Traveling crane lifting appliance based on industrial copper coil and copper coil storage rack

By designing an automated driving sling and copper coil reserve rack, the problems of frequent manual operations and safety risks in the traditional copper coil smelting process are solved, and the automatic lifting, transport and feeding of copper coils are realized, reducing labor intensity and safety risks.

CN119263062APending Publication Date: 2025-01-07ANHUI TONGGUAN COPPER FOIL +1
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Patent Information

Application Number
CN202411520239.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In the traditional copper coil smelting process, manual operation requires frequent operation of driving and wire ropes for unloading, transportation and feeding of copper coils, resulting in high labor intensity, high safety risks, and the risk of personnel falling into the melting copper tank.

Method used

A driving sling and copper coil storage rack based on industrial copper coils were designed, using telescopic components, lifting ropes, fixed pulleys, bidirectional screws and shearing strap mechanisms to realize the lifting, transport and feeding of copper coils through an automated control system. Reduce manual participation.

Benefits of technology

It reduces the labor intensity and safety risks of workers, improves operational efficiency, reduces manual participation, and ensures workers' safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a travelling crane lifting appliance based on an industrial copper coil and a copper coil storage frame, and relates to the technical field of industrial copper melting. Comprising a travelling crane mechanism, a lifting appliance mechanism and a control system, and the travelling crane mechanism and the lifting appliance mechanism are electrically connected with the control system; the lifting appliance mechanism comprises a telescopic assembly and two lifting ropes, the telescopic assembly is fixedly connected with a lifting appliance mounting seat, a fixed pulley is arranged at the top of the lifting appliance mounting seat, one end of each lifting rope is fixedly connected to the traveling mechanism, and the other end of each lifting rope penetrates through the fixed pulley and is fixed to a winding motor on the traveling mechanism. A two-way screw and two lifting appliance bodies are arranged at the bottom of the lifting appliance mounting seat, a driving mechanism is arranged at one end of the two-way screw and drives the two-way screw to rotate, the lifting appliance bodies are in threaded connection with the two-way screw, and the two-way screw drives the two lifting appliance bodies to move oppositely or reversely; the two lifting appliance bodies are provided with grooves, the shapes of the grooves are matched with the shape of a copper coil, and a supporting part is formed at the bottom of one side of the groove of each lifting appliance body.
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Description

Technical Field

[0001] The invention relates to the technical field of industrial copper melting, and in particular to a crane hoist based on industrial copper coils and a copper coil storage rack. Background Art

[0002] With the rapid development of industry, metal smelting and supporting finished product manufacturing have increasingly higher requirements for technological advancement and construction safety.

[0003] Traditional copper coil smelting process: logistics trucks transport copper coils, and people use traditional cranes and wire ropes to bind copper coil lifting rings and unload copper coils from trucks to the storage area on the first floor. When the copper coils smelted in the copper melting tank (diameter 4.5 meters, depth about 7 meters) are used up and need to be refilled, people first use traditional cranes and wire ropes to open and lift the copper melting tank lid (diameter 4.5 meters, height 0.5 meters, weight 1.3 tons) in the smelting workshop on the second floor, and transfer and stack it on the tank lid next to it. Then drive the crane to the copper coil storage area on the first floor, and then use traditional cranes and wire ropes to grab, transfer, and deliver the copper coils to the copper melting tank that needs to be refilled.

[0004] Such repetitive work not only increases the manpower input (3-4 people), but also the temperature in the smelting workshop on the second floor exceeds 60°C, the blower is very noisy, and before the copper coil is fed, it is necessary to stand next to the copper melting tank with the lid opened and use long-distance hydraulic pliers to cut the copper coil straps hanging in the air. This is not only labor-intensive, but also there is a risk of people falling into the copper melting tank, resulting in loss of life and property. Summary of the invention

[0005] To this end, an embodiment of the present invention provides a crane hoist and a copper coil storage rack based on industrial copper coils to solve the problems existing in the above-mentioned technologies.

