A casting fume treatment system and use method

By introducing water curtain circulation and filter clamping mechanism into the cast smoke treatment system, the problem of cumbersome filters in the prior art is solved, and efficient filtration of smoke and automatic filter replacement is achieved, which improves production efficiency and reduces maintenance costs.

CN119281037BActive Publication Date: 2025-04-29ZIBO SHAN HEAVY MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202411837882.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-04-29
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In existing metal casting equipment, relying on filters for smoke filtering causes the filters to be easily blocked and need to be replaced frequently, which increases maintenance costs and workload. At the same time, the process of replacing the filters is cumbersome, affecting production efficiency.

Method used

A cast smoke treatment system is designed, including a smoke recovery bin, a water curtain filter bin and a filter filter bin. Through the water curtain circulation mechanism and a filter clamping mechanism, the efficient filtration of smoke and automatic filter replacement are achieved, reducing the frequency of manual intervention and maintenance.

Benefits of technology

The water curtain filtration technology reduces the frequency of filter screen replacement, improves the efficiency of smoke filtration, reduces maintenance costs and workloads, and improves production efficiency.

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Abstract

The present invention relates to the field of metal casting technology, and specifically to a casting smoke treatment system and a method of using the system, comprising a smoke recovery bin, the top surface of the smoke recovery bin is fixedly connected to a water curtain filter bin, the top surface of the water curtain filter bin is fixedly connected to a filter screen filter bin, the inner surface of the water curtain filter bin is provided with a water curtain circulation mechanism, the top surface of the water curtain circulation mechanism is provided with a water curtain self-locking mechanism, the outer surface of the filter screen filter bin is provided with a filter screen clamping mechanism, the inner surface of the filter screen filter bin is slidably connected to a filter screen frame, the outer surface of the filter screen filter bin is provided with a filter screen replacement mechanism, the inner surface of the smoke recovery bin is provided with a blade cleaning mechanism, the water curtain circulation mechanism and the water curtain self-locking mechanism enable the casting smoke to be first filtered through the water curtain, and opened and closed according to the water flow, the filter screen clamping mechanism and the filter screen replacement mechanism realize rapid replacement of the filter screen, and the blade cleaning mechanism cleans the fan blade surface.
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Description

Technical Field

[0001] The invention relates to the technical field of metal casting, and in particular to a casting fume treatment system and a use method thereof. Background Art

[0002] Casting is an ancient and important metal processing technology, which forms parts or products of predetermined shapes by injecting molten metal into a mold and waiting for it to cool and solidify. This process is widely used in the manufacture of various mechanical parts, tools and artworks. Casting not only has high precision and consistency, but also can produce components of complex shapes to meet diverse needs. However, during the casting process, smoke pollution is usually generated.

[0003] Existing smoke and dust filtration usually directly relies on a filter to filter the smoke and dust.

[0004] The existing patent (publication number: CN115055009A) discloses an automatic smoke treatment device for automobile brake hub casting equipment, including a box body, a connection seat is fixedly connected at the bottom center of the box body, a base is fixedly connected to the end of the connection seat, a self-locking universal wheel is fixedly installed at the bottom of the base at equal intervals, an air inlet is opened at equal intervals on the surface of the box body, and a collection box is slidably installed on the outer surface of the box body. The present invention can adsorb smoke in multiple directions by installing a guide plate, thereby enhancing flexibility, and by setting a guide plate, the direction of smoke drifting can be guided, which speeds up the time for smoke to enter the box body, so that the smoke can be quickly filtered. By installing a spring, when the vibration motor inside the outer frame is started, the filter screen can be shaken at a high frequency inside the box body to clean the dust adhering to the surface of the filter screen, and due to the shape of the outer frame and the filter screen, the efficiency of dust shaking is also enhanced. Existing smoke filtration usually uses a filter screen, which directly relies on the filter screen for smoke filtration, causing the filter screen to be easily clogged and requiring frequent filter screen replacement, increasing maintenance costs and workload. The device uses vibration to shake off the smoke on the filter screen. Long-term vibration may affect the threaded connection or have a certain impact on internal components, and replacing the filter screen may require manual disassembly and installation of the filter screen frame. This process is not only cumbersome but also time-consuming, affecting production efficiency.

[0005] In view of this, we propose a casting fume treatment system and a method of use. Summary of the invention

[0006] The purpose of the present invention is to provide a casting smoke treatment system and a method of use, so as to solve the problem that the existing metal casting equipment proposed in the above background technology directly relies on the filter screen for smoke filtering, which causes the filter screen to be easily blocked, and the filter screen needs to be replaced frequently, which increases the maintenance cost and workload, and the replacement of the filter screen may require manual disassembly and installation of the filter screen frame, which is not only cumbersome but also time-consuming, affecting the production efficiency. To achieve the above purpose, the present invention provides the following technical solutions: a casting smoke treatment system and a method of use, comprising a smoke recovery bin, the top surface of the smoke recovery bin is fixedly connected with a water curtain filter bin, the top surface of the water curtain filter bin is fixedly connected with a filter screen filter bin, the inner surface of the water curtain filter bin is provided with a water curtain circulation mechanism, the top surface of the water curtain circulation mechanism is provided with a water curtain self-locking mechanism, the outer surface of the filter screen filter bin is provided with a filter screen clamping mechanism, the inner surface of the filter screen filter bin is slidably connected with a filter screen frame, the outer surface of the filter screen filter bin is provided with a filter screen replacement mechanism, and the inner surface of the smoke recovery bin is provided with a blade cleaning mechanism.

[0007] Preferably, a smoke and dust passing groove is provided on the outer surface of the smoke recovery bin, a motor support frame is fixedly connected to the inner surface of the smoke recovery bin, a driving motor is fixedly connected to the inner surface of the motor support frame, a dust suction fan blade is fixedly connected to the output shaft of the driving motor, a water curtain passing groove is provided on the outer surface of the water curtain filter bin, a sliding connecting frame is fixedly connected to the outer surface of the filter bin, a filter replacement bin is fixedly connected to the outer surface of the filter replacement bin, an observation window plate is fixedly connected to the outer surface of the filter bin, and a filter recovery seat is fixedly connected to the outer surface of the filter bin.

[0008] Preferably, the number of the sliding connecting frames is two and they are symmetrically distributed on both sides of the filter screen filtering bin, the observation window plate is made of a transparent acrylic plate, and the filter screen recovery seat is located at the bottom of the filter screen replacement bin.

[0009] Preferably, the water curtain circulation mechanism includes an active worm gear, the bottom surface of the active worm gear is fixedly connected to the output shaft of the driving motor, the outer surface of the active worm gear is meshed with a driven worm gear, the outer surface of the water curtain filter bin is fixedly connected to the water curtain structure shell, the bottom surface of the water curtain structure shell is fixedly connected to the water curtain cache bin, the outer surface of the water curtain filter bin is fixedly connected to the water curtain recovery bin, the inner surface of the water curtain recovery bin is provided with a drainage groove, the output end of the water curtain recovery bin is fixedly connected to a connecting hose, one end of the connecting hose is threadedly connected to a water curtain filter, the inner surface of the water curtain filter is fixedly connected to a water curtain filter, the outer surface of the water curtain structure shell is fixedly connected to a vane pump, and the output end of the vane pump is fixedly connected to a water curtain connecting pipe.

[0010] Preferably, the worm gear shaft of the driven worm gear passes through the outer shell of the water curtain structure and is rotatably connected to its inner wall, the interiors of the water curtain cache bin and the water curtain recovery bin are both hollow structures, both ends of the water curtain filter are threadedly connected to connecting hoses, the output end of the water curtain cache bin is fixedly connected to the connecting hose and threadedly connected to the water curtain filter, the input end of the vane pump is fixedly connected to the connecting hose close to the side of the water curtain cache bin, and the worm gear shaft of the driven worm gear is fixedly connected to the power drive end of the vane pump.

