Feeding system for plastic product production and using method

Abstract

The invention discloses a feeding system for plastic product production and a use method, the feeding system comprises a raw material pretreatment module, a screening device is adopted for screening raw materials, impurities and large particles are removed, the particle size uniformity of the raw materials is ensured, meanwhile, a homogenizing device is adopted for mixing the raw materials, the uniformity of the raw materials is improved, and a raw material drying device is arranged for drying the raw materials; the raw materials are dried, excessive moisture is removed, the raw materials are prevented from being blocked due to excessive moisture in the conveying process, and meanwhile drying equipment is controlled through a temperature control system. Through the automatic and intelligent batching and mixing process, dependence of manual operation is reduced, the production speed is increased, stable and uniform raw materials are provided for subsequent mixing and processing through screening, homogenizing and drying treatment in the raw material pretreatment module, and production interruption caused by raw material problems is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of plastic product production, and in particular to a feeding system for plastic product production and a use method thereof. Background Art

[0002] The feeding system for plastic product production refers to a system that mixes the raw materials of plastic products in a certain proportion and feeds them into the production line.

[0003] The feeding systems for plastic product production in the prior art generally have the following deficiencies: 1. When the raw materials flow in the feeding system, they may be affected by various factors, including uneven particle size of the raw materials, "bridging" phenomenon at the bottom of the feeding port, and poor material flow caused by excessively high temperature at the feeding port. These problems may cause poor flow of raw materials in the system, thus affecting the production efficiency and quality of plastic products; 2. Although the existing feeding system has achieved a certain degree of automation, manual intervention is still required in some links. For example, the screening, proportioning and mixing of raw materials may require manual operation, which not only increases labor costs but also may affect production efficiency; 3. During use, the feeding system may malfunction or wear out due to various reasons, including the screw getting stuck, the drive shaft breaking, and the barrel burning. These failures will not only affect production efficiency, but may also have an adverse effect on product quality. At the same time, the maintenance of the system may also require high costs and time. Summary of the invention

[0004] In order to overcome the above technical problems, the object of the present invention is to provide a feeding system and a method for using the same for producing plastic products.

[0005] The purpose of the present invention is achieved through the following technical solutions: A feeding system for producing plastic products, comprising the following modules: Raw material pretreatment module: Use screening equipment to screen the raw materials, remove impurities and large particles, and ensure that the particle size of the raw materials is uniform. At the same time, use homogenization equipment to mix the raw materials to improve the uniformity of the raw materials. Set up raw material drying equipment to dry the raw materials and remove excess moisture to prevent the raw materials from being blocked due to excessive moisture during transportation. At the same time, the drying equipment is controlled by the temperature control system; Batching and mixing module: sensors and automatic valve components are used to monitor the inventory and feed rate of raw materials in real time. The ratio and feed amount of various raw materials are automatically adjusted according to the product formula to ensure the accuracy and stability of the ratio. Mixing equipment, including screw extruders or kneaders, is used to mix the raw materials. The mixing efficiency and mixing quality are improved by optimizing the structure and process parameters of the mixing equipment. Artificial intelligence technology is introduced to intelligently optimize and control the batching and mixing process. The process parameters and equipment status are automatically adjusted by real-time monitoring and analysis of production data. Fault warning and maintenance module: set up fault warning sensors and monitoring systems to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out a warning signal, establishes a remote maintenance platform, and realizes remote monitoring and maintenance of the equipment through Internet technology. Operators can view the operating status, fault information and maintenance record information of the equipment on the platform, and perform remote fault diagnosis and troubleshooting.

[0006] As a further solution of the present invention: the raw material pretreatment module includes the following units: Screening unit: This unit is responsible for the preliminary processing of raw materials. The raw materials are screened by screening equipment. The screening equipment removes impurities and large particles in the raw materials through screens with different apertures to ensure that the particle size of the raw materials reaches a uniform standard; Homogenization unit: The sieved raw materials enter the homogenization unit, which mixes the raw materials through the homogenization equipment. The homogenization equipment uses a stirring or mixing mechanism to promote the mixing of the raw materials in three-dimensional space; Drying unit: The drying unit is responsible for removing excess moisture from the raw materials. The unit is equipped with raw material drying equipment to dry the raw materials through heat conduction or convection; Temperature control system unit: This unit controls the drying equipment through the temperature control system, and monitors and adjusts the temperature in the drying chamber in real time.

