A cleaning method for recycling glass medicine bottles

By establishing a recycling source tag and cleaning sequence combination library, training a cleaning treatment effect evaluation model, the problem of poor cleaning efficiency and effectiveness of the medicine bottle is solved, and automated cleaning and efficiency improvement are achieved.

CN119281774BActive Publication Date: 2025-04-01TAIXING HUAGUI NEW PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202411804441.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-04-01
Estimated Expiration
2044-12-10

AI Technical Summary

Technical Problem

The prior art has poor cleaning efficiency and cleaning effect due to the diversity of medicines and the difference in the recycling sources of medicine bottles.

Method used

By establishing recycling source tags, glass medicine bottles are labeled and managed; a cleaning sequence combination library is established based on the pollution characteristics of the medicine bottles output by the pollution data collection module; a cleaning treatment effect evaluation model is trained, and the cleaning effect evaluation is evaluated based on the recycling source tags and the medicine bottle pollution characteristics are evaluated, and the optimal cleaning sequence is output, and the model is integrated into the medicine bottle cleaning process control system for automated cleaning.

Benefits of technology

It realizes cleaning sequence matching based on the drug bottle recycling source classification, and automatically cleans according to the optimal cleaning order, improving the cleaning efficiency and cleaning effect of the drug bottle.

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Abstract

The present invention discloses a cleaning method for recycling glass medicine bottles, which relates to the technical field of medicine bottle cleaning. The method includes: establishing recycling source labels and labeling glass medicine bottles; collecting pollution data and outputting medicine bottle pollution characteristics; training a cleaning effect evaluation model, calling a cleaning sequence combination library to evaluate the cleaning effect of glass medicine bottles according to recycling source labels and medicine bottle pollution characteristics, and outputting a first matching cleaning sequence; integrating the cleaning effect evaluation model into a medicine bottle cleaning process control system to perform sequential cleaning. The present invention solves the technical problem in the prior art that the cleaning efficiency and cleaning effect of medicine bottles are poor due to the diversity of medicines contained and the differences in medicine bottle recycling sources, and achieves the technical effect of matching cleaning sequences based on the classification of medicine bottle recycling sources, and performing automatic cleaning according to the optimal cleaning sequence, thereby improving the cleaning efficiency and cleaning effect of medicine bottles.
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Description

Technical Field

[0001] The invention relates to the technical field of medicine bottle cleaning, and in particular to a cleaning treatment method for recycling glass medicine bottles. Background Art

[0002] With the rapid development of the medical industry, the use of glass medicine bottles has increased year by year. The recycling and reuse of glass medicine bottles is in line with the concept of environmental protection and helps reduce the pollution of landfill and incineration to the environment. By recycling cleaned glass medicine bottles, new glass products can be remade, saving raw materials and energy. At present, although there are some cleaning devices and methods, due to the diversity of medicines contained and the differences in the sources of medicine bottle recycling, there are still problems such as unsatisfactory cleaning effect and low cleaning efficiency. Summary of the invention

[0003] The present application provides a cleaning method for recycling glass medicine bottles, which is used to solve the technical problems in the prior art of poor cleaning efficiency and cleaning effect of medicine bottles due to the diversity of medicines contained and the differences in the recycling sources of medicine bottles.

[0004] In a first aspect of the present application, a cleaning method for recycling glass medicine bottles is provided, the method comprising: establishing a recycling source label, and performing label management on the glass medicine bottles according to the recycling source label; collecting pollution data on the glass medicine bottles according to a pollution data collection module, and outputting pollution characteristics of the medicine bottles; establishing a cleaning sequence combination library, wherein the cleaning sequence combination library is obtained through a combination of ternary cleaning items, and the ternary cleaning items include oil medium cleaning, gas cleaning, and water medium cleaning; training a cleaning treatment effect evaluation model, inputting the recycling source label and the pollution characteristics of the medicine bottles into the cleaning treatment effect evaluation model, the cleaning treatment effect evaluation model calls the cleaning sequence combination library to evaluate the cleaning effect of the glass medicine bottles, and outputs a first matching cleaning sequence; integrating the cleaning treatment effect evaluation model into a medicine bottle cleaning process control system, and controlling the glass medicine bottles to perform sequential cleaning according to the output first matching cleaning sequence.