[0011] Preferably, the water curtain self-locking mechanism includes a water curtain output end, the input end of the water curtain output end is fixedly connected to the water curtain connecting pipe, the outer surface of the water curtain output end is fixedly connected to the water curtain output shell, the inner surface of the water curtain output shell is provided with a water curtain guide groove, the inner surface of the water curtain output shell is provided with a blade mounting groove, the inner surface of the blade mounting groove is rotatably connected to a driving blade, one end of the driving blade is fixedly connected to a blade chassis, the end of the blade chassis away from the driving blade is fixedly connected to a blade threaded rod, the outer surface of the blade threaded rod is threadedly connected to an internally threaded sleeve, the end of the blade chassis away from the driving blade is fixedly connected to a blade return spring, and the outer surface of the water curtain output shell is provided with a push rod The mounting groove, the inner surface of the push rod mounting groove is fixedly connected with a sealing ring, the inner surface of the push rod mounting groove is slidably connected with a cylindrical cam, the outer surface of the cylindrical cam is sleeved with a cylindrical return spring, the outer surface of the water curtain output housing is fixedly connected with a turntable mounting housing, the outer surface of the water curtain output housing is fixedly connected with a cylindrical mounting housing, the inner surface of the turntable mounting housing is slidably connected with a driven turntable, the outer surface of the driven turntable is rotatably connected with a connecting rod, the other end of the connecting rod is rotatably connected with a direct-acting sliding block, the outer surface of the water curtain output housing is fixedly connected with a path limiting rod, the outer surface of the direct-acting sliding block is rotatably connected with a push-pull rod, and the inner surface of the push-pull rod is slidably connected with an L-shaped plate.

[0012] Preferably, the size of the water curtain guide groove gradually increases, the number of the blade mounting grooves is two and they are symmetrically distributed on the inner surface of the water curtain output shell, the inner surface of the internal threaded sleeve is provided with a threaded groove that cooperates with the blade threaded rod and the outer wall is fixedly connected to the inner surface of the water curtain output shell, the other end of the blade return spring is fixedly connected to the inner surface of the blade mounting groove, the number of the push rod mounting grooves is two and they are symmetrically distributed on the outer surface of the water curtain output shell, the turntable mounting shell is symmetrically distributed on the outer surface of the driven turntable and is slidably connected to it, the cylindrical cam penetrates the cylindrical mounting shell and is slidably connected to its inner wall, the two ends of the cylindrical return spring are respectively against the cylindrical cam and the driven turntable, the path limiting rod penetrates the linear sliding block and is slidably connected to its outer surface, the L-shaped plate is rotatably connected to the outer surface of the water curtain output shell, and the L-shaped plate covers the outer surface of the water curtain guide groove.

[0013] Preferably, the filter clamping mechanism includes a clamping moving rod, the clamping moving rod passes through the sliding connecting frame and is slidably connected to the inner surface of the sliding connecting frame, the outer surface of the clamping moving rod is fixedly connected to a clamping mounting plate, the outer surface of the clamping mounting plate is fixedly connected to a handle bracket, the inner surface of the handle bracket is fixedly connected to a pull rod reset spring, the inner surface of the handle bracket is slidably connected to a pulling rod, the outer surface of the pulling rod is fixedly connected to a sliding plate, the outer surface of the sliding plate is provided with a path control groove, the inner surface of the path control groove is slidably connected to the clamping plate, and the top surface of the pulling rod is fixedly connected to a ramp block.

[0014] Preferably, the number of the clamping moving rods is two and they are symmetrically distributed, the number of the sliding plates is two and they are symmetrically distributed, the sliding plate is slidably connected to the inner surface of the clamping mounting plate, the path control groove is composed of straight segments and oblique segments and is symmetrically distributed on both sides of the sliding plate and in opposite directions, the number of the clamping plates on each sliding plate is two, the ramp block passes through the handle bracket and is slidably connected to it, and the filter frame is slidably connected to the outer surface of the sliding plate.

[0015] The transmission gear of the present invention is connected with the gear of the transmission gear at two ends, and the transmission gear of the transmission gear is connected with the gear of the transmission gear at two ends.

[0016] Preferably, the number of the gear support shafts is four and they are symmetrically and vertically distributed on both sides of the filter replacement bin, the connecting shaft penetrates the outer surface of the filter replacement bin and is rotatably connected to its inner wall, the size of the limit block is larger than the size of the active rack and is slidingly connected to the top surface of the mounting frame, the contact wheel is slidingly connected to the top surface of the ramp block, the active rack is meshed with the driven gear, and the active pawl is meshed with the driven ratchet.

[0017] Preferably, the blade cleaning mechanism includes a connecting pipe, the connecting pipe is fixedly connected to the inner surface of the smoke recovery bin, the outer surface of the connecting pipe is fixedly connected to a small water storage bin, the outer surface of the small water storage bin is fixedly connected to a valve, the top surface of the small water storage bin is fixedly connected to a water injection pipe, the inner surface of the smoke recovery bin is fixedly connected to an electric push rod, the outer surface of the dust suction fan blade is slidably connected to a cleaning wipe, the top surface of the cleaning wipe is fixedly connected to a connecting hard pipe, the outer surface of the output end of the drive motor is slidably connected to a push plate, the bottom surface of the push plate is fixedly connected to a push claw, the inner surface of the push claw is provided with a spiral path groove, the outer surface of the output end of the drive motor is rotatably connected to a cam block, the inner surface of the cam block is fixedly connected to a contact protrusion, the bottom surface of the push plate is fixedly connected to a push plate reset spring, and the outer surface of the cam block is fixedly connected to a cleaning reset spring.

[0018] Preferably, the small water storage tank is distributed in a ring shape on the outer surface of the connecting pipe, the valve passes through the small water storage tank, the top surface of the water injection pipe passes through to the inner surface of the water curtain buffer tank and is fixedly connected thereto, the output end of the electric push rod is slidingly connected to the top surface of the push plate, the pushing claw and the spiral path groove are both spiral-shaped, the pushing claw passes through the cam block, the spiral path groove is slidingly connected to the outer surface of the contact protrusion, the bottom surface of the push plate reset spring is slidingly connected to the top surface of the cam block, and the end of the cleaning reset spring away from the cam block is fixedly connected to the cleaning wipe.

[0019] A method for using a casting smoke treatment system comprises the following steps:

[0020] S1. Place the entire device on top of the casting equipment and align the smoke exhaust port with the smoke recovery bin, or place the device in the casting equipment site, actively suction the smoke through the smoke through the slot opened on the smoke recovery bin, and drive the dust suction fan blades inside the smoke recovery bin to actively suction the smoke generated by the casting equipment during operation through a driving motor, and perform filtering treatment;

[0021] S2. The smoke enters the water curtain filter chamber through the smoke recovery chamber. Clean water is injected into the water curtain buffer chamber in advance. The active worm connected to the top of the drive motor is started to drive the driven worm gear to rotate, and the driven worm gear drives the external vane pump to rotate. The vane pump extracts clean water from the water curtain buffer chamber through the connecting hose. When the clean water enters the water curtain output end through the water curtain connecting pipe, the water flow is flattened to form a water curtain, and the water flow is sprayed out through the water curtain output shell. The water curtain passes through the water curtain through the groove to cover the entire water curtain filter chamber, and the tiny particles mixed in the smoke are brought into the water curtain recovery chamber, and are guided to the water curtain filter through the drainage groove for filtration and then enter the water curtain buffer chamber again for circulation. When the water flows through the water curtain filter bin, it will push the internal driving blade to rotate. The driving blade drives the blade threaded rod to rotate in the internal threaded sleeve through the blade chassis. The blade threaded rod extends outward and pushes the external cylindrical cam to move outward. The blade reset spring is a torsion spring and drives the blade threaded rod to reset when the water flow power is insufficient. The cylindrical cam moves outward to drive the driven turntable connected to it to rotate. The driven turntable drives the direct-acting sliding block to reciprocate through the connecting rod. The direct-acting sliding block pushes and pulls the L-shaped plate through the push-pull rod while moving horizontally, so that the L-shaped plate can block or open the water curtain guide groove on the water curtain output housing. The cylindrical cam is reset by the cylindrical reset spring.

[0022] S3. The filter frame is installed on the filter clamping mechanism in the filter filtration bin, and the spare filter is installed in the filter replacement mechanism. The clamping mounting plate is pulled out into the filter replacement bin through the handle bracket. The clamping mounting plate clamps the filter frame through the clamping plate. At this time, observe the use of the filter through the window plate. If the filter needs to be replaced, pull the pull rod backwards. At this time, the pull rod drives the sliding plate to move backwards. A path control groove is opened on the sliding plate. The clamping plate can only move linearly in the clamping mounting plate and is controlled by the path control groove. The path control groove is composed of a straight line and an oblique line segment, and the top and the bottom are opposite, so that the displacement direction of the clamping plate is opposite when the sliding plate moves. By pulling the sliding plate, the inner clamping plate is first located in the straight line segment and the outer clamping plate is located in the oblique line segment. The inner clamping plate first does not move and moves inwards toward the outside until the inner clamping plate is located in the oblique line segment and the outer clamping plate enters the straight line segment and moves to the maximum inner distance. The inner clamping plate moves outward and no longer supports the filter frame, so that the filter frame falls into the filter recovery seat at the bottom. At this time, release the pull rod and reset it under the action of the pull rod reset spring. The pull rod will drive the top ramp block to move in a straight line during the pulling process. When the filter clamping mechanism is pulled to the filter replacement bin, the ramp block contacts the contact wheel of the filter replacement mechanism. During the backward movement of the ramp block, the contact wheel is pushed upward and drives the active rack upward. The active rack drives the driven gear meshing with it to rotate, and the driven gear drives the ratchet turntables at both ends to rotate. The ratchet turntable, the ratchet connecting rod and the active ratchet form a crank rocker structure, which drives the active ratchet The driven ratchet is pushed to rotate, and the driven ratchet drives the gear support shaft and the transmission gear through the connecting shaft, and finally drives the clamping chain belt set on the outside to transmit downward. The clamping chains on both sides are used to clamp the filter frame to be replaced. When the clamping chain is transmitted downward, the filter frame is lowered to the clamping plate on the filter clamping mechanism to achieve a one-time filter replacement. When the ramp block is reset with the pull rod, the active rack moves downward under the influence of gravity, and the driven gear reverses. However, due to the setting of the ratchet pawl, the ratchet cannot be reversed to prevent the clamping chain belt from transmitting in the opposite direction.

