Magnet cover plate assembling equipment
By designing automatic assembly equipment, the automatic assembly of magnet cover plates is achieved using cabinets, loading components and mobile components, the problems of high production costs and poor efficiency of magnets are solved, and efficient and accurate magnet assembly and mass production are achieved.
Patent Information
- Application Number
- CN202411676719.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-10
AI Technical Summary
During high-precision processing and assembly, especially in electronic products and chip manufacturing, magnet production costs are high, efficiency and quality are poor, and cannot meet the high-speed renewal needs of the 3C industry.
Design an assembly equipment for magnet cover plates, using cabinets, feeding components, assembly trays, X-axis and Y-axis moving components, lifting cylinders and suction cups, and realize automatic assembly of cover plates and magnets through suction cups and jaws. The cooperation of the cover plate ensures that the magnet is accurately covered by the cover plate and realizes automated production.
It realizes automatic assembly of magnet cover plates, saves labor, improves production efficiency, ensures accurate coverage of magnets and efficient mass production, and reduces production costs.
Smart Images
Figure CN119282644A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnet assembly, and in particular to an assembly device for a magnet cover plate. Background Art
[0002] High-precision processing, assembly, and manufacturing are unavoidable challenges facing today's manufacturing industry. High precision has always been in conflict with high speed, high efficiency, high reliability, and low cost. In the fierce market competition, the demand for low cost and high efficiency is imminent. The high investment corresponding to high-precision processing in labor-intensive industries has made many manufacturers reluctant to use high-precision equipment, and they have to reduce costs by sacrificing product precision to improve their survival in the market. In particular, electronic product assembly and chip manufacturing are more affected by high-precision processing. High investment and low output have caused many manufacturers to withdraw from the 3C industry.
[0003] Due to the characteristics of the magnet itself and the special requirements of the product, manual operation is necessary, which makes the production cost extremely high, and the efficiency and quality are very poor, which cannot meet the high-speed upgrading needs of the 3C industry at all. Summary of the invention
[0004] The object of the present invention is to provide an assembly device for a magnet cover plate, which can automatically assemble the cover plate and the magnet during the assembly process of magnet accessories, thereby saving labor and improving production efficiency.
[0005] The technical solution adopted by the assembly equipment of a magnet cover plate disclosed in the present invention is:
[0006] A magnet cover plate assembly device comprises a cabinet, a loading assembly is provided above the cabinet for loading the cover plates, an assembly tray for placing arranged magnets is provided on one side of the loading assembly, the assembly tray is arranged above the cabinet through a Y-axis moving assembly, a gantry is provided above the assembly tray and the loading assembly, an X-axis moving assembly is provided above the gantry, the Y-axis moving assembly and the X-axis moving assembly are arranged perpendicular to each other, and a lifting cylinder is fixedly provided on the X-axis moving assembly, the lifting cylinder moves following the X-axis moving assembly, a suction cup is fixedly provided at the lower end of the lifting cylinder, the suction cup is used to suck and fix the cover plate.
[0007] As a preferred solution, the feeding assembly adopts a vibrating plate, and the discharge port of the feeding assembly is close to one side of the assembly plate.
[0008] As a preferred solution, a plurality of placement grooves are provided on the surface of the assembly tray, there are gaps between the placement grooves, magnets are arranged in the placement grooves, and the placement grooves are arranged perpendicularly to the Y-axis moving component.
[0009] As a preferred solution, a magnetic attraction piece is provided at the bottom of the placement slot.
[0010] As a preferred embodiment, a clamp is provided between the suction cup and the lifting cylinder, the clamp is fixedly connected to the lifting cylinder, the suction cup is arranged in the middle of the clamp, the lower end of the clamp protrudes from the lower end of the suction nozzle, and the corresponding cover plate of the clamp is arranged in the air avoidance groove.
[0011] As a preferred solution, the Y-axis moving component and the X-axis moving component are both linear modules.
