A post-processing device for casting aluminum alloy cylinder block of an engine
By designing a post-treatment device including positioning columns, sliding mechanisms and clamping mechanisms, the problems of unstable fixing and cumbersome clamping operations are solved, and rapid batch fixing and efficient grinding are achieved, which significantly improves processing efficiency.
Patent Information
- Application Number
- CN202411666719.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-21
AI Technical Summary
When handling the shaft holes of the existing engine cylinders, there are problems such as unstable fixing and cushioning operations, especially inefficient in large-scale production.
A post-treatment device including a machining table, a positioning column, a sliding mechanism and a clamping mechanism is designed to pre-position the engine cylinder block through the positioning column. The clamping mechanism is quickly fixed through the upper and lower interlaced insertion plate and clamping plate structure to ensure the stable fixation of all cylinder blocks on the machining table.
It realizes the rapid batch fixation of the engine cylinder while ensuring the fixed quality, significantly improving the processing efficiency, and ensuring the accuracy and stability of the grinding process through the cooperation of the guide sleeve and the grinding rod.
Smart Images

Figure CN119260509B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of engine aluminum alloy cylinder body forming processing, and in particular relates to an engine aluminum alloy cylinder body casting forming post-processing device. Background Art
[0002] After casting, small engine cylinder blocks usually need to go through a series of subsequent treatments to ensure their performance and service life, including heat treatment, machining and surface treatment.
[0003] At present, after the engine block is cast, its key parts usually need to be further processed to ensure that it meets the design requirements. The shaft hole on the engine block is one of the main processing objects. The high-speed rotating grinding rod is inserted into the shaft hole of the cylinder block to grind and remove the burrs that may exist on the inner wall of the shaft hole to ensure the smoothness of the inner wall of the shaft hole.
[0004] The existing engine cylinder block has the following defects when processing its shaft hole: due to the irregular overall shape of the engine cylinder block, it is usually necessary to use special fixing tools to fix it from multiple angles when processing the cylinder block to ensure stability during processing. The clamping operation is relatively cumbersome, especially in the mass production of small engine cylinder blocks, the efficiency needs to be improved. Summary of the invention
[0005] In view of the above problems, an engine aluminum alloy cylinder block casting post-processing device provided in an embodiment of the present application can quickly and batch-fix all engine cylinder blocks on a processing table while ensuring the fixing quality, thereby significantly improving the processing efficiency of the engine cylinder blocks.
[0006] In order to achieve the above-mentioned purpose, the embodiments of the present application provide the following technical solutions: The present invention provides an engine aluminum alloy cylinder casting post-processing device, comprising a processing table, a plurality of positioning columns distributed in a matrix are arranged on the upper part of the processing table, and a sliding mechanism is arranged on the front and left sides of the processing table, a clamping mechanism is arranged on the sliding mechanism, and the two clamping mechanisms are staggered up and down, a top plate is arranged above the processing table, and a plurality of grinding mechanisms are arranged on the top plate. The clamping mechanism includes a plurality of plugs connected to the sliding mechanism, the upper part of the plug is provided with a through hole in a strip-shaped structure, two first ear plates are fixedly provided at both ends of the upper part of the plug, a first guide rod is fixedly provided between two adjacent first ear plates, two clamps are movably provided at the upper part of the plug, the two ends of the clamp are respectively slidably connected with the corresponding first guide rods, the two first ear plates at the same end are fixedly provided with a first spring on the side close to each other, the first spring is sleeved on the surface of the first guide rod, and the end of the first spring away from the first ear plate is fixedly connected with one end of the corresponding clamp, and the two clamps are rotatably provided with a movable rod on the side close to each other, and the right side and the rear side of the upper part of the processing table are provided with a support assembly for supporting the plug. A plurality of ejector rods are fixedly provided on the four side edges of the lower part of the top plate, the lower end of the ejector rod is set in a truncated cone shape, and the ejector rod is movably abutted against the two corresponding movable rods below.
[0007] According to a favorable embodiment, two slide grooves are provided on the rear side and the right side of the upper part of the processing table, the supporting assembly includes a slide seat slidably arranged on the surface of the processing table, the slide seat is slidably connected to the insert plate on the side close to the insert plate, moving wheels are fixedly arranged at both ends of the lower part of the slide seat, and the moving wheels are rollingly arranged in the slide grooves, the lower end of the slide seat away from the positioning column is arranged as an inclined structure, and two second guide rods are fixedly arranged on the side of the slide seat away from the positioning column, a second ear plate is slidably connected to the second guide rod, the second ear plate is fixedly connected to the upper part of the processing table, and a second spring is sleeved on the surface of the second guide rod.