[0023] S4. When the device is finished running, the electric push rod on the blade cleaning mechanism is started, which presses the push plate down and presses the contact protrusion on the cam block through the spiral path groove on the push claw, so that the contact protrusion rotates. The cleaning wipe is sleeved on the surface of the dust suction fan blade, and the cleaning wipe is pushed outward by the contact protrusion and the cleaning reset spring is pulled until the connecting hard pipe is inserted into the valve on the small water storage tank. The small water storage tank receives water from the water curtain buffer tank through the water injection pipe and distributes it through the connecting pipe. The valve is used to block the water outlet of the small water storage tank. When the connecting hard pipe is inserted, the valve opens it, and the water flows into the cleaning wipe through the connecting hard pipe. At this time, the electric push rod retreats, and the push plate is reset under the action of the push plate reset spring. The cam block is reset and the cleaning wipe is driven to reset by the cleaning reset spring. The surface of the dust suction fan blade is cleaned by the cleaning wipe with water.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] In the present invention, by setting up a water curtain circulation mechanism, the casting smoke is first filtered through the water curtain, which reduces the frequency of filter replacement and can circulate water. When the water flow power is insufficient to form a water curtain, the water curtain self-locking mechanism can be forced to close to prevent water from falling to the ground or the surface of the casting equipment.

[0026] In the present invention, by setting up the filter clamping mechanism and the filter replacing mechanism, by pulling the pulling rod and utilizing the path control groove to realize the control of different displacement requirements of the upper and lower clamping plates, the upper and lower clamping plates can simultaneously lower the original filter frame and the filter frame receiving the top, and use the gear to drive the chain to clamp the spare filter frame, and utilize the movement and resetting of the pulling rod on the filter clamping mechanism to drive the gear rack and the ratchet pawl mechanism to rotate the clamping chain belt to lower the filter frame, and it has the effect of preventing reversal, preventing the clamping chain from driving the filter frame to retreat.

[0027] In the present invention, by setting up the blade cleaning mechanism, the conversion between linear motion and rotation is realized through the electric push rod and the cam, and the movement of the cleaning wipe is dispersed in three directions, so that the blades are cleaned simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0029] Figure 2 It is a three-dimensional structural schematic diagram of the smoke recovery chamber, the water curtain filter chamber, and the filter screen filter chamber of the present invention;

[0030] Figure 3 It is a three-dimensional structural schematic diagram of the smoke recovery bin, the driving motor, and the dust suction fan blades of the present invention;

[0031] Figure 4 It is a schematic side view of the overall structure of the water curtain circulation mechanism of the present invention;

[0032] Figure 5 It is a three-dimensional structural schematic diagram of the driving motor, the active worm and the vane pump of the present invention;

[0033] Figure 6 It is a three-dimensional structural schematic diagram of the connecting hose, the water curtain filter, and the water curtain filter screen of the present invention;

[0034] Figure 7 It is a schematic cross-sectional view of the internal structure of the water curtain self-locking mechanism of the present invention;

[0035] Figure 8 It is a three-dimensional structural schematic diagram of the driving blade, blade threaded rod and cylindrical cam of the present invention;

[0036] Fig. 9 It is a three-dimensional structural schematic diagram of the driven turntable, the connecting rod, the direct-acting sliding block, the path limiting rod, and the push-pull rod of the present invention;

[0037] Fig.10 It is a schematic diagram of the three-dimensional structure of the water curtain output shell and the L-shaped plate of the present invention;

[0038] Fig.11 It is a three-dimensional structural schematic diagram of the filter screen filtering bin and the filter screen clamping mechanism of the present invention;

[0039] Fig.12 It is a three-dimensional structural schematic diagram of the filter screen filtering bin and the filter screen replacement mechanism of the present invention;

[0040] Fig.13 It is a three-dimensional structural schematic diagram of the sliding plate and the clamping plate of the present invention;

[0041] Fig.14 It is a three-dimensional structural schematic diagram of the sliding plate and the path control groove of the present invention;

[0042] Fig.15 It is a three-dimensional structural diagram of the transmission gear and the clamping chain belt of the present invention;

[0043] Fig.16 It is a three-dimensional structural schematic diagram of the connecting shaft, driven ratchet and driven gear of the present invention;

[0044] Fig.17 A schematic diagram of a three-dimensional structure showing a side view of the overall structure of the blade cleaning mechanism of the present invention;

[0045] Fig.18 It is a three-dimensional structural schematic diagram of the connecting pipeline and the small water storage tank of the present invention;

[0046] Fig.19 It is a three-dimensional structural schematic diagram of the push plate and the cam block of the present invention;

[0047] Fig. 20 It is a schematic diagram of the three-dimensional structure of the spiral path groove and the contact protrusion of the present invention.

[0048] In the figure: 1, smoke recovery chamber; 11, smoke and dust passing slot; 12, motor support frame; 13, drive motor; 14, dust suction fan blade; 2, water curtain filter chamber; 21, water curtain passing slot; 3, filter filter chamber; 31, sliding connection frame; 32, filter replacement chamber; 33, observation window plate; 34, filter recovery seat; 4, water curtain circulation mechanism; 41, active worm; 42, driven worm gear; 43, water curtain structure shell; 44, water curtain buffer chamber; 45, water curtain recovery chamber; 451, drainage slot; 46, connecting hose; 47, water curtain filter; 47 1. Water curtain filter; 48. Vane pump; 49. Water curtain connecting pipe; 5. Water curtain self-locking mechanism; 51. Water curtain output end; 52. Water curtain output shell; 53. Water curtain guide groove; 54. Blade mounting groove; 55. Driving blade; 56. Blade chassis; 57. Blade threaded rod; 571. Internal thread sleeve; 58. Blade return spring; 59. Push rod mounting groove; 510. Sealing ring; 511. Cylindrical cam; 512. Cylindrical return spring; 513. Turntable mounting shell; 514. Cylindrical mounting shell; 515. Driven turntable; 516. Connecting rod; 517, direct-acting sliding block; 518, path limiting rod; 519, push-pull rod; 520, L-shaped plate; 6, filter clamping mechanism; 61, clamping moving rod; 62, clamping mounting plate; 63, handle bracket; 64, pull rod reset spring; 65, pull rod; 66, sliding plate; 67, path control groove; 68, clamping plate; 69, ramp block; 7, filter frame; 8, filter replacement mechanism; 81, gear support shaft; 82, transmission gear; 83, clamping chain belt; 84, connecting shaft; 85, driven ratchet; 86, mounting frame ;87, active rack;88, limit block;89, contact wheel;810, driven gear;811, ratchet turntable;812, ratchet connecting rod;813, active ratchet;9, blade cleaning mechanism;91, connecting pipe;92, small water storage tank;93, valve;94, water injection pipe;95, electric push rod;96, cleaning wipe;97, connecting hard pipe;98, push plate;99, push claw;910, spiral path groove;911, cam block;912, contact protrusion;913, push plate reset spring;914, cleaning reset spring. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0050] See also Figures 1 to 20The present invention provides a technical solution: it includes a smoke recovery bin 1, the top surface of the smoke recovery bin 1 is fixedly connected with a water curtain filter bin 2, the top surface of the water curtain filter bin 2 is fixedly connected with a filter screen filter bin 3, the inner surface of the water curtain filter bin 2 is provided with a water curtain circulation mechanism 4, the top surface of the water curtain circulation mechanism 4 is provided with a water curtain self-locking mechanism 5, the outer surface of the filter screen filter bin 3 is provided with a filter screen clamping mechanism 6, the inner surface of the filter screen filter bin 3 is slidably connected with a filter screen frame 7, the outer surface of the filter screen filter bin 3 is provided with a filter screen replacement mechanism 8, and the inner surface of the smoke recovery bin 1 is provided with a blade cleaning mechanism 9.