[0012] The beneficial effects of the assembly equipment of a magnet cover plate disclosed in the present invention are as follows: the loading component is used to place the cover plate and provide regular and orderly cover plate loading, the position of the suction cup above the loading component can be adjusted by the X-axis moving component, and then the suction cup is driven by the lifting cylinder to grab the cover plate, and the Y-axis moving component can drive the assembly material tray to move, so that after the suction cup absorbs and fixes the cover plate, the cover plate can be accurately placed on the corresponding magnet, and then the air is released to complete the assembly operation, so that the magnet is accurately covered by the cover plate, thereby completing the magnet assembly, and can continue large-scale automated production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of an assembly device for a magnet cover plate of the present invention.
[0014] Figure 2 The present invention is a schematic diagram of the structure of an assembly tray of a magnet cover assembly device.
[0015] Figure 3 The present invention is a schematic diagram of a lifting cylinder structure of an assembly device for a magnet cover plate. DETAILED DESCRIPTION
[0016] The present invention will be further described and illustrated below in conjunction with specific embodiments and accompanying drawings:
[0017] Please refer to Figure 1 , Figure 2 and Figure 3 , an assembly device for a magnet cover plate, comprising a cabinet 10, a loading component 11 is provided above the cabinet 10 for loading the cover plate, an assembly tray 12 for placing arranged magnets is provided on one side of the loading component 11, the assembly tray 12 is arranged above the cabinet 10 through a Y-axis moving component 13, a gantry 14 is provided above the assembly tray 12 and the loading component 11, an X-axis moving component 15 is provided above the gantry 14, the Y-axis moving component 13 and the X-axis moving component 15 are arranged perpendicular to each other, and a lifting cylinder 16 is fixedly provided on the X-axis moving component 15, the lifting cylinder 16 moves with the X-axis moving component 15, and a suction cup 171 is fixedly provided at the lower end of the lifting cylinder 16, the suction cup 171 is used to suck and fix the cover plate.
[0018] The loading component 11 is used to place the cover plate and provide regular and orderly cover plate loading. The position of the suction cup 171 above the loading component 11 can be adjusted through the X-axis moving component 15, and then the suction cup 171 is driven down by the lifting cylinder 16 to absorb and fix the cover plate, and the Y-axis moving component 13 can drive the assembly tray 12 to move, so that after the suction cup 171 absorbs the fixed cover plate, the cover plate can be accurately placed on the corresponding magnet to complete the assembly operation, so that the magnet is accurately covered by the cover plate, thereby completing the magnet assembly and enabling continuous large-scale automated production.
[0019] In the above scheme, the feeding component 11 adopts a vibration plate, which can effectively arrange the cover plate in the required manner, and the discharge port of the feeding component 11 is close to the side of the assembly plate 12, which can effectively reduce the moving distance of the clamp 17 and avoid the cover plate falling off during the movement, while also improving the assembly efficiency.
[0020] The surface of the assembly tray 12 is provided with a plurality of placement grooves 121, and there are intervals between the placement grooves 121 and the placement grooves 121. Magnets are arranged in the placement grooves 121, and the placement grooves 121 are arranged vertically with the Y-axis moving assembly 13. In the placement grooves 121 of the assembly tray 12, the corresponding magnets are arranged and placed in advance, and then fixed on the Y-axis moving assembly 13, and the Y-axis moving assembly 13 is raised to drive the assembly tray 12 to move, and the placement grooves 121 are arranged vertically with the Y-axis moving assembly 13, so that when the Y-axis moving assembly 13 drives the assembly tray 12 to move, the magnets inside the placement grooves 121 are prevented from sliding along the placement grooves 121 under the action of inertia. At the same time, a magnetic suction member 122 is provided at the bottom of the placement grooves 121, and the magnetic suction member 122 is used to adsorb and fix the magnets in the placement grooves 121 to avoid displacement or mutual attraction.
