Fixed ship loading system and ship loading method

By setting up multiple fixed ship loaders and conveyors at intervals, combining rotation and telescopic mechanisms, the problem of small coverage of fixed ship loaders is solved, continuous loading and efficient loading are achieved, and civil construction volume and engineering are reduced. Cost.

CN119262893APending Publication Date: 2025-01-07HUADIAN HEAVY IND CO LTD
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Patent Information

Application Number
CN202411429849.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Fixed ship loaders are difficult to move, change amplitude and telescope within the length of the ship, resulting in a small loading area, unable to achieve continuous loading and low loading efficiency.

Method used

At least two fixed ship loaders arranged at intervals are connected to all ship loaders through the first conveyor, and a material separation device is provided at the end of the second conveyor, and the bulk material is transported to the port, and unloaded through the material separation device. It falls to the feed port of the loader and uses the rotation and telescopic mechanism to achieve the coverage of the loading shank, covering a larger area.

Benefits of technology

Continuous loading is achieved, reducing the time for moving ships and auxiliary operation, improving the loading efficiency, and reducing the civil construction volume and engineering cost.

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Abstract

The invention relates to the technical field of ship loading operation, in particular to a fixed ship loading system and a ship loading method.The fixed ship loading system comprises at least two fixed ship loaders arranged at intervals; the first conveyor is connected with all the fixed ship loaders; the first conveyor is used for conveying bulk materials to a feeding hole of any fixed ship loader; the second conveyor conveys the bulk cargoes to a port, and the bulk cargoes are unloaded to a feeding port of a fixed ship loader and the first conveyor through a material distributing device; bulk materials are supplied to all the fixed ship loaders through the combination of the second conveyor and the first conveyor; all the fixed ship loaders cover a ship loading area in the maximum range, during ship loading, continuous ship loading can be achieved, the ship moving and auxiliary operation time is shortened, the defects that an independent fixed ship loader is small in coverage range and large in ship loading auxiliary operation amount are overcome, and the ship loading efficiency is remarkably improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of ship loading operations, and in particular to a fixed ship loading system and a ship loading method. Background Art

[0002] Ship loaders are large bulk materials machinery used for loading at bulk material terminals. With the rapid development of modern marine transportation, large ship loaders have gradually become important loading and conveying equipment at bulk material terminals. There are many types of ship loaders, which can generally be summarized into two categories: fixed ship loaders and mobile ship loaders. Among them, fixed ship loaders generally use belt conveyors. Fixed belt conveyors are widely used in metallurgy, mining, coal, ports, hydropower, and chemical industries due to their simple structure, convenient maintenance, low cost, strong versatility, and small amount of hydraulic engineering. However, since fixed ship loaders are difficult to move, change amplitude, and telescope within the length of the ship, the loading area covered is small. When loading, ship transfer operations are required, and continuous loading cannot be achieved, resulting in low loading efficiency. Summary of the invention

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the defect that the fixed loader is difficult to realize movement, amplitude change and extension within the length of the ship, the covered loading area is small, and the ship moving operation is required during loading, and continuous loading cannot be realized, resulting in low loading efficiency.

[0004] In order to solve the above problems, the present invention provides a fixed ship loading system, comprising: At least two fixed ship loaders are arranged at intervals and are disposed at the port, wherein the fixed ship loaders are suitable for loading bulk materials into a bulk ship; the bulk ship is docked at the port along its length direction; A first conveyor connected to all the fixed ship loaders; the first conveyor is suitable for conveying bulk materials to the feed port of any fixed ship loader; The second conveyor is provided with a material dividing device at the end thereof. The second conveyor is suitable for conveying bulk materials to the port and unloading the bulk materials to the feed port of a fixed ship loader and the first conveyor close to the above-mentioned fixed ship loader through the material dividing device.

[0005] Optionally, the stationary ship loader comprises: a first stationary ship loader and a second stationary ship loader; an end of the second conveyor is located directly above a feed port of the first stationary ship loader.