[0007] As a further solution of the present invention: the batching and mixing module includes the following units: Raw material monitoring and proportioning control unit: responsible for raw material inventory monitoring and proportioning control. By installing sensors and automatic valve components, it monitors the inventory status and feed rate of various raw materials in real time, and automatically adjusts the proportion and feed amount of various raw materials according to the preset product formula; Mixing equipment operation and optimization unit: includes the operation and optimization functions of mixing equipment. Mixing equipment includes screw extruders or kneaders, which are used to mix raw materials. This unit improves mixing efficiency and mixing quality by optimizing the structure and process parameters of the mixing equipment, including speed, mixing time, and temperature; Intelligent optimization and control unit: Introducing artificial intelligence technology, this unit intelligently optimizes and controls the batching and mixing process, automatically adjusts process parameters and equipment status through real-time monitoring and analysis of production data, including raw material ratio, mixing efficiency, and product quality; Data recording and analysis unit: responsible for recording all data in the batching and mixing process, including raw material usage, ratio changes, mixing efficiency, and product quality.

[0008] As a further solution of the present invention: the fault warning and maintenance module includes the following units: Fault warning monitoring unit: responsible for real-time monitoring of the equipment's operating status and key parameters. By setting up fault warning sensors and monitoring systems, the unit collects equipment's operating data in real time, including vibration, temperature, and pressure, and conducts preliminary analysis and judgment. When the equipment fails or is abnormal, the unit automatically sends out a warning signal to promptly notify the operator or maintenance personnel. Remote monitoring platform unit: remote monitoring and maintenance of equipment is realized through Internet technology. Operators and maintenance personnel can view the operating status, fault information and maintenance record information of equipment in real time through the platform; Fault diagnosis and troubleshooting unit: Utilizes fault diagnosis technology and algorithms to conduct in-depth analysis and diagnosis of equipment fault information. This unit accurately identifies the type, location and cause of the fault and provides corresponding troubleshooting suggestions or solutions. Operators and maintenance personnel conduct remote fault diagnosis and troubleshooting based on these suggestions or solutions, or guide on-site personnel to perform maintenance work. Data recording and analysis unit: responsible for recording the equipment's operating status, fault information, maintenance records, and all data during the fault diagnosis and troubleshooting process.

[0009] A method for using a feeding system for producing plastic products comprises the following steps: Step 1: Raw material pretreatment: Screening and impurity removal: First, the plastic raw materials to be processed are sent to the screening equipment. Through the fine screening of the screen, impurities and large particles in the raw materials are removed to ensure that the particle size of the raw materials is uniform.

[0010] Homogenization treatment: The screened raw materials enter the homogenization equipment and are fully mixed using a stirring or mixing mechanism to improve the uniformity of the raw materials and provide a stable foundation for subsequent processing.

[0011] Drying treatment: The evenly mixed raw materials are sent to the raw material drying equipment. The drying temperature and time are accurately controlled by the temperature control system to remove excess moisture in the raw materials and prevent blockage due to excessive moisture during the transportation process.

[0012] Step 2: Ingredients and mixing: Real-time monitoring and proportioning: Start the proportioning and mixing module, and the sensors and automatic valve components monitor the inventory and feed rate of raw materials in real time. According to the preset product formula, the proportion and feed amount of various raw materials are automatically adjusted to ensure the accuracy and stability of the proportion.

[0013] Mixing process: The raw materials adjusted according to the ratio are sent to the mixing equipment, including screw extruder or kneader. By optimizing the structure and process parameters of the equipment, efficient mixing process is carried out to improve the mixing efficiency and mixing quality.