[0005] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0006] The present application provides a cleaning method for recycling glass medicine bottles, which relates to the field of medicine bottle cleaning technology. By establishing recycling source labels, glass medicine bottles are labeled and managed, a cleaning effect evaluation model is trained, and a cleaning sequence combination library is called to evaluate the cleaning effect of the glass medicine bottles according to the recycling source labels and the pollution characteristics of the medicine bottles. The first matching cleaning sequence is output, and the cleaning effect evaluation model is integrated into the medicine bottle cleaning process control system for sequential cleaning. This solves the technical problem in the prior art that the cleaning efficiency and cleaning effect of the medicine bottles are poor due to the diversity of the contained medicines and the differences in the recycling sources of the medicine bottles, realizes cleaning sequence matching based on the classification of the medicine bottle recycling sources, and performs automatic cleaning according to the optimal cleaning sequence, thereby improving the cleaning efficiency and cleaning effect of the medicine bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0008] Figure 1 A schematic flow chart of a cleaning method for recycling glass medicine bottles provided in an embodiment of the present application;

[0009] Figure 2 A schematic diagram of the process of cleaning glass medicine bottles through a ternary ring cleaning production line in a cleaning method for recycling glass medicine bottles provided in an embodiment of the present application.

[0010] Figure 3 A schematic diagram of a process for cleaning glass medicine bottles by a lifting cleaning mechanism in a cleaning method for recycling glass medicine bottles provided in an embodiment of the present application. DETAILED DESCRIPTION

[0011] The present application provides a cleaning method for recycling glass medicine bottles, which is used to solve the technical problems in the prior art of poor cleaning efficiency and cleaning effect of medicine bottles due to the diversity of medicines contained and the differences in the recycling sources of medicine bottles.

[0012] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0013] It should be noted that the terms "first", "second", etc. in the specification of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product, or server that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or modules that are not clearly listed or inherent to these processes, methods, products, or devices.

[0014] Embodiment 1

[0015] like Figure 1 As shown, the present application provides a cleaning method for recycling glass medicine bottles, the method comprising:

[0016] P10: Establish a recycling source label, and perform label management on glass medicine bottles according to the recycling source label.

[0017] Optionally, the recycled glass medicine bottles are classified and labeled, and the recycling sources for classified glass medicine bottles are determined, such as hospitals, pharmacies, households, public collection points, etc. Different recycling sources may mean that the types and degrees of contamination carried by the medicine bottles are different, so detailed classification and labeling are required so that subsequent processing and cleaning work can be more targeted. For example, medicine bottles in hospitals may involve more biohazard contamination, and medicine bottles recycled by households may contain a variety of random contamination.

[0018] Specifically, first define specific standards and characteristics for each recycling source category, including pollution type, pollution degree, bottle shape, color, etc., so that staff can accurately classify and label the bottles. Furthermore, design labels that are easy to identify and operate, ensure that the information on the labels is clear, accurate, and easy to read, and the labels can contain information such as recycling source category, bottle number, pollution characteristics, etc. At the same time, establish an information management system, enter the classification and label information of the bottles into the system, realize real-time updating and sharing of data, and facilitate subsequent tracking and tracing of the source and processing of the bottles.

[0019] P20: Collect pollution data on the glass medicine bottle according to the pollution data collection module, and output the pollution characteristics of the medicine bottle.

[0020] Specifically, the pollution data of the glass medicine bottle is collected through the pollution data collection module, and the pollution characteristics of the medicine bottle are output to provide data support for subsequent cleaning processing. The pollution data collection module includes various sensors and detection equipment, such as optical sensors, chemical sensors, mechanical sensors, etc., which can detect the type and degree of contaminants such as stains, residual drugs, and chemical substances on the surface of the medicine bottle.

[0021] In actual operation, the glass medicine bottle is sent to the pollution data collection module, and the module sensor performs a full range of scanning and detection on the surface of the medicine bottle, recording the distribution, concentration, type and other information of various pollutants. After data processing and analysis, the main pollution characteristics of the medicine bottle are identified, such as the type of stain (grease, drug residue, chemical substances, etc.), the distribution of stains (local pollution, overall pollution, etc.), the degree of stains (mild, moderate, severe, etc.), etc. These pollution characteristics are output in the form of numerical values, charts or text descriptions for reference in the subsequent cleaning process.