[0006] In order to achieve the above purpose, the embodiment of the present invention provides the following technical solutions:

[0007] In a first aspect, a crane hoist based on an industrial copper coil comprises a crane mechanism and a hoist mechanism, wherein the crane mechanism is installed on a mounting beam of a copper coil processing plant, and the hoist mechanism is installed below the crane mechanism, and further comprises a control system, wherein the crane mechanism and the hoist mechanism are both electrically connected to the control system;

[0008] The sling mechanism comprises a telescopic assembly and two sets of hoisting ropes, the telescopic assembly is a rigid 4-section telescopic cylinder structure, the fixed end of the telescopic assembly is fixedly fixed under the traveling crane, the movable end of the telescopic assembly is fixedly connected with a sling mounting seat, the top of the sling mounting seat is located at both sides of the telescopic assembly and a fixed pulley is arranged, the fixed pulley is rotatably connected to the sling mounting seat, one end of the hoisting rope is fixedly connected to the traveling crane mechanism, the other end of the hoisting rope passes through the fixed pulley and is fixed to the winding motor on the traveling crane mechanism, the winding motor is electrically connected to the control system, a bidirectional screw and two sling bodies are arranged at the bottom of the sling mounting seat, the bidirectional screw is rotatably connected with the sling mounting seat, one end of the bidirectional screw is provided with a driving mechanism to drive the bidirectional screw to rotate, the driving mechanism is electrically connected to the control system, the two sling bodies are slidably connected to the bottom of the sling mounting seat, and the bidirectional screw passes through the two sling bodies, the sling body is threadedly connected with the bidirectional screw, and the bidirectional screw drives the two sling bodies to move toward or in the opposite direction;

[0009] A groove is provided on one side of the two hanger bodies close to each other, the shape of the groove is adapted to the shape of the copper coil, and a support portion is formed at the bottom of one side of the groove of the hanger body for supporting the copper coil at the bottom of the copper coil.

[0010] Optionally, a cutting and binding strap mechanism is provided on the side of the two sling bodies that are away from each other;

[0011] The shearing and binding belt mechanism includes a rotating cutter disc, a slide groove penetrating to the outside of the spreader body is opened in the groove of the spreader body, a linear moving mechanism is arranged on the outside of the spreader body, a turntable motor is arranged on the linear moving mechanism, the output end of the turntable motor is fixedly connected to the rotating cutter disc, driving the rotating cutter disc to rotate, the rotating cutter disc extends into one side of the groove of the spreader body through the slide groove, and the linear moving mechanism drives the turntable motor and the rotating cutter disc to move along the direction of the slide groove;

[0012] The linear moving mechanism and the turntable motor are both electrically connected to the control system.

[0013] Optionally, both of the two sling bodies are provided with limit sensors, and each of the sling bodies is provided with two limit sensors, one of which is correspondingly provided at the maximum position of the sling, and the other limit sensor is correspondingly provided at the minimum position after the sling body clamps and fixes the copper coil;

[0014] The limit sensor is electrically connected to the control system to transmit the position signal of the spreader body to the control system.

[0015] Optionally, the driving mechanism includes a driving motor and a motor reducer, the driving motor and the motor reducer are both fixedly connected to the hanger mounting seat, and the driving motor and the motor reducer are connected to the bidirectional screw transmission.

[0016] Optionally, a proximity sensor is provided on each of the two sling bodies, and the proximity sensor is provided at a position where the two sling bodies clamp the copper coil to a minimum position;

[0017] The proximity sensor is electrically connected to the control system.

[0018] Optionally, cameras are provided on the tops of the two sling bodies;

[0019] The camera is electrically connected to the control system.

[0020] Optionally, the linear moving mechanism includes a moving motor, which is fixedly connected to one side of the sling body, and the output end of the moving motor is fixedly connected to a guide screw, a guide seat is provided on the guide screw, the guide seat is threadedly connected to the guide screw, and the guide seat is slidably connected to the outside of the sling body, and the turntable motor is fixedly connected to the guide seat.

