Automatic aligning device for aerated concrete tray

By designing an automatic alignment device, the hydraulic rod is used to drive the arc plate and the clamping plate to align the pallet rack, which solves the problem of low manual alignment efficiency, realizes automatic alignment and clamping of the pallet rack, and improves the efficiency of packaging aerated concrete blocks .

CN119262430AInactive Publication Date: 2025-01-07ANHUI MAGANG MINING RESOURCES GRP MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411358255.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, aerated concrete pallet racks need to be manually aligned during the packaging process, resulting in large labor and low efficiency, which affects the product packaging progress.

Method used

Design an aerated concrete pallet to use automatic alignment device, including a conveyor rack, rotating gear, conveying chain, limit alignment mechanism, and use hydraulic rod to drive the arc plate and clamp plate to rotate to achieve automatic alignment and clamping of the pallet rack, adapting to Pallet racks of different lengths.

Benefits of technology

The automatic alignment and continuous clamping of the pallet rack are realized, which improves the packaging efficiency, avoids the displacement of the pallet rack, and facilitates the packaging operation of aerated concrete blocks.

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Abstract

The invention discloses an automatic alignment device for aerated concrete trays, and relates to the technical field of aerated concrete tray alignment devices.The automatic alignment device comprises a conveying frame, two sets of rotating gears rotationally arranged on the conveying frame and a conveying chain arranged outside the rotating gears in a sleeving and meshing mode, and a tray frame is arranged at the top of the conveying chain; two groups of limiting and aligning mechanisms for aligning the tray racks are arranged on the conveying rack; through the designed limiting and aligning mechanism, when a tray rack located on a conveying chain is conveyed to the right end of a conveyor in the using process, an arc-shaped plate and a clamping plate are driven to rotate through a hydraulic rod, the clamping plate makes contact with the tray rack and limits and aligns the tray rack, and the tray rack is located at the designated position in the conveyor; according to the aerated concrete block packaging device, automatic alignment of the tray frames is achieved, the tray frames can be continuously clamped in the packaging process, the situation that the tray frames move is avoided, and packaging operation of aerated concrete blocks on the tray frames is facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of aerated concrete pallet alignment devices, and in particular to an automatic alignment device for an aerated concrete pallet. Background Art

[0002] Aerated concrete blocks are lightweight porous silicate products made from siliceous materials (sand, fly ash and silicon-containing tailings, etc.) and calcareous materials (lime, cement) as the main raw materials, mixed with gas-generating agents (aluminum powder), and made through processes such as batching, mixing, pouring, pre-curing, cutting, autoclaving, and curing. Because they contain a large number of uniform and tiny pores after aeration, they are called aerated concrete blocks. With the rapid development of society, people pay more and more attention to environmental protection. Aerated concrete block products, as a new type of environmentally friendly building material, have been favored by more and more people. The use and movement of pallets are indispensable in the packaging process of aerated concrete blocks. When packaging, the aerated concrete blocks are stacked on the pallet rack, and then the conveyor chain on the conveyor drives the pallet rack at the top of the conveyor chain to move to the designated position at the end of the conveyor, and then the aerated concrete blocks on the pallet rack are packaged.

[0003] In the prior art, when performing packaging operations, after the pallet rack moves to the designated position at the end of the conveyor, in order to facilitate subsequent packaging operations, the operator is required to move the pallet rack to align the pallet rack. This manual alignment method not only consumes the labor of the operator, but also reduces the alignment efficiency of the pallet rack, affecting the packaging progress of the aerated concrete block products on the pallet rack. For this reason, we propose an automatic alignment device for aerated concrete pallets. Summary of the invention

[0004] The object of the present invention is to provide an automatic alignment device for an aerated concrete pallet to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic alignment device for aerated concrete pallets, comprising a conveying frame, two sets of rotating gears rotatably arranged on the conveying frame, and a conveying chain sleeved and meshed on the outside of the rotating gears, a pallet frame is arranged on the top of the conveying chain, and two sets of limiting alignment mechanisms for aligning the pallet frame are arranged on the conveying frame;