[0022] P30: Establish a cleaning sequence combination library, wherein the cleaning sequence combination library is obtained through a combination of ternary cleaning items, and the ternary cleaning items include oil medium cleaning, gas cleaning, and water medium cleaning.

[0023] In a possible embodiment of the present application, a cleaning sequence combination library is established by combining ternary cleaning items. The ternary cleaning items include oil medium cleaning, gas cleaning, and water medium cleaning. The oil medium cleaning refers to cleaning with oil solvents, which is mainly used to remove oily and fat-soluble stains. The oil medium can penetrate and dissolve such stains to achieve a cleaning effect. The gas cleaning refers to cleaning with gas (such as compressed air, inert gas, etc.), which is mainly used to remove surface dust and loose stains. Gas cleaning is usually used as a pretreatment step to prepare for subsequent fine cleaning. The water medium cleaning refers to cleaning with water or other water-soluble detergents, which is the most common cleaning method and is suitable for most types of stains, especially for water-soluble stains and drug residues. It has a good cleaning effect.

[0024] According to the pollution characteristics and cleaning requirements of glass medicine bottles, a variety of different cleaning sequence combinations can be designed. For example, for medicine bottles with heavy oil pollution, the combination of oil medium cleaning → water medium cleaning can be used, and for medicine bottles with more dust, the combination of gas cleaning → water medium cleaning can be used. These combinations are stored in the cleaning sequence combination library to form a set of cleaning solutions to choose from. Each combination in the library has been experimentally verified and evaluated to ensure its effectiveness and feasibility in practical applications.

[0025] By establishing the cleaning sequence combination library, the flexibility and efficiency of the cleaning process can be greatly improved. According to different pollution characteristics and cleaning requirements, a suitable cleaning scheme can be quickly selected to avoid unnecessary trial and error. At the same time, it helps to realize the automation and intelligence of the cleaning process. Through integration and linkage with the cleaning process equipment, functions such as automatic selection of cleaning schemes and automatic adjustment of cleaning parameters can be realized.

[0026] P40: Train a cleaning treatment effect evaluation model, input the recycling source label and the pollution characteristics of the medicine bottle into the cleaning treatment effect evaluation model, the cleaning treatment effect evaluation model calls the cleaning sequence combination library to evaluate the cleaning effect of the glass medicine bottle, and outputs a first matching cleaning sequence.

[0027] Furthermore, in order to train the cleaning effect evaluation model, step P40 of the embodiment of the present application further includes:

[0028] P41: Collect multiple sets of sample data before and after the medicine bottle is cleaned, wherein the multiple sets of sample data include recycled source label sample data, medicine bottle contamination sample data before cleaning, cleaning sequence combination samples, and medicine bottle contamination sample data after cleaning;

[0029] P42: Train the initialized neural network according to the multiple groups of sample data, output a cleaning treatment effect evaluation model that reaches a preset accuracy rate, and perform cleaning effect evaluation according to the cleaning treatment effect evaluation model.

[0030] It should be understood that the training process of training the cleaning treatment effect evaluation model to evaluate the cleaning effect of the glass medicine bottle can be, first, collecting multiple sets of sample data before and after the medicine bottle is cleaned, and recording the cleaning sequence combination used for each cleaning as training data, wherein the multiple sets of sample data include recycling source label sample data, medicine bottle contamination sample data before cleaning, cleaning sequence combination samples, and medicine bottle contamination sample data after cleaning. The recycling source label sample data can identify the source of the medicine bottle. The medicine bottle contamination sample data before cleaning can record the contamination of the medicine bottle before cleaning. The cleaning sequence combination sample can record the cleaning sequence combination actually used. The medicine bottle contamination sample data after cleaning can record the contamination of the medicine bottle after cleaning. Through these data, the cleaning effect of different cleaning sequence combinations on medicine bottles of different contamination degrees and types can be understood.

[0031] Further, a suitable neural network structure is selected, such as a multi-layer perceptron (MLP), a convolutional neural network (CNN), etc., and the parameters of the neural network, such as weights and biases, are initialized. Then, the initialized neural network is trained according to the multiple sets of sample data. Exemplarily, the collected multiple sets of sample data are used as the input and output of the neural network, the output of the network, i.e., the predicted cleaning sequence combination, is calculated by forward propagation, and the gap between the predicted output and the actual output is calculated using a loss function (such as cross entropy loss), and then the parameters of the neural network are updated by a back propagation algorithm to reduce the value of the loss function. Repeat the above process until the neural network reaches a preset accuracy or number of training rounds. After evaluating the trained neural network using an independent test data set, the cleaning treatment effect evaluation model is obtained.

