Laboratory equipment informatization management system
Through the Modbus TCP/IP communication protocol and a three-layer structure management system, the problems of incompatibility in laboratory equipment monitoring and scattered data are solved, unified management and quality monitoring of laboratory equipment are realized, and the level of laboratory management is improved.
Patent Information
- Application Number
- CN202411221323.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-01-07
AI Technical Summary
The existing laboratory information management system has problems such as incompatibility in equipment monitoring, scattered data, and easy errors in manual recording, which is difficult to meet the complex quality management needs of modern enterprises.
Design a laboratory equipment information management system, use the Modbus TCP/IP communication protocol to be compatible with different types and brands of experimental equipment, collect equipment status, environment and image data through the middle-level monitoring unit, and centrally manage and monitor it through the upper-level online management unit. , form a complete management and quality monitoring system.
It realizes unified monitoring and management of equipment of different brands, improves data integration and analysis capabilities, reduces human errors, meets the strict management and control needs of laboratory data, and improves quality inspection efficiency and accuracy.
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Figure CN119273411A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laboratory resource management, and in particular to an information management system for laboratory equipment. Background Art
[0002] With the continuous development of society and the continuous advancement of technology, quality has become a key factor in the competition between enterprises and products. In the context of increasingly fierce competition in the global market, enterprises not only need to produce high-quality products, but also need to ensure that these products are competitive in the market. Therefore, the quality inspection industry has gradually become more and more important, occupying an increasing share of the economic market. The country has also taken positive measures to promote the construction of a quality power, and has promulgated a series of laws and regulations on quality inspection, aiming to improve the quality level of products and services, strengthen market supervision, protect consumer rights, and promote enterprises to transform towards quality and innovation-driven. These laws and regulations require enterprises to establish an efficient, accurate and traceable quality inspection system to ensure that products meet relevant standards and specifications.
[0003] However, traditional quality inspection methods are limited in meeting the complex quality management needs of modern enterprises. Manual records, paper documents, and decentralized data storage and processing methods can no longer meet the requirements of efficient and high-quality quality management. Therefore, it has become an urgent need to manage the quality inspection process in an informationized manner. The information management system can centrally manage quality inspection data, information, and reports, improve data accessibility and availability, strengthen the real-time monitoring and traceability of quality inspection, reduce human errors and operational inconsistencies, and thus significantly improve the efficiency and accuracy of quality inspection.
[0004] The current information management system has the following shortcomings: 1. Most laboratory scientific research instruments and equipment are monitored by different monitoring systems. The monitoring system has a relatively simple function and cannot monitor instruments and equipment of different brands at the same time. The compatibility is poor, which makes the overall monitoring of the equipment more cumbersome and not conducive to timely discovery of problems in equipment operation; 2. There are many types of information management systems, including laboratory environmental conditions monitoring systems, video monitoring systems, and equipment monitoring systems. Each system operates independently; monitoring data is not conducive to integrated analysis, the data is relatively scattered, and it is impossible to transmit massive amounts at the same time, which reduces the efficiency of equipment management; 3. In traditional laboratory equipment management, manual records are prone to errors, data is difficult to trace, and equipment maintenance is not timely.
[0005] Therefore, in view of the shortcomings of the existing technology, it is necessary to provide a laboratory equipment information management system to solve the shortcomings of the existing technology. Summary of the invention
[0006] The purpose of the present invention is to avoid the shortcomings of the prior art and provide a laboratory equipment information management system. The laboratory equipment information management system can be compatible with the communication and management of different types and brands of laboratory equipment through the Modbus TCP / IP communication protocol, and can also automatically collect and record the status data of the laboratory equipment; at the same time, it can also remotely monitor the laboratory equipment to form a complete management and quality monitoring system, which can meet the external daily management requirements and ensure the strict management and control of laboratory analysis data.
[0007] The above-mentioned purpose of the present invention is achieved by the following technical measures:
[0008] Provide a laboratory equipment information management system, which is equipped with:
[0009] Experimental equipment - adjust the experimental climate, mechanical environment, chemical environment and power supply environment according to the working parameters and then conduct experimental tests. At the same time, the status data of the experimental process is sent to the middle-level monitoring unit, and the operation is started or stopped according to the start and stop instructions;
[0010] The middle-level monitoring unit - accesses the serial port of the experimental equipment through the switch, collects the status data of the experimental equipment, collects the environmental data of the environment where the experimental equipment is located, and collects the image data of the space where the experimental equipment is located; and according to the parameter setting instructions and start-stop instructions of the upper-level online management unit, controls the working parameters and start or stop operation of the experimental equipment;
[0011] The upper-level online management unit communicates with the middle-level monitoring unit through the Modbus TCP / IP communication protocol, collects the status data, environmental data and image data collected by the middle-level monitoring unit, and issues setting parameters and start-stop instructions to the middle-level monitoring unit.