[0006] The limit alignment mechanism includes two groups of arc plates, tracks and cross plates, a clamping plate is fixedly provided on the top of the arc plate, two groups of T-shaped slides are slidably provided inside the track, two groups of mounting plates are fixedly provided on the T-shaped slides, the bottom of the arc plate extends between the two groups of mounting plates, a rotating shaft is rotatably provided on the mounting plate, the end of the rotating shaft passes through the interior of the arc plate, a vertical column is fixedly provided on the bottom of the arc plate, and a stud is fixedly provided on the bottom of the vertical column.

[0007] Preferably, a movable groove is provided inside the transverse plate, the bottom of the stud passes through the inside of the movable groove, and the outside of the stud is connected with two sets of locking threaded rings through threads.

[0008] Preferably, the track is fixed on the surface of the conveying frame, and the clamping plate is in contact with the surface of the pallet frame.

[0009] Preferably, two groups of connecting plates are fixedly provided at the bottom of the conveying frame, two groups of vertical plates are fixedly provided on the surface of the connecting plates, hydraulic rods are rotatably provided on the vertical plates through rotating columns, and the working ends of the hydraulic rods extend to the surface of the horizontal plates.

[0010] Preferably, a moving part for moving the studs is arranged between the bottoms of the two groups of studs, and the moving part includes a bidirectional screw rod, and two groups of nut seats are arranged outside the bidirectional screw rod, and the top of the nut seat is fixed to the bottom of the stud.

[0011] Preferably, two sets of retaining rings are fixedly sleeved on the outside of the bidirectional screw rod, an L-shaped plate is fixedly provided on the transverse plate, a bearing is embedded and installed inside the L-shaped plate, and the end of the bidirectional screw rod passes through the inside of the bearing.

[0012] Preferably, a plurality of groups of support columns are fixedly provided at the bottom of the conveying frame, and the support columns are fixedly connected to the conveying frame by welding, a rotating rod is fixedly provided inside the rotating gear, and both ends of the rotating rod pass through the interior of the conveying frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] (1) The present invention adopts a designed limiting and aligning mechanism. When the pallet rack on the conveying chain is conveyed to the right end of the conveyor, the hydraulic rod drives the arc plate and the clamping plate to rotate, so that the clamping plate contacts and limits and aligns the pallet rack, so that the pallet rack is located at a specified position in the conveyor, thereby realizing automatic alignment of the pallet rack. Moreover, the pallet rack can be continuously clamped during the packaging process to avoid displacement of the pallet rack, thereby facilitating the packaging operation of the aerated concrete blocks on the pallet rack.

[0015] (2) The present invention has a designed moving part. When a pallet rack of other lengths is placed on the conveyor chain, the two sets of nut seats on the two-way screw rod are moved toward each other or away from each other by rotating the two-way screw rod, thereby driving the arc plate and the clamping plate to move, so that the clamping plate can be clamped and aligned according to the pallet racks of different lengths, which is convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the pallet rack of the present invention;

[0018] Figure 3 It is a side view structural schematic diagram of the present invention;

[0019] Figure 4 It is a rear view structural diagram of the track and the connecting plate of the present invention;

[0020] Figure 5 It is a schematic diagram of the hydraulic rod structure of the present invention;

[0021] Figure 6 It is a schematic diagram of the structure of the arc plate and the clamping plate of the present invention;

[0022] Figure 7 It is a schematic diagram of the conveying frame of the present invention when viewed from above;