[0032] Furthermore, according to the cleaning treatment effect evaluation model, the recycling source label and the medicine bottle contamination characteristics are used as input, and the cleaning sequence combination library is called to evaluate the cleaning effect of the glass medicine bottle. That is, based on the input recycling source label and medicine bottle contamination characteristics, the cleaning effects of different cleaning sequence combinations on the medicine bottle are predicted, and the cleaning sequence combination with the best evaluation effect is selected as output to obtain the first matching cleaning sequence, which is used to guide subsequent medicine bottle cleaning operations.

[0033] Furthermore, step P41 of the embodiment of the present application further includes:

[0034] P41-1: Extract features from the sample data of medicine bottle contamination before cleaning and output the sample of medicine bottle contamination features:

[0035] The medicine bottle pollution characteristic samples include the chemical pollution concentration, grease coverage, biological pollution index, particle size pollution index and water-soluble pollution ratio of each medicine bottle.

[0036] Optionally, in the recycling and cleaning process of glass medicine bottles, in order to train the cleaning effect evaluation model, detailed feature extraction of the contaminated sample data of the medicine bottles before cleaning is required. First, collect the contaminated sample data of the medicine bottles before cleaning, including contaminated photos of the medicine bottles, spectral data, chemical composition analysis, etc.

[0037] Furthermore, feature extraction is performed on the sample data of medicine bottle contamination before cleaning. For example, chemical analysis instruments or chemical reagents can be used to analyze the chemical composition of the surface of the medicine bottle and quantify the concentration of chemical pollutants. Image processing technology or grease detection reagents are used to evaluate the coverage area and degree of grease on the surface of the medicine bottle to obtain the grease coverage rate. The biological contamination level on the surface of the medicine bottle is evaluated by microbial culture, PCR or other biological detection technologies. The number and size of particles on the surface of the medicine bottle are analyzed by optical detection or mechanical vibration technology to obtain the particle size contamination index. The proportion of water-soluble pollutants on the surface of the medicine bottle is calculated by dissolution experiments or water-soluble pollutant detection. The medicine bottle contamination feature samples such as chemical contamination concentration, grease coverage rate, biological contamination index, particle size contamination index and water-soluble contamination ratio of each medicine bottle can be obtained as training data to help the cleaning treatment effect evaluation model learn how to predict the best cleaning sequence combination based on the contamination characteristics.

[0038] P50: Integrate the cleaning treatment effect evaluation model into the medicine bottle cleaning process control system, and control the glass medicine bottles to perform sequential cleaning according to the output first matching cleaning sequence.

[0039] Further, such as Figure 2 As shown, step P50 of the embodiment of the present application also includes:

[0040] P51: The medicine bottle cleaning process control system is used to control the ternary ring cleaning production line;

[0041] P52: The three-component annular cleaning production line includes an oil medium cleaning mechanism, a gas cleaning mechanism, a water medium cleaning mechanism and a medicine bottle transport mechanism, and the oil medium cleaning mechanism, the gas cleaning mechanism and the water medium cleaning mechanism are distributed in an annular manner;

[0042] P53: The medicine bottle cleaning process control system controls the medicine bottle transport mechanism to transport the glass medicine bottles to be cleaned to the various cleaning mechanisms of the ternary ring cleaning production line for cleaning.

[0043] It should be understood that the trained cleaning treatment effect evaluation model is integrated into the medicine bottle cleaning process control system so that the system can automatically call the model for evaluation and obtain the best cleaning sequence. Exemplarily, the medicine bottle cleaning process control system receives the input recycling source label and medicine bottle contamination characteristics, calls the cleaning treatment effect evaluation model, evaluates the best cleaning sequence based on the input information, and automatically controls the cleaning process of the medicine bottle on the cleaning production line according to the evaluated cleaning sequence.