[0021] A clamping claw 17 is provided between the suction cup 171 and the lifting cylinder 16, and the clamping claw 17 is fixedly connected to the lifting cylinder 16. The suction cup 171 is arranged in the middle of the clamping claw 16, the lower end of the clamping claw 16 protrudes from the lower end of the suction nozzle 171, and the corresponding cover plate of the clamping claw 17 is arranged in the air avoidance groove.
[0022] After the cover plate is placed on the magnet on the assembly tray, the magnet group under the cover plate needs to be clamped, so that the cover plate is fixed by the suction cup 171. After the suction cup 171 places the cover plate on the magnet, the clamping jaw 17 performs a clamping action, and a cover plate avoidance groove is reserved on the clamping jaw 17. Therefore, when the clamping jaw 17 is clamped, it will not affect the cover plate, but directly squeezes the magnets under the cover plate against each other and fixes them by magnetic attraction, so that the magnets are tightly arranged under the cover plate, which is convenient for subsequent assembly processes. Therefore, through the above structure, the magnet group under the cover plate can be clamped without affecting the assembly of the cover plate and the magnet. At the same time, the X-axis moving component 15 can also be moved at one time to complete two assembly operations, and the assembly efficiency is more efficient.
[0023] The above-mentioned Y-axis moving component 13 and X-axis moving component 15 are both linear modules, and the linear modules are existing mature moving modules. At the same time, the linear modules are not improved in this solution, so they are not described in detail.
[0024] The present invention provides an assembly device for magnet cover plates, wherein a loading component is used for placing the cover plates and providing regular and orderly cover plate loading, the position of the suction cup above the loading component can be adjusted by an X-axis moving component, and then the suction cup is driven by a lifting cylinder to grab the cover plate, while the Y-axis moving component can drive the assembly material tray to move, so that after the suction cup absorbs and fixes the cover plate, the cover plate can be accurately placed on the corresponding magnet, and then the air is released to complete the assembly operation, so that the magnet is accurately covered by the cover plate, thereby completing the magnet assembly, and enabling continuous large-scale automated production.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. An assembly device for a magnet cover, characterized in that: It comprises a cabinet, a loading assembly is provided above the cabinet for loading cover plates, an assembly tray for placing arranged magnets is provided on one side of the loading assembly, the assembly tray is arranged above the cabinet through a Y-axis moving assembly, a gantry is provided above the assembly tray and the loading assembly, an X-axis moving assembly is provided above the gantry, the Y-axis moving assembly and the X-axis moving assembly are arranged perpendicular to each other, and a lifting cylinder is fixedly provided on the X-axis moving assembly, the lifting cylinder moves with the X-axis moving assembly, a suction cup is fixedly provided at the lower end of the lifting cylinder, the suction cup is used to suck and fix the cover plate.
2. The assembly equipment of a magnet cover plate according to claim 1, characterized in that: The feeding component adopts a vibrating plate, and the discharge port of the feeding component is close to one side of the assembly plate.
3. The assembly equipment of a magnet cover plate according to claim 1, characterized in that: A plurality of placement grooves are provided on the surface of the assembly material tray, and there are intervals between the placement grooves. Magnets are arranged in the placement grooves, and the placement grooves are vertically arranged with the Y-axis moving components.
4. The assembly equipment of a magnet cover plate according to claim 3, characterized in that: A magnetic attraction piece is arranged at the bottom of the placement slot.
5. The assembly equipment of a magnet cover plate according to claim 1, characterized in that: A clamping claw is provided between the suction cup and the lifting cylinder, the clamping claw is fixedly connected to the lifting cylinder, the suction cup is arranged in the middle of the clamping claw, the lower end of the clamping claw protrudes from the lower end of the suction nozzle, and the corresponding cover plate of the clamping claw is arranged in the air avoidance groove.
6. An assembly device for a magnet cover plate according to any one of claims 1 to 5, characterized in that: The Y-axis moving component and the X-axis moving component are both linear modules.