A wiring terminal and automatic assembly device thereof
By designing the automatic assembly device of terminals, the stable conveying and real-time monitoring of parts are achieved using components such as frames and vision sensors, the problem of insufficient material loading accuracy is solved, the assembly efficiency and authenticity rate are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202411375711.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-09-30
AI Technical Summary
The existing automatic assembly device for wiring terminals has poor material loading accuracy, resulting in large assembly errors, resulting in defective products, and increasing production costs.
Design an automatic assembly device for wiring terminals, using frames, assemblies, vision sensors and other components to achieve accurate assembly by stably conveying parts, monitoring and eliminating wrong parts in real time.
It improves assembly efficiency, reduces defective rate, reduces production costs, and ensures the authentic product rate of product assembly.
Smart Images

Figure CN119275680B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wiring terminal assembly, in particular to a wiring terminal and an automatic assembly device thereof. Background Art
[0002] Terminal blocks are widely used in the field of electronic and electrical equipment, and utilize the conductivity of contacting metal materials to achieve circuit conduction.
[0003] In the prior art, the name disclosed in the application number: CN202222599214.8 is: a circuit fuse terminal automatic assembly machine, the IPC classification number is: H01R13 / 68, which includes: a machine table provided with a circular guide line, and a carrier provided on the circular guide line; a shell loading module; a first circuit assembly module; a second circuit assembly module; a fuse switch assembly module; a cover assembly module, which realizes the loading of the cover and assembles it with the shell; a pressing module, which presses the cover to realize the compression of the cover and the shell.
[0004] However, the assembly machines mentioned in the prior art have poor material loading accuracy in the material loading and assembly process. Errors in material feeding can easily lead to product assembly errors, resulting in defective products and increased production costs. Therefore, it is necessary to design a terminal block and its automatic assembly device. Summary of the Invention
[0005] The object of the present invention is to provide a wiring terminal and an automatic assembly device thereof to solve the problems in the prior art.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] A device for assembling connecting terminals automatically comprises a base and a top cover connected by press-fitting, a contact piece and a pressing piece being fixed on the base, and the device for assembling connecting terminals automatically comprises a frame, an assembly piece for assembling the contact piece being fixed on one side of the frame, the assembly piece comprising a feeding rod, a guide plate being fixed on one end of the feeding rod, a blocking rod being fixed on the feeding rod, a movable seat being slidingly provided on the guide plate, and an open groove being provided on one side of the movable seat.
[0008] A limit block is fixed at one end of the guide plate, and a cylinder 1 for controlling the moving seat is fixed at the other end. The limit block cooperates with the open slot. A moving block 1 with the same structure as the feeding rod 1 is fixed on the moving seat. A cylinder 2 is fixed on one side of the guide plate, and a pin 1 for moving the contact piece is fixed at the output end of the cylinder 2.
[0009] Furthermore, a material distribution plate is rotatably provided on the frame, and a connecting block is fixedly connected in an array on the material distribution plate. A positioning pin is symmetrically fixedly connected to one end of the connecting block, and two sliding grooves are provided on the connecting block. Clamping block one and clamping block two slide in the two sliding grooves respectively, and a jig seat is fixed at one end of the connecting block, and the jig seat is provided with a groove for fixing the contact piece.
[0010] A top block is fixed on the connecting block, a limit spring is fixed on one side of the top block, one end of the two limit springs is fixedly connected to the clamping block 1 and the clamping block 2 respectively, a positioning groove is symmetrically provided on one side of the top block, a positioning block is fixed on one side of the clamping block, and the positioning block cooperates with the positioning groove.
[0011] The only difference between the clamping block 2 and the clamping block 1 is that a protrusion is fixed on the end of the clamping block away from the positioning block.
[0012] Furthermore, one side of the assembly part 1 is provided with an assembly part 2, and the assembly part 2 includes a slide 1, a motor 1 is fixed on the slider of the slide 1, a slide 2 is fixed on the output end of the motor 1, a pneumatic clamp 1 for clamping the tablet is installed on the slide 2, a feed rod 2 for feeding the tablet is fixed on one side of the slide 1, a material blocking rod 2 is fixed on the feed rod 2, and a material moving block 2 is provided at the other end.
[0013] A cylinder three for moving the material transfer block two is fixed to one side of the feeding rod two, and a cylinder four is fixed to the other side. The output end of the cylinder four is fixedly connected to the ejector pin two for moving the sheet. A motor two is fixed on the frame and located below the slide one. The output end of the motor two is fixedly connected to an adjustment seat. A slide for positioning slides on the adjustment seat. A cylinder five for moving the slide is fixed to one end of the adjustment seat.
[0014] Furthermore, a vertical frame is fixed on the frame, a motor three is fixed on the vertical frame, a rocker arm is fixed to the output end of the motor three, a slide rod is slid on one end of the rocker arm, a push block is fixed on one end of the slide rod, a connecting spring is fixed between the push block and the rocker arm, and a visual sensor is fixed on the vertical frame.