[0044] Specifically, in order to more efficiently clean glass medicine bottles, this embodiment adopts a three-dimensional ring cleaning production line and performs intelligent control through a medicine bottle cleaning process control system. The three-dimensional ring cleaning production line includes an oil medium cleaning mechanism, a gas cleaning mechanism, a water medium cleaning mechanism, and a medicine bottle transportation mechanism. The oil medium cleaning mechanism: is used to remove oily and fat-soluble stains. The gas cleaning mechanism is mainly used to remove surface dust and loose stains.

[0045] The water medium cleaning mechanism uses water or other water-soluble cleaning agents to clean and remove water-soluble stains and drug residues. The medicine bottle transport mechanism is responsible for transporting the glass medicine bottles to be cleaned to each cleaning mechanism in a set order. In addition, the oil medium cleaning mechanism, the gas cleaning mechanism and the water medium cleaning mechanism are evenly and equidistantly distributed in a ring shape, which can facilitate continuous and efficient cleaning of medicine bottles.

[0046] The medicine bottle cleaning process control system can transport the glass medicine bottles to be cleaned to the various cleaning mechanisms of the three-dimensional ring cleaning production line by controlling the medicine bottle transportation mechanism, ensuring that the glass medicine bottles to be cleaned can pass through each cleaning mechanism in turn according to the first matching cleaning sequence, and be cleaned step by step to achieve the best cleaning effect. The design of the three-dimensional ring cleaning production line enables medicine bottles to pass through each cleaning mechanism continuously and efficiently, reducing waiting time and operation complexity. In addition, the real-time monitoring and control of the medicine bottle cleaning process control system can ensure that each medicine bottle can receive the best cleaning treatment and improve the cleaning quality.

[0047] Furthermore, step P52 of the embodiment of the present application also includes:

[0048] P52-1: The medicine bottle transport mechanism includes a bifurcated transport line, and the bifurcated transport line includes an oil medium transport branch line, a gas transport branch line, and a water medium transport branch line;

[0049] P52-2: The carry inlet of the oil medium transport branch line corresponds to the oil medium cleaning mechanism, the carry inlet of the gas transport branch line corresponds to the gas cleaning mechanism, and the carry inlet of the water medium transport branch line corresponds to the water medium cleaning mechanism.

[0050] Specifically, in order to more specifically describe the transportation process of medicine bottles on the production line, this embodiment further defines the detailed design of the medicine bottle transportation mechanism, including the layout of the forked transportation line and its branches. The medicine bottle transportation mechanism is not only responsible for transporting the medicine bottles from the starting point to the end point, but also needs to guide the medicine bottles to the corresponding cleaning mechanism at different cleaning stages. Therefore, the medicine bottle transportation mechanism includes a forked transportation line, and the forked transportation line includes an oil medium transportation branch line, a gas transportation branch line, and a water medium transportation branch line. These three branches correspond to the entrances of three different cleaning mechanisms.

[0051] Among them, the entry inlet of the oil medium transport branch line, that is, the position where the medicine bottle enters the branch line, directly corresponds to the oil medium cleaning mechanism. When the medicine bottle needs to be cleaned with oil medium, the medicine bottle transport mechanism will guide the medicine bottle to the oil medium transport branch line, and then send it to the oil medium cleaning mechanism. The gas transport branch line is similar to the oil medium transport branch line, and the entry inlet corresponds to the gas cleaning mechanism. When the medicine bottle needs to be cleaned with gas, the medicine bottle will be guided to the gas transport branch line and enter the gas cleaning mechanism. The entry inlet of the water medium transport branch line corresponds to the water medium cleaning mechanism. When water medium cleaning is required, the medicine bottle will be guided to the water medium transport branch line and then enter the water medium cleaning mechanism.

[0052] The design of the bifurcated transport line allows medicine bottles to be smoothly transferred between different cleaning mechanisms in accordance with the preset cleaning sequence, greatly improving the automation and intelligence level of the cleaning process. In addition, the clear layout and corresponding relationship of each transport branch line ensure that medicine bottles can enter the corresponding cleaning mechanism accurately and efficiently, further improving the cleaning efficiency and effect. At the same time, it has high flexibility and scalability, and can adjust the cleaning sequence or add new cleaning mechanisms according to actual needs.