[0012] Preferably, the upper-level online management unit is provided with:
[0013] Data server - stores the status data, environmental data and image data sent by the middle-level monitoring unit to form a database;
[0014] Computer - issues parameter setting instructions and start / stop instructions to the middle-level monitoring unit, and displays status data, working parameters, environmental data and image data.
[0015] Preferably, the above-mentioned middle-level monitoring unit is provided with:
[0016] Equipment monitoring module - controls the working status and working parameters of the experimental equipment, collects the status data of the experimental equipment and uploads it to the database server;
[0017] Environmental monitoring module - collects environmental data of the working environment of the experimental equipment and uploads it to the database server;
[0018] Video monitoring module - collects image data of the environment where the experimental equipment is located and uploads it to the database server.
[0019] Preferably, the above-mentioned status data are interface operation data, experiment query output list, data statistics output list, data analysis output list, maintenance output list and equipment information output list.
[0020] Preferably, the above environmental data are temperature data and humidity data.
[0021] Preferably, the above-mentioned experimental query output list is a work list including experimental equipment number, test plan number, start time, end time, recording interval time, recorded data, record description, operator, current and target parameter values, curve display, data report, print record, print report, entrusted customer, alarm record, and work group load.
[0022] Preferably, the above-mentioned data statistics output list is a work list including the maximum value of the test items, the minimum value of the test items, the average value of the test items, the standard deviation of the test items, the range of the test items, the historical comparison value of the test items, the qualified rate of the test items, the exceeding rate of the test items, the workload of the test items, and the test costs.
[0023] Preferably, the above-mentioned data analysis output list is a work list including record analysis, result analysis, fault analysis and deviation analysis.
[0024] Preferably, the above maintenance output list is a work list including equipment number, recorded maintenance history, maintenance date, maintenance personnel, maintenance content, maintenance reminder, and equipment status.
[0025] Preferably, the above-mentioned equipment information output list is a work list including equipment number, equipment name, model specification, expiration date, equipment responsible person, equipment technical parameters, equipment measurement certificate, and storage location.
[0026] Preferably, the above-mentioned experimental equipment is climate environment equipment, mechanical environment equipment, power supply equipment and chemical environment equipment.
[0027] When the experimental equipment is a climate environment equipment, the interface operation data includes operation selection data, fixed value setting data, program setting data, start and stop data and experimental data.
[0028] When the experimental equipment is a mechanical environment equipment, the interface operation data includes parameter setting data, start and stop data and experimental data.
[0029] When the experimental equipment is a power supply equipment, the interface operation data includes electrical parameter setting data, program selection data, start and stop data and experimental data.
[0030] When the experimental equipment is a chemical environment equipment, the interface operation data includes parameter setting data, start and stop data and experimental data.
[0031] Preferably, the above-mentioned climate environment equipment is at least one of a high temperature test chamber, a rapid temperature test chamber, a rapid humidity and heat test chamber, a low temperature and humidity alternating test chamber, a four-in-one low-pressure test chamber, a high temperature and high pressure accelerated test chamber HAST, a highly accelerated life system, a mold test chamber, a temperature shock test chamber, a xenon lamp aging test chamber or a UV aging test chamber.
[0032] Preferably, the mechanical environment equipment is at least one of a three-in-one electric vibration table, a collision table, an impact table, a drop tester, an automobile packaging simulation transportation vibration table or a compression tester.
[0033] Preferably, the above-mentioned chemical environment equipment is at least one of a composite salt spray corrosion test chamber, a mixed gas corrosion test chamber or a hydrogen sulfide corrosion test chamber.
[0034] Preferably, the above-mentioned environment monitoring module is provided with an environment data collector, and the environment data collector is respectively arranged in the space where each of the laboratory equipment is placed, and collects the environment data of the corresponding laboratory equipment environment.
[0035] Preferably, the system setting menu of the above-mentioned environment monitoring module includes run and stop options, system property options, import and export configuration file options, and exit system options.