[0006] Optionally, the material dividing device is connected to the feed port of the first fixed ship loader through a first chute structure, and the material dividing device is connected to the first conveyor through a second chute structure.

[0007] Optionally, the stationary ship loader comprises: A discharge arm is provided with a ship loading chute at the outer end of the discharge arm, and the ship loading chute is suitable for discharging bulk materials onto a bulk ship.

[0008] Optionally, the fixed ship loader further comprises: A rotating mechanism is connected to the discharge arm, and the rotating mechanism is suitable for driving the discharge arm to rotate around the inner end of the discharge arm so that the loading chute covers an area within a set radius on the bulk ship.

[0009] Optionally, the fixed ship loader further comprises: A telescopic mechanism is connected to the unloading arm, and the telescopic mechanism is suitable for driving the unloading arm to be telescopic so that the loading chute covers an area range along the width direction of the bulk ship.

[0010] Optionally, the first conveyor and the second conveyor are both belt conveyors.

[0011] Optionally, a portion of the first conveyor located adjacent to the fixed ship loader is supported and fixed by a supporting tower.

[0012] Optionally, the intervals between adjacent fixed ship loaders are determined according to the type and length of the bulk ship, and the total loading range of all fixed ship loaders covers the length of the bulk ship.

[0013] The present invention also provides a fixed ship loading method, using the fixed ship loading system, comprising: The bulk material is conveyed to the port by means of a second conveyor; The bulk material is discharged to a feed inlet of a fixed ship loader and a first conveyor close to the fixed ship loader by a material distribution device; The above-mentioned fixed ship loader discharges the bulk material onto the bulk ship, and at the same time, the bulk material is conveyed to the feed port of other fixed ship loaders through the first conveyor; Other stationary ship loaders unload bulk materials onto bulk ships.

[0014] The above technical solution of the present invention has the following advantages compared with the prior art: 1. The fixed ship loading system provided by the present invention comprises: at least two fixed ship loaders arranged at intervals, which are arranged at the port, and the fixed ship loaders are suitable for loading bulk materials into the bulk ship; the bulk ship is docked at the port along the length direction; a first conveyor, connecting all the fixed ship loaders; the first conveyor is suitable for conveying bulk materials to the feeding port of any fixed ship loader; a second conveyor, at the end of which a material dividing device is provided, the second conveyor is suitable for conveying bulk materials to the port, and unloading the bulk materials to the feeding port of a fixed ship loader and the first conveyor near the above-mentioned fixed ship loader through the material dividing device; the present application adopts the above-mentioned technical solution, and supplies bulk materials to all the fixed ship loaders through the second conveyor in combination with the first conveyor; all the fixed ship loaders cover the loading area to the maximum extent, and when loading, continuous loading can be achieved, reducing the time for ship moving and auxiliary operations, making up for the shortcomings of a single fixed ship loader having a small coverage area and many loading auxiliary operations, and significantly improving the loading efficiency. Moreover, unlike the mobile ship loader configuration, the technical solution of this application does not need to lay tracks throughout the entire wharf surface, and does not need to set up a wharf surface, which greatly reduces the workload of civil construction such as wharf pile foundation, foundation, revetment and wharf platform, and effectively reduces the project cost. At the same time, the technical solution of this application can adopt a simple wharf solution, without the need to set up civil engineering hydraulic facilities such as maintenance roads, and only needs to make hydraulic foundations at the columns of the fixed ship loader, the first conveyor and the second conveyor, and set up simple maintenance access roads along the line, which significantly reduces the workload of civil construction.

[0015] 2. The fixed ship loader described in the present invention also includes: a rotating mechanism, which is connected to the unloading arm, and the rotating mechanism is suitable for driving the unloading arm to rotate around the inner end of the unloading arm so that the loading chute covers an area with a set radius on the bulk ship; this application adopts the above technical solution, and the fixed ship loader covers the bulk ship in the maximum range, which is convenient for automated loading, reduces the time for ship moving and auxiliary labor, and reduces the amount of auxiliary loading operations, thereby improving large-scale operation efficiency.

