleeve 42 is fixed in the middle of the clamping bar 41. A screw 43 is rotatably connected to the inner wall of the groove 37 through a bearing. The screw 43 is threadedly connected to the threaded sleeve 42. One end of the screw 43 away from the threaded sleeve 42 passes through the carrier plate 36 and extends to the outer side of the carrier plate 36. A knob 44 is fixed thereto. A cross groove 45 is provided on the side of the knob 44 away from the screw 43.
[0033] After the aluminum ingot is placed inside the groove 37, the screw 43 is rotated by turning the knob 44, so that the threaded sleeve 42 can push the clamping bar 41 to slide on the inner wall of the groove 37, and the aluminum ingot is clamped by the clamping bar 41 and the inner wall of the groove 37 to complete the clamping work;
[0034] A driving assembly 5 for driving the clamping assembly 4 to work is fixed on the cooling groove 1. The driving assembly 5 includes a support member 51 fixed on the outer wall of the cooling groove 1. A moving bar 52 is slidably installed on the top of the support member 51. A movable rod 53 is symmetrically slidably installed on the movable bar 52 through a sliding hole. A push block 54 is fixed at one end of the two movable rods 53. The side of the push block 54 close to one end of the chain 33 is arranged in an inclined shape. The side of the push block 54 away from the movable rod 53 is rotatably connected to an unlocking rod 55 through a bearing. The end of the unlocking rod 55 close to the cross groove 45 is arranged in a cross shape. The push block 54 is close to the cross groove 45. A second motor 56 is fixed to one end of the unlocking rod 55, and one end of the unlocking rod 55 close to the second motor 56 is fixed to the output end of the second motor 56. A spring 57 is sleeved on the outer side of the movable rod 53, and one end of the spring 57 is pressed and contacted with the outer wall of the moving bar 52, and the other end of the spring 57 is pressed and contacted with the outer wall of the pushing block 54. A limiting ring 58 is fixed to one end of the movable rod 53 away from the pushing block 54, and the limiting ring 58 is pressed and contacted with the outer wall of the moving block 35. An electric push rod 59 is fixed to the outer wall of the support member 51, and the protruding end of the electric push rod 59 is fixed to the outer wall of the moving bar 52.
[0035] Each time the first motor 383 conveys the aluminum ingot, it rotates a fixed number of times intermittently, so that all the carriers 36 move a fixed distance each time, thereby realizing the intermittent conveying of the aluminum ingot. Each time the aluminum ingot is conveyed to the right place, the electric push rod 59 extends out to push the moving block 35 to slide along the surface of the support 51 toward the side close to the aluminum ingot. During the sliding process, the inclined surface of the pushing block 54 first contacts the side of the carrier 36. As the moving block 35 continues to slide, the side of the pushing block 54 that is away from the spring 57 gradually fits the side of the carrier 36. At this time, the unlocking rod 55 is facing the cross groove 45. Then the electric push rod 59 continues to extend until the end of the unlocking rod 55 is inserted into the cross groove 45. Then the second motor 56 rotates, driving the unlocking rod 55 to rotate and driving the knob 44 to rotate, so that the screw 43 can rotate, driving the clamping bar 41 to move, and completing the clamping and releasing work.
[0036] Even if the first motor 383 rotates a fixed number of times each time, so that the carrier 36 moves intermittently each time, the transmission of the sprocket 32 and the chain 33 cannot guarantee that there is no gap 100%, so the carrier 36 will not reach the specified position very accurately each time, and there will be a certain amount of deviation. Therefore, a movable push block 54 is provided to ensure that the push block 54 can be pressed against the side of the carrier 36 each time, and then the unlocking rod 55 can be inserted into the cross groove 45 to rotate the knob 44 each time;
[0037] A trapezoidal slide rail 6 is fixed to the bottom of the moving bar 52, and a trapezoidal slide groove 7 is provided on the top of the support member 51. The trapezoidal slide rail 6 is slidably connected to the inner wall of the trapezoidal slide groove 7, completing the sliding connection between the moving bar 52 and the support member 51, so that the Shudie moving bar 52 can slide stably and smoothly;
[0038] In summary, the present invention can realize the cyclic and uninterrupted conveying and cooling of aluminum ingots by setting up the conveying component 3, and the aluminum ingots are stably clamped on the conveying component 3 for conveying through the clamping component 4 without displacement between the conveying component 3, so that the aluminum ingots can stably enter and exit the cooling trough 1, thereby ensuring the efficiency of conveying and cooling the aluminum ingots; the provided clamping component 4 can complete the clamping and fixing work of a variety of different aluminum ingots, so that the entire device can convey and cool aluminum ingots of various specifications, and the adaptability of the device is improved; the driving work of multiple clamping components 4 is completed by setting up the driving component 5, so that the clamping component 4 does not need to be separately configured with a power source, which greatly reduces the investment in power equipment, and thus reduces the production and manufacturing and operation and maintenance costs of the entire equipment.