[0015] Furthermore, one end of the assembly part one is provided with an assembly part three, and the assembly part three includes a slide three and a feed rod three. A slide four slides on the slide three, and a pneumatic clamp two for assembling contact parts is fixed on the slide four. A lifting seat is installed at one end of the feed rod three, and a cylinder six is fixed on the frame. The output end of the cylinder six is fixedly connected to a material blocking rod three for moving the material in the lifting seat.
[0016] A guide plate 2 is fixed on the frame, a cylinder 7 is fixed on one end of the guide plate 2, a material moving block 3 is fixed on the output end of the cylinder 7, the material moving block 3 has the same structure as the lifting seat, and the material moving block 3 slides on the guide plate 2.
[0017] Furthermore, one end of the assembly part three is fixed with an assembly part four, and the assembly part four includes a mounting frame, on which a cylinder eight is fixed, a pressure rod is fixed at the output end of the cylinder eight, and an assembly seat is fixed on the frame, with through grooves on both sides of the assembly seat, a material moving block four is slidably provided on one side of the assembly seat, and a finished product bin is provided on the other side.
[0018] One end of the material moving block four is fixed with a cylinder nine for moving the material moving block four, and one side of the material moving block four is fixed with a feeding rod four. One end of the feeding rod four faces the material moving block three, and a side rod is provided to slide through the groove. One end of the side rod is provided with a cylinder ten for moving the side rod. An L-shaped groove is provided on the assembly seat, and one end of the L-shaped groove is fixed with a feeding rod five for feeding the top cover.
[0019] Furthermore, a cylinder eleven is fixed to one end of the assembly seat, and a cylinder frame is fixed to the other end. The output end of the cylinder eleven is fixedly connected to the ejector pin three. The cylinder twelve is fixed on the cylinder frame. The output end of the cylinder twelve is fixedly connected to a movable plate. A detection rod is fixed to one side of the movable plate. A driving rod slides on the movable plate. One end of the driving rod is fixedly connected to a tension spring, and the other end is fixedly connected to a push block.
[0020] A guide seat is symmetrically fixed on the assembly seat, an L-shaped plate for supporting the top cover is rotatably provided on the guide seat, and a sink groove is provided in the L-shaped groove.
[0021] Furthermore, a detection part is fixed in the sink, a unloading plate is fixed in the mounting frame, a cylinder thirteen is fixed on the detection part, a U-shaped block is fixed to the output end of the cylinder thirteen, a clamping rod is symmetrically rotated in the U-shaped block, a clamping claw is fixed at one end of the clamping rod, and an inclined plate is fixed at the other end, a guide groove is provided on one side of the clamping rod, and a reset spring is fixed on the other side.
[0022] Furthermore, a trapezoidal block is fixed in the guide groove, and columns are symmetrically fixed on the detection piece. The columns are slidingly connected to the side of the clamping rod, and side frames are fixed on the columns. A horizontal axis is fixed on the top of the side frame. A rectangular rod is sliding on one side frame, and one end of the rectangular rod is slidingly connected to the guide groove, and the other end is provided with a V-shaped groove, and the V-shaped groove is provided with a bevel groove.
[0023] Furthermore, a vertical rod slides in the V-shaped groove, a support rod is fixed on the U-shaped block, one side of the support rod is slidably connected to the vertical rod, a support spring for connecting the support rod is fixed on the vertical rod, a push rod is fixed at one end of the vertical rod, and an inclined sliding surface is provided at the other end. A visual sensor is also fixed in the mounting frame and above the L-shaped groove, and the inclined groove cooperates with the inclined sliding surface.
[0024] Beneficial effects of the present invention:
[0025] 1. The automatic assembly device for the terminal blocks of the present invention stably conveys parts through various assembly parts. Each material transfer block stably moves to transfer the conveyed parts and sends them to the next step for assembly. Each push pin pushes the material, which is simple to operate. By reliably assembling parts, the assembly efficiency is improved and the defective rate is reduced.
[0026] 2. The automatic assembly device of the terminal block of the present invention monitors the parts in real time through the detection parts and the visual sensors on the stand, thereby improving the assembly accuracy of the parts, timely eliminating the parts with assembly errors, reducing product assembly losses, and reducing production costs. The assembly equipment is simple, the assembly efficiency is high, and the product assembly authenticity rate is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described below with reference to the accompanying drawings.