[0053] Furthermore, the embodiment of the present application further includes step P52a, and step P52a further includes:

[0054] P52-1a: The medicine bottle transport mechanism also includes a main transport line;

[0055] P52-2a: Setting a classifier at a bifurcation node between the main transport line and the bifurcated transport line, the classifier is used to identify a first sequence item in the first matching cleaning sequence, and determining a first bifurcated branch line according to the first sequence item, wherein the first bifurcated branch line is an oil medium transport branch line / a gas transport branch line / a water medium transport branch line;

[0056] P52-3a: The glass medicine bottle is transported by the first forked branch line to the cleaning mechanism at the corresponding entrance for cleaning.

[0057] Optionally, the medicine bottle transport mechanism also includes a main transport line, which is the main transport channel for medicine bottles on the cleaning production line. It is responsible for transporting the medicine bottles to be cleaned from the starting point to the end point, and the main transport line connects the starting points of each forked transport line, and is the core component of the medicine bottle transport mechanism. The classifier is set at the bifurcation node of the main transport line and the forked transport line. The classifier refers to a device used to classify medicine bottles, which can identify the first sequence item in the first matching cleaning sequence by reading the label on the medicine bottle or identifying the contamination characteristics of the medicine bottle. The first sequence item is the first cleaning item that needs to be performed on the medicine bottle, which can be oil medium cleaning, gas cleaning, or water medium cleaning. According to the first sequence item, the classifier can determine the first forked branch line that the medicine bottle should enter, that is, the oil medium transport branch line, the gas transport branch line, or the water medium transport branch line.

[0058] Furthermore, under the control of the classifier, the medicine bottle is first directed to the main transport line, and then when it reaches the bifurcation node, it is directed to the corresponding first bifurcated branch line according to the judgment result of the classifier. After entering the first bifurcated branch line, the glass medicine bottle will be transported to the cleaning mechanism at the corresponding entrance for cleaning. After completing the first stage of cleaning, the medicine bottle will continue to be guided to other bifurcated branches for subsequent cleaning treatment according to the cleaning sequence. By setting the classifier at the bifurcation node of the main transport line and the bifurcated transport line, the intelligent guidance and classification of medicine bottle transportation is realized, and the automation and intelligence level of the cleaning process is improved. The classifier can accurately determine the cleaning mechanism that the medicine bottle should enter according to the cleaning sequence output by the cleaning treatment effect evaluation model, thereby ensuring that the medicine bottle can be properly cleaned.

[0059] Further, such as Figure 3 As shown, the embodiment of the present application further includes step P60, and step P60 further includes:

[0060] P61: The oil medium transport branch line, the gas transport branch line, and the water medium transport branch line are arranged at different vertical heights;

[0061] P62: The oil medium cleaning mechanism, the gas cleaning mechanism, and the water medium cleaning mechanism are respectively provided with corresponding lifting cleaning mechanisms;

[0062] P63: Obtain lifting control parameters according to the transport status of the bifurcated transport line;

[0063] P64: Control the corresponding lifting and cleaning mechanism to perform lifting operations according to the lifting control parameters, so as to clean the glass medicine bottles on the forked transport line.

[0064] It should be understood that in the present application, the oil medium transport branch line, the gas transport branch line, and the water medium transport branch line can also be arranged at different vertical heights. This vertical layout can save horizontal space, make the production line more compact, and integrate more cleaning mechanisms and transport lines in a limited space, thereby improving the overall processing capacity of the cleaning production line.

[0065] Specifically, corresponding lifting cleaning mechanisms are respectively provided for the oil medium cleaning mechanism, the gas cleaning mechanism, and the water medium cleaning mechanism. These lifting cleaning mechanisms can move vertically to adapt to transport branches of different vertical heights. And the lifting cleaning mechanism can move to a specific vertical height as needed to clean the glass medicine bottles on the branch transport line.

[0066] Furthermore, according to the transportation status of the bifurcated transport line, the lifting control parameters are obtained, including the current position of the medicine bottle, the transportation speed, the target cleaning mechanism, etc., and the corresponding lifting cleaning mechanism is controlled to perform lifting operations according to the lifting control parameters. When the lifting cleaning mechanism reaches the specified position, it starts to clean the glass medicine bottles on the bifurcated transport line. The cleaning process may include steps such as spraying detergent, brushing, and rinsing, depending on the type and configuration of the cleaning mechanism.