[0051] A smoke and dust passing groove 11 is provided on the outer surface of the smoke recovery bin 1, a motor support frame 12 is fixedly connected to the inner surface of the smoke recovery bin 1, a driving motor 13 is fixedly connected to the inner surface of the motor support frame 12, a dust suction fan blade 14 is fixedly connected to the output shaft of the driving motor 13, a water curtain passing groove 21 is provided on the outer surface of the water curtain filtering bin 2, a sliding connecting frame 31 is fixedly connected to the outer surface of the filter filtering bin 3, a filter replacement bin 32 is fixedly connected to the outer surface of the filter replacement bin 32, an observation window plate 33 is fixedly connected to the outer surface of the filter replacement bin 32, a filter recovery seat 34 is fixedly connected to the outer surface of the filter filtering bin 3, the smoke and dust passing groove 11 and the water curtain passing groove 21 are respectively provided for smoke and water curtain to pass through, and the motor support frame 12 is installed with a driving motor 13 to drive the dust suction fan blade 14 for active dust suction.

[0052] There are two sliding connecting frames 31 and they are symmetrically distributed on both sides of the filter filtering bin 3. The observation window plate 33 is made of a transparent acrylic plate. The filter recovery seat 34 is located at the bottom of the filter replacement bin 32. The sliding connecting frame 31 is used to support the clamping moving rod 61 on the filter clamping mechanism 6 and drive it to move. The observation window plate 33 is used to observe the use of the filter. After replacing the filter, the old filter frame 7 falls onto the filter recovery seat 34 for recovery.

[0053] The water curtain circulation mechanism 4 includes an active worm 41, the bottom surface of the active worm 41 is fixedly connected to the output shaft of the driving motor 13, the outer surface of the active worm 41 is meshed with a driven worm wheel 42, the outer surface of the water curtain filter bin 2 is fixedly connected to a water curtain structure shell 43, the bottom surface of the water curtain structure shell 43 is fixedly connected to a water curtain buffer bin 44, the outer surface of the water curtain filter bin 2 is fixedly connected to a water curtain recovery bin 45, the inner surface of the water curtain recovery bin 45 is provided with a drainage groove 451, the output end of the water curtain recovery bin 45 is fixedly connected to a connecting hose 46, one end of the connecting hose 46 is threadedly connected to a water curtain filter 47, and the water curtain filter 4 The inner surface of 7 is fixedly connected with a water curtain filter 471, the outer surface of the water curtain structure shell 43 is fixedly connected with a vane pump 48, the output end of the vane pump 48 is fixedly connected with a water curtain connecting pipe 49, the driving motor 13 drives the vane pump 48 to rotate through the worm gear, the vane pump 48 draws water from the water curtain buffer bin 44 and forms a water curtain to initially filter the smoke and dust, and outputs the water mist to the water curtain recovery bin 45, the water curtain recovery bin 45, the water curtain buffer bin 44 and the water curtain self-locking mechanism 5 are all filtered through the water curtain filter 471 in the water curtain filter 47, and the water curtain filter 47 is connected to the connecting hose 46 with threads at both ends and is used for replacement.

[0054] The driven worm gear 42 penetrates the water curtain structure shell 43 and is rotatably connected to the inner wall thereof. The water curtain buffer bin 44 and the water curtain recovery bin 45 are both hollow structures. Both ends of the water curtain filter 47 are threadedly connected to the connecting hose 46. The output end of the water curtain buffer bin 44 is threadedly connected to the water curtain filter 47 through the connecting hose 46. The input end of the vane pump 48 is fixedly connected to the connecting hose 46 near the side of the water curtain buffer bin 44. The worm gear shaft of the driven worm gear 42 is fixedly connected to the input end of the vane pump 48. The water curtain buffer bin 44 is used to store clean water. The water curtain recovery bin 45 is used to recover waste water after inhaling dust, and the waste water is filtered through the water curtain filter 47 for easy recycling.

[0055] The water curtain self-locking mechanism 5 includes a water curtain output end 51, the input end of the water curtain output end 51 is fixedly connected to the water curtain connecting pipe 49, the outer surface of the water curtain output end 51 is fixedly connected to a water curtain output housing 52, the inner surface of the water curtain output housing 52 is provided with a water curtain guide groove 53, the inner surface of the water curtain output housing 52 is provided with a blade mounting groove 54, the inner surface of the blade mounting groove 54 is rotatably connected to a driving blade 55, one end of the driving blade 55 is fixedly connected to a blade chassis 56, and the end of the blade chassis 56 away from the driving blade 55 is fixedly connected to a blade threaded rod 57, and the blade threaded rod 57 is fixedly connected to the blade threaded rod 57. The outer surface is threadedly connected with an internal thread sleeve 571, and one end of the blade chassis 56 away from the driving blade 55 is fixedly connected with a blade return spring 58. The outer surface of the water curtain output housing 52 is provided with a push rod mounting groove 59, and the inner surface of the push rod mounting groove 59 is fixedly connected with a sealing ring 510. The inner surface of the push rod mounting groove 59 is slidably connected with a cylindrical cam 511, and the outer surface of the cylindrical cam 511 is sleeved with a cylindrical return spring 512. The outer surface of the water curtain output housing 52 is fixedly connected with a turntable mounting housing 513, and the outer surface of the water curtain output housing 52 is fixedly connected with a cylindrical mounting outer The outer surface of the rotating disk installation housing 513 is slidably connected to a driven rotating disk 515, and the outer surface of the driven rotating disk 515 is rotatably connected to a connecting rod 516, and the other end of the connecting rod 516 is rotatably connected to a direct-acting sliding block 517, and the outer surface of the water curtain output housing 52 is fixedly connected to a path limiting rod 518, and the outer surface of the direct-acting sliding block 517 is rotatably connected to a push-pull rod 519, and the inner surface of the push-pull rod 519 is slidably connected to an L-shaped plate 520, and the driving blade 55 is driven to rotate by the water flow, and the driving blade 55 drives the blade threaded rod 57 in the inner threaded sleeve through the blade chassis 56. The cylinder 571 rotates, the blade threaded rod 57 extends outward and pushes the external cylindrical cam 511 to move outward, and the cylindrical cam 511 drives the driven turntable 515 to rotate, thereby converting the rotation of the linear movement into rotation, and when the blade threaded rod 57 of the linear movement rotation moves to the maximum distance, the cylindrical cam 511 also reaches the maximum displacement, and will no longer affect the rotation of the external driven turntable 515. The external driven turntable 515 is rotated to different angles to realize the opening and closing of the L-shaped plate 520. When the water flow power is not enough to form a water curtain, the water curtain self-locking mechanism 5 can be forced to close.

[0056] The size of the water curtain guide groove 53 gradually increases, the number of blade mounting grooves 54 is two and they are symmetrically distributed on the inner surface of the water curtain output housing 52, the inner surface of the internal threaded sleeve 571 is provided with a threaded groove that cooperates with the blade threaded rod 57, and the outer wall is fixedly connected to the inner surface of the water curtain output housing 52, the other end of the blade return spring 58 is fixedly connected to the inner surface of the blade mounting groove 54, the number of the push rod mounting grooves 59 is two and they are symmetrically distributed on the outer surface of the water curtain output housing 52, the turntable mounting housing 513 is symmetrically distributed on the outer surface of the driven turntable 515 and is slidably connected thereto, the cylindrical cam 511 penetrates the cylindrical mounting housing 514 and is slidably connected thereto The wall is slidably connected, the two ends of the cylindrical return spring 512 are respectively against the cylindrical cam 511 and the driven turntable 515, the path limiting rod 518 passes through the direct-acting sliding block 517 and is slidably connected to its outer surface, the L-shaped plate 520 is rotatably connected to the outer surface of the water curtain output shell 52, the L-shaped plate 520 covers the outer surface of the water curtain guide groove 53, and the symmetrical blade mounting grooves 54 on both sides simultaneously control the opening and closing of the middle L-shaped plate 520 to disperse the force. The driven turntable 515 is clamped by the external turntable mounting shell 513 to achieve rotation without affecting the installation of the cylindrical cam 511, and the cylindrical cam 511 is supported by the external cylindrical mounting shell 514.