[0014] Step 3: Intelligent optimization and control: Data analysis and adjustment: In the process of batching and mixing, artificial intelligence technology is introduced to monitor and analyze production data in real time, including mixing efficiency and product quality. Process parameters and equipment status are automatically adjusted according to the analysis results to achieve intelligent optimization and control.

[0015] Step 4: Fault warning and remote monitoring: Real-time monitoring and early warning: Set up fault warning sensors and monitoring systems to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out an early warning signal to remind the operator to deal with it in time.

[0016] Remote monitoring and maintenance: Operators can view the equipment's operating status, fault information, and maintenance record information in real time through the remote maintenance platform, conduct remote fault diagnosis and troubleshooting, and ensure stable operation of the equipment.

[0017] Step 5: Continuous monitoring and improvement: Data recording and analysis: Regularly record and analyze the equipment's operating status, production data, and fault handling records to provide a basis for subsequent continuous improvement and optimization.

[0018] Optimization and adjustment: Based on the analysis results, make necessary optimization adjustments to the raw material pretreatment, batching and mixing, and fault warning and maintenance modules to improve production efficiency, reduce failure rate and production costs.

[0019] Beneficial effects of the present invention: 1. Through the automated and intelligent batching and mixing process, the reliance on manual operation is reduced and the production speed is accelerated. The screening, homogenization and drying treatment in the raw material pretreatment module provide stable and uniform raw materials for subsequent mixing and processing, avoiding production interruptions caused by raw material problems; 2. Accurate ratio control and efficient mixing process ensure the accuracy and stability of product formula and improve the quality consistency of products. Drying of raw materials removes excess water and prevents blockage and product quality problems caused by excessive water. 3. The fault warning and remote monitoring module can monitor the operating status and key parameters of the equipment in real time, promptly detect and warn of potential faults, and reduce the equipment failure rate. The remote maintenance platform enables operators to respond to faults quickly, perform remote fault diagnosis and troubleshooting, and reduce equipment downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the accompanying drawings.