[0021] In a second aspect, a copper coil storage rack comprises a frame body composed of two parallel brackets arranged at intervals, a placement seat is fixedly connected between the two brackets, a plurality of placement seats are provided, and a plurality of placement seats are linearly arrayed on the frame body, a cylindrical guide column is fixedly connected to the top of the placement seat, and the guide column is adapted to the inner diameter of the copper coil and is used to place the copper coil;

[0022] The distance between the two brackets is smaller than the outer diameter of the copper coil, so that the lifting tool can clamp the copper coil on both sides of the copper coil, and the lifting tool adopts the above-mentioned crane lifting tool.

[0023] Optionally, each placement seat is provided with a photoelectric sensor on one side of the guide column for detecting whether there is a copper coil on the corresponding placement rack.

[0024] The present invention has at least the following beneficial effects:

[0025] The present invention can fit with the circumference of the copper coil and form a support at the bottom of the copper coil by providing a hanger body and two grooves on the inner side, so as to clamp the copper coil and support the copper coil at the bottom. At the same time, a strap cutting mechanism is provided on the hanger body to automatically shorten the strap on the copper coil, thereby reducing manual intervention, thereby ensuring the safety of workers and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly explain the prior art and the present invention, the following briefly introduces the drawings required for describing the prior art and the embodiments of the present invention. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, other drawings can be derived from the provided drawings without creative work.

[0027] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportion or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0028] Figure 1 This is a schematic structural diagram of a crane lifting device for retrieving materials from a first perspective according to an embodiment of the present invention;

[0029] Figure 2 It is a schematic structural diagram of a crane lifting device for retrieving materials from a second viewing angle according to an embodiment of the present invention;

[0030] Figure 3 It is a schematic structural diagram of a crane lifting device for retrieving materials from a third perspective according to an embodiment of the present invention;

[0031] Figure 4 It is a schematic structural diagram of a crane hoist according to an embodiment of the present invention from a fourth viewing angle;

[0032] Figure 5 This is a schematic diagram of the structure of a crane hoisting device for transporting copper coils according to an embodiment of the present invention;

[0033] Figure 6 This is a schematic diagram of the structure of a sling for transporting copper coils according to an embodiment of the present invention;

[0034] Figure 7 A schematic diagram of a lifting device material taking structure according to an embodiment of the present invention;

[0035] Figure 8 A schematic structural diagram of a storage rack from a fifth viewing angle according to an embodiment of the present invention;

[0036] Fig. 9 A sixth perspective structural diagram of a storage rack according to an embodiment of the present invention;

[0037] Fig.10 It is a schematic structural diagram of the copper coil distribution and copper coil binding tape according to an embodiment of the present invention from the seventh viewing angle;

[0038] Fig.11 It is a schematic structural diagram of the copper coil distribution and copper coil binding tape according to an embodiment of the present invention from an eighth viewing angle;

[0039] Fig.12 This is a schematic diagram of the serial number of the material feeding points of the copper melting tank according to an embodiment of the present invention.

[0040] Description of reference numerals:

[0041] 1. Driving mechanism; 2. Hoisting device mechanism; 21. Hoisting rope; 22. Telescopic assembly; 23. Hoisting device mounting seat; 24. Fixed pulley; 25. Bidirectional screw; 26. Hoisting device body; 3. Groove; 4. Support part; 5. Cutting strap mechanism; 51. Rotating cutter disc; 53. Linear moving mechanism; 531. Guide screw; 54. Turntable motor; 6. Bracket; 7. Placement seat; 8. Guide column; 9. Photoelectric sensor; 10. Copper coil; 11. Strap; 12. Driving mechanism. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0043] In the description of the present invention, unless otherwise specified, "plurality" means two or more. The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present invention and the above-mentioned drawings are intended to distinguish the objects referred to. For schemes with a sequential flow, this terminology does not have to be understood as describing a specific order or sequence. For schemes with device structures, this terminology does not distinguish between importance, positional relationships, etc.