[0016] 3. The fixed ship loader described in the present invention also includes: a telescopic mechanism, which is connected to the unloading arm, and the telescopic mechanism is suitable for driving the unloading arm to extend and retract so that the loading chute covers the area range along the width direction of the bulk ship; this application adopts the above technical solution, and the fixed ship loader covers the bulk ship in the maximum range, which is convenient for automated loading, reduces the time for ship moving and auxiliary labor, and reduces the amount of auxiliary loading operations, thereby improving large-scale operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the plan layout of a fixed ship loading system provided in an embodiment of the present invention; Figure 2 It is a schematic elevational layout diagram of a fixed ship loading system provided in an embodiment of the present invention; Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle.

[0019] Description of reference numerals: 1. Bulk carrier; 2. First conveyor; 3. Second conveyor; 4. Material distributor; 5. First fixed ship loader; 6. Second fixed ship loader; 7. First chute structure; 8. Second chute structure; 9. Discharging arm; 10. Ship chute; 11. Rotating mechanism; 12. Telescopic mechanism; 13. Support tower. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] like Figures 1 to 3 A specific implementation of the fixed ship loading system shown includes: at least two fixed ship loaders, a first conveyor 2 and a second conveyor 3 arranged at intervals.

[0025] like Figure 1 and Figure 2 As shown, at least two fixed ship loaders arranged at intervals are arranged at the port, and the fixed ship loaders are suitable for loading bulk materials into the bulk ship 1; the bulk ship 1 is docked at the port along the length direction. The first conveyor 2 connects all the fixed ship loaders; the first conveyor 2 is suitable for conveying bulk materials to the feed port of any fixed ship loader. A material distributor 4 is provided at the end of the second conveyor 3, and the second conveyor 3 is suitable for conveying bulk materials to the port, and unloading the bulk materials to the feed port of a fixed ship loader and the first conveyor 2 close to the above-mentioned fixed ship loader through the material distributor. Furthermore, the interval between adjacent fixed ship loaders is determined according to the ship type and length of the bulk ship 1, and the total loading range of all fixed ship loaders covers the length of the bulk ship 1. Specifically, the fixed ship loader, the first conveyor 2 and the second conveyor 3 are fixed on the hydraulic foundation by columns.

[0026] Specifically, Figure 2 and Figure 3 As shown, the fixed ship loader comprises: a first fixed ship loader 5 and a second fixed ship loader 6; the end of the second conveyor 3 is located directly above the feed port of the first fixed ship loader 5. The material distributor is connected to the feed port of the first fixed ship loader 5 through a first chute structure 7, and the material distributor is connected to the first conveyor 2 through a second chute structure 8. The first conveyor 2 and the second conveyor 3 are both belt conveyors. The first conveyor 2 is supported and fixed by a support tower 13 at the portion adjacent to the fixed ship loader.

[0027] like Figure 2 and Figure 3As shown, the fixed ship loader includes: a discharge arm 9, a rotating mechanism 11 and a telescopic mechanism 12. A loading chute 10 is provided at the outer end of the discharge arm 9, and the loading chute 10 is suitable for unloading bulk materials onto the bulk ship 1. The rotating mechanism 11 is connected to the discharge arm 9, and the rotating mechanism 11 is suitable for driving the discharge arm 9 to rotate around the inner end of the discharge arm 9, so that the loading chute 10 covers an area range of a set radius on the bulk ship 1. The telescopic mechanism 12 is connected to the discharge arm 9, and the telescopic mechanism 12 is suitable for driving the discharge arm 9 to telescope, so that the loading chute 10 covers an area range along the width direction of the bulk ship 1.