[0067] In summary, the vertical layout and the integration of the lifting cleaning mechanism enable the cleaning production line to achieve higher processing capacity in a limited space and improve cleaning efficiency. Real-time acquisition of lifting control parameters and control of the lifting cleaning mechanism to perform lifting operations ensures the timeliness and accuracy of the cleaning process and further improves the cleaning quality.

[0068] Furthermore, the embodiment of the present application further includes step P70, and step P70 further includes:

[0069] P71: According to each different vertical height, the corresponding oil medium cleaning mechanism, gas cleaning mechanism, and water medium cleaning mechanism are set to output multi-layer oil medium cleaning mechanism, multi-layer gas cleaning mechanism, and multi-layer water medium cleaning mechanism;

[0070] P72: The multi-layer oil medium cleaning mechanism, the multi-layer gas cleaning mechanism, and the multi-layer water medium cleaning mechanism independently control the cleaning of the bifurcated transport line.

[0071] Optionally, in order to further enhance the flexibility and efficiency of the medicine bottle cleaning process, after the oil medium transport branch line, the gas transport branch line, and the water medium transport branch line are set at different vertical heights, a multi-layer cleaning mechanism can be set up and independently controlled to better meet the needs of medicine bottle cleaning.

[0072] Specifically, corresponding oil medium cleaning mechanisms, gas cleaning mechanisms, and water medium cleaning mechanisms are set according to different vertical heights. That is, at each vertical height, a complete set of oil medium, gas and water medium cleaning mechanisms are configured, and then multiple layers of oil medium cleaning mechanisms, multiple layers of gas cleaning mechanisms, and multiple layers of water medium cleaning mechanisms are output. These multiple layers of cleaning mechanisms can work in parallel, or they can be started or shut down individually as needed.

[0073] Furthermore, the multi-layer oil medium cleaning mechanism, the multi-layer gas cleaning mechanism, and the multi-layer water medium cleaning mechanism independently control the cleaning of the forked transport line, that is, the cleaning mechanism at each vertical height can perform independent cleaning operations according to the transport status and needs of the transport line at that height, ensuring that each medicine bottle can receive the most appropriate cleaning treatment, improving the flexibility and scalability of the cleaning process, and allowing the production line to easily cope with different types and degrees of pollution.

[0074] The setting and independent control of multiple cleaning mechanisms make the cleaning process more flexible and efficient. The cleaning mechanism at each vertical height can be adjusted independently according to actual needs, ensuring that each medicine bottle can get the best cleaning effect. If you need to increase the cleaning capacity or deal with different types of pollution, you only need to add or reduce the cleaning mechanism at the corresponding vertical height, without large-scale transformation of the entire production line. Independent control also reduces energy consumption and costs during the cleaning process. Because each cleaning mechanism can be started or shut down individually as needed, unnecessary energy waste and cost expenditure can be avoided.

[0075] In summary, the embodiments of the present application have at least the following technical effects:

[0076] This application establishes recycling source labels, manages labels for glass medicine bottles, trains a cleaning treatment effect evaluation model, calls a cleaning sequence combination library to evaluate the cleaning effect of glass medicine bottles based on the recycling source labels and the pollution characteristics of the medicine bottles, outputs the first matching cleaning sequence, and integrates the cleaning treatment effect evaluation model into the medicine bottle cleaning process control system to perform sequential cleaning.

[0077] The technical effect of matching the cleaning sequence based on the classification of medicine bottle recycling sources and performing automated cleaning in the optimal cleaning sequence has been achieved, thereby improving the cleaning efficiency and cleaning effect of the medicine bottles.

[0078] It should be noted that the above-mentioned sequence of the embodiments of the present application is only for description and does not represent the advantages and disadvantages of the embodiments. And the above-mentioned specific embodiments of this specification are described. In addition, the processes depicted in the accompanying drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0079] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

[0080] This specification and drawings are merely exemplary illustrations of the present application and are deemed to cover any and all modifications, variations, combinations or equivalents within the scope of the present application. Obviously, a person skilled in the art may make various modifications and variations to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application intends to include these modifications and variations.