[0028] Figure 1 It is a structural schematic diagram of the automatic assembly device of the present invention;
[0029] Figure 2 It is a structural schematic diagram of the automatic assembly device of the present invention;
[0030] Figure 3 This invention Figure 2 A in the middle is an enlarged structural diagram;
[0031] Figure 4 This invention Figure 2 The enlarged structural diagram at B in the middle;
[0032] Figure 5 This invention Figure 2 The enlarged structural diagram at C in the middle;
[0033] Figure 6 It is a structural schematic diagram of the automatic assembly device of the present invention;
[0034] Figure 7 This invention Figure 6 The enlarged structural diagram at D in the middle;
[0035] Figure 8 This invention Figure 6 The enlarged structural diagram at E in the middle;
[0036] Figure 9 It is a structural schematic diagram of the connecting block of the present invention;
[0037] Figure 10 is a side view of the connecting block of the present invention;
[0038] Figure 11 This invention Figure 10 Cross-sectional view in the FF direction;
[0039] Figure 12 It is a schematic diagram of the automatic assembly device of the present invention;
[0040] Figure 13 This invention Figure 12 The schematic diagram of the structure at G in the middle is enlarged;
[0041] Figure 14 It is a schematic diagram of the structure of the detection element of the present invention;
[0042] Figure 15 is a top view of the detection member of the present invention;
[0043] Figure 16 This invention Figure 15 Cross-sectional view in the mid-HH direction;
[0044] Figure 17 This invention Figure 16 The enlarged structural diagram at position I in the middle;
[0045] Figure 18 It is a schematic diagram of the structure of the detection element of the present invention;
[0046] Figure 19 This invention Figure 18 The schematic diagram of the structure is enlarged at J in the middle;
[0047] Figure 20 This invention Figure 18 Enlarged structural diagram at K in the middle.
[0048] The following are the descriptions of the reference numerals:
[0049] 1. Frame; 2. Assembly part 1; 3. Assembly part 2; 4. Assembly part 3; 5. Assembly part 4; 6. Stand; 7. Detection part; 11. Vibrating plate; 12. Distributing plate; 13. Connecting block; 14. Fixture base; 15. Slide; 16. Ejector block; 17. Limit spring; 18. Clamping block 1; 19. Clamping block 2; 20. Stop rod 1; 21. Feed rod 1; 22. Shifting block 1; 23. Moving base; 24. Guide plate 1; 25. Cylinder 1; 26. Opening slot; 27. Ejector pin 1; 28. Cylinder 2; 29. Limiting block; 30. Motor 2; 3 1. Slide 1; 32. Slide 2; 33. Pneumatic clamp 1; 34. Adjustment seat; 35. Cylinder 5; 36. Slide plate; 37. Feed rod 2; 38. Ejector pin 2; 39. Cylinder 4; 41. Slide 3; 42. Slide 4; 43. Pneumatic clamp 2; 44. Feed rod 3; 45. Stop rod 3; 46. Guide plate 2; 47. Transfer block 3; 50. Feed rod 4; 51. Mounting frame; 52. Cylinder 8; 53. Transfer block 4; 54. Cylinder 10; 55. Assembly seat; 56. L-shaped slot; 57. Guide seat; 58. Cylinder rack; 59. Finished product warehouse ;61. Motor 3;62. Rocker;63. Push block;64. Slide;65. Connecting spring;66. Visual sensor;70. Unloading plate;71. Column;72. U-shaped block;73. Clamping rod;74. Return spring;75. Inclined plate;76. Trapezoidal block;77. Side frame;78. Rectangular rod;79. Support rod;131. Positioning pin;141. Groove;161. Positioning slot;181. Protrusion;182. Positioning block;371. Stop rod 2;372. Shifting block 2;373. Cylinder 3;441. Lifting seat;451. Cylinder 6 ;471, cylinder seven; 521, pressure rod; 531, cylinder nine; 541, side rod; 561, ejector pin three; 562, feed rod five; 563, cylinder eleven; 564, sink trough; 571, L-shaped plate; 580, moving plate; 581, cylinder twelve; 582, detection rod; 583, driving rod; 584, tension spring; 585, push block; 720, cylinder thirteen; 731, guide groove; 732, clamping claw; 771, horizontal axis; 781, inclined groove; 782, V-shaped groove; 791, vertical rod; 792, support spring; 793, push rod. DETAILED DESCRIPTION
[0050] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0051] A wiring terminal and an automatic assembly device thereof. The wiring terminal contains an electrical contact material made of precious metal, which is one of the advanced non-ferrous metal materials. The automatic assembly device assembles the parts of the wiring terminal automatically, and is a type of industrial robot.
[0052] The terminal block includes a base and a top cover. The base is equipped with contacts and a pressing piece. After the top cover and the base are installed, the contacts and the pressing piece are fixed. The contacts are made of advanced non-ferrous metal materials.
[0053] An automatic assembly device for terminal blocks, such as Figure 1-Figure 3 As shown, the automatic assembly device includes a frame 1, on which four vibration plates 11 are fixed, of which only three are shown. The vibration plates 11 use a vibration loading method to sequentially load the base, the top cover contact piece and the pressing piece.
[0054] A material distribution plate 12 is rotatably provided on the frame 1, and a pneumatic indexing plate is fixed on the frame 1. The pneumatic indexing plate adopts model HCT-600. The material distribution plate 12 is horizontally fixedly installed on the output end of the pneumatic indexing plate. Driven by the pneumatic indexing plate, the material distribution plate 12 rotates and moves the base of the terminal block, and an array-distributed connection block 13 is fixed on the material distribution plate 12.