[0008] According to a favorable embodiment, an extrusion plate is fixedly provided at the lower portion of the top plate above the slide, the lower end of the extrusion plate close to the slide is arranged as an inclined structure, the lower end of the extrusion plate is movably abutted against the slide, the upper portion of the processing table is arranged below the extrusion plate and is provided with a first movable hole, and the lower end of the extrusion plate is slidably connected in the first movable hole.
[0009] According to a favorable embodiment, two first electric push rods are fixedly provided on the top plate, and the two first electric push rods are arranged diagonally; a base frame is fixedly provided at the lower part of the processing table, and second electric push rods are fixedly provided at the four lower corners of the base frame.
[0010] According to a favorable embodiment, the lower ends of several of the positioning columns are commonly fixedly connected to a connecting plate, and two third guide rods symmetrically arranged front and back are fixedly provided at the lower part of the connecting plate. A third spring is sleeved on the surface of the third guide rod, and the lower end of the third guide rod is slidably connected to the base frame.
[0011] According to a favorable embodiment, a crossbeam is fixedly arranged on the base frame, two front-to-rear symmetrical insertion holes are opened on the upper part of the crossbeam, a limiting block is slidably connected to the right inner wall of the insertion hole, the upper left end of the limiting block is arranged as an inclined structure, a limiting frame is fixedly arranged at the lower end of the third guide rod, the limiting frame is slidably connected to the limiting block, a rotating hole is opened on the surface of the limiting block, a baffle is rotatably arranged on the right inner wall of the rotating hole, a fourth spring is fixedly connected between the right side of the baffle and the lower part of the limiting block, a fifth spring is fixedly arranged on the upper part of the limiting block, and the left end of the fifth spring is fixedly connected to the right surface of the crossbeam.
[0012] According to a favorable embodiment, a cleaning brush is movably provided on the upper part of the processing table, and a vertical plate is movably provided on the front surface of the processing table, the upper end of the vertical plate is fixedly connected to the cleaning brush, and a slide plate is fixedly provided on the lower end of the vertical plate, and the slide plate is movably abutted against the baffle plate, and a spring pin is provided on the sliding mechanism located on the front side of the processing table, and a second movable hole in a strip-shaped structure is opened on the surface of the vertical plate, and one end of the spring pin is slidably connected to the second movable hole.
[0013] According to a favorable embodiment, the grinding mechanism includes a first motor fixedly arranged on the upper part of the top plate, a grinding rod is fixedly connected to the output shaft of the first motor, a leading guide rod is fixedly connected to the lower end of the grinding rod, a guide sleeve matching the leading guide rod is rotatably arranged on the upper end of the positioning column, and a central hole that is interconnected is opened between the guide sleeve, the positioning column and the connecting plate.
[0014] According to a favorable embodiment, the sliding mechanism includes a slide rail fixedly arranged on the ground, a first screw rod is rotatably arranged on the upper part of the slide rail, a second motor is fixedly arranged on either end of the slide rail, an output shaft of the second motor is fixedly connected to the first screw rod, a movable seat slidably connected to the slide rail is threadedly connected to the first screw rod, the movable seat is slidably connected to the slide rail, a vertical plate with a T-shaped structure is fixedly arranged on the upper part of the movable seat, the vertical plate is fixedly connected to a spring pin, both ends of the horizontal section of the vertical plate are slidably connected to fourth guide rods, a mounting plate is commonly fixedly connected between the ends of the two fourth guide rods close to the processing table, one end of all the plug plates on the same clamping mechanism are fixedly connected to the mounting plate, a third motor is fixedly arranged on the side of the mounting plate away from the plug plate, the output shaft of the third motor is fixedly connected to the second screw rod, and the second screw is threadedly connected to the vertical plate.
[0015] According to a favorable embodiment, a third movable hole is provided at the lower end of each push rod in the upper part of the processing table, and the third movable hole is slidably connected to the lower end of the push rod. A discharge port for discharging debris is provided at the left edge of the upper part of the processing table; a unloading table is provided between the two sliding mechanisms and the processing table; and a third electric push rod is fixedly provided at the lower part of the unloading table.