[0044] In addition, the terms "comprises", "has" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that have been explicitly listed, but may also include other steps or units that are not explicitly listed but are inherent to these processes, methods, products or apparatuses, or steps or units that are added based on further optimization schemes conceived by the present invention.

[0045] like Figure 1-Figure 7 As shown, the present invention discloses a crane sling based on industrial copper coil 10 and a copper coil 10 storage rack, including a crane mechanism 1 and a sling mechanism 2, wherein the crane mechanism 1 is installed on the mounting beam of the copper coil 10 processing plant, and the sling mechanism 2 is installed below the crane mechanism 1, and also includes a control system, and the crane mechanism 1 and the sling mechanism 2 are both electrically connected to the control system;

[0046] The sling mechanism 2 includes a telescopic component 22 and two sets of hoisting ropes 21. The telescopic component 22 is a rigid 4-section telescopic cylinder structure. The fixed end of the telescopic component 22 is fixed to the bottom of the crane, and the movable end of the telescopic component 22 is fixedly connected to a sling mounting seat 23. The top of the sling mounting seat 23 is located on both sides of the telescopic component 22 and is provided with a fixed pulley 24. The fixed pulley 24 is rotatably connected to the sling mounting seat 23. One end of the hoisting rope 21 is fixedly connected to the crane mechanism 1, and the other end of the hoisting rope 21 passes through the fixed pulley 24 and is fixed to the winding motor on the crane mechanism 1. The winding motor The two sling bodies 26 are electrically connected to the control system. A bidirectional screw 25 and two sling bodies 26 are provided at the bottom of the sling mounting seat 23. The bidirectional screw 25 is rotatably connected to the sling mounting seat 23. A driving mechanism 12 is provided at one end of the bidirectional screw 25 to drive the bidirectional screw 25 to rotate. The driving mechanism 12 is electrically connected to the control system. The two sling bodies 26 are slidably connected to the bottom of the sling mounting seat 23, and the bidirectional screw 25 passes through the two sling bodies 26. The sling bodies 26 are threadedly connected to the bidirectional screw 25. The bidirectional screw 25 drives the two sling bodies 26 to move toward or in the opposite direction.

[0047] A groove 3 is provided on one side of the two hanger bodies 26 close to each other, the shape of the groove 3 is adapted to the shape of the copper coil 10, and a support portion 4 is formed at the bottom of one side of the groove 3 of the hanger body 26, which is used to support the copper coil 10 at the bottom of the copper coil 10;

[0048] A cutting and binding strap mechanism 5 is provided on the side of the two sling bodies 26 that are away from each other.

[0049] The lifting device in this embodiment is aimed at the industrial copper coil 10 of the above embodiment, and the clamping assembly cooperates with the lifting disc on the tank cover in the above embodiment to realize the lifting of the copper coil 10. Specifically, the crane adopts a European crane structure, and the trolley and the car use an absolute value rotary encoder and a photoelectric sensor 9 positioning system with a repeat positioning accuracy of 10mm. In addition to 2 sets of lifting wire ropes, a set of 4-section retractable rigid telescopic cylinder structure is designed between the crane and the lifting device, and a PLC electrical anti-sway control system is equipped. The crane can operate stably under various working conditions, reducing the negative swing effect of the lifting device due to acceleration and deceleration inertia.