[0055] Assembly part 1 2 is fixedly provided on one side of the frame 1, assembly part 2 3 is provided on one side of assembly part 1 2, assembly part 3 4 is provided on one end of assembly part 1 2, assembly part 4 5 is fixedly provided on one end of assembly part 3 4, and assembly part 2 3, assembly part 3 4 and assembly part 4 5 are fixedly installed on the frame 1.
[0056] like Figure 9-11 As shown, one end of the connecting block 13 is fixed with a symmetrically distributed positioning pin 131, and two sliding grooves 15 are provided on the connecting block 13, and a clamping block 18 and a clamping block 2 19 are respectively slidably provided in the two sliding grooves 15. One end of the connecting block 13 is fixed with a jig seat 14, and a groove 141 is provided on the jig seat 14. The contact piece is vertically placed in the groove 141, and one side of the contact piece is clamped by the clamping block 18 and the clamping block 2 19.
[0057] A top block 16 is fixedly provided on the connecting block 13, and a limiting spring 17 is installed on one side of the top block 16. One end of the two limiting springs 17 is fixedly connected to the top block 16, and the other ends of the two limiting springs 17 are fixedly connected to the clamping block 18 and the clamping block 2 19 respectively. One side of the top block 16 is provided with symmetrically distributed positioning grooves 161, and one side of the clamping block 18 is fixedly provided with a positioning block 182, and the positioning block 182 cooperates with the positioning groove 161.
[0058] When the clamping block 18 moves toward the top block 16, the limit spring 17 is squeezed, and the positioning block 182 is used to abut against the positioning groove 161 to position the clamping block 18 or the clamping block 2 19. The only difference between the clamping block 2 19 and the clamping block 18 is that the end of the clamping block 18 away from the positioning block 182 is fixed with a protrusion 181, and the protrusion 181 positions and fixes the notch in the middle of the contact piece, and the clamping block 2 19 clamps the contact piece with a flat surface.
[0059] like Figure 2 、 Figure 3 As shown, the assembly part 2 includes a feed rod 21, one end of which is connected to a vibrating plate 11 for conveying contact members, and the other end is fixedly provided with a guide plate 24. A blocking rod 20 is fixedly provided on the feed rod 21, and a movable seat 23 is slidably provided on the guide plate 24. An open groove 26 is provided on one side of the movable seat 23, and a limit block 29 is fixedly provided on one end of the guide plate 24, and the limit block 29 cooperates with the open groove 26. A moving block 22 is fixedly provided on the moving seat 23, and the moving block 22 has the same structure as the feed rod 21.
[0060] A cylinder 25 is fixedly provided at the other end of the guide plate 1 24 , and the output end of the cylinder 1 25 is fixedly connected to the movable seat 23 . A cylinder 2 28 is fixedly installed on one side of the guide plate 1 24 , and the output end of the cylinder 2 28 is fixedly connected to a pin 1 27 .
[0061] The movable seat 23 is driven by the cylinder 1 25 to translate on the guide plate 1 24. When the movable seat 23 abuts against the limit block 29, the limit block 29 is connected to the opening groove 26. At this time, the material moving block 1 22 is flush with the fixture seat 14. The ejector pin 1 27 is pushed by the cylinder 2 28 to move the contact piece on the material moving block 1 22 into the groove 141. The contact piece contacts the clamping block 1 18 or the clamping block 2 19 in the groove 141, and the contact piece is fixed by the clamping block 18 or the clamping block 2 19.
[0062] like Figure 4 As shown, assembly part 2 3 includes slide 1 31, on the slider of slide 1 31 is fixedly provided with motor 1, which is not shown in the figure, and the output end of motor 1 is fixedly provided with slide 2 32, on the slider of slide 2 32 is fixedly provided with pneumatic clamp 1 33, which clamps the pressing piece.
[0063] A feed rod 2 37 is fixedly provided on one side of the slide 1 31 , a blocking rod 2 371 is fixed on the feed rod 2 37 , one end of the feed rod 2 37 is fixedly connected to a vibrating plate 11 , and a material moving block 2 372 is provided on the other end, a cylinder 373 is fixedly provided on one side of the feed rod 2 37 , and the output end of the cylinder 373 is fixedly connected to the material moving block 2 372 to move the material moving block 2 372 , and a cylinder 4 39 is fixedly provided on the other side of the feed rod 2 37 , and the output end of the cylinder 4 39 is fixedly connected to the ejector pin 2 38 .
[0064] A motor 2 30 is fixedly provided on the frame 1 and below the slide 1 31 . The output end of the motor 2 30 is fixedly connected to an adjustment seat 34 . A slide 36 is slidably provided on the adjustment seat 34 . One end of the slide 36 cooperates with the top of the jig seat 14 to position the jig seat 14 carrying the contact parts to be assembled. A cylinder 5 35 is fixedly provided at one end of the adjustment seat 34 . The output end of the cylinder 5 35 is fixedly connected to the other end of the slide 36 .