[0016] Compared with the prior art, the engine aluminum alloy cylinder casting post-processing device provided by the embodiment of the present invention has the following beneficial effects:
[0017] 1. In the present invention, the positioning columns arranged on the processing table pre-position the engine cylinder block, so that a plurality of engine cylinder blocks are neatly placed on the processing table in a matrix, and then two sets of clamping mechanisms cooperate with corresponding sliding mechanisms to simultaneously insert the engine cylinder block side walls above the processing table from the front and left sides of the processing table in an up-and-down cross manner, thereby ensuring the fixing quality and being able to quickly and batch-fix all the engine cylinder blocks on the processing table, thereby significantly improving the processing efficiency of the engine cylinder blocks.
[0018] 2. In the present invention, the positioning column provided can not only pre-position the engine cylinder block, facilitating secondary fixation by the clamping mechanism, but also, during grinding, the guide sleeve at the upper end of the positioning column can cooperate with the front guide rod at the lower end of the grinding rod, so that the grinding rod can more accurately and stably enter the axial hole at the upper end of the engine cylinder block for grinding.
[0019] 3. In the present invention, when the engine cylinder block is processed and unloaded through the sliding mechanism, the provided spring pin cooperates with the vertical plate to synchronously drive the brush plate on the processing table to scrape off the debris generated on the processing table to avoid affecting the next use of the processing table. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an external three-dimensional structural diagram of the present invention.
[0021] Figure 2 It is a main cross-sectional plan view of the processing table in the present invention.
[0022] Figure 3 for Figure 2 Enlarged structural diagram of part C in the middle.
[0023] Figure 4 It is a schematic diagram of the external three-dimensional structure after the two clamping mechanisms in the present invention are moved to the processing table.
[0024] Figure 5 for Figure 4 Enlarged structural diagram of part B.
[0025] Figure 6It is a schematic diagram of the external top plan structure after the two clamping mechanisms in the present invention are moved to the processing table.
[0026] Figure 7 It is a schematic diagram of the connection structure between the sliding mechanism and the clamping mechanism in the present invention.
[0027] Figure 8 for Figure 7 A magnified structural diagram of part A.
[0028] Fig. 9 It is a schematic diagram of the relative positions of the upper and lower clamping mechanisms and the ejector rod.
[0029] Fig.10 It is a schematic diagram of the planar cross-sectional structure after the clamping mechanism collides with the engine cylinder block.
[0030] Reference numerals in the figure: 1, processing table; 2, positioning column; 3, sliding mechanism; 301, slide rail; 302, first screw; 303, second motor; 304, moving seat; 305, vertical plate; 306, fourth guide rod; 307, mounting plate; 308, third motor; 309, second screw; 4, clamping mechanism; 401, plug plate; 402, first ear plate; 403, first guide rod; 404, clamping plate; 405, first spring; 406, movable rod; 407, supporting assembly; 4071, slide seat; 4072, second guide rod; 4073, second ear plate; 4074, second spring; 408, second guide rod; 409, second guide rod; 401, second guide rod; 408, second guide rod; 409 ... 08. Push rod; 5. Push plate; 6. Grinding mechanism; 601. First motor; 602. Grinding rod; 603. Front guide rod; 7. Extrusion plate; 8. First electric push rod; 9. Base frame; 10. Second electric push rod; 11. Connecting plate; 12. Third guide rod; 13. Third spring; 14. Crossbeam; 15. Socket; 16. Limit block; 17. Limit frame; 18. Baffle; 19. Fourth spring; 20. Fifth spring; 21. Cleaning brush; 22. Vertical plate; 23. Slide plate; 24. Spring pin; 25. Guide sleeve; 26. Discharge port; 27. Unloading table; 28. Third electric push rod; 29. Engine block. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-10 This application is further described in detail.