[0023] In the figure: 100, conveying frame; 101, pallet frame; 102, conveying chain; 103, rotating gear; 200, horizontal plate; 201, arc plate; 202, clamping plate; 203, vertical column; 204, stud; 206, track; 207, hydraulic rod; 208, connecting plate; 209, locking thread ring; 210, mounting plate; 211, vertical plate; 212, moving groove; 213, T-shaped slide plate; 214, rotating shaft; 300, bidirectional screw rod; 301, L-shaped plate; 302, bearing; 303, nut seat; 304, retaining ring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Example 1

[0026] See also Figure 1-Figure 7The present invention provides a technical solution: an automatic alignment device for aerated concrete pallets, comprising a conveying frame 100, two groups of rotating gears 103 rotatably arranged on the conveying frame 100, and a conveying chain 102 sleeved and meshed with the rotating gears 103. A sensor is installed at the right end of the conveying frame 100, and the sensor is connected to a hydraulic rod 207. The conveying chain 102 can drive a pallet frame 101 for conveying. A pallet frame 101 is arranged on the top of the conveying chain 102. The pallet frame 101 is formed by crossing and welding a plurality of groups of square tubes to form a pallet frame 101. Aerated concrete blocks are stacked on the pallet frame 101. The conveying frame 100 is provided with two groups of position limiting alignment mechanisms for aligning the pallet frame 101.

[0027] The limit alignment mechanism includes two groups of arc plates 201, a track 206 and a cross plate 200. A clamping plate 202 is fixedly arranged on the top of the arc plate 201. The pallet rack 101 on the conveying chain 102 can be limited and aligned through multiple clamping plates 202. Two groups of T-shaped slide plates 213 are slidably arranged inside the track 206. Two groups of mounting plates 210 are fixedly arranged on the T-shaped slide plates 213. When the T-shaped slide plates 213 slide in the track 206, the mounting plates 210 are driven to move, thereby driving the arc plates 201 and The clamping plate 202 moves accordingly, and the bottom of the arc plate 201 extends between the two sets of mounting plates 210. A rotating shaft 214 is rotatably provided on the mounting plate 210, and the arc plate 201 and the T-shaped slide plate 213 can be rotated by the rotating shaft 214. The end of the rotating shaft 214 passes through the interior of the arc plate 201. A vertical column 203 is fixedly provided at the bottom of the arc plate 201, and the arc plate 201 can be connected and fixed to the stud 204 below by the vertical column 203. The stud 204 is fixedly provided at the bottom of the vertical column 203.

[0028] A moving groove 212 is provided inside the horizontal plate 200, and the bottom of the stud 204 passes through the moving groove 212. Two sets of locking thread rings 209 are connected to the outside of the stud 204 through threads, and the locking thread rings 209 can fix the stud 204 and the horizontal plate 200 together;

[0029] The track 206 is fixed on the surface of the conveying frame 100, and the track 206 is fixed on the conveying frame 100 by a first bolt, and the connecting plate 208 is fixed on the conveying frame 100 by a second bolt, and the clamping plate 202 contacts the surface of the pallet frame 101, and multiple groups of clamping plates 202 contact the front and back of the pallet frame 101, so as to clamp and limit the pallet frame 101, so that the pallet frame 101 is aligned to a specified position;

[0030] Two groups of connecting plates 208 are fixedly arranged at the bottom of the conveying frame 100, and two groups of vertical plates 211 are fixedly arranged on the surface of the connecting plates 208. A hydraulic rod 207 is rotatably arranged on the vertical plates 211 through a rotating column. The curved plate 201 and the clamping plate 202 can be driven to rotate by the hydraulic rod 207, and the working end of the hydraulic rod 207 extends to the surface of the horizontal plate 200.

[0031] The present invention adopts the designed limiting and aligning mechanism. When the pallet rack 101 located on the conveying chain 102 is conveyed to the right end of the conveyor, the hydraulic rod 207 drives the arc plate 201 and the clamping plate 202 to rotate, so that the clamping plate 202 contacts and limits and aligns the pallet rack 101, so that the pallet rack 101 is located at a specified position in the conveyor, thereby realizing automatic alignment of the pallet rack 101, and the pallet rack 101 can be continuously clamped during the packaging process to avoid displacement of the pallet rack 101, thereby facilitating the packaging operation of the aerated concrete blocks on the pallet rack 101.