[0050] The two sling bodies 26 are driven by the bidirectional screw 25 to move toward or in opposite directions. When the copper coil 10 needs to be grabbed, the two sling bodies 26 are close to each other. At the same time, a groove 3 is provided on the side where the two sling bodies 26 are close to each other. The size of the groove 3 is adapted to the size of the lifting disc, and a support portion 4 is formed at the bottom of the groove 3. When the two sling bodies 26 are close to each other, the grooves 3 on the two sling bodies 26 clamp the lifting disc from both sides, and the support portion 4 is placed at the bottom of the lifting disc, thereby fixing the lifting disc, and completing the lifting of the copper coil 10 through the telescopic assembly 22;

[0051] The above-mentioned bidirectional screw 25 is arranged in the sling mounting seat 23, and the bidirectional screw 25 is rotatably connected to the sling mounting seat 23. A driving mechanism 12 is arranged on one side of the bidirectional screw 25 to drive the rotation of the bidirectional screw 25. The two ends of the two-way screw 25 penetrate the two sling bodies 26 and are threadedly connected to the bidirectional screw 25. The rotation of the bidirectional screw 25 can drive the two sling bodies 26 to move closer to or away from each other; wherein, the driving mechanism 12 includes a driving motor and a motor reducer, the driving motor and the motor reducer are both fixedly connected to the sling mounting seat 23, and the driving motor and the motor reducer are transmission-connected to the bidirectional screw 25.

[0052] The up and down movement of the sling body 26 is completed by the telescopic component 22. The telescopic component 22 includes a rigid four-section telescopic cylinder structure, which is provided with a movable end and a fixed end. The fixed end is fixed on the traveling mechanism 1, and the telescopic component 22 is driven to move horizontally by the traveling mechanism 1. The movable end is fixed on the sling mounting seat 23, and the sling mounting seat 23 is driven to move in the vertical direction by the telescopic movement of the movable end. The sling mounting seat 23 moves simultaneously with the movable end. Two fixed pulleys 24 are installed on the sling mounting seat 23, and two winding motors are installed on the traveling mechanism 1. One end of the lifting rope 21 is fixed on the traveling mechanism 1, and the other end passes through the fixed pulley 24 and is connected to the winding motor. The lifting rope 21 is wound by the winding motor to drive the sling mounting seat 23 to move up and down.

[0053] The winding motor can use the existing winding structure to complete the winding of the lifting rope 21; the driving mechanism 1 adopts a European crane structure, and the trolley and the car use an absolute value rotary encoder and a photoelectric sensor 9 positioning system, which will not be repeated here.

[0054] The strap cutting mechanism 5 arranged outside the sling body 26 can cut the strap 11 of the copper coil 10 when the sling body 26 is hoisting the copper coil 10 and placing it above the copper melting tank, and then put the copper coil 10 into the copper melting tank.

[0055] In a further embodiment, the cutting and binding belt mechanism 5 includes a rotating cutter disc 51, a slide groove penetrating to the outside of the sling body 26 is opened in the groove 3 of the sling body 26, a linear moving mechanism 53 is arranged on the outside of the sling body 26, a turntable motor 54 is arranged on the linear moving mechanism 53, the output end of the turntable motor 54 is fixedly connected to the rotating cutter disc 51, driving the rotating cutter disc 51 to rotate, the rotating cutter disc 51 extends into one side of the groove 3 of the sling body 26 through the slide groove, and the linear moving mechanism 53 drives the turntable motor 54 and the rotating cutter disc 51 to move along the direction of the slide groove;

[0056] The linear motion mechanism 53 and the turntable motor 54 are both electrically connected to the control system.

[0057] The above-mentioned strap cutting mechanism 5 includes a rotating cutter disc 51, which has blade teeth for cutting the strap 11 of the copper coil 10. The rotating cutter disc 51 is driven to rotate by a turntable motor 54 to cut the strap 11 of the copper coil 10. The initial position of the rotating cutter disc 51 is set at the edge of the outer side of the sling body 26, which will not affect the transportation of the copper coil 10. When it is necessary to cut the strap 11, the linear moving mechanism 53 is used to drive the turntable motor 54 and the rotating cutter disc 51 to move linearly, and the rotating cutter disc 51 extends into the inner part of the sling body 26 to cut the strap 11.