[0036] The search function menu of the environment monitoring module includes a room number search option where the experimental equipment is located, a room name search option where the experimental equipment is located, a room orientation search option where the experimental equipment is located, a laboratory name search option and a floor search option where the experimental equipment is located.
[0037] The environmental condition setting interface of the environmental monitoring module includes a general parameter setting menu, a data setting menu, an alarm condition setting menu, an email alarm setting menu, a text message alarm setting menu, a device maintenance setting menu and a relay control menu.
[0038] Preferably, the view setting menu of the above-mentioned environment monitoring module includes display mode options, real-time curve options, full screen options, toolbar options and system information options.
[0039] Preferably, the environmental data query menu of the above-mentioned environmental monitoring module includes an environmental history data query item, an environmental alarm data query item, an environmental message notification query item, an environmental history track query item and a system log query item.
[0040] Preferably, the above-mentioned video monitoring module is provided with a video collector and a pan-tilt controller, and the pan-tilt controller and the video collector are respectively connected to the upper-level online management unit for signal connection, and the video collector is respectively arranged in the space where each laboratory equipment is placed, and collects image data of the corresponding laboratory equipment environment.
[0041] The function selection menu of the video monitoring module includes a single screen option, a multi-screen option, a previous screen option, a next screen option, a start patrol option, a start recording option and an add IP channel option.
[0042] The video interface of the video monitoring module is provided with a normal / intelligent playback option, a speed multiple option and a time selection option.
[0043] The common menu of the video monitoring module includes normal / intelligent playback options, channel setting options, general configuration options, network configuration options and image configuration options.
[0044] Preferably, the upper-level online management unit communicates with the middle-level monitoring unit via a switch, an industrial computer or a network cable.
[0045] Preferably, the above database is at least one of an Access database, a UtilityManager database or a MySql database.
[0046] A website is constructed on the web side of the upper-level online management unit through html+css+JavaScript+jQuery technology, and then parameter setting instructions and start / stop instructions are issued to the middle-level monitoring unit in the website through socket technology, and status data, environmental data and image data are checked.
[0047] Preferably, the above-mentioned equipment monitoring module is remotely connected to the upper-level online management unit using a network or RS485 serial port.
[0048] Preferably, the video monitoring module uses computer technology, multimedia technology, digital compression technology or computer network technology to compress the image of the space where the laboratory equipment is located and generate a digital signal, and then uploads the digital signal to the database server.
[0049] The laboratory equipment information management system of the present invention is provided with experimental equipment that adjusts the climate environment, mechanical environment, chemical environment and power supply environment of the experiment according to the working parameters and then performs experimental testing, and at the same time sends the status data of the experimental process to the middle-level monitoring unit, and performs start operation or pause operation according to the start-stop instruction; the middle-level monitoring unit accesses the serial port of the experimental equipment through the switch, collects the status data of the experimental equipment, collects the environmental data of the environment where the experimental equipment is located, and collects the image data of the space where the experimental equipment is located; and according to the parameter setting instructions and start-stop instructions of the upper-level online management unit, then controls the working parameters and start or stop operation of the experimental equipment; the upper-level online management unit communicates with the middle-level monitoring unit through the Modbus TCP / IP communication protocol, and then collects the status data, environmental data and image data collected by the middle-level monitoring unit, and issues parameter setting and start-stop instructions to the middle-level monitoring unit. The laboratory equipment information management system can be compatible with the communication and management of different types and brands of experimental equipment through the Modbus TCP / IP communication protocol, and can also automatically collect and record the status data of the experimental equipment; at the same time, it can also remotely monitor the experimental equipment to form a complete management and quality monitoring system, which can meet the external daily management requirements and ensure the strict management and control of laboratory analysis data. The beneficial effects of the present invention are: 1. Through the Modbus TCP / IP communication protocol, it can be compatible with the communication and management of different types and brands of experimental equipment, effectively solving the problems of incompatibility of network communication of different brands of instruments and equipment in the laboratory, the inability to uniformly collect and manage the data of different test projects online, and the inability to integrate and analyze the monitoring data of different monitoring systems, and realize the diversified and digital processing and analysis of the data of different monitoring modules through one system. 2. The present invention can monitor and record the entire laboratory environment data, focusing on the elements of people, machines, materials, environment, methods, and measurements, forming a complete set of laboratory comprehensive information management and product quality monitoring system, which can not only meet the external daily management requirements, ensure the strict management and control of laboratory analysis data, but also can use mobile clients or PC terminals to access historical data at any time through web pages. 3. The present invention can monitor and record laboratory video surveillance. The laboratory video surveillance system monitors the laboratory situation in real time through a camera. By logging into the laboratory system platform in the office or at home, the camera equipment can be remotely controlled through the network and the laboratory status can be checked at any time. Real-time image recording of key experimental areas and experimental equipment is performed 24 hours a day to ensure that the experimental process is fair, notarized and open.4. The present invention can record data and images throughout the test process, thereby meeting the 17025 system operation requirements, and can also realize online scheduling of analytical data, automatic collection of analytical data, uninterrupted rapid recording, information sharing, and paperless monitoring of analytical reports, and can be smoothly implemented in accordance with the quality assurance system, thereby improving the overall level of laboratory management, assisting various functional departments in discovering and controlling factors that affect product quality, and thus improving the overall level of laboratory management. 5. The present invention can remotely control the parameter setting, start and stop functions of laboratory equipment, and can access the system through a mobile client to monitor the operation of the equipment in real time. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0051] Figure 1 It is a signal transmission schematic diagram of the laboratory equipment information management system of the present invention.