[0057] The filter screen clamping mechanism 6 includes a clamping moving rod 61, which passes through the sliding connection frame 31 and is slidably connected to the inner surface of the clamping moving rod 61, the outer surface of the clamping moving rod 61 is fixedly connected with a clamping mounting plate 62, the outer surface of the clamping mounting plate 62 is fixedly connected with a handle bracket 63, the inner surface of the handle bracket 63 is fixedly connected with a pull rod reset spring 64, the inner surface of the handle bracket 63 is slidably connected with a pulling rod 65, the outer surface of the pulling rod 65 is fixedly connected with a sliding plate 66, the outer surface of the sliding plate 66 is provided with a path control groove 67, the inner surface of the path control groove 67 is slidably connected with a clamping plate 68, and the top surface of the pulling rod 65 is fixedly connected with a ramp block 69. By pulling the pulling rod 65 and using the path control groove 67 to control the different displacement requirements of the upper and lower clamping plates 68, the upper and lower clamping plates 68 can simultaneously put down the original filter frame 7 and the filter frame 7 receiving the top, and can be automatically reset.

[0058] There are two clamping moving rods 61 and they are symmetrically distributed. There are two sliding plates 66 and they are symmetrically distributed. The sliding plate 66 is slidably connected to the inner surface of the clamping mounting plate 62. The path control groove 67 is composed of straight segments and oblique segments and is symmetrically distributed on both sides of the sliding plate 66 and in opposite directions. There are two clamping plates 68 on each sliding plate 66. The ramp block 69 passes through the handle bracket 63 and is slidably connected thereto. The filter frame 7 is slidably connected to the outer surface of the sliding plate 66. The symmetrical clamping moving rod 61 is dispersedly supported and is more stable.

[0059] The filter replacement mechanism 8 includes a gear support shaft 81, which is rotatably connected to the inner surface of the filter replacement bin 32, and both ends of the gear support shaft 81 are fixedly connected to transmission gears 82, and the outer surface of the transmission gear 82 is sleeved with a clamping chain belt 83, one end of the gear support shaft 81 at the bottom of the filter replacement bin 32 is fixedly connected to a connecting shaft 84, and the other end of the connecting shaft 84 is fixedly connected to a driven ratchet 85, and the outer surface of the connecting shaft 84 is rotatably connected to a mounting frame 86, and the inner surface of the mounting frame 86 is slidably connected to an active rack 87, and the outer surface of the active rack 87 is fixedly connected to a limiting block 88, and the bottom surface of the active rack 87 is rotatably connected to the inner surface of the mounting frame 86. It is rotatably connected to a contact wheel 89, and the top surface of the mounting frame 86 is rotatably connected to a driven gear 810. Both ends of the driven gear 810 are fixedly connected to ratchet turntables 811, and the outer surface of the ratchet turntable 811 is rotatably connected to a ratchet connecting rod 812, and the end of the ratchet connecting rod 812 away from the ratchet turntable 811 is rotatably connected to an active ratchet 813. The gear is used to drive the chain to clamp the spare filter frame 7, and the movement and resetting of the pulling rod 65 on the filter clamping mechanism 6 are used to drive the gear rack and the ratchet pawl mechanism to rotate the clamping chain belt 83 to lower the filter frame 7, and it has the effect of preventing reversal, preventing the clamping chain belt 83 from driving the filter frame 7 to retreat.

[0060] There are four gear support shafts 81 and they are symmetrically and vertically distributed on both sides of the filter replacement bin 32. The connecting shaft 84 passes through the outer surface of the filter replacement bin 32 and is rotatably connected to its inner wall. The size of the limit block 88 is larger than the size of the active rack 87 and is slidably connected to the top surface of the mounting frame 86. The contact wheel 89 is slidably connected to the top surface of the ramp block 69. The active rack 87 is meshed with the driven gear 810, and the active pawl 813 is meshed with the driven ratchet 85. Two upper and lower gear support shafts 81 are installed on each side to support the clamping chain belt 83 on each side. The connecting shaft 84 accepts the rotation of the gear rack and ratchet pawl mechanism and transmits it to the clamping chain belt 83 to realize the lowering of the filter frame 7. The limit block 88 is used to limit the height of the active rack 87 to prevent it from falling and causing the active pawl 813 and the driven ratchet 85 to fall off.

[0061] The blade cleaning mechanism 9 includes a connecting pipe 91, which is fixedly connected to the inner surface of the smoke recovery bin 1, a small water storage bin 92 is fixedly connected to the outer surface of the connecting pipe 91, a valve 93 is fixedly connected to the outer surface of the small water storage bin 92, a water injection pipe 94 is fixedly connected to the top surface of the small water storage bin 92, an electric push rod 95 is fixedly connected to the inner surface of the smoke recovery bin 1, a cleaning wipe 96 is slidably connected to the outer surface of the dust suction fan blade 14, a connecting hard pipe 97 is fixedly connected to the top surface of the cleaning wipe 96, a pushing plate 98 is slidably connected to the outer surface of the output end of the driving motor 13, a pushing claw 99 is fixedly connected to the bottom surface of the pushing plate 98, a spiral path groove 910 is provided on the inner surface of the pushing claw 99, and the driving motor The outer surface of the output end of 13 is rotatably connected with a cam block 911, the inner surface of the cam block 911 is fixedly connected with a contact protrusion 912, the bottom surface of the push plate 98 is fixedly connected with a push plate reset spring 913, and the outer surface of the cam block 911 is fixedly connected with a cleaning reset spring 914. The push plate 98 is pressed down by the electric push rod 95, and the spiral line-shaped push claw 99 and the spiral path groove 910 are used to drive the bottom cam block 911 to rotate, so as to realize the movement of the cleaning wipe 96. When the cleaning wipe 96 moves outward, the connecting hard tube 97 and the valve 93 are used to transport water, and the push plate reset spring 913 and the cleaning reset spring 914 are used to drive the push plate 98 and the cleaning wipe 96 to reset, and the surface of the dust collector blade 14 is cleaned when resetting and retreating.

[0062] The small water storage tank 92 is distributed in an annular manner on the outer surface of the connecting pipe 91, the valve 93 penetrates the small water storage tank 92, the top surface of the water injection pipe 94 penetrates to the inner surface of the water curtain buffer tank 44 and is fixedly connected thereto, the output end of the electric push rod 95 is slidably connected to the top surface of the push plate 98, the push claw 99 and the spiral path groove 910 are both spiral-shaped, the push claw 99 penetrates the cam block 911, the spiral path groove 910 is slidably connected to the outer surface of the contact protrusion 912, and the bottom surface of the push plate reset spring 913 is connected to the cam block 911. The top surface of 11 is slidably connected, one end of the cleaning return spring 914 away from the cam block 911 is fixedly connected to the cleaning wipe 96, and multiple small water storage tanks 92 expand the contact range of the connecting hard pipe 97. The water injection pipe 94 receives the cleaning water through the water curtain buffer tank 44 and distributes it using the connecting pipe 91 so that each cleaning wipe 96 can be soaked, the push plate 98 is pressed down by the electric push rod 95, and the spiral pushing claw 99 and the spiral path groove 910 are used to drive the bottom cam block 911 to rotate, so as to realize the movement of the cleaning wipe 96.

[0063] In this embodiment, Figure 1 , Figure 2 , Figure 3As shown, the smoke is actively sucked through the slot 11 opened on the smoke recovery bin 1, and the smoke recovery inside is driven by the driving motor 13 to drive the dust suction fan 14 to actively suck the smoke generated when the casting equipment is working, and perform filtering treatment;

[0064] In this embodiment, Figure 4 , Figure 5 , Figure 6 As shown, the driving motor 13 drives the vane pump 48 to rotate through the worm gear, and the vane pump 48 extracts water in the water curtain buffer chamber 44 to form a water curtain to initially filter the smoke and dust, and outputs the water mist to the water curtain recovery chamber 45. The water curtain recovery chamber 45, the water curtain buffer chamber 44 and the water curtain self-locking mechanism 5 are all filtered through the water curtain filter 471 in the water curtain filter 47. The water curtain filter 47 is connected to the connecting hose 46 with threads at both ends and is used for replacement;

[0065] In this embodiment, Figure 7 , Figure 8 , Fig. 9 As shown, the driving blade 55 is driven to rotate by water flow, and the external cam structure is driven to rotate by thread transmission;

[0066] In this embodiment, Fig.10 As shown, the L-shaped plate 520 is opened and closed by rotating the external driven turntable 515 to different angles;

[0067] In this embodiment, Fig.11 , Fig.12 As shown, the filter screen clamping mechanism 6 and the filter screen replacement mechanism 8 are installed outside the filter screen filtering bin 3 and are used to clamp the filter screen frame 7;

[0068] In this embodiment, Fig.13 , Fig.14 As shown, by pulling the pull rod 65 and using the path control groove 67 to control the different displacement requirements of the upper and lower clamping plates 68, the upper and lower clamping plates 68 can simultaneously lower the original filter frame 7 and the filter frame 7 receiving the top;

[0069] In this embodiment, Fig.15 , Fig.16 As shown, a gear is used to drive a chain to clamp the spare filter frame 7, and the pull rod 65 on the filter clamping mechanism 6 is moved and reset to drive the gear rack and the ratchet pawl mechanism to rotate the clamping chain belt 83 to lower the filter frame 7;

[0070] In this embodiment, Fig.17 , Fig.18 , Fig.19 , Fig. 20As shown, the electric push rod 95 presses down the push plate 98 to drive the cam block 911 at the bottom to rotate, thereby realizing the movement of the cleaning wipe 96. When the cleaning wipe 96 moves outward, the connecting hard tube 97 and the valve 93 are used to transport water to clean the surface of the dust suction fan blade 14.