[0065] When the material transfer block 2 372 moves to one end of the ejector pin 2 38 in the cylinder 373, the output end of the cylinder 4 39 drives the ejector pin 2 38 to move the pressing piece in the material transfer block 2 372, and moves the pressing piece to the slide 36 flush with the material transfer block 2 372. Thereafter, the motor 2 30 drives the adjustment seat 34 and the slide 36 to rotate, and then the motor 1 is used to control the pneumatic clamp 1 33 on the slide 2 32 to align with the pressing piece on the slide 36. The slide 2 32 controls the pneumatic clamp 1 33 to move and clamp the pressing piece, and drives the pressing piece to move toward the fixture seat 14 through the slide 1 31 to assemble the pressing piece on the contact piece.
[0066] like Figure 5 As shown, a stand 6 is fixedly installed on the frame 1 and located between the assembly part 2 3 and the assembly part 3 4, a motor 3 61 is fixedly installed on the stand 6, the output end of the motor 3 61 is fixedly connected to a rocker 62, and a slide 64 is provided on the end of the rocker 62 away from the motor 3 61, and a push block 63 is fixed on one end of the slide 64, and a connecting spring 65 is mounted on the slide 64, and the two ends of the connecting spring 65 are respectively fixedly connected to the push block 63 and the rocker 62, and a visual sensor 66 is fixed on the stand 6, and the visual sensor 66 adopts the IV4 image recognition sensor of Keyence.
[0067] When the visual sensor 66 detects abnormalities in the contact parts and pressing pieces on the jig seat 14, such as missing parts, reverse assembly, and assembly offset, the motor 3 61 is started to control the rotation of the rocker 62, and the push block 63 slides into the jig seat 14 to move the parts on the jig seat 14 and remove the abnormal parts.
[0068] like Figure 6 、 Figure 7 As shown, assembly part three 4 includes slide three 41, slide four 42 is slidably installed on slide three 41, slide four 42 and slide three 41 are perpendicular to each other, and pneumatic clamp two 43 is fixedly installed on slide four 42, and pneumatic clamp two 43 moves the contact piece of assembled pressing sheet to the terminal base, assembly part three 4 also includes feed rod three 44, one end of feed rod three 44 is fixedly connected to a vibration disk 11, which is used for loading and feeding materials to the base, and the other end is installed with a lifting seat 441, which is used to increase the feeding height of the base.
[0069] A cylinder six 451 is fixedly provided on the frame 1 and on one side of the feed rod three 44. The output end of the cylinder six 451 is fixedly connected to the material blocking rod three 45. When the base of the terminal block on the lifting seat 441 is located on one side of the material blocking rod three 45, the cylinder six 451 pushes the material blocking rod three 45 to translate the base on the lifting seat 441 to the material transferring block three 47, and at the same time ejects the base on the material transferring block three 47 that is assembled with the contact parts and the pressing piece.
[0070] A guide plate 2 46 is fixedly provided on the frame 1 and on one side of the lifting seat 441. A material moving block 3 47 is slidably installed on the guide plate 2 46. The material moving block 3 47 has the same structure as the lifting seat 441. A cylinder 7 471 is fixedly provided at one end of the guide plate 2 46. The output end of the cylinder 7 471 is fixedly connected to the material moving block 3 47 to drive the material moving block 3 47 to move horizontally on the guide plate 2 46.
[0071] like Figure 6 、 Figure 8 、 Figure 12 、 Figure 13 As shown, the assembly part four 5 includes a mounting frame 51, on which a cylinder eight 52 is fixed, and a pressure rod 521 is fixed at the output end of the cylinder eight 52. An assembly seat 55 is fixed on the frame 1 and below the pressure rod 521. Through grooves are provided on both sides of the assembly seat 55. A material moving block four 53 is slidably provided on one side of the assembly seat 55, and a finished product bin 59 connected to the frame 1 is provided on the other side. A cylinder nine 531 is fixedly installed at one end of the material moving block four 53, and the output end of the cylinder nine 531 is fixedly connected to the material moving block four 53, pushing the material moving block four 53 to move horizontally.
[0072] A feeding rod four 50 is fixedly provided on the side of the material moving block four 53 away from the assembly seat 55. One end of the feeding rod four 50 is located on one side of the material moving block three 47, and is used to receive the base moved out from the material moving block three 47. A side rod 541 is provided to slide through the groove and is used to fix the side of the base. A cylinder ten 54 is provided at one end of the side rod 541, and the output end of the cylinder ten 54 is connected to the end of the side rod 541.
[0073] A cylinder 10 54 is located on one side of the feed rod 4 50, and is used to move the base on the material transfer block 4 53 into the assembly seat 55, and move the wiring terminals after the top cover is assembled out from the other side of the assembly seat 55 and into the finished product warehouse 59.