[0032] When in use, the pallet rack 101 is located at the left end of the conveyor, and the aerated concrete blocks are stacked on the pallet rack 101. Then, the device for driving the conveyor chain 102 to rotate is started, and the conveyor chain 102 is driven to rotate and convey the pallet rack 101 to move. Then, when the pallet rack 101 moves to the right to a suitable position, it stops moving. At this time, the sensor detects the pallet rack 101, and the sensor converts the detected information into an electrical signal and transmits it to the control device. The hydraulic rod 207 is started by the control device, and then the working end of the hydraulic rod 207 extends outward, driving the cross plate 200, the stud 204, the vertical column 203, the arc plate 201 and the clamping plate 202 to rotate. Then the clamping plate 202 contacts and clamps the pallet rack 101. At this time, the pallet rack 101 can be limited and aligned, and in the subsequent packaging operation, the pallet rack 101 can also be clamped and limited by the clamping plate 202 to prevent the pallet rack 101 from being displaced. When the packaging is completed, the pallet rack 101 can be removed according to the above-mentioned reverse principle.

[0033] Example 2

[0034] Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7A moving part for moving the stud 204 is arranged between the bottoms of the two groups of studs 204, and the moving part includes a bidirectional screw rod 300, on which there are two sections of threads with different rotation directions, namely, a right-handed thread and a left-handed thread, and two groups of nut seats 303 are respectively located on the right-handed thread and the left-handed thread, and the bidirectional screw rod 300 is fixed inside the bearing 302, and two groups of nut seats 303 are arranged outside the bidirectional screw rod 300, through which the rotary motion of the bidirectional screw rod 300 can be converted into linear motion, thereby driving the T-shaped slide plate 213 to slide to the left or right in the track 206, and the top of the nut seat 303 is fixed to the bottom of the stud 204;

[0035] Two sets of retaining rings 304 are also fixedly mounted on the outside of the bidirectional screw rod 300, and the retaining rings 304 can be used to limit the nut seat 303 on the bidirectional screw rod 300, so that the nut seat 303 is detached from the bidirectional screw rod 300. An L-shaped plate 301 is fixedly arranged on the cross plate 200, and the side view of the L-shaped plate 301 is an L-shaped structure, which can not affect the movement of the stud 204 in the movable groove 212 in the cross plate 200. A bearing 302 is embedded in the inside of the L-shaped plate 301, and the bearing 302 can both support the bidirectional screw rod 300 and facilitate the rotation of the bidirectional screw rod 300. The end of the bidirectional screw rod 300 passes through the inside of the bearing 302.

[0036] The present invention has a designed moving part. When a pallet rack 101 of other lengths is placed on the conveying chain 102, the two sets of nut seats 303 on the two-way screw rod 300 are moved in opposite directions or away from each other by rotating the two-way screw rod 300, thereby driving the arc plate 201 and the clamping plate 202 to move, so that the clamping plate 202 can be clamped and aligned according to the pallet racks 101 of different lengths, which is convenient for operation.

[0037] During use, when pallet racks 101 of different lengths are placed on the conveyor chain 102, the spacing between the two sets of clamping plates 202 is adjusted. When adjusting, first loosen the two sets of locking threaded rings 209 on the studs 204 by turning them outward, and then turn the bidirectional screw rod 300. At this time, the two sets of nut seats 303 located outside the bidirectional screw rod 300 move in the direction toward or away from each other, thereby driving the two sets of arc plates 201 and the clamping plates 202 to move. At this time, the T-shaped slide plate 213 will slide in the track 206 and the stud 204 will move in the moving groove 212. When the movement is adjusted, tighten the two sets of locking threaded rings 209 on the studs 204 to adjust the spacing between the two sets of clamping plates 202, which is convenient for adjustment.