[0071] S1. Place the whole device on the top of the casting equipment, and align the smoke exhaust port with the smoke recovery bin 1, or place the device in the casting equipment site, and actively suction the smoke through the smoke through the slot 11 opened on the smoke recovery bin 1. The smoke recovery inside drives the dust suction fan 14 through the driving motor 13 to actively suction the smoke generated by the casting equipment during operation, and perform filtering treatment;

[0072] S2, smoke and dust enter the water curtain filter chamber 2 through the smoke recovery chamber 1, and clean water is injected into the water curtain buffer chamber 44 in advance. The active worm 41 connected to the top of the drive motor 13 is started to drive the driven worm gear 42 to rotate, and the driven worm gear 42 drives the external vane pump 48 to rotate. The vane pump 48 extracts clean water in the water curtain buffer chamber 44 through the connecting hose 46. When the clean water enters the water curtain output end 51 through the water curtain connecting pipe 49, the water flow is flattened to form a water curtain, and the water flow is sprayed out through the water curtain output shell 52. The water curtain passes through the water curtain through the groove 21 to cover the entire water curtain filter chamber 2, and the tiny particles mixed in the smoke and dust are brought into the water curtain recovery chamber 45, and are guided to the water curtain filter 471 through the drainage groove 451 for filtration and then enter the water curtain buffer chamber 44 again for recycling. When the water flows through the water curtain, the water curtain filter 471 is filtered and then enters the water curtain buffer chamber 44 for recycling. When the curtain filters the bin 2, the internal driving blade 55 is pushed to rotate. The driving blade 55 drives the blade threaded rod 57 to rotate in the internal threaded sleeve 571 through the blade chassis 56. The blade threaded rod 57 extends outward and pushes the external cylindrical cam 511 to move outward. The blade reset spring 58 is a torsion spring and drives the blade threaded rod 57 to reset when the water flow power is insufficient. The cylindrical cam 511 moves outward to drive the driven turntable 515 connected thereto to rotate. The driven turntable 515 drives the direct-acting sliding block 517 to reciprocate through the connecting rod 516. The direct-acting sliding block 517 pushes and pulls the L-shaped plate 520 through the push-pull rod 519 while moving horizontally, so that the L-shaped plate 520 can block or open the water curtain guide groove 53 on the water curtain output housing 52. The cylindrical cam 511 is reset by the cylindrical reset spring 512.

[0073] S3, the filter frame 7 is installed on the filter clamping mechanism 6 in the filter filtration bin 3, and the spare filter is installed in the filter replacement mechanism 8, and the clamping mounting plate 62 is pulled out into the filter replacement bin 32 through the handle bracket 63. The clamping mounting plate 62 clamps the filter frame 7 through the clamping plate 68 at this time. At this time, by observing the use of the filter through the window plate 33, if the filter needs to be replaced, the pulling rod 65 is pulled backward. At this time, the pulling rod 65 drives the sliding plate 66 to move backward. A path control groove 67 is opened on the sliding plate 66. The clamping plate 68 can only move linearly in the clamping mounting plate 62 and is controlled by the path control groove 67 The path control groove 67 is composed of a straight line and an oblique line segment, and the top and the bottom are opposite, so that the displacement direction of the clamping plate 68 is opposite when the sliding plate 66 moves. By pulling the sliding plate 66, the inner clamping plate 68 is first located in the straight line segment and the outer clamping plate 68 is located in the oblique line segment. The inner clamping plate 68 first does not move and moves inward from the outside until the inner clamping plate 68 is located in the oblique line segment and the outer clamping plate 68 enters the straight line segment and moves to the maximum inner distance. The inner clamping plate 68 moves outward and no longer supports the filter frame 7, so that the filter frame 7 falls into the filter recovery seat 34 at the bottom. At this time, the pull rod 6 is released. 5 and resets under the action of the pull rod reset spring 64. The pull rod 65 drives the top ramp block 69 to move linearly during the pulling process. When the filter clamping mechanism 6 is pulled to the filter replacement bin 32, the ramp block 69 contacts the contact wheel 89 of the filter replacement mechanism 8. During the backward movement of the ramp block 69, the contact wheel 89 is pushed upward and the active rack 87 is pushed upward. The active rack 87 drives the driven gear 810 meshing with it to rotate. The driven gear 810 drives the ratchet turntables 811 at both ends to rotate. The ratchet turntable 811, the ratchet connecting rod 812 and the active ratchet 813 form a crank rocker structure to drive the active rack 87 to rotate. The pawl 813 pushes the driven ratchet 85 to rotate, and the driven ratchet 85 drives the gear support shaft 81 and the transmission gear 82 through the connecting shaft 84, and finally drives the clamping chain belt 83 set on the outside to transmit downward. The clamping chain belts 83 on both sides are used to clamp the filter frame 7 to be replaced. When the clamping chain is transmitted downward, the filter frame 7 is lowered to the clamping plate 68 on the filter clamping mechanism 6 to achieve a one-time filter replacement. When the ramp block 69 is reset with the pull rod 65, the active rack 87 moves downward under the influence of gravity, and the driven gear reverses. However, due to the setting of the ratchet pawl, the ratchet cannot be reversed to prevent the clamping chain belt 83 from reverse transmission;

[0074] S4. When the device is finished running, the electric push rod 95 on the blade cleaning mechanism 9 is started, which presses the push plate 98 down, and presses the contact protrusion 912 on the cam block 911 through the spiral path groove 910 on the push claw 99, so that the contact protrusion 912 rotates, and the cleaning wipe 96 is sleeved on the surface of the dust suction fan blade 14, and the cleaning wipe 96 is pushed outward by the contact protrusion 912 and the cleaning reset spring 914 is pulled until the connecting hard pipe 97 is inserted into the valve 93 on the small water storage tank 92, and the small water storage tank 92 is filled with water. The water pipe 94 receives water from the water curtain buffer bin 44 and distributes it through the connecting pipe 91. The valve 93 is used to block the water outlet of the small water storage bin 92. When the connecting hard pipe 97 is inserted, the valve 93 opens it, and the water flows through the connecting hard pipe 97 into the cleaning wipe 96. At this time, the electric push rod 95 retreats, and the push plate 98 is reset under the action of the push plate reset spring 913. The cam block 911 is reset and the cleaning wipe 96 is driven to reset through the cleaning reset spring 914. The surface of the dust collector blade 14 is cleaned by the cleaning wipe 96 with water.