Claims

1. A cleaning method for recycling glass medicine bottles, characterized in that: The method comprises: Establishing recycling source labels, and performing label management on glass medicine bottles according to the recycling source labels; Collecting pollution data on the glass medicine bottle according to the pollution data collection module, and outputting pollution characteristics of the medicine bottle; Establishing a cleaning sequence combination library, wherein the cleaning sequence combination library is obtained by combining ternary cleaning items, and the ternary cleaning items include oil medium cleaning, gas cleaning, and water medium cleaning; Training a cleaning effect evaluation model, inputting the recycling source label and the pollution characteristics of the medicine bottle into the cleaning effect evaluation model, the cleaning effect evaluation model calling the cleaning sequence combination library to evaluate the cleaning effect of the glass medicine bottle, and outputting a first matching cleaning sequence; Integrate the cleaning treatment effect evaluation model into the medicine bottle cleaning process control system, and control the glass medicine bottles to perform sequential cleaning according to the output first matching cleaning sequence; The medicine bottle cleaning process control system is used to control the ternary ring cleaning production line; The three-component annular cleaning production line includes an oil medium cleaning mechanism, a gas cleaning mechanism, a water medium cleaning mechanism and a medicine bottle transport mechanism, and the oil medium cleaning mechanism, the gas cleaning mechanism and the water medium cleaning mechanism are distributed in an annular manner; The medicine bottle cleaning process control system controls the medicine bottle transport mechanism to transport the glass medicine bottles to be cleaned to the various cleaning mechanisms of the ternary ring cleaning production line for cleaning; The medicine bottle transport mechanism includes a bifurcated transport line, and the bifurcated transport line includes an oil medium transport branch line, a gas transport branch line, and a water medium transport branch line; The feed inlet of the oil medium transport branch line corresponds to the oil medium cleaning mechanism, the feed inlet of the gas transport branch line corresponds to the gas cleaning mechanism, and the feed inlet of the water medium transport branch line corresponds to the water medium cleaning mechanism; The medicine bottle transport mechanism also includes a main transport line; A classifier is set at a bifurcation node between the main transport line and the bifurcated transport line, the classifier is used to identify a first sequence item in the first matching cleaning sequence, and a first bifurcated branch line is determined according to the first sequence item, wherein the first bifurcated branch line is an oil medium transport branch line / a gas transport branch line / a water medium transport branch line; The glass medicine bottle is transported by the first forked branch line to the cleaning mechanism at the corresponding entrance for cleaning.

2. The method according to claim 1, characterized in that The oil medium transport branch line, the gas transport branch line, and the water medium transport branch line are arranged at different vertical heights, and the method includes: The oil medium cleaning mechanism, the gas cleaning mechanism, and the water medium cleaning mechanism are respectively provided with corresponding lifting cleaning mechanisms; According to the transport status of the bifurcated transport line, obtaining lifting control parameters; The corresponding lifting and cleaning mechanism is controlled to perform lifting operations according to the lifting control parameters, so as to clean the glass medicine bottles on the forked transport line.

3. The method according to claim 2, characterized in that After the oil medium transport branch line, the gas transport branch line, and the water medium transport branch line are arranged at different vertical heights, the method further comprises: According to each different vertical height, the corresponding oil medium cleaning mechanism, gas cleaning mechanism and water medium cleaning mechanism are set to output multi-layer oil medium cleaning mechanism, multi-layer gas cleaning mechanism and multi-layer water medium cleaning mechanism; The multi-layer oil medium cleaning mechanism, the multi-layer gas cleaning mechanism, and the multi-layer water medium cleaning mechanism independently control the cleaning of the bifurcated transport line.

4. The method according to claim 1, characterized in that Training a cleaning treatment effectiveness evaluation model, including: Collecting multiple sets of sample data before and after the medicine bottle is cleaned, the multiple sets of sample data include recycling source label sample data, medicine bottle contamination sample data before cleaning, cleaning sequence combination samples, and medicine bottle contamination sample data after cleaning; The initialized neural network is trained according to the multiple groups of sample data, a cleaning treatment effect evaluation model with a preset accuracy is output, and the cleaning effect evaluation is performed according to the cleaning treatment effect evaluation model.

5. The method according to claim 4, characterized in that Perform feature extraction on the sample data of medicine bottle contamination before cleaning and output the feature samples of medicine bottle contamination: The medicine bottle pollution characteristic samples include the chemical pollution concentration, grease coverage, biological pollution index, particle size pollution index and water-soluble pollution ratio of each medicine bottle.

Citation Information

Patent Citations

  • Automatic cleaning and detecting method for general laboratory appliances

    CN118893065A