[0052] Figure 2 This is the architecture diagram of the laboratory equipment information management system in multiple laboratories.
[0053] Figure 3 This is an architectural diagram of the laboratory equipment information management system of the present invention.
[0054] Figure 4 It is the operation interface of the experimental equipment of the present invention.
[0055] Figure 5 It is the interface of the environment monitoring module of the present invention.
[0056] Figure 6 It is the interface of the video monitoring module of the present invention. DETAILED DESCRIPTION
[0057] The technical solution of the present invention is further described in conjunction with the following embodiments.
[0058] Example 1
[0059] A laboratory equipment information management system, such as Figure 1 and Figure 2 As shown, the settings are:
[0060] Experimental equipment - adjust the experimental climate, mechanical environment, chemical environment and power supply environment according to the working parameters and then conduct experimental tests. At the same time, the status data of the experimental process is sent to the middle-level monitoring unit, and the operation is started or stopped according to the start and stop instructions;
[0061] Middle-level monitoring unit: accesses the serial port of the experimental equipment through the switch, collects the status data of the experimental equipment, collects the environmental data of the environment where the experimental equipment is located, and collects the image data of the space where the experimental equipment is located; and according to the parameter setting instructions and start-stop instructions of the upper-level online management unit, controls the working parameters and start or stop operations of the experimental equipment; among which, the status data includes interface operation data, experimental query output list, data statistics output list, data analysis output list, maintenance output list and equipment information output list; the environmental data includes temperature data and humidity data;
[0062] The upper-level online management unit communicates with the middle-level monitoring unit through the Modbus TCP / IP communication protocol, collects the status data, environmental data and image data collected by the middle-level monitoring unit, and issues setting parameters and start and stop instructions to the middle-level monitoring unit.
[0063] The experimental query output list is a work list including the experimental equipment number, test plan number, start time, end time, recording interval, recorded data, record description, operator, current and target parameter values, curve display, data report, print record, print report, entrusted customer, alarm record, and work group load.
[0064] The data statistics output list is a work list including the maximum value of the test items, the minimum value of the test items, the average value of the test items, the standard deviation of the test items, the range of the test items, the historical comparison value of the test items, the qualified rate of the test items, the exceeding rate of the test items, the workload of the test items, and the test costs.
[0065] The data analysis output list is a work list including record analysis, result analysis, fault analysis and deviation analysis.
[0066] The maintenance output list is a work list including equipment number, maintenance history, maintenance date, maintenance personnel, maintenance content, maintenance reminder, and equipment status.
[0067] The equipment information output list is a work list including equipment number, equipment name, model specification, effective date, equipment responsible person, equipment technical parameters, equipment measurement certificate, and storage location.
[0068] The experimental equipment includes climate environment equipment, mechanical environment equipment, power supply equipment and chemical environment equipment.
[0069] When the experimental equipment is climatic environment equipment, the interface operation data includes operation selection data, constant value setting data, program setting data, start and stop data and experimental data; when the experimental equipment is mechanical environment equipment, the interface operation data includes parameter setting data, start and stop data and experimental data; when the experimental equipment is power supply equipment, the interface operation data includes electrical parameter setting data, program selection data, start and stop data and experimental data; when the experimental equipment is chemical environment equipment, the interface operation data includes parameter setting data, start and stop data and experimental data.