[0032] Please refer to Figure 1 , Figure 2 and Fig.10A post-processing device for casting and forming an aluminum alloy cylinder block of an engine comprises a processing table 1, a plurality of positioning columns 2 distributed in a matrix are arranged on the upper part of the processing table 1, and a sliding mechanism 3 is arranged on the front and left sides of the processing table 1, a clamping mechanism 4 is arranged on the sliding mechanism 3, and the two clamping mechanisms 4 are staggered up and down, a top plate 5 is arranged above the processing table 1, and two first electric push rods 8 are fixedly arranged on the top plate 5, and the two first electric push rods 8 are arranged diagonally. A bottom frame 9 is fixedly arranged at the lower part of the processing table 1, and second electric push rods 10 are fixedly arranged at the four corners of the lower part of the bottom frame 9. A plurality of grinding mechanisms 6 are arranged on the top plate 5. The grinding mechanism 6 comprises a first motor 601 fixedly arranged on the upper part of the top plate 5, a grinding rod 602 is fixedly connected to the output shaft of the first motor 601, a leading rod 603 is fixedly connected to the lower end of the grinding rod 602, and a guide sleeve 25 matching the leading rod 603 is rotatably arranged on the upper end of the positioning column 2. The engine block 29 is a shell with an open structure at the lower end, an axial hole at the upper end and multiple layers of heat dissipation fins on four sides. The staff inserts the engine block 29 into the positioning column 2, and the positioning column 2 passes through the axial hole on the engine block 29 to pre-position the engine block 29. All the engine blocks 29 are placed in a matrix in turn, and then the sliding mechanisms 3 on the front and left sides of the processing table 1 drive the respective clamping mechanisms 4 to move, and the two clamping mechanisms 4 staggered up and down are inserted between the engine blocks 29 placed in the matrix for cross-fixation, and then the first electric push rod 8 moves downward, so that the front guide rod 603 at the lower end of the grinding rod 602 is finally inserted into the guide sleeve 25 at the upper end of the positioning column 2, so that the two are connected, and then the grinding rod 602 continues to move downward, so that the positioning column 2 gradually moves downward, and finally the grinding rod 602 is inserted into the axial hole at the upper end of the engine block 29 for grinding to remove excess burrs.
[0033] See also Figure 1 and Figure 7The sliding mechanism 3 includes a slide rail 301 fixedly arranged on the ground, a first screw 302 is rotatably arranged on the upper part of the slide rail 301, a second motor 303 is fixedly arranged on either end of the slide rail 301, an output shaft of the second motor 303 is fixedly connected to the first screw 302, a moving seat 304 slidably connected to the slide rail 301 is threadedly connected to the first screw 302, the moving seat 304 is slidably connected to the slide rail 301, a vertical plate 305 with a T-shaped structure is fixedly arranged on the upper part of the moving seat 304, both ends of the horizontal section of the vertical plate 305 are slidably connected to the fourth guide rod 306, a mounting plate 307 is fixedly connected between the ends of the two fourth guide rods 306 close to the processing table 1, the clamping mechanism 4 is connected to the corresponding mounting plate 307, a third motor 308 is fixedly arranged on the side of the mounting plate 307 away from the plug plate 401, the output shaft of the third motor 308 is fixedly connected to the second screw 309, and the second screw 309 is threadedly connected to the vertical plate 305. The second motor 303 drives the first screw 302 to rotate and drive the movable seat 304 to move. At the same time, the third motor 308 drives the second screw 309 to rotate so that the mounting plate 307 drives the clamping mechanism 4 to move, so that the clamping mechanism 4 can move forward, backward, left and right in the horizontal direction.
[0034] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 The clamping mechanism 4 includes a plurality of plug plates 401 fixedly connected to the corresponding mounting plates 307 on the sliding mechanism 3, a through hole in a strip-shaped structure is opened on the upper part of the plug plate 401, two first ear plates 402 are fixedly provided at both ends of the upper part of the plug plate 401, a first guide rod 403 is fixedly provided between the two adjacent first ear plates 402, two clamping plates 404 are movably provided on the upper part of the plug plate 401, and the two ends of the clamping plate 404 are respectively slidably connected to the corresponding first guide rod 403, and the two first ear plates 402 at the same end are fixedly provided with a first spring 405 on the side close to each other, the first spring 405 is sleeved on the surface of the first guide rod 403, and the end of the first spring 405 away from the first ear plate 402 is fixedly connected to one end of the corresponding clamping plate 404, and the two clamping plates 404 are rotatably provided with a movable rod 406 on the side close to each other, and the right side and rear side of the upper part of the processing table 1 are provided with a support assembly 407 for supporting the plug plate 401. A plurality of push rods 408 are fixedly provided on the four side edges of the lower part of the top plate 5, and the lower ends of the push rods 408 are set to be truncated cone-shaped. The push rods 408 are movably abutted against the two corresponding movable rods 406 below. A third movable hole is opened at the lower end of each push rod 408 on the upper part of the processing table 1, and the third movable hole is slidably connected to the lower end of the push rod 408.