[0038] In this embodiment, a plurality of groups of support columns are fixedly provided at the bottom of the conveying frame 100, and the support columns are fixedly connected to the conveying frame 100 by welding. A rotating rod is fixedly provided inside the rotating gear 103. The driving device drives the rotating rod to rotate, thereby driving the rotating gear 103 to rotate, thereby driving the conveying chain 102 to rotate, and both ends of the rotating rod pass through the interior of the conveying frame 100. During use, the rotating rod and the conveying frame 100 are rotationally connected.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic alignment device for aerated concrete pallets, comprising a conveyor frame (100), two sets of rotating gears (103) rotatably arranged on the conveyor frame (100), and a conveyor chain (102) sleeved and meshed with the outside of the rotating gears (103), wherein a pallet frame (101) is arranged on the top of the conveyor chain (102), characterized in that: The conveying frame (100) is provided with two sets of position limiting alignment mechanisms for aligning the tray frame (101); The position limiting alignment mechanism comprises two groups of arc-shaped plates (201), a track (206) and a transverse plate (200); a clamping plate (202) is fixedly arranged on the top of the arc-shaped plate (201); two groups of T-shaped slide plates (213) are slidably arranged inside the track (206); two groups of mounting plates (210) are fixedly arranged on the T-shaped slide plates (213); the bottom of the arc-shaped plate (201) extends between the two groups of mounting plates (210); a rotating shaft (214) is rotatably arranged on the mounting plate (210); an end of the rotating shaft (214) passes through the interior of the arc-shaped plate (201); a vertical column (203) is fixedly arranged on the bottom of the arc-shaped plate (201); a stud (204) is fixedly arranged on the bottom of the vertical column (203).

2. The automatic alignment device for aerated concrete pallets according to claim 1 is characterized by: The interior of the transverse plate (200) is provided with a moving groove (212), the bottom of the stud (204) passes through the interior of the moving groove (212), and the exterior of the stud (204) is threadedly connected with two sets of locking threaded rings (209).

3. The automatic alignment device for aerated concrete pallets according to claim 1 is characterized in that: The track (206) is fixed on the surface of the conveying frame (100), and the clamping plate (202) is in contact with the surface of the tray frame (101).

4. The automatic alignment device for aerated concrete pallets according to claim 1 is characterized by: Two groups of connecting plates (208) are fixedly arranged at the bottom of the conveying frame (100), two groups of vertical plates (211) are fixedly arranged on the surface of the connecting plates (208), hydraulic rods (207) are rotatably arranged on the vertical plates (211) via rotating columns, and the working ends of the hydraulic rods (207) extend to the surface of the horizontal plate (200).

5. The automatic alignment device for aerated concrete pallets according to claim 1 is characterized in that: A moving part for moving the stud (204) is arranged between the bottoms of the two groups of studs (204), and the moving part includes a bidirectional screw rod (300). Two groups of nut seats (303) are arranged outside the bidirectional screw rod (300), and the top of the nut seat (303) is fixed to the bottom of the stud (204).

6. The automatic alignment device for aerated concrete pallets according to claim 5 is characterized by: Two sets of retaining rings (304) are sleeved and fixed on the outside of the bidirectional screw rod (300), an L-shaped plate (301) is fixedly arranged on the transverse plate (200), a bearing (302) is embedded and installed inside the L-shaped plate (301), and the end of the bidirectional screw rod (300) passes through the inside of the bearing (302).

7. The automatic alignment device for aerated concrete pallets according to claim 1 is characterized by: A plurality of groups of support columns are fixedly arranged at the bottom of the conveying frame (100), and the support columns are fixedly connected to the conveying frame (100) by welding. A rotating rod is fixedly arranged inside the rotating gear (103), and both ends of the rotating rod pass through the inside of the conveying frame (100).