[0070] The climate environment equipment is at least one of a high temperature test chamber, a rapid temperature test chamber, a rapid humidity test chamber, a low temperature humidity test chamber, a four-in-one low pressure test chamber, a high temperature and high pressure accelerated test chamber HAST, a highly accelerated life system, a mold test chamber, a temperature shock test chamber, a xenon lamp aging test chamber or a UV aging test chamber.
[0071] The mechanical environment equipment is at least one of a three-in-one electric vibration table, a collision table, an impact table, a drop tester, an automobile packaging simulation transportation vibration table or a compression tester.
[0072] The chemical environment equipment is at least one of a composite salt spray corrosion test chamber, a mixed gas corrosion test chamber or a hydrogen sulfide corrosion test chamber.
[0073] The upper-level online management unit settings are:
[0074] Data server - stores the status data, environmental data and image data sent by the middle-level monitoring unit to form a database;
[0075] Computer - issues parameter setting instructions and start and stop instructions to the middle-level monitoring unit, and displays status data, working parameters, environmental data and image data.
[0076] The upper-level online management unit communicates with the middle-level monitoring unit through a switch, an industrial computer or a network cable. The present invention specifically communicates through a network cable. The database is at least one of an Access database, a UtilityManager database or a MySql database. The present invention constructs a website for the web end of the upper-level online management unit through html+css+JavaScript+jQuery technology, and then issues parameter setting instructions and start-stop instructions to the middle-level monitoring unit in the website through socket technology, and checks status data, environmental data and image data. The computer includes a firewall, a touch panel, a load, a background management end, an interface platform end, a scheduled task platform end, a buffer center and a database. The present invention can access the website through terminals such as computers, mobile phones, tablets, and notebooks, so as to issue parameter setting instructions and start-stop instructions to the middle-level monitoring unit, and check status data, environmental data and image data. Different customer service ends and experimental equipment all access the web end through a local area network, such as Figure 3 .
[0077] The middle-level monitoring unit is equipped with:
[0078] Equipment monitoring module - controls the working status and working parameters of the experimental equipment, collects the status data of the experimental equipment and uploads it to the database server. Figure 4 The equipment monitoring module collects the operation interface of the experimental equipment, which is specifically the climate environment equipment;
[0079] Environmental monitoring module - collects environmental data of the working environment of the experimental equipment and uploads it to the database server, such as Figure 5 ;
[0080] Video monitoring module - collects image data of the environment where the experimental equipment is located and uploads it to the database server, such as Figure 6 .
[0081] The equipment monitoring module uses the network or RS485 serial port to connect to the upper-level online management unit. The video monitoring module uses computer technology, multimedia technology, digital compression technology or computer network technology to compress the image of the space where the laboratory equipment is located and generate a digital signal, and then upload the digital signal to the database server.
[0082] It should be noted that the laboratory equipment information management system of the present invention performs information management of experimental equipment through a three-layer structure. The first layer mainly uses the Modbus TCP / IP communication protocol as the main communication and control network. The upper-level online management unit and the middle-level monitoring unit are combined through a switch. Different types of experimental equipment are controlled through the middle-level monitoring unit to realize the necessary management and data acquisition functions, thereby forming online equipment management.
[0083] The equipment monitoring module in the second-layer middle-level monitoring unit accesses the serial port of the experimental equipment, and transmits the control instructions of the upper-level online management unit to the experimental equipment, thereby realizing the monitoring of the experimental equipment and collecting the operating data of the experimental equipment, and unifying the operating data; the environmental monitoring module in the middle-level monitoring unit integrates the laboratory environmental data; the video monitoring module in the middle-level monitoring unit monitors and views the operation status of the laboratory in real time.
[0084] The third layer combines each experimental equipment for online control and automatically collects the operating data of the experimental equipment. The experimental equipment is distributed in each laboratory, and the monitored data is fed back to the upper-level online management unit in real time for unified processing. The upper-level online management unit can remotely monitor and control multiple units according to demand, monitor the operating status of the equipment and the experimental process information of the experimental phenomenon in real time, obtain and analyze the experimental data and experimental process information, generate experimental reports containing relevant data, and remotely monitor the operating status of the experimental equipment in real time, and issue control commands to automatically control the experimental equipment.
[0085] The environment monitoring module is provided with an environment data collector, which is respectively arranged in the space where each laboratory equipment is placed, and collects the environment data of the corresponding laboratory equipment environment.