[0035] In order to be able to quickly fix the engine cylinders 29 in batches, after the engine cylinders 29 are initially fixed by the positioning columns 2, the engine cylinders 29 are arranged in a matrix, and each plug-in plate 401 is inserted into the gap between two adjacent engine cylinders 29 through the sliding mechanism 3, and at the same time, the plug-in plate 401 can be located between the upper and lower heat dissipation fins on the side of the engine cylinder 29. The plug-in plates 401 on the two clamping mechanisms 4 are inserted from different directions and different heights at the same time, and the end of the plug-in plate 401 away from the mounting plate 307 is supported by the support assembly 407, and then the plug-in plate 401 is inserted into the gap between the two adjacent engine cylinders 29 through the sliding mechanism 3. An electric push rod 8 drives the top plate 5 to move downward, which will cause the top rod 408 to gradually move downward and insert into the gap between the two movable rods 406. Since the lower end of the top rod 408 is a frustum, the downward movement of the top rod 408 will move away from each other through the two movable rods 406, so that the movable rod 406 drives the clamping plate 404 to move, so that the clamping plate 404 will eventually collide with the side wall of the engine cylinder 29. The clamping plates 404 on each plug plate 401 act at the same time, and finally all the engine cylinders 29 on the processing table 1 are fixed, and then the first electric push rod 8 continues to drive the grinding mechanism 6 to move downward for grinding.
[0036] See also Figure 4 , Figure 5 Two slide grooves are provided on the rear side and the right side of the upper part of the processing table 1. The support assembly 407 includes a slide seat 4071 slidably set on the surface of the processing table 1. The side of the slide seat 4071 close to the plug plate 401 is slidably connected to the plug plate 401. Moving wheels are fixedly set at both ends of the lower part of the slide seat 4071. The moving wheels are rollingly set in the slide groove. The lower end of the slide seat 4071 away from the positioning column 2 is set as an inclined structure, and two second guide rods 4072 are fixedly set on the side of the slide seat 4071 away from the positioning column 2. A second ear plate 4073 is slidably connected to the second guide rod 4072. The second ear plate 4073 is fixedly connected to the upper part of the processing table 1, and a second spring 4074 is sleeved on the surface of the second guide rod 4072. The lower part of the top plate 5 is located above the slide 4071 and is fixedly provided with a squeeze plate 7. The lower end of the squeeze plate 7 near the slide 4071 is set as an inclined structure. The lower end of the squeeze plate 7 is movably connected with the slide 4071. The upper part of the processing table 1 is located below the squeeze plate 7 and is provided with a first movable hole. The lower end of the squeeze plate 7 is slidably connected in the first movable hole. When the first electric push rod 8 drives the top plate 5 to move downward, the top plate 5 will drive the squeeze plate 7 to move downward, so that the squeeze plate 7 and the slide 4071 collide and break the slide 4071 to move a certain distance toward the center of the processing table 1, so that the slide 4071 is plugged with the end of the plug plate 401, and the plug plate 401 is supported by the slide 4071.
[0037] See also Figure 1 , Figure 2 , Figure 3 , Fig.10The lower ends of several positioning columns 2 are fixedly connected to a connecting plate 11. A central hole that is interconnected is provided between the guide sleeve 25, the positioning column 2 and the connecting plate 11, and debris can fall directly to the ground through the central hole. Two third guide rods 12 that are symmetrical in front and back are fixedly provided at the lower part of the connecting plate 11. A third spring 13 is sleeved on the surface of the third guide rod 12, and the lower end of the third guide rod 12 is slidably connected to the base frame 9. A crossbeam 14 is fixedly provided on the base frame 9. Two symmetrical sockets 15 are provided on the upper part of the crossbeam 14. A limiting block 16 is slidably connected to the right inner wall of the socket 15. The upper left end of the limiting block 16 is provided with an inclined structure. A limiting frame 17 is fixedly provided at the lower end of the third guide rod 12, and the limiting frame 17 is slidably connected to the limiting block 16. A rotating hole is provided on the surface of the limit block 16, and a baffle 18 is rotatably provided on the right inner wall of the rotating hole. A fourth spring 19 is fixedly connected between the right side of the baffle 18 and the lower part of the limit block 16, and a fifth spring 20 is fixedly provided on the upper part of the limit block 16, and the left end of the fifth spring 20 is fixedly connected to the right surface of the beam 14. A material unloading platform 27 is provided between the two sliding mechanisms 3 and the processing table 1, and a third electric push rod 28 is provided at the lower part of the material unloading platform 27.