[0021] Figure 1 It is a schematic diagram of the system structure of the present invention; Figure 2 It is a schematic diagram of the method steps of the present invention. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] like Figure 1-2 As shown, a feeding system for producing plastic products includes the following modules: Raw material pretreatment module: Use screening equipment to screen the raw materials, remove impurities and large particles, and ensure that the particle size of the raw materials is uniform. At the same time, use homogenization equipment to mix the raw materials to improve the uniformity of the raw materials. Set up raw material drying equipment to dry the raw materials and remove excess moisture to prevent the raw materials from being blocked due to excessive moisture during transportation. At the same time, the drying equipment is controlled by the temperature control system; The raw material pretreatment module includes the following units: Screening unit: This unit is responsible for the preliminary processing of raw materials. The raw materials are screened by screening equipment. The screening equipment uses screens with different apertures to remove impurities and large particles in the raw materials to ensure that the particle size of the raw materials reaches a uniform standard; Homogenization unit: The sieved raw materials enter the homogenization unit, which mixes the raw materials through the homogenization equipment. The homogenization equipment uses a stirring or mixing mechanism to promote the mixing of the raw materials in three-dimensional space; Drying unit: The drying unit is responsible for removing excess moisture from the raw materials. The unit is equipped with raw material drying equipment to dry the raw materials through heat conduction or convection; Temperature control system unit: This unit controls the drying equipment through the temperature control system, monitors and adjusts the temperature in the drying chamber in real time; Batching and mixing module: sensors and automatic valve components are used to monitor the inventory and feed rate of raw materials in real time. The ratio and feed amount of various raw materials are automatically adjusted according to the product formula to ensure the accuracy and stability of the ratio. Mixing equipment, including screw extruders or kneaders, is used to mix the raw materials. The mixing efficiency and mixing quality are improved by optimizing the structure and process parameters of the mixing equipment. Artificial intelligence technology is introduced to intelligently optimize and control the batching and mixing process. The process parameters and equipment status are automatically adjusted by real-time monitoring and analysis of production data. The batching and mixing module includes the following units: Raw material monitoring and proportioning control unit: responsible for raw material inventory monitoring and proportioning control. By installing sensors and automatic valve components, it monitors the inventory status and feed rate of various raw materials in real time, and automatically adjusts the proportion and feed amount of various raw materials according to the preset product formula; Mixing equipment operation and optimization unit: includes the operation and optimization functions of mixing equipment. Mixing equipment includes screw extruders or kneaders, which are used to mix raw materials. This unit improves mixing efficiency and mixing quality by optimizing the structure and process parameters of the mixing equipment, including speed, mixing time, and temperature; Intelligent optimization and control unit: Introducing artificial intelligence technology, this unit intelligently optimizes and controls the batching and mixing process, automatically adjusts process parameters and equipment status through real-time monitoring and analysis of production data, including raw material ratio, mixing efficiency, and product quality; Data recording and analysis unit: responsible for recording all data in the batching and mixing process, including raw material usage, ratio changes, mixing efficiency, and product quality; Fault warning and maintenance module: set up fault warning sensors and monitoring systems to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out a warning signal, establishes a remote maintenance platform, and realizes remote monitoring and maintenance of the equipment through Internet technology. Operators can view the operating status, fault information and maintenance record information of the equipment on the platform, and conduct remote fault diagnosis and troubleshooting; The fault warning and maintenance module includes the following units: Fault warning monitoring unit: responsible for real-time monitoring of the equipment's operating status and key parameters. By setting up fault warning sensors and monitoring systems, the unit collects equipment's operating data in real time, including vibration, temperature, and pressure, and conducts preliminary analysis and judgment. When the equipment fails or is abnormal, the unit automatically sends out a warning signal to promptly notify the operator or maintenance personnel. Remote monitoring platform unit: remote monitoring and maintenance of equipment is realized through Internet technology. Operators and maintenance personnel can view the operating status, fault information and maintenance record information of equipment in real time through the platform; Fault diagnosis and troubleshooting unit: Utilizes fault diagnosis technology and algorithms to conduct in-depth analysis and diagnosis of equipment fault information. This unit accurately identifies the type, location and cause of the fault and provides corresponding troubleshooting suggestions or solutions. Operators and maintenance personnel conduct remote fault diagnosis and troubleshooting based on these suggestions or solutions, or guide on-site personnel to perform maintenance work. Data recording and analysis unit: responsible for recording the equipment's operating status, fault information, maintenance records, and all data during the fault diagnosis and troubleshooting process.

[0024] A method for using a feeding system for producing plastic products comprises the following steps: Step 1: Raw material pretreatment: Screening and impurity removal: First, the plastic raw materials to be processed are sent to the screening equipment. Through the fine screening of the screen, impurities and large particles in the raw materials are removed to ensure that the particle size of the raw materials is uniform.

[0025] Homogenization treatment: The screened raw materials enter the homogenization equipment and are fully mixed using a stirring or mixing mechanism to improve the uniformity of the raw materials and provide a stable foundation for subsequent processing.

[0026] Drying treatment: The evenly mixed raw materials are sent to the raw material drying equipment. The drying temperature and time are accurately controlled by the temperature control system to remove excess moisture in the raw materials and prevent blockage due to excessive moisture during the transportation process.

[0027] Step 2: Ingredients and mixing: Real-time monitoring and proportioning: Start the proportioning and mixing module, and the sensors and automatic valve components monitor the inventory and feed rate of raw materials in real time. According to the preset product formula, the proportion and feed amount of various raw materials are automatically adjusted to ensure the accuracy and stability of the proportion.

[0028] Mixing process: The raw materials adjusted according to the ratio are sent to the mixing equipment, including screw extruder or kneader. By optimizing the structure and process parameters of the equipment, efficient mixing process is carried out to improve the mixing efficiency and mixing quality.

[0029] Step 3: Intelligent optimization and control: Data analysis and adjustment: In the process of batching and mixing, artificial intelligence technology is introduced to monitor and analyze production data in real time, including mixing efficiency and product quality. Process parameters and equipment status are automatically adjusted according to the analysis results to achieve intelligent optimization and control.