[0086] like Figure 5 As shown in the figure, the interface of the environment monitoring module is provided with a system setting menu, an environment data query menu, a view setting menu, a search function menu, an environment condition display interface and thermometer and hygrometer information. The system setting menu of the environment monitoring module includes run and stop options, system property options, import and export configuration file options, and exit system options.
[0087] The search function menu of the environment monitoring module includes the room number search option where the experimental equipment is located, the room name search option where the experimental equipment is located, the room orientation search option where the experimental equipment is located, the laboratory name search option and the floor search option where the experimental equipment is located.
[0088] The environmental condition setting interface of the environmental monitoring module includes a general parameter setting menu, a data setting menu, an alarm condition setting menu, an email alarm setting menu, a SMS alarm setting menu, a device maintenance setting menu and a relay control menu.
[0089] The view setting menu of the environment monitoring module includes display mode options, real-time curve options, full screen options, toolbar options and system information options.
[0090] The environmental data query menu of the environmental monitoring module includes environmental history data query items, environmental alarm data query items, environmental message notification query items, environmental history trajectory query items and system log query items.
[0091] The video monitoring module is provided with a video collector and a PTZ controller. The PTZ controller and the video collector are respectively connected to the upper-level online management unit for signal connection. The video collectors are respectively set in the space where each laboratory equipment is placed, and collect image data of the corresponding laboratory equipment environment. The function selection menu of the video monitoring module includes single-screen options, multi-screen options, previous screen options, next screen options, start patrol options, start recording options and add IP channel options. The video interface of the video monitoring module is provided with regular / intelligent playback options, screen speed options and time selection options. The common menu of the video monitoring module is provided with regular / intelligent playback options, channel setting options, general configuration options, network configuration options and image configuration options.
[0092] According to ISO / IEC 17025:2017 "Criteria for Accreditation of the Competence of Testing and Calibration Laboratories" and related certification and accreditation criteria, it is necessary to form a complete set of laboratory comprehensive information management and product quality monitoring system around the elements of people, machines, materials, environment, methods and measurements. The laboratory equipment information management system of the present invention can control experimental equipment, monitor environmental conditions, and monitor laboratory visual products, so it can not only meet external daily management requirements, but also ensure strict management and control of laboratory analysis data, thereby complying with ISO / IEC 17025 standards.
[0093] The laboratory equipment information management system mainly utilizes the industrial Internet of Things (IIoT) technology, including wireless sensor networks, wireless mesh networks, wireless local area networks and other application technologies, to complete the interconnection and data integration between multi-brand experimental equipment and multiple application occasions, and fully combines the industrial Internet of Things technology to promote and improve the modern management level of product testing and inspection processes. The system adopts a three-layer structure combination, which can simultaneously realize more than 3 different quantitative data real-time recording and collection and online management of detection equipment in different laboratories. The laboratory equipment information management system can be compatible with different types and brands of experimental equipment communication and management through the Modbus TCP / IP communication protocol, and can also automatically collect and record the status data of the experimental equipment; at the same time, it can also remotely monitor the experimental equipment to form a complete set of management and quality monitoring system, which can meet the external daily management requirements and ensure the strict management and control of laboratory analysis data. The specific beneficial effects of the present invention are: 1. Since the communication methods and communication protocols of experimental equipment of different brands are different, and each experimental equipment is a separate communication connection, the specific communication methods mainly include: Modbus TCP / IP, Modbus RS-485, and Modbus RS-232. The control system of some brands requires a separate driver, so the processor data is processed twice. Its process information collection, data integration, data convention, data cleaning, data transformation, data mining process, and pattern evaluation are finally displayed on the remote monitoring system. The present invention is compatible with the communication and management of different types and brands of experimental equipment through the Modbus TCP / IP communication protocol, and can read the data of more than 20 experimental equipment at the same time. The present invention uses the Modbus TCP / IP communication protocol as the main communication and control network, and the existing instruments and equipment with the Modbus TCP / IP communication protocol are first networked for online connection to achieve the necessary management and data acquisition functions, and form equipment online management. For the equipment with the original RS485 / 232 communication interface, the TCP / RTU terminal is used for interactive transfer, and then the laboratory equipment is networked through the TCP / IP communication protocol. The present invention effectively solves the problems of incompatibility of network communication of instruments and equipment of different brands in the laboratory, the inability to uniformly collect and manage data of different test projects online, and the inability to integrate and analyze the monitoring data of different monitoring systems, and realizes the diversification and digital processing and analysis of the data of different monitoring modules through one system.