[0028] The present application also provides a fixed ship loading method, which uses the fixed ship loading system and includes the following steps: S1, using the second conveyor 3 to transport the bulk material to the port; S2, unloading the bulk material to a feed port of a fixed ship loader and a first conveyor 2 close to the fixed ship loader through a material distribution device 4; S3, the above-mentioned fixed ship loader unloads the bulk material onto the bulk ship 1, and at the same time, the bulk material is conveyed to the feed port of other fixed ship loaders through the first conveyor 2; S4. Other fixed ship loaders unload the bulk materials onto the bulk ship 1.

[0029] Obviously, the above embodiments are merely examples for clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of the invention.

Claims

1. A fixed ship loading system, characterized in that: include: At least two fixed ship loaders are arranged at intervals and are located at the port, wherein the fixed ship loaders are suitable for loading bulk materials into a bulk ship (1); The bulk carrier (1) is docked at the port along its length; A first conveyor (2) is connected to all the fixed ship loaders; the first conveyor (2) is suitable for conveying bulk materials to the feed port of any fixed ship loader; The second conveyor (3) is provided with a material dividing device (4) at the end thereof. The second conveyor (3) is suitable for conveying bulk materials to the port and unloading the bulk materials to the feed port of a fixed ship loader and the first conveyor (2) close to the fixed ship loader through the material dividing device.

2. The fixed ship loading system according to claim 1, characterized in that: The fixed ship loader comprises: a first fixed ship loader (5) and a second fixed ship loader (6); the end of the second conveyor (3) is located directly above the feed port of the first fixed ship loader (5).

3. The fixed ship loading system according to claim 2, characterized in that: The material distribution device is connected to the feed port of the first fixed ship loader (5) via a first chute structure (7), and the material distribution device is connected to the first conveyor (2) via a second chute structure (8).

4. The fixed ship loading system according to any one of claims 1 to 3, characterized in that: The stationary ship loader comprises: A discharge arm (9) is provided with a ship loading chute (10) at the outer end of the discharge arm (9), and the ship loading chute (10) is suitable for discharging bulk materials onto a bulk ship (1).

5. The fixed ship loading system according to claim 4, characterized in that: The stationary ship loader also includes: A rotating mechanism (11) is connected to the discharge arm (9), and the rotating mechanism (11) is suitable for driving the discharge arm (9) to rotate around the inner end of the discharge arm (9), so that the loading chute (10) covers an area of ​​a set radius on the bulk ship (1).

6. The fixed ship loading system according to claim 5, characterized in that: The stationary ship loader also includes: A telescopic mechanism (12) is connected to the discharge arm (9), and the telescopic mechanism (12) is suitable for driving the discharge arm (9) to be telescopic, so that the loading chute (10) covers an area range along the width direction of the bulk ship (1).

7. The fixed ship loading system according to any one of claims 1 to 3, characterized in that: The first conveyor (2) and the second conveyor (3) are both belt conveyors.

8. The fixed ship loading system according to claim 7, characterized in that: The portion of the first conveyor (2) located adjacent to the fixed ship loader is supported and fixed by a support tower (13).

9. The fixed ship loading system according to any one of claims 1 to 3, characterized in that: The intervals between adjacent fixed ship loaders are determined according to the ship type and length of the bulk ship (1), and the total loading range of all fixed ship loaders covers the length of the bulk ship (1).

10. A fixed ship loading method, using the fixed ship loading system according to any one of claims 1 to 9, characterized in that: include: Using a second conveyor (3) to transport the bulk material to the port; The bulk material is discharged to a feed port of a fixed ship loader and a first conveyor (2) close to the fixed ship loader through a material distribution device (4); The fixed ship loader discharges the bulk material onto the bulk ship (1), and at the same time, the bulk material is conveyed to the feed port of another fixed ship loader via the first conveyor (2); Other stationary ship loaders unload bulk materials onto bulk ships (1).

Citation Information

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