[0038] In order to facilitate the batch transfer of the processed engine cylinder blocks 29, the lower part of the positioning column 2 is connected together by the connecting plate 11, and then cooperated with the third guide rod 12 and the third spring 13. When the grinding rod 602 on the grinding mechanism 6 moves downward, the front guide rod 603 at the lower end of the grinding rod 602 is plugged into the guide sleeve 25 at the upper end of the positioning column 2, and while guiding the grinding rod 602, as the grinding rod 602 moves downward, it will force the positioning column 2 to move downward, and finally make the guide sleeve 25 at the upper end of the positioning column 2 move down below the upper surface of the processing table 1. At this time, the limit frame 17 at the lower end of the third guide rod 12 is inserted into the socket 15 on the upper part of the cross beam 14 and is slidably connected with the limit block 16 to limit the third guide rod 12. After grinding is completed, the first electric push rod 8 moves up, so that the top plate 5 can drive the grinding rod 602 to move up and reset. At this time, the slide 4071 is reset, and the support for the plug plate 401 is released. Then the second electric push rod 10 under the base frame 9 moves down, so that the processing table 1 moves down. At this time, the engine cylinder block 29 is limited by the plug plate 401. The engine cylinder block 29 is separated from the upper surface of the processing table 1, and then the two sliding mechanisms 3 cooperate to transfer all the engine cylinder blocks 29 to the unloading table 27.
[0039] See also Figure 1 and Figure 4A cleaning brush 21 is movably provided on the upper part of the processing table 1, and a vertical plate 22 is movably provided on the front surface of the processing table 1. The upper end of the vertical plate 22 is fixedly connected to the cleaning brush 21, and a slide plate 23 is fixedly provided on the lower end of the vertical plate 22. The slide plate 23 is movably abutted against the baffle 18. A spring pin 24 is fixedly provided on the lower part of the mounting plate 307 located on the front side of the processing table 1. A second movable hole in a strip-shaped structure is provided on the surface of the vertical plate 22, and one end of the spring pin 24 is slidably connected to the second movable hole. A discharge port 26 for discharging debris is provided on the left edge of the upper part of the processing table 1.
[0040] In order to facilitate the cleaning of the debris on the surface of the processing table 1, when the sliding mechanism 3 drives the clamping mechanism 4 to move toward the processing table 1, it will simultaneously drive the spring pin 24 to move toward the vertical plate 22, so that the rear end of the spring pin 24 can be inserted into the second movable hole. When the grinding is completed, the sliding mechanism 3 drives all the polished engine cylinders 29 to move toward the unloading table 27, so that the spring pin 24 can push the vertical plate 22 and the slide plate 23 to move to the left. During the movement, the vertical plate 22 can push the cleaning brush 21 to move on the surface of the processing table 1, and push the debris on the surface of the processing table 1 toward the discharge port 26. The slide plate 23 moves to the left and contacts with the baffle 18, causing the baffle 18 to rotate, and the baffle 18 will not affect the slide plate 23. The brush plate 23 then moves to the left and eventually pushes the debris into the discharge port 26 for discharge. When the brush plate 23 returns to move to the right, the spring pin 24 is inserted into the second movable hole again. During the rightward movement, the vertical plate 22 drives the brush plate to reset. At the same time, the slide plate 23 moves to the right and will collide with the baffle 18 again. The baffle 18 is subjected to resistance and moves to the right together with the slide plate 23. During the movement, the limit block 16 is pulled out of the limit frame 17, so that the positioning column 2 is reset. After the limit block 16 moves to a certain distance, as the resistance gradually increases, the rotation angle of the baffle 18 gradually increases, and finally the slide plate 23 passes over the baffle 18 and continues to move to the right and reset. At the same time, the baffle 18 is reset with the cooperation of the fourth spring 19 and the fifth spring 20.