[0075] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A casting fume treatment system, comprising a fume recovery bin (1), characterized in that: The top surface of the smoke recovery chamber (1) is fixedly connected to a water curtain filter chamber (2), the top surface of the water curtain filter chamber (2) is fixedly connected to a filter screen filter chamber (3), the inner surface of the water curtain filter chamber (2) is provided with a water curtain circulation mechanism (4), the top surface of the water curtain circulation mechanism (4) is provided with a water curtain self-locking mechanism (5), the outer surface of the filter screen filter chamber (3) is provided with a filter screen clamping mechanism (6), the inner surface of the filter screen filter chamber (3) is slidably connected to a filter screen frame (7), the outer surface of the filter screen filter chamber (3) is provided with a filter screen replacement mechanism (8), and the inner surface of the smoke recovery chamber (1) is provided with a blade cleaning mechanism (9); The outer surface of the smoke recovery bin (1) is provided with a smoke dust passing groove (11), the inner surface of the smoke recovery bin (1) is fixedly connected to a motor support frame (12), the inner surface of the motor support frame (12) is fixedly connected to a drive motor (13), the output shaft of the drive motor (13) is fixedly connected to a dust suction fan blade (14), the outer surface of the water curtain filter bin (2) is provided with a water curtain passing groove (21), the outer surface of the filter bin (3) is fixedly connected to a sliding connection frame (31), the outer surface of the filter bin (3) is fixedly connected to a filter replacement bin (32), the outer surface of the filter replacement bin (32) is fixedly connected to an observation window plate (33), and the outer surface of the filter bin (3) is fixedly connected to a filter recovery seat (34); The water curtain self-locking mechanism (5) comprises a water curtain output end (51), the input end of the water curtain output end (51) is fixedly connected to the water curtain connecting pipe (49), the outer surface of the water curtain output end (51) is fixedly connected to a water curtain output housing (52), the inner surface of the water curtain output housing (52) is provided with a water curtain guide groove (53), the inner surface of the water curtain output housing (52) is provided with a blade mounting groove (54), and the inner surface of the blade mounting groove (54) is rotatably connected to a driving blade ( 55), one end of the driving blade (55) is fixedly connected to a blade chassis (56), one end of the blade chassis (56) away from the driving blade (55) is fixedly connected to a blade threaded rod (57), the outer surface of the blade threaded rod (57) is threadedly connected to an internal threaded sleeve (571), one end of the blade chassis (56) away from the driving blade (55) is fixedly connected to a blade return spring (58), the outer surface of the water curtain output housing (52) is provided with a push rod installation groove (59), the The inner surface of the push rod installation groove (59) is fixedly connected to a sealing ring (510), the inner surface of the push rod installation groove (59) is slidably connected to a cylindrical cam (511), the outer surface of the cylindrical cam (511) is sleeved with a cylindrical return spring (512), the outer surface of the water curtain output housing (52) is fixedly connected to a turntable installation housing (513), the outer surface of the water curtain output housing (52) is fixedly connected to a cylindrical installation housing (514), and the outer surface of the turntable installation housing (513) is fixedly connected to a cylindrical installation housing (514). The inner surface is slidably connected to a driven rotating disk (515), the outer surface of the driven rotating disk (515) is rotatably connected to a connecting rod (516), the other end of the connecting rod (516) is rotatably connected to a direct-acting sliding block (517), the outer surface of the water curtain output housing (52) is fixedly connected to a path limiting rod (518), the outer surface of the direct-acting sliding block (517) is rotatably connected to a push-pull rod (519), and the inner surface of the push-pull rod (519) is slidably connected to an L-shaped plate (520).

2. A casting fume treatment system according to claim 1, characterized in that: The number of the sliding connection frames (31) is two and they are symmetrically distributed on both sides of the filter screen filtering chamber (3); the observation window plate (33) is made of a transparent acrylic plate; and the filter screen recovery seat (34) is located at the bottom of the filter screen replacement chamber (32).

3. A casting fume treatment system according to claim 1, characterized in that: The water curtain circulation mechanism (4) comprises an active worm (41), the bottom surface of the active worm (41) being fixedly connected to the output shaft of the drive motor (13), the outer surface of the active worm (41) being meshed with a driven worm wheel (42), the outer surface of the water curtain filter chamber (2) being fixedly connected to a water curtain structure housing (43), the bottom surface of the water curtain structure housing (43) being fixedly connected to a water curtain buffer chamber (44), and the outer surface of the water curtain filter chamber (2) being fixedly connected to a water curtain recovery chamber (45). The inner surface of the water curtain recovery bin (45) is provided with a drainage groove (451); the output end of the water curtain recovery bin (45) is fixedly connected to a connecting hose (46); one end of the connecting hose (46) is threadedly connected to a water curtain filter (47); the inner surface of the water curtain filter (47) is fixedly connected to a water curtain filter screen (471); the outer surface of the water curtain structure housing (43) is fixedly connected to a vane pump (48); and the output end of the vane pump (48) is fixedly connected to a water curtain connecting pipe (49).

4. A casting fume treatment system according to claim 3, characterized in that: The worm gear shaft of the driven worm gear (42) passes through the water curtain structure housing (43) and is rotatably connected to the inner wall thereof; the water curtain buffer chamber (44) and the water curtain recovery chamber (45) are both hollow structures; both ends of the water curtain filter (47) are threadedly connected to connecting hoses (46); the output end of the water curtain buffer chamber (44) is fixedly connected to the connecting hose (46) and is threadedly connected to the water curtain filter (47); the input end of the vane pump (48) is fixedly connected to the connecting hose (46) on the side close to the water curtain buffer chamber (44); and the worm gear shaft of the driven worm gear (42) is fixedly connected to the power drive end of the vane pump (48).

5. The casting fume treatment system according to claim 1, characterized in that: The size of the water curtain guide groove (53) gradually increases, the number of the blade mounting grooves (54) is two and they are symmetrically distributed on the inner surface of the water curtain output housing (52), the inner surface of the internal threaded sleeve (571) is provided with a threaded groove that cooperates with the blade threaded rod (57) and the outer wall is fixedly connected to the inner surface of the water curtain output housing (52), the other end of the blade return spring (58) is fixedly connected to the inner surface of the blade mounting groove (54), the number of the push rod mounting grooves (59) is two and they are symmetrically distributed on the outer surface of the water curtain output housing (52), and the turntable mounting housing (513) is symmetrically distributed on the outer surface of the driven turntable (515) and is slidably connected thereto, the cylindrical cam (511) passes through the cylindrical mounting shell (514) and is slidably connected to its inner wall, the two ends of the cylindrical return spring (512) are respectively against the cylindrical cam (511) and the driven turntable (515), the path limiting rod (518) passes through the linear sliding block (517) and is slidably connected to its outer surface, the L-shaped plate (520) is rotatably connected to the outer surface of the water curtain output shell (52), and the L-shaped plate (520) covers the outer surface of the water curtain guide groove (53).

6. A casting fume treatment system according to claim 1, characterized in that: The filter screen clamping mechanism (6) comprises a clamping movable rod (61), the clamping movable rod (61) passes through the sliding connection frame (31) and is slidably connected to the inner surface thereof, the outer surface of the clamping movable rod (61) is fixedly connected to a clamping mounting plate (62), the outer surface of the clamping mounting plate (62) is fixedly connected to a handle bracket (63), the inner surface of the handle bracket (63) is fixedly connected to a pull rod return spring (64), the inner surface of the handle bracket (63) is slidably connected to a pulling rod (65), the outer surface of the pulling rod (65) is fixedly connected to a sliding plate (66), the outer surface of the sliding plate (66) is provided with a path control groove (67), the inner surface of the path control groove (67) is slidably connected to a clamping plate (68), and the top surface of the pulling rod (65) is fixedly connected to a ramp block (69); The number of the clamping moving rods (61) is two and they are symmetrically distributed, the number of the sliding plates (66) is two and they are symmetrically distributed, the sliding plates (66) are slidably connected to the inner surface of the clamping mounting plate (62), the path control groove (67) is composed of straight line segments and oblique line segments and is symmetrically distributed on both sides of the sliding plate (66) and in opposite directions, the number of the clamping plates (68) on each sliding plate (66) is two, the ramp block (69) passes through the handle bracket (63) and is slidably connected thereto, and the filter frame (7) is slidably connected to the outer surface of the sliding plate (66).

7. A casting fume treatment system according to claim 1, characterized in that: The filter replacement mechanism (8) comprises a gear support shaft (81), the gear support shaft (81) being rotatably connected to the inner surface of the filter replacement chamber (32), the two ends of the gear support shaft (81) being fixedly connected to transmission gears (82), the outer surface of the transmission gear (82) being sleeved with a clamping chain belt (83), one end of the gear support shaft (81) at the bottom of the filter replacement chamber (32) being fixedly connected to a connecting shaft (84), the other end of the connecting shaft (84) being fixedly connected to a driven ratchet (85), the outer surface of the connecting shaft (84) being rotatably connected to a mounting frame (86), the mounting frame The inner surface of the mounting frame (86) is slidably connected to a driving rack (87), the outer surface of the driving rack (87) is fixedly connected to a limiting block (88), the bottom surface of the driving rack (87) is rotatably connected to a contact wheel (89), the top surface of the mounting frame (86) is rotatably connected to a driven gear (810), both ends of the driven gear (810) are fixedly connected to a ratchet rotating disk (811), the outer surface of the ratchet rotating disk (811) is rotatably connected to a ratchet connecting rod (812), and the end of the ratchet connecting rod (812) away from the ratchet rotating disk (811) is rotatably connected to a driving ratchet (813); The number of the gear support shafts (81) is four and they are symmetrically and vertically distributed on both sides of the filter replacement bin (32); the connecting shaft (84) penetrates the outer surface of the filter replacement bin (32) and is rotatably connected to the inner wall thereof; the size of the limit block (88) is larger than the size of the active rack (87) and is slidably connected to the top surface of the mounting frame (86); the contact wheel (89) is slidably connected to the top surface of the ramp block (69); the active rack (87) is meshed with the driven gear (810); and the active pawl (813) is meshed with the driven ratchet (85).