[0058] The two sling bodies 26 are provided with limit sensors, and each sling body 26 is provided with two limit sensors, one of which is correspondingly provided at the maximum position of the sling, and the other limit sensor is correspondingly provided at the minimum position after the sling body 26 clamps and fixes the copper coil 10;

[0059] The two hanger bodies 26 are both provided with proximity sensors, and the proximity sensors are arranged at the position where the two hanger bodies 26 clamp the copper coil 10 to the minimum position;

[0060] The proximity sensor is electrically connected to the control system.

[0061] The limit sensor is electrically connected to the control system, and transmits the position signal of the sling body 26 to the control system.

[0062] The main body 26 of the spreader is designed and welded with high-quality carbon steel, with a rated load capacity of 2 tons. It adopts a single motor reducer and a bidirectional motion ball screw transmission structure. Under the premise of ensuring transmission efficiency, it can not only reduce the number of drive sources and simplify electrical control, but also meet the design requirements of synchronous opening and closing of the two-side structures of the spreader. Four travel limit sensors are designed and installed above the spreader. In addition to the electrical control limit of the encoder provided by the motor, the four travel limit sensors respectively perform secondary limit protection on the maximum opening position and the minimum closing position of the spreader. A proximity sensor is installed on each side wall of the sling. When the motor drives the sling to close to the designed distance from the copper coil 10, the sensor senses and sends a signal. The PLC receives the signal and controls the motor to stop moving. Two linear motion mechanisms and a rotating cutter disc 51 are designed at the bottom of the sling. Before the copper coil 10 is fed, the motor of the rotating cutter disc 51 is started to drive the cutter disc to rotate rapidly. The linear motion mechanism pushes the cutter disc to the position of the copper coil 10 strap 11 until the strap 11 is completely cut off, and the rotating cutter disc 51 automatically returns to its original position and stops rotating.

[0063] Cameras are provided on the tops of the two sling bodies 26;

[0064] The camera is electrically connected to the control system.

[0065] The linear moving mechanism 53 includes a moving motor, which is fixedly connected to one side of the hanger body 26. The output end of the moving motor is fixedly connected to a guide screw 531, and a guide seat is provided on the guide screw 531. The guide seat is threadedly connected to the guide screw 531, and the guide seat is slidably connected to the outer side of the hanger body 26. The turntable motor 54 is fixedly connected to the guide seat.

[0066] The above-mentioned movable motor is fixed on the outside of the hanger body 26, and a guide screw 531 is fixed at its output end. Through the rotation of the guide screw 531, the guide seat threadedly connected to it is driven to move horizontally along the guide screw 531. The guide seat is slidingly connected to the hanger body 26, and the turntable motor 54 fixed on the guide seat moves accordingly to drive the rotating cutter disc 51 to move linearly to cut the copper coil 10 and the strap 11.

[0067] like Figure 8-Figure 11 As shown, in another embodiment, a copper coil 10 storage rack is also disclosed, including a frame body composed of two parallel brackets 6 arranged at intervals, a placement seat 7 is fixedly connected between the two brackets 6, a plurality of placement seats 7 are provided, and a plurality of placement seats 7 are linearly arrayed on the frame body, and a cylindrical guide column 8 is fixedly connected to the top of the placement seat 7, and the guide column 8 is adapted to the inner diameter of the copper coil 10 and is used to place the copper coil 10;

[0068] The distance between the two brackets 6 is smaller than the outer diameter of the copper coil 10 , so that a lifting tool can clamp the copper coil 10 on both sides of the copper coil 10 , and the lifting tool is the above-mentioned crane lifting tool.

[0069] Each of the placement seats 7 is provided with a photoelectric sensor 9 on one side of the guide column 8 for detecting whether there is a copper coil 10 on the corresponding placement rack.