[0094] 2. The present invention can monitor and record the entire laboratory environment data, meet the 17025 system operation requirements, and form a complete set of laboratory comprehensive information management and product quality monitoring system around the elements of people, machines, materials, environment, methods, and measurements. It can not only meet external daily management requirements and ensure strict management and control of laboratory analysis data, but also access historical data at any time through the web page using a mobile client or PC.
[0095] 3. The present invention can monitor and record laboratory video surveillance. The laboratory video surveillance system monitors the laboratory situation in real time through a camera. By logging into the laboratory system platform in the office or at home, the camera equipment can be remotely controlled through the network and the laboratory status can be checked at any time. Real-time image recording of key experimental areas and experimental equipment is performed 24 hours a day to ensure that the experimental process is fair, notarized and open.
[0096] 4. The present invention can record data and images throughout the test process, thereby meeting the 17025 system operation requirements. The records stored in the present invention are kept for at least 6 years. At the same time, it can also realize online scheduling of analytical data, automatic collection of analytical data, uninterrupted rapid recording, information sharing, and paperless monitoring of analytical reports. It can be smoothly implemented in accordance with the quality assurance system, thereby improving the overall level of laboratory management, assisting various functional departments in discovering and controlling the comprehensive information platform that affects product quality, and thus improving the overall level of laboratory management.
[0097] 5. The present invention can remotely control the parameter setting, start and stop functions of laboratory equipment. At the same time, the system can be accessed through a mobile client to monitor the operation of the experimental equipment in real time and read the real-time values of the experimental equipment, such as the temperature setting value, the current temperature value, the humidity setting value, the current humidity value, the pressure setting value, the current pressure value, the irradiance value, the temperature change rate value, etc. Mobile clients such as mobile phones and notebooks can be used to log in and access the experimental equipment on the Internet to read out the historical operation information of the experimental equipment. At the same time, the parameters of the experimental equipment can be remotely set through the client terminal, and the start and stop of the laboratory equipment can be controlled regularly.
[0098] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A laboratory equipment information management system, characterized in that: The settings are: Experimental equipment - adjust the experimental climate, mechanical environment, chemical environment and power supply environment according to the working parameters and then conduct experimental tests. At the same time, the status data of the experimental process is sent to the middle-level monitoring unit, and the operation is started or stopped according to the start and stop instructions; The middle-level monitoring unit - accesses the serial port of the experimental equipment through the switch, collects the status data of the experimental equipment, collects the environmental data of the environment where the experimental equipment is located, and collects the image data of the space where the experimental equipment is located; and according to the parameter setting instructions and start-stop instructions of the upper-level online management unit, controls the working parameters and start or stop operation of the experimental equipment; The upper-level online management unit communicates with the middle-level monitoring unit through the Modbus TCP / IP communication protocol, collects the status data, environmental data and image data collected by the middle-level monitoring unit, and issues setting parameters and start-stop instructions to the middle-level monitoring unit.
2. The laboratory equipment information management system according to claim 1, characterized in that: The upper-level online management unit is provided with: Data server - stores the status data, environmental data and image data sent by the middle-level monitoring unit to form a database; Computer - issues parameter setting instructions and start / stop instructions to the middle-level monitoring unit, and displays status data, working parameters, environmental data and image data.
3. The laboratory equipment information management system according to claim 2, characterized in that: The middle-level monitoring unit is provided with: Equipment monitoring module - controls the working status and working parameters of the experimental equipment, collects the status data of the experimental equipment and uploads it to the database server; Environmental monitoring module - collects environmental data of the working environment of the experimental equipment and uploads it to the database server; Video monitoring module - collects image data of the environment where the experimental equipment is located and uploads it to the database server.
4. The laboratory equipment information management system according to claim 1, characterized in that: The status data includes interface operation data, experimental query output list, data statistics output list, data analysis output list, maintenance output list and equipment information output list; The environmental data includes temperature data and humidity data.
5. The laboratory equipment information management system according to claim 4, characterized in that: The experimental query output list is a work list including the experimental equipment number, the test plan number, the start time, the end time, the recording interval, the recording data, the recording description, the operator, the current and target parameter values, the curve display, the data report, the printing record, the printing report, the entrusted customer, the alarm record, and the work group load; The data statistics output list is a work list including the maximum value of the test item, the minimum value of the test item, the average value of the test item, the standard deviation of the test item, the range of the test item, the historical comparison value of the test item, the qualified rate of the test item, the rate of exceeding the standard of the test item, the workload of the test item, and the test cost; The data analysis output list is a work list including record analysis, result analysis, fault analysis and deviation analysis; The maintenance output list is a work list including equipment number, maintenance history, maintenance date, maintenance personnel, maintenance content, maintenance reminder, and equipment status; The equipment information output list is a work list including equipment number, equipment name, model specification, effective date, equipment responsible person, equipment technical parameters, equipment measurement certificate, and storage location.