[0041] During the specific work, the staff inserts the engine cylinder 29 into the positioning column 2, and the positioning column 2 passes through the shaft hole on the engine cylinder 29 to pre-position the engine cylinder 29, and then puts all the engine cylinders 29 in a matrix in turn, and then drives the respective clamping mechanisms 4 to move through the sliding mechanisms 3 on the front and left sides of the processing table 1, and inserts the two clamping mechanisms 4 staggered up and down between the engine cylinders 29 placed in the matrix for cross-fixation, and the plug plate 401 in the clamping mechanism 4 will be inserted into each of the two adjacent The plug plate 401 is located between the upper and lower heat dissipation fins on the side wall of the engine cylinder 29. When the first electric push rod 8 drives the top plate 5 to move downward, the extrusion plate 7 first drives the slide 4071 to move toward the plug plate 401, so that the slide 4071 is plugged with the corresponding plug plate 401 to support the plug plate 401. Then the push rod 408 gradually moves downward and is inserted between the two movable rods 406 on the surface of the lower plug plate 401, forcing the two movable rods 406 to move away from each other, thereby driving the movable rods 406 to move toward the plug plate 401. The connected clamping plate 404 is movably abutted against the outer wall of the engine cylinder 29, and the four sides of the same engine cylinder 29 are abutted by the clamping plate 404, so that the engine cylinder 29 is fixed, and at the same time, the grinding rod 602 moves down, and the front guide rod 603 at the lower end of the grinding rod 602 is finally inserted into the guide sleeve 25 at the upper end of the positioning column 2, so that the two are connected, and then the grinding rod 602 continues to move down, so that the positioning column 2 gradually moves down, and finally the grinding rod 602 is inserted into the shaft hole at the upper end of the engine cylinder 29 for grinding, and more After the residual burrs are removed and the grinding is completed, the top plate 5 is reset, so that the top rod 408 and the extrusion plate 7 are reset. At this time, the upper end surface of the guide sleeve 25 at the upper end of the positioning column 2 is flush with the upper surface of the processing table 1, and the two sliding mechanisms 3 cooperate with each other to feed all the processed engine cylinder bodies 29 to the unloading table 27. At the same time, during the feeding process, the brush plate and the slide plate 23 will be driven to move synchronously. The back and forth movement of the brush plate can remove the debris on the surface of the processing table 1, and the back and forth movement of the slide plate 23 can release the limit of the positioning column 2, so that the positioning column 2 can be reset.
[0042] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A post-processing device for casting an aluminum alloy cylinder block of an engine, comprising a processing table, characterized in that: A plurality of positioning columns distributed in a matrix are arranged on the upper part of the processing table, and a sliding mechanism is arranged on the front and left sides of the processing table, a clamping mechanism is arranged on the sliding mechanism, and the two clamping mechanisms are staggered up and down, a top plate is arranged above the processing table, and a plurality of grinding mechanisms are arranged on the top plate; The clamping mechanism comprises a plurality of plug plates connected to the sliding mechanism, the upper portion of the plug plate is provided with a through hole in a strip-shaped structure, two first ear plates are fixedly provided at both ends of the upper portion of the plug plate, a first guide rod is fixedly provided between two adjacent first ear plates, two clamp plates are movably provided on the upper portion of the plug plate, the two ends of the clamp plates are respectively slidably connected to the corresponding first guide rods, a first spring is fixedly provided on the side where the two first ear plates at the same end are close to each other, the first spring is sleeved on the surface of the first guide rod, and an end of the first spring away from the first ear plate is fixedly connected to one end of the corresponding clamp plate, a movable rod is rotatably provided on the side where the two clamp plates are close to each other, and a support assembly for supporting the plug plates is provided on the right side and rear side of the upper portion of the processing table; A plurality of top rods are fixedly arranged on the four side edges of the lower part of the top plate, the lower ends of the top rods are arranged in a truncated cone shape, and the top rods are movably abutted against two corresponding movable rods below; The rear side and the right side of the upper part of the processing table are provided with two slide grooves, and the supporting assembly includes a slide seat slidably arranged on the surface of the processing table, and the side of the slide seat close to the plug plate is slidably connected with the plug plate, and moving wheels are fixedly arranged at both ends of the lower part of the slide seat, and the moving wheels are rotatably arranged in the slide groove, and the lower end of the slide seat away from the positioning column is arranged with an inclined surface structure, and two second guide rods are fixedly arranged on the side of the slide seat away from the positioning column, and a second ear plate is slidably connected to the second guide rod, and the second ear plate is fixedly connected to the upper part of the processing table, and a second spring is sleeved on the surface of the second guide rod; A pressing plate is fixedly arranged on the lower part of the top plate above the slide seat, and two first electric push rods are fixedly arranged on the top plate.
2. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 1, characterized in that: The lower end of the extrusion plate near the slide is set as an inclined structure, the lower end of the extrusion plate is movably abutted against the slide, the upper part of the processing table is located below the extrusion plate and has a first movable hole, and the lower end of the extrusion plate is slidably connected to the first movable hole.
3. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 1, characterized in that: The two first electric push rods are arranged diagonally; a base frame is fixedly arranged at the lower part of the processing table, and second electric push rods are fixedly arranged at the four corners of the lower part of the base frame.
4. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 3, characterized in that: The lower ends of several positioning columns are fixedly connected to a connecting plate, and two third guide rods symmetrically arranged front and back are fixedly provided at the lower part of the connecting plate. The surface of the third guide rod is sleeved with a third spring, and the lower end of the third guide rod is slidably connected to the base frame.
5. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 4, characterized in that: A crossbeam is fixedly arranged on the base frame, and two front-to-rear symmetrical insertion holes are provided on the upper part of the crossbeam, a limiting block is slidably connected to the right inner wall of the insertion hole, the upper left end of the limiting block is arranged as an inclined structure, a limiting frame is fixedly arranged at the lower end of the third guide rod, the limiting frame is slidably connected to the limiting block, a rotating hole is provided on the surface of the limiting block, a baffle is rotatably arranged on the right inner wall of the rotating hole, a fourth spring is fixedly connected between the right side of the baffle and the lower part of the limiting block, a fifth spring is fixedly arranged on the upper part of the limiting block, and the left end of the fifth spring is fixedly connected to the right surface of the crossbeam.
6. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 5, characterized in that: A cleaning brush is movably provided on the upper part of the processing table, and a vertical plate is movably provided on the front surface of the processing table, the upper end of the vertical plate is fixedly connected to the cleaning brush, and a slide plate is fixedly provided on the lower end of the vertical plate, and the slide plate is movably abutted against the baffle plate, and a spring pin is provided on the sliding mechanism located on the front side of the processing table, and a second movable hole in a strip-shaped structure is opened on the surface of the vertical plate, and one end of the spring pin is slidably connected to the second movable hole.
7. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 4, characterized in that: The grinding mechanism includes a first motor fixedly arranged on the upper part of the top plate, a grinding rod is fixedly connected to the output shaft of the first motor, a leading guide rod is fixedly connected to the lower end of the grinding rod, a guide sleeve matching the leading guide rod is rotatably arranged on the upper end of the positioning column, and a central hole that is interconnected is opened between the guide sleeve, the positioning column and the connecting plate.
8. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 1, characterized in that: The sliding mechanism includes a slide rail fixedly arranged on the ground, a first screw being rotatably arranged on the upper part of the slide rail, a second motor being fixedly arranged on either end of the slide rail, an output shaft of the second motor being fixedly connected to the first screw, a moving seat being threadedly connected to the slide rail, the moving seat being slidably connected to the slide rail, a vertical plate with a T-shaped structure being fixedly arranged on the upper part of the moving seat, fourth guide rods being slidably connected to both ends of the horizontal section of the vertical plate, a mounting plate being fixedly connected between two ends of the fourth guide rods close to the processing table, one end of all the plug plates on the same clamping mechanism being fixedly connected to the mounting plate, a spring pin being arranged at the lower part of the mounting plate, a third motor being fixedly arranged on the side of the mounting plate away from the plug plate, a second screw being fixedly connected to the output shaft of the third motor, and the second screw being threadedly connected to the vertical plate.
9. The post-processing device for casting an aluminum alloy cylinder block of an engine according to claim 1, characterized in that: A third movable hole is provided at the lower end of each push rod in the upper part of the processing table, and the third movable hole is slidably connected to the lower end of the push rod. A discharge port for discharging debris is provided on the left edge of the upper part of the processing table; a discharge table is provided between the two sliding mechanisms and the processing table; a third electric push rod is fixedly provided at the lower part of the discharge table.
Citation Information
Patent Citations
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