[0070] A copper coil 10 storage rack is designed to hold the copper coils 10 loaded and unloaded from the truck. The copper coils 10 are guided and positioned by guide columns 8. Two groups of thick copper straps 11 with a diameter of φ8 are symmetrically arranged at 180°. A photoelectric sensor 9 is designed at each copper coil 10 placement position on the storage rack to monitor whether there is a copper coil 10 above the storage rack, thereby providing necessary information data for remote automated grabbing of the copper coils 10.

[0071] Working principle:

[0072] When the crane is retrieving materials, the calibrated coordinates of the copper coil 10 and the photoelectric sensor 9 of the copper coil 10 reserve rack detect signals. The crane automatically goes to the numbered position where the copper coil 10 is located according to the system program to grab the copper coil 10. The sling is first opened to the maximum position, and the hoisting rope 21 and the rigid telescopic cylinder lower the sling to the bottom of the copper coil 10. The motor ball screw mechanism (bidirectional screw 25) on the sling controls the closure of the two sides of the sling body 26. When the limit sensors on both sides of the sling body 26 sense signals, they send out signals synchronously. The PLC receives the signals to control the motor ball screw to stop moving and self-lock. The open position of the sling is fixed, and the automatic retrieving and fixing of the copper coil 10 is completed.

[0073] When the crane transfers the copper coil 10, the copper melting tank has been opened and the coordinates of each copper melting tank have been calibrated. The crane automatically lifts the copper coil 10 and transfers it to the second floor smelting area directly above the copper melting tank where the copper coil 10 needs to be added. The camera on the hoist monitors the image, and the operator selects the serial number point where the material is missing in the copper melting tank and needs to be added (such as Fig.12 As shown in the figure, click on the specific position 1-9 where the material needs to be fed through the remote operation platform, and the crane automatically moves the copper coil 10 to the coordinate above the final feeding point, thus completing the transfer of the copper coil 10.

[0074] When the sling cuts the binding strap 11, the turntable motor 54 of the rotating cutter disc 51 starts automatically, driving the cutter disc to rotate rapidly, and the linear moving mechanism 53 pushes the cutter disc to the position of the binding strap 11 of the copper coil 10 until the binding strap 11 is completely cut off. The rotating cutter disc 51 automatically returns to its original position and stops rotating. Then the motor ball screw starts, the sling opens, and the copper coil 10 completes the feeding under the action of gravity.

[0075] The above specific embodiments may be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.

[0076] The technical features of the above embodiments may be arbitrarily combined (as long as there is no contradiction in the combination of these technical features). To make the description concise, not all possible combinations of the technical features in the above embodiments are described; these embodiments that are not explicitly written should also be considered to be within the scope of this specification.

[0077] The present invention is described in more detail through general description and specific embodiments. It should be noted that, without departing from the concept of the present invention, it is obvious that several variations and improvements can be made to these specific embodiments, which all belong to the protection scope of this application. Therefore, the protection scope of the patent of this application shall be subject to the attached claims.

Claims

1. A crane hoist based on industrial copper coils, comprising a crane mechanism and a hoist mechanism, wherein the crane mechanism is installed on a mounting beam of a copper coil processing plant, and the hoist mechanism is installed below the crane mechanism, and further comprising a control system, wherein the crane mechanism and the hoist mechanism are both electrically connected to the control system; characterized in that: The sling mechanism comprises a telescopic assembly and two sets of hoisting ropes, the telescopic assembly is a rigid 4-section telescopic cylinder structure, the fixed end of the telescopic assembly is fixedly fixed under the traveling crane, the movable end of the telescopic assembly is fixedly connected with a sling mounting seat, the top of the sling mounting seat is located at both sides of the telescopic assembly and a fixed pulley is arranged, the fixed pulley is rotatably connected to the sling mounting seat, one end of the hoisting rope is fixedly connected to the traveling crane mechanism, the other end of the hoisting rope passes through the fixed pulley and is fixed to the winding motor on the traveling crane mechanism, the winding motor is electrically connected to the control system, a bidirectional screw and two sling bodies are arranged at the bottom of the sling mounting seat, the bidirectional screw is rotatably connected with the sling mounting seat, one end of the bidirectional screw is provided with a driving mechanism to drive the bidirectional screw to rotate, the driving mechanism is electrically connected to the control system, the two sling bodies are slidably connected to the bottom of the sling mounting seat, and the bidirectional screw passes through the two sling bodies, the sling body is threadedly connected with the bidirectional screw, and the bidirectional screw drives the two sling bodies to move toward or in the opposite direction; A groove is provided on one side of the two hanger bodies close to each other, the shape of the groove is adapted to the shape of the copper coil, and a support portion is formed at the bottom of one side of the groove of the hanger body for supporting the copper coil at the bottom of the copper coil; A binding belt cutting mechanism is arranged on the side of the two sling bodies which are away from each other and is used for cutting the binding belt of the copper coil.