[0074] An L-shaped groove 56 is provided on the assembly seat 55, and a feeding rod 562 is fixedly provided at one end of the L-shaped groove 56. The feeding rod 562 is connected to a vibrating plate 11 to transport the top cover. A cylinder 11 563 is fixedly provided at one end of the assembly seat 55, and an ejector pin 3 561 is fixedly connected to the output end of the cylinder 11 563. The ejector pin 3 561 moves the top cover in the L-shaped groove 56 to the bottom of the pressure rod 521, and presses the top cover down through the pressure rod 521 until it is press-fitted with the base.
[0075] A cylinder frame 58 is fixed to the other end of the assembly seat 55, and a cylinder twelve 581 is fixedly installed on the cylinder frame 58. The output end of the cylinder twelve 581 is fixedly connected to a movable plate 580, and a detection rod 582 is fixedly provided on one side of the movable plate 580. A driving rod 583 is slidingly provided on the movable plate 580, and one end of the driving rod 583 is fixedly connected to a tension spring 584, and the other end is fixedly connected to a push block 585. The push block 585 moves to push the side of the assembled terminal top cover to detect whether the top cover and the base are firmly fastened.
[0076] At the same time, the detection rod 582 extends into the terminal hole of the wiring terminal, on the one hand to locate the position of the base so that it is located below the pressure rod 521, and on the other hand to detect the terminal hole of the base.
[0077] The assembly seat 55 is fixed with a symmetrically distributed guide seat 57, and an L-shaped plate 571 is rotatably provided on the guide seat 57. One end of the L-shaped plate 571 is located in the guide seat 57, and the other end is located at the discharge end of the L-shaped groove 56. When the top cover is moved onto the assembly seat 55, the bottom of the top cover is fixed at the ends of the two L-shaped plates 571, and the top cover is supported by the L-shaped plates 571, which then facilitates the movement of the base and the positioning of the top cover. Finally, under the action of the pressure rod 521, the top cover moves down and is assembled with the base. During this process, the L-shaped plate 571 rotates, and the pressure rod 521 is reset after the assembly is completed, and the L-shaped plate 571 automatically resets to the position as shown in the figure. Figure 13 Status in.
[0078] A sink 564 is provided in the L-shaped groove 56. Figures 14-19 As shown, a detection part 7 is fixedly installed in the sink 564, a discharge plate 70 is fixedly provided in the mounting frame 51 and above the L-shaped groove 56, a cylinder thirteen 720 is fixedly provided on the detection part 7, and the output end of the cylinder thirteen 720 is fixedly connected to a U-shaped block 72, and both ends of the U-shaped block 72 support the top cover in the L-shaped groove 56 and support the bottom surface of the top cover.
[0079] A symmetrically distributed clamping rod 73 is rotatably provided in the U-shaped block 72, a clamping claw 732 is fixed at one end of the clamping rod 73, and an inclined plate 75 is fixed at the other end. A guide groove 731 is provided on one side of the clamping rod 73, and a trapezoidal block 76 is fixed in the guide groove 731. A return spring 74 is fixed on the other side of the clamping rod 73, and the return spring 74 is close to the inclined plate 75. A symmetrically distributed column 71 is fixed on the detection part 7, and one side of the column 71 is slidably connected to the side of the clamping rod 73.
[0080] When the clamping rod 73 moves up to disengage from the column 71, the return spring 74 pushes the clamping rod 73 to rotate until the clamping claws 732 contact the inner wall of the top cover, and the internal support of the top cover is fixed by the two clamping claws 732. A side frame 77 is fixed on the column 71, and a horizontal shaft 771 is fixed on the top of the side frame 77. When the lower end of the clamping rod 73 moves to the horizontal shaft 771, the horizontal shaft 771 presses down on the lower end of the clamping rod 73, causing the clamping rod 73 to rotate, so that the two clamping claws 732 are away from the inner wall of the top cover, thereby releasing the fixation of the top cover.
[0081] A rectangular rod 78 is slidably provided on a side frame 77, one end of the rectangular rod 78 is slidably connected to the guide groove 731, and the other end is provided with a V-shaped groove 782, and the V-shaped groove 782 is provided with an inclined groove 781. A vertical rod 791 is slidably provided in the V-shaped groove 782, and a support rod 79 is fixedly provided on the U-shaped block 72. The support rod 79 is used to support one end of the top cover, and one side of the support rod 79 is slidably connected to one end of the vertical rod 791. A support spring 792 is fixedly connected to the vertical rod 791, and the support spring 792 is fixedly connected to the support rod 79 to connect the vertical rod 791. A push rod 793 is fixedly provided on the top of the vertical rod 791, and a slanted sliding surface is provided at the bottom end.
[0082] A visual sensor 66 is also fixed inside the mounting frame 51 and above the L-shaped slot 56. When an error in the top cover feeding is detected, the cylinder thirteen 720 pushes the U-shaped block 72 upward, driving the clamping rod 73 and the vertical rod 791 upward until the bottom end of the clamping rod 73 is separated from the column 71. The reset spring 74 pushes the clamping rod 73 to rotate, allowing the clamping claw 732 to be supported and clamped on the inner wall of the top cover. During this process, one end of the rectangular rod 78 slides along the guide groove 731.