[0030] Step 4: Fault warning and remote monitoring: Real-time monitoring and early warning: Set up fault warning sensors and monitoring systems to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out an early warning signal to remind the operator to deal with it in time.

[0031] Remote monitoring and maintenance: Operators can view the equipment's operating status, fault information, and maintenance record information in real time through the remote maintenance platform, conduct remote fault diagnosis and troubleshooting, and ensure stable operation of the equipment.

[0032] Step 5: Continuous monitoring and improvement: Data recording and analysis: Regularly record and analyze the equipment's operating status, production data, and fault handling records to provide a basis for subsequent continuous improvement and optimization.

[0033] Optimization and adjustment: Based on the analysis results, make necessary optimization adjustments to the raw material pretreatment, batching and mixing, and fault warning and maintenance modules to improve production efficiency, reduce failure rate and production costs.

[0034] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A feeding system for the production of plastic products, characterized in that: Includes the following modules: Raw material pretreatment module: Use screening equipment to screen the raw materials, remove impurities and large particles, and ensure that the particle size of the raw materials is uniform. At the same time, use homogenization equipment to mix the raw materials to improve the uniformity of the raw materials. Set up raw material drying equipment to dry the raw materials and remove excess moisture to prevent the raw materials from being blocked due to excessive moisture during transportation. At the same time, the drying equipment is controlled by the temperature control system; Batching and mixing module: sensors and automatic valve components are used to monitor the inventory and feed rate of raw materials in real time. The ratio and feed amount of various raw materials are automatically adjusted according to the product formula to ensure the accuracy and stability of the ratio. Mixing equipment, including screw extruders or kneaders, is used to mix the raw materials. The mixing efficiency and mixing quality are improved by optimizing the structure and process parameters of the mixing equipment. Artificial intelligence technology is introduced to intelligently optimize and control the batching and mixing process. The process parameters and equipment status are automatically adjusted by real-time monitoring and analysis of production data. Fault warning and maintenance module: set up fault warning sensors and monitoring systems to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out a warning signal, establishes a remote maintenance platform, and realizes remote monitoring and maintenance of the equipment through Internet technology. Operators can view the operating status, fault information and maintenance record information of the equipment on the platform, and perform remote fault diagnosis and troubleshooting.

2. A feeding system for plastic product production according to claim 1, characterized in that: The raw material pretreatment module includes the following units: Screening unit: This unit is responsible for the preliminary processing of raw materials. The raw materials are screened by screening equipment. The screening equipment uses screens with different apertures to remove impurities and large particles in the raw materials to ensure that the particle size of the raw materials reaches a uniform standard; Homogenization unit: The sieved raw materials enter the homogenization unit, which mixes the raw materials through the homogenization equipment. The homogenization equipment uses a stirring or mixing mechanism to promote the mixing of the raw materials in three-dimensional space; Drying unit: The drying unit is responsible for removing excess moisture from the raw materials. The unit is equipped with raw material drying equipment to dry the raw materials through heat conduction or convection; Temperature control system unit: This unit controls the drying equipment through the temperature control system, and monitors and adjusts the temperature in the drying chamber in real time.

3. A feeding system for plastic product production according to claim 1, characterized in that: The batching and mixing module includes the following units: Raw material monitoring and proportioning control unit: responsible for raw material inventory monitoring and proportioning control. By installing sensors and automatic valve components, it monitors the inventory status and feed rate of various raw materials in real time, and automatically adjusts the proportion and feed amount of various raw materials according to the preset product formula; Mixing equipment operation and optimization unit: includes the operation and optimization functions of mixing equipment. Mixing equipment includes screw extruders or kneaders, which are used to mix raw materials. This unit improves mixing efficiency and mixing quality by optimizing the structure and process parameters of the mixing equipment, including speed, mixing time, and temperature; Intelligent optimization and control unit: Introducing artificial intelligence technology, this unit intelligently optimizes and controls the batching and mixing process, automatically adjusts process parameters and equipment status through real-time monitoring and analysis of production data, including raw material ratio, mixing efficiency, and product quality; Data recording and analysis unit: responsible for recording all data in the batching and mixing process, including raw material usage, ratio changes, mixing efficiency, and product quality.