2. The crane sling based on industrial copper coil according to claim 1, characterized in that: The shearing and binding belt mechanism includes a rotating cutter disc, a slide groove penetrating to the outside of the spreader body is opened in the groove of the spreader body, a linear moving mechanism is arranged on the outside of the spreader body, a turntable motor is arranged on the linear moving mechanism, the output end of the turntable motor is fixedly connected to the rotating cutter disc, driving the rotating cutter disc to rotate, the rotating cutter disc extends into one side of the groove of the spreader body through the slide groove, and the linear moving mechanism drives the turntable motor and the rotating cutter disc to move along the direction of the slide groove; The linear moving mechanism and the turntable motor are both electrically connected to the control system.

3. The crane sling based on industrial copper coil according to claim 2, characterized in that: Limit sensors are provided on the two sling bodies, and two limit sensors are provided on each sling body, one of which is provided at the maximum position of the sling, and the other limit sensor is provided at the minimum position after the sling body clamps and fixes the copper coil; The limit sensor is electrically connected to the control system and transmits the position signal of the spreader body to the control system.

4. The crane sling based on industrial copper coil according to claim 1, characterized in that: The driving mechanism comprises a driving motor and a motor reducer, both of which are fixedly connected to the hanger mounting seat, and the driving motor and the motor reducer are connected to the bidirectional screw transmission.

5. The crane sling based on industrial copper coil according to claim 1, characterized in that: The two sling bodies are both provided with proximity sensors, and the proximity sensors are arranged at the position where the two sling bodies clamp the copper coil to the minimum position; The proximity sensor is electrically connected to the control system.

6. The crane sling based on industrial copper coil according to claim 1, characterized in that: Cameras are arranged on the tops of the two sling bodies; The camera is electrically connected to the control system.

7. The crane sling based on industrial copper coil according to claim 2, characterized in that: The linear moving mechanism includes a moving motor, which is fixedly connected to one side of the sling body. The output end of the moving motor is fixedly connected to a guide screw, and a guide seat is provided on the guide screw. The guide seat is threadedly connected to the guide screw, and the guide seat is slidably connected to the outside of the sling body. The turntable motor is fixedly connected to the guide seat.

8. A copper coil storage rack, characterized in that: It comprises a frame body composed of two parallel brackets arranged at intervals, a placement seat is fixedly connected between the two brackets, a plurality of placement seats are provided, and a plurality of placement seats are linearly arrayed on the frame body, a cylindrical guide column is fixedly connected to the top of the placement seat, and the guide column is adapted to the inner diameter of the copper coil and is used to place the copper coil; The spacing between the two brackets is smaller than the outer diameter of the copper coil, so that the lifting tool can clamp the copper coil on both sides of the copper coil. The lifting tool adopts the crane lifting tool described in any one of claims 1-7.

9. A copper coil storage rack according to claim 8, characterized in that: Each of the placement seats is provided with a photoelectric sensor on one side of the guide column for detecting whether there is a copper coil on the corresponding placement rack.