8. The casting fume treatment system according to claim 1, characterized in that: The blade cleaning mechanism (9) comprises a connecting pipe (91), the connecting pipe (91) being fixedly connected to the inner surface of the smoke recovery chamber (1), the outer surface of the connecting pipe (91) being fixedly connected to a small water storage chamber (92), the outer surface of the small water storage chamber (92) being fixedly connected to a valve (93), the top surface of the small water storage chamber (92) being fixedly connected to a water injection pipe (94), the inner surface of the smoke recovery chamber (1) being fixedly connected to an electric push rod (95), the outer surface of the dust collecting fan blade (14) being slidably connected to a cleaning wipe (96), and the top surface of the cleaning wipe (96) being fixedly connected to a connecting hard The outer surface of the output end of the drive motor (13) is slidably connected to a push disk (98), the bottom surface of the push disk (98) is fixedly connected to a push claw (99), the inner surface of the push claw (99) is provided with a spiral path groove (910), the outer surface of the output end of the drive motor (13) is rotatably connected to a cam block (911), the inner surface of the cam block (911) is fixedly connected to a contact protrusion (912), the bottom surface of the push disk (98) is fixedly connected to a push disk reset spring (913), and the outer surface of the cam block (911) is fixedly connected to a cleaning reset spring (914); The small water storage tank (92) is distributed in an annular shape on the outer surface of the connecting pipe (91); the valve (93) penetrates the small water storage tank (92); the top surface of the water injection pipe (94) penetrates to the inner surface of the water curtain buffer tank (44) and is fixedly connected thereto; the output end of the electric push rod (95) is slidably connected to the top surface of the push plate (98); the push claw (99) and the spiral path groove (910) are both spiral line-shaped; the push claw (99) penetrates the cam block (911); the spiral path groove (910) is slidably connected to the outer surface of the contact protrusion (912); the bottom surface of the push plate reset spring (913) is slidably connected to the top surface of the cam block (911); and the end of the cleaning reset spring (914) away from the cam block (911) is fixedly connected to the cleaning wipe (96).

9. A method for using a casting fume treatment system, characterized in that: Using a casting smoke treatment system as described in any one of claims 1 to 8 comprises the following steps: S1. The entire device is placed on top of the casting equipment, and the smoke exhaust port is aligned with the smoke recovery bin (1), or the device is placed in the casting equipment site, and the smoke is actively sucked through the smoke through the slot (11) opened on the smoke recovery bin (1), and the smoke recovery inside is driven by the driving motor (13) to drive the dust suction fan blade (14) to actively suck the smoke generated when the casting equipment is working, and perform filtering treatment; S2, smoke enters the water curtain filter chamber (2) through the smoke recovery chamber (1), clean water is injected into the water curtain buffer chamber (44) in advance, the driving motor (13) is started, and the active worm (41) connected to the top of the driving motor (13) drives the driven worm gear (42) to rotate, and the driven worm gear (42) drives the external vane pump (48) to rotate, and the vane pump (48) extracts clean water in the water curtain buffer chamber (44) through the connecting hose (46). When the clean water passes through the water curtain connecting pipe (4 9) enters the water curtain output end (51) to flatten the water flow to form a water curtain, and sprays the water flow through the water curtain output housing (52). The water curtain passes through the water curtain through the groove (21) to cover the entire water curtain filter chamber (2), and brings the tiny particles mixed in the smoke into the water curtain recovery chamber (45), and guides them to the water curtain filter screen (471) through the drainage groove (451) for filtration before entering the water curtain buffer chamber (44) for recycling. When the water flows through the water curtain filter chamber (2), it drives the internal driving blade (55) to rotate. The driving blade (55) drives the blade threaded rod (57) to rotate in the internal threaded sleeve (571) through the blade chassis (56). The blade threaded rod (57) extends outward and pushes the external cylindrical cam (511) to move outward. The blade reset spring (58) is a torsion spring and drives the blade threaded rod (57) to reset when the water flow power is insufficient. The cylindrical cam (511) moves outward and drives the blade threaded rod (57) connected to it to rotate. The driven rotating disk (515) connected thereto rotates, and the driven rotating disk (515) drives the direct-acting sliding block (517) to move back and forth through the connecting rod (516). The direct-acting sliding block (517) pushes and pulls the L-shaped plate (520) through the push-pull rod (519) while moving laterally, so that the L-shaped plate (520) can block or open the water curtain guide groove (53) on the water curtain output housing (52), and the cylindrical cam (511) is reset through the cylindrical reset spring (512); S3, the filter frame (7) is installed on the filter clamping mechanism (6) in the filter filter bin (3), and the spare filter is installed in the filter replacement mechanism (8). The clamping mounting plate (62) is pulled out into the filter replacement bin (32) through the handle bracket (63). The clamping mounting plate (62) clamps the filter frame (7) through the clamping plate (68). At this time, by observing the use of the filter through the window plate (33), if the filter needs to be replaced, the pull rod (65) is pulled backward. At this time, the pull rod (65) drives the sliding plate (66) to move backward. The sliding plate (66) is provided with a path control groove (67). The clamping plate (68) can only move linearly in the clamping mounting plate (62) and pass through the path control groove ( 67), the path control groove (67) is composed of a straight line and an oblique line segment and the top and the bottom are opposite, so that when the sliding plate (66) moves, the displacement direction of the clamping plate (68) is opposite. By pulling the sliding plate (66), the inner clamping plate (68) is first located in the straight line segment and the outer clamping plate (68) is located in the oblique line segment. The inner clamping plate (68) first does not move and moves inward from the outside until the inner clamping plate (68) is located in the oblique line segment and the outer clamping plate (68) enters the straight line segment and moves to the maximum distance inward. The inner clamping plate (68) moves outward and no longer supports the filter frame (7), so that the filter frame (7) falls into the filter recovery seat (34) at the bottom. At this time, the pulling rod (65) is released. The pull rod (65) is reset under the action of the pull rod reset spring (64). The pull rod (65) drives the top ramp block (69) to move linearly during the pulling process. When the filter screen clamping mechanism (6) is pulled to the filter screen replacement bin (32), the ramp block (69) contacts the contact wheel (89) of the filter screen replacement mechanism (8). During the backward movement of the ramp block (69), the contact wheel (89) is pushed upward and the active rack (87) is pushed upward. The active rack (87) drives the driven gear (810) meshing therewith to rotate. The driven gear (810) drives the ratchet rotating discs (811) at both ends to rotate. The ratchet rotating disc (811), the ratchet connecting rod (812) and the active ratchet (813) form a crank rocker structure to drive the driven gear (810) to rotate. The active ratchet pawl (813) drives the driven ratchet (85) to rotate. The driven ratchet (85) drives the gear support shaft (81) and the transmission gear (82) through the connecting shaft (84), and finally drives the clamping chain belt (83) provided on the outside to transmit downward. The clamping chain belts (83) on both sides are used to clamp the filter frame (7) to be replaced. When the clamping chain is transmitted downward, the filter frame (7) is lowered to the clamping plate (68) on the filter clamping mechanism (6), so that the filter can be replaced once. When the ramp block (69) is reset along with the pull rod (65), the active rack (87) moves downward under the influence of gravity, and the driven gear reverses. However, due to the setting of the ratchet pawl, the ratchet cannot reverse to prevent the clamping chain belt (83) from transmitting in the reverse direction. S4. When the device is finished running, the electric push rod (95) on the blade cleaning mechanism (9) is started, which presses the push plate (98) downward, and presses the contact protrusion (912) on the cam block (911) through the spiral path groove (910) on the push claw (99), so that the contact protrusion (912) rotates, and the cleaning wipe (96) is sleeved on the surface of the dust suction fan blade (14). The cleaning wipe (96) is pushed outward by the contact protrusion (912) and the cleaning reset spring (914) is pulled until the connecting hard pipe (97) is inserted into the valve (93) on the small water storage tank (92), and the small water storage tank (92) is filled with water through the water injection pipe. (94) receives water from the water curtain buffer chamber (44) and distributes it through the connecting pipe (91). The valve (93) is used to block the water outlet of the small water storage chamber (92). When the connecting hard pipe (97) is inserted into the valve (93), the valve (93) is opened, and the water flows into the cleaning wipe (96) through the connecting hard pipe (97). At this time, the electric push rod (95) retreats, and the push plate (98) is reset under the action of the push plate reset spring (913). The cam block (911) is reset and drives the cleaning wipe (96) to reset through the cleaning reset spring (914). The surface of the dust suction fan blade (14) is cleaned by the cleaning wipe (96) filled with water.

Citation Information

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