4. A feeding system for producing plastic products according to claim 1, characterized in that: The fault warning and maintenance module includes the following units: Fault warning monitoring unit: responsible for real-time monitoring of the equipment's operating status and key parameters. By setting up fault warning sensors and monitoring systems, the unit collects equipment's operating data in real time, including vibration, temperature, and pressure, and conducts preliminary analysis and judgment. When the equipment fails or is abnormal, the unit automatically sends out a warning signal to promptly notify the operator or maintenance personnel. Remote monitoring platform unit: remote monitoring and maintenance of equipment is realized through Internet technology. Operators and maintenance personnel can view the operating status, fault information and maintenance record information of equipment in real time through the platform; Fault diagnosis and troubleshooting unit: Utilizes fault diagnosis technology and algorithms to conduct in-depth analysis and diagnosis of equipment fault information. This unit accurately identifies the type, location and cause of the fault and provides corresponding troubleshooting suggestions or solutions. Operators and maintenance personnel conduct remote fault diagnosis and troubleshooting based on these suggestions or solutions, or guide on-site personnel to perform maintenance work. Data recording and analysis unit: responsible for recording the equipment's operating status, fault information, maintenance records, and all data during the fault diagnosis and troubleshooting process.

5. A method for using a feeding system for producing plastic products, based on the feeding system for producing plastic products according to any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1: Raw material pretreatment: Screening and impurity removal: First, the plastic raw materials to be processed are sent to the screening equipment, and the impurities and large particles in the raw materials are removed through fine screening of the screen to ensure that the particle size of the raw materials is uniform; Homogenization: The screened raw materials enter the homogenization equipment and are fully mixed using a stirring or mixing mechanism to improve the uniformity of the raw materials and provide a stable foundation for subsequent processing; Drying treatment: The evenly mixed raw materials are sent to the raw material drying equipment, and the drying temperature and time are accurately controlled by the temperature control system to remove excess moisture in the raw materials and prevent blockage due to excessive moisture during the transportation process; Step 2: Ingredients and mixing: Real-time monitoring and proportioning: Start the proportioning and mixing module, and the sensors and automatic valve components monitor the inventory and feed rate of raw materials in real time. According to the preset product formula, the proportion and feed amount of various raw materials are automatically adjusted to ensure the accuracy and stability of the proportion; Mixing process: Feed the raw materials adjusted according to the proportion into the mixing equipment, including the screw extruder or kneader, and optimize the structure and process parameters of the equipment to carry out efficient mixing process, thereby improving the mixing efficiency and mixing quality; Step 3: Intelligent optimization and control: Data analysis and adjustment: In the process of batching and mixing, artificial intelligence technology is introduced to monitor and analyze production data in real time, including mixing efficiency and product quality. Process parameters and equipment status are automatically adjusted according to the analysis results to achieve intelligent optimization and control; Step 4: Fault warning and remote monitoring: Real-time monitoring and early warning: Fault warning sensors and monitoring systems are set up to monitor the operating status and key parameters of the equipment in real time. When the equipment fails or is abnormal, the system automatically sends out an early warning signal to remind the operator to handle it in time; Remote monitoring and maintenance: Operators can view the equipment's operating status, fault information, and maintenance record information in real time through the remote maintenance platform, conduct remote fault diagnosis and troubleshooting, and ensure stable operation of the equipment; Step 5: Continuous monitoring and improvement: Data recording and analysis: Regularly record and analyze the equipment's operating status, production data, and fault handling records to provide a basis for subsequent continuous improvement and optimization; Optimization and adjustment: Based on the analysis results, make necessary optimization adjustments to the raw material pretreatment, batching and mixing, and fault warning and maintenance modules to improve production efficiency, reduce failure rate and production costs.

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