6. The laboratory equipment information management system according to claim 5, characterized in that: The experimental equipment includes climate environment equipment, mechanical environment equipment, power supply equipment and chemical environment equipment; When the experimental equipment is a climate environment equipment, the interface operation data includes operation selection data, fixed value setting data, program setting data, start and stop data and experimental data; When the experimental equipment is a mechanical environment equipment, the interface operation data is parameter setting data, start and stop data and experimental data; When the experimental equipment is a power supply equipment, the interface operation data is electrical parameter setting data, program selection data, start and stop data and experimental data; When the experimental equipment is a chemical environment equipment, the interface operation data includes parameter setting data, start and stop data and experimental data.
7. The laboratory equipment information management system according to claim 6, characterized in that: The climate environment equipment is at least one of a high temperature test chamber, a rapid temperature test chamber, a rapid humidity test chamber, a low temperature humidity test chamber, a four-integrated low pressure test chamber, a high temperature and high pressure accelerated test chamber HAST, a highly accelerated life system, a mold test chamber, a temperature shock test chamber, a xenon lamp aging test chamber or a UV aging test chamber; The mechanical environment equipment is at least one of a three-in-one electric vibration table, a collision table, an impact table, a drop tester, an automobile packaging simulated transportation vibration table, or a compression tester; The chemical environment equipment is at least one of a composite salt spray corrosion test chamber, a mixed gas corrosion test chamber or a hydrogen sulfide corrosion test chamber.
8. The laboratory equipment information management system according to claim 3, characterized in that: The environmental monitoring module is provided with an environmental data collector, which is respectively arranged in the space where each of the laboratory equipment is placed, and collects environmental data of the corresponding laboratory equipment environment; The system setting menu of the environment monitoring module includes run and stop options, system property options, import and export configuration file options, and exit system options; The search function menu of the environment monitoring module includes a room number search option where the experimental equipment is located, a room name search option where the experimental equipment is located, a room orientation search option where the experimental equipment is located, a laboratory name search option, and a floor search option where the experimental equipment is located; The environmental condition setting interface of the environmental monitoring module includes a general parameter setting menu, a data setting menu, an alarm condition setting menu, an email alarm setting menu, a text message alarm setting menu, a device maintenance setting menu and a relay control menu; The view setting menu of the environment monitoring module includes display mode options, real-time curve options, full screen options, toolbar options and system information options; The environmental data query menu of the environmental monitoring module includes an environmental history data query item, an environmental alarm data query item, an environmental message notification query item, an environmental history track query item and a system log query item.
9. The laboratory equipment information management system according to claim 3, characterized in that: The video monitoring module is provided with a video collector and a PTZ controller, the PTZ controller and the video collector are respectively connected to the upper-level online management unit by signal, and the video collector is respectively arranged in the space where each laboratory equipment is placed, and collects image data of the corresponding laboratory equipment environment; The function selection menu of the video surveillance module includes a single screen option, a multi-screen option, a previous screen option, a next screen option, a start patrol option, a start recording option, and an add IP channel option; The video interface of the video monitoring module includes options for normal / intelligent playback, speed-up and time selection. The common menu of the video monitoring module includes normal / intelligent playback options, channel setting options, general configuration options, network configuration options and image configuration options.
10. The laboratory equipment information management system according to claim 3, characterized in that: The upper-layer online management unit communicates with the middle-layer monitoring unit via a switch, an industrial computer or a network cable; The database is at least one of an Access database, a UtilityManager database or a MySql database; Using html+css+JavaScript+jQuery technology to build a website for the web end of the upper-level online management unit, and then using socket technology to issue parameter setting instructions and start and stop instructions to the middle-level monitoring unit in the website, and check status data, environmental data and image data; The equipment monitoring module is remotely connected to the upper-layer online management unit via a network or RS485 serial port; The video monitoring module uses computer technology, multimedia technology, digital compression technology or computer network technology to compress the image of the space where the laboratory equipment is located and generate a digital signal, and then uploads the digital signal to the database server.
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Unmanned environment test system and method
CN121763976A