[0039] For example 2, please refer to Fig. 9This embodiment provides a further technical solution based on the first embodiment. A top cover 8 is fixed to the upper end of the cooling trough 1, and a plurality of integrated fans 9 are fixed at equal intervals on the top cover 8. When the aluminum ingot is cooled and transported to the top of the chain 33 for draining, the integrated fan 9 blows air toward the aluminum ingot, which can speed up the draining of water and improve the processing efficiency.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum ingot forming cooling device, characterized in that: The invention comprises a cooling trough (1), a feeding plate (2) being fixed to the inner wall of the cooling trough (1), a conveying assembly (3) for conveying aluminum ingots being installed on the feeding plate (2), clamping assemblies (4) for clamping aluminum ingots being fixed at equal intervals on the conveying assembly (3), and a driving assembly (5) for driving the clamping assembly (4) to work being fixed on the cooling trough (1).
2. The aluminum ingot forming cooling device according to claim 1, characterized in that: The conveying assembly (3) comprises a rotating shaft (31) symmetrically rotatably connected to a feeding plate (2) via a bearing, a sprocket (32) being fixed at one end of the rotating shaft (31), a chain (33) being transmission-connected between the two sprockets (32), an annular conveying track (34) being fixed at one end of the feeding plate (2) close to the chain (33), a moving block (35) being slidably mounted at equal intervals on the outer wall of the annular conveying track (34), the moving block (35) being connected to the chain (33), a carrier plate (36) for carrying aluminum ingots being fixed on the moving block (35), a groove (37) for accommodating the aluminum ingot being formed on one side of the carrier plate (36), the clamping assembly (4) being mounted on the inner side of the groove (37), and a rotating assembly (38) for driving the rotating shaft (31) to rotate being mounted on the feeding plate (2).
3. The aluminum ingot forming cooling device according to claim 2, characterized in that: The rotating assembly (38) comprises a worm wheel (381) fixed on one side of a rotating shaft (31) away from one end of the sprocket wheel (32); a side of the feeding plate (2) close to the worm wheel (381) is rotatably connected to a worm (382) via a bearing; the worm (382) is meshingly connected to the worm wheel (381); a first motor (383) is fixed on the side of the feeding plate (2) close to the worm (382); and an end of the worm (382) is fixed to an output end of the first motor (383).
4. The aluminum ingot forming and cooling device according to claim 3, characterized in that: The clamping assembly (4) comprises a clamping bar (41) slidably mounted on the inner wall of the groove (37); a threaded sleeve (42) is fixed in the middle of the clamping bar (41); a screw rod (43) is rotatably connected to the inner wall of the groove (37) via a bearing; the screw rod (43) is threadedly connected to the threaded sleeve (42); one end of the screw rod (43) away from the threaded sleeve (42) passes through the carrier plate (36) and extends to the outer side of the carrier plate (36) where a knob (44) is fixed; a cross groove (45) is provided on the side of the knob (44) away from the screw rod (43).
5. The aluminum ingot forming and cooling device according to claim 4, characterized in that: The driving assembly (5) comprises a supporting member (51) fixed on the outer wall of the cooling groove (1), a moving bar (52) is slidably installed on the top of the supporting member (51), and a movable rod (53) is symmetrically slidably installed on the moving bar (52) through a sliding hole, and a pushing block (54) is fixed at one end of the two movable rods (53), and the side of the pushing block (54) close to one end of the chain (33) is arranged in an inclined shape, and the side of the pushing block (54) away from the movable rod (53) is rotatably connected to an unlocking rod (55) through a bearing, and the end of the unlocking rod (55) close to the cross groove (45) is arranged in a cross shape, and the end of the pushing block (54) close to the unlocking rod (55) is fixed with a second The motor (56) is provided with a spring (57) on the outer side of the movable rod (53), one end of the spring (57) is in compression contact with the outer wall of the movable bar (52), and the other end of the spring (57) is in compression contact with the outer wall of the push block (54). A limiting ring (58) is fixed on the end of the movable rod (53) away from the push block (54), and the limiting ring (58) is in compression contact with the outer wall of the movable block (35). An electric push rod (59) is fixed on the outer wall of the support member (51), and the protruding end of the electric push rod (59) is fixed to the outer wall of the movable bar (52).
6. The aluminum ingot forming and cooling device according to claim 5, characterized in that: A trapezoidal slide rail (6) is fixed to the bottom of the moving bar (52), a trapezoidal slide groove (7) is provided on the top of the supporting member (51), and the trapezoidal slide rail (6) is slidably connected to the inner wall of the trapezoidal slide groove (7).
7. The aluminum ingot forming and cooling device according to claim 2, characterized in that: One end of the rotating shaft (31) away from the sprocket (32) extends to the side wall of the cooling groove (1) and is rotatably connected to the side wall of the cooling groove (1) via a bearing.
8. The aluminum ingot forming and cooling device according to claim 1, characterized in that: A top cover (8) is fixed at the upper end of the cooling trough (1), and a plurality of integrated fans (9) are fixed at equal intervals on the top cover (8).
Citation Information
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