[0083] Then the rectangular rod 78 slides until it just touches the side of the trapezoidal block 76. At this time, the inclined sliding surface is on one side of the inclined groove 781, and the top cover is located at one end of the unloading plate 70. Then the U-shaped block 72 continues to move upward, and the clamping rod 73 contacts the horizontal shaft 771, prompting the clamping rod 73 to rotate to release the fixation of the top cover. At the same time, the rectangular rod 78 slides along the side of the trapezoidal block 76, so that the rectangular rod 78 moves horizontally toward the vertical rod 791. The inclined groove 781 on the rectangular rod 78 cooperates with the inclined sliding surface, and then lifts the vertical rod 791. The vertical rod 791 moves upward and pushes the top cover to tilt through the push rod 793, so that one end of the top cover slides from the support rod 79 to the unloading plate 70, and the top cover that appears in the opposite direction is rejected, thereby improving the quality rate and reducing production costs.
[0084] In this embodiment, each slide adopts the model MXS6-20.
[0085] The contact pieces and pressing pieces are positioned and assembled, and then assembled onto the base. The base is stably transported to the assembly seat 55. The position of the base is positioned and fixed, and the top cover is selected to ensure that the direction of the top cover assembly is correct. The top cover is then mounted on the end of the L-shaped plate 571. After the top cover is transported into place, the cylinder eight 52 can be started to control the pressure rod 521 to move downward, and the top cover and the base are pressed together to form a terminal. Finally, the terminal is driven by the ejector pin three 561 and pushed into the finished product bin 59 to complete the unloading and discharging.
[0086] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.
Claims
1. An automatic assembly device for a terminal block, the terminal block comprising a base and a top cover connected by press-fitting, a contact piece and a pressing piece being fixed on the base, the automatic assembly device comprising a frame (1), characterized in that: An assembly part (2) for assembling a contact piece is fixed on one side of the frame (1), and the assembly part (2) includes a feed rod (21), a guide plate (24) is fixed on one end of the feed rod (21), a blocking rod (20) is fixed on the feed rod (21), a movable seat (23) is slidably provided on the guide plate (24), and an opening groove (26) is provided on one side of the movable seat (23); A limit block (29) is fixed at one end of the guide plate (24), and a cylinder (25) for controlling the movable seat (23) is fixed at the other end. The limit block (29) cooperates with the opening slot (26). A material moving block (22) having the same structure as the material feeding rod (21) is fixed on the movable seat (23). A cylinder (28) is fixed on one side of the guide plate (24), and a pin (27) for moving the contact piece is fixed to the output end of the cylinder (28). One side of the assembly part 1 (2) is provided with an assembly part 2 (3), and the assembly part 2 (3) includes a slide 1 (31), a motor 1 is fixed on the slider of the slide 1 (31), a slide 2 (32) is fixed on the output end of the motor 1, a pneumatic clamp 1 (33) for clamping the tablet is installed on the slide 2 (32), a feed rod 2 (37) for feeding the tablet is fixed on one side of the slide 1 (31), a blocking rod 2 (371) is fixed on the feed rod 2 (37), and a material moving block 2 (372) is provided at the other end; A cylinder three (373) for moving the material moving block two (372) is fixed on one side of the feeding rod two (37), and a cylinder four (39) is fixed on the other side. The output end of the cylinder four (39) is fixedly connected to the ejector pin two (38) for moving the tablet. A motor two (30) is fixed on the frame (1) and below the slide one (31). The output end of the motor two (30) is fixedly connected to the adjustment seat (34). A slide plate (36) for positioning slides on the adjustment seat (34). A cylinder five (35) for moving the slide plate (36) is fixed to one end of the adjustment seat (34). One end of the assembly part 1 (2) is provided with an assembly part 3 (4), and the assembly part 3 (4) includes a slide 3 (41) and a feed rod 3 (44), a slide 4 (42) slides on the slide 3 (41), a pneumatic clamp 2 (43) for assembling contact parts is fixed on the slide 4 (42), a lifting seat (441) is installed at one end of the feed rod 3 (44), a cylinder 6 (451) is fixed on the frame (1), and a blocking rod 3 (45) for moving the material in the lifting seat (441) is fixed to the output end of the cylinder 6 (451); A guide plate 2 (46) is fixed on the frame (1), a cylinder 7 (471) is fixed on one end of the guide plate 2 (46), a material moving block 3 (47) is fixed on the output end of the cylinder 7 (471), the material moving block 3 (47) has the same structure as the lifting seat (441), and the material moving block 3 (47) slides on the guide plate 2 (46); One end of the assembly part three (4) is fixed with an assembly part four (5), and the assembly part four (5) includes a mounting frame (51), on which a cylinder eight (52) is fixed, and an output end of the cylinder eight (52) is fixed with a pressure rod (521), and an assembly seat (55) is fixed on the frame (1), and through grooves are provided on both sides of the assembly seat (55), and a material moving block four (53) is slidably provided on one side of the assembly seat (55), and a finished product bin (59) is provided on the other side; One end of the material shifting block four (53) is fixed with a cylinder nine (531) for moving the material shifting block four (53), and one side of the material shifting block four (53) is fixed with a feed rod four (50), one end of the feed rod four (50) faces the material shifting block three (47), and a side rod (541) is provided to slide through the groove, and one end of the side rod (541) is provided with a cylinder ten (54) for moving the side rod (541), and an L-shaped groove (56) is provided on the assembly seat (55), and one end of the L-shaped groove (56) is fixed with a feed rod five (562) for feeding the top cover.
2. The automatic assembly device for connecting terminals according to claim 1, characterized in that: The frame (1) is rotatably provided with a material distribution plate (12), the material distribution plate (12) is fixedly connected to a connection block (13) in an array, one end of the connection block (13) is symmetrically fixed with a positioning pin (131), the connection block (13) is provided with two slide grooves (15), a material clamping block 1 (18) and a material clamping block 2 (19) slide in the two slide grooves (15), and a fixture seat (14) is fixed to one end of the connection block (13), and a groove (141) for fixing a contact member is provided on the fixture seat (14); A top block (16) is fixed on the connecting block (13), a limit spring (17) is fixed on one side of the top block (16), one end of the two limit springs (17) is fixedly connected to the first clamping block (18) and the second clamping block (19), respectively, a positioning groove (161) is symmetrically provided on one side of the top block (16), a positioning block (182) is fixed on one side of the first clamping block (18), and the positioning block (182) cooperates with the positioning groove (161); The only difference between the clamping block 2 (19) and the clamping block 1 (18) is that a protrusion (181) is fixed to the end of the clamping block 1 (18) away from the positioning block (182).
3. The automatic assembly device for connecting terminals according to claim 1, characterized in that: A stand (6) is fixed on the frame (1), a motor three (61) is fixed on the stand (6), a rocker (62) is fixed to the output end of the motor three (61), a slide bar (64) slides on one end of the rocker (62), a push block (63) is fixed on one end of the slide bar (64), a connecting spring (65) is fixed between the push block (63) and the rocker (62), and a visual sensor (66) is fixed on the stand (6).
4. The automatic assembly device for connecting terminals according to claim 1, characterized in that: The assembly seat (55) is fixed with a cylinder eleven (563) at one end and a cylinder frame (58) at the other end, the output end of the cylinder eleven (563) is fixed with a pin three (561), the cylinder frame (58) is fixed with a cylinder twelve (581), the output end of the cylinder twelve (581) is fixed with a moving plate (580), a detection rod (582) is fixed on one side of the moving plate (580), a driving rod (583) is slidably mounted on the moving plate (580), one end of the driving rod (583) is fixed with a tension spring (584), and the other end is fixed with a push block (585); A guide seat (57) is symmetrically fixed on the assembly seat (55), an L-shaped plate (571) for supporting the top cover is rotatably provided on the guide seat (57), and a sink groove (564) is provided in the L-shaped groove (56).
5. The automatic assembly device for connecting terminals according to claim 4, characterized in that: A detection member (7) is fixed in the sink (564), a discharge plate (70) is fixed in the mounting frame (51), a cylinder thirteen (720) is fixed on the detection member (7), a U-shaped block (72) is fixed to the output end of the cylinder thirteen (720), a clamping rod (73) is symmetrically rotated in the U-shaped block (72), a clamping claw (732) is fixed at one end of the clamping rod (73), and an inclined plate (75) is fixed at the other end. A guide groove (731) is provided on one side of the clamping rod (73), and a return spring (74) is fixed on the other side.
6. The automatic assembly device for connecting terminals according to claim 5, characterized in that: A trapezoidal block (76) is fixed in the guide groove (731), a column (71) is symmetrically fixed on the detection member (7), the column (71) is slidably connected to the side of the clamping rod (73), a side frame (77) is fixed on the column (71), a horizontal axis (771) is fixed on the top of the side frame (77), a rectangular rod (78) is slidably connected to the guide groove (731) at one end of the rectangular rod (78), and a V-shaped groove (782) is provided at the other end, and a bevel groove (781) is provided on the V-shaped groove (782).
7. The automatic assembly device for connecting terminals according to claim 6, characterized in that: A vertical rod (791) slides in the V-shaped groove (782), a support rod (79) is fixed on the U-shaped block (72), one side of the support rod (79) is slidably connected to the vertical rod (791), a support spring (792) for connecting the support rod (79) is fixed on the vertical rod (791), one end of the vertical rod (791) is fixed with a push rod (793), and the other end is provided with an inclined sliding surface. A visual sensor (66) is also fixed in the mounting frame (51) and located above the L-shaped groove (56), and the inclined groove (781) cooperates with the inclined sliding surface.
Citation Information
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