Automatic clamping hardware grinding device and use method thereof

By designing automatic clamping metal grinding equipment, the operating table and feeding mechanism are used to realize automatic conveying and grinding of parts, and automatic cutting and debris recovery is achieved through the cutting trough and screen, which solves the low efficiency and environmental pollution problems of manual clamping operations in traditional equipment, and realizes an efficient and safe grinding process.

CN119282875BActive Publication Date: 2025-03-25SHANXI CHANGHONG ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202411833623.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-25
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

Traditional metal grinding equipment requires frequent manual clamping operations, which has high labor intensity, low safety factor and low efficiency, and is easy to cause environmental pollution and debris during the grinding process.

Method used

An automatic clamping metal grinding equipment is designed, using an operating table and a feed discharge mechanism to automatically convey and polish parts through a servo motor and a turntable drive, and automatic cutting and classification and recycling of parts through a feed trough and screen.

Benefits of technology

It realizes automatic replacement and polishing of metal tools, improves work efficiency, reduces safety hazards of manual operation, avoids environmental pollution, and simplifies subsequent removal and classification processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatically clamped hardware grinding device and a method of using the same, and relates to the technical field of hardware grinding, including an operating table, wherein a grinding mechanism is installed on the operating table, and the grinding mechanism includes a mounting frame, and a mounting frame is installed on one end of the top of the operating table, and a pad and a driving motor are detachably connected to the mounting frame, and a roller brush is connected to the output shaft of the driving motor, and a cover shell is detachably connected to the outer side of the driving motor, and the cover shell is located on the outer side of the roller brush, and a dust suction pipe is connected to the top of one end of the cover shell. The invention discloses an automatically clamped hardware grinding device and a method of using the same, and the driving motor is installed to grind parts with the cooperation of the roller brush, and the height of the driving motor is adjusted. The installation of the cover shell plays a role of safety protection and deflecting debris, and the dust suction pipe is connected to an external vacuum cleaner to remove and clean the debris.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware polishing, and in particular to an automatic clamping hardware polishing device and a use method thereof. Background Art

[0002] Power fittings are metal accessories that connect and combine various devices in the power system and play a role in transmitting mechanical loads, electrical loads and protecting them. The outer wall of the power fittings needs to be polished during the processing. When polishing and cutting burrs on the top of the cylindrical fittings, traditional polishing equipment mostly fixes the fittings to be polished manually before sending them for polishing. Therefore, frequent manual clamping operations are required, which has a high labor intensity for workers and a low safety factor for operation, reducing the overall work efficiency. After polishing, the fittings are disassembled, and the back and forth operation is time-consuming and labor-intensive, which is very inconvenient. Moreover, the flying debris during polishing is easy to splash, causing pollution to the surrounding environment. In addition, some debris is attached to the polished parts, which is not convenient to remove and classify well, increasing the subsequent price steps and reducing production efficiency. At the same time, during the polishing process, the fittings are fixed and cannot rotate. When the polishing roller brush is tilted, it is easy to cause uneven polishing thickness and inadequate burr cleaning. Summary of the invention

[0003] The object of the present invention is to provide an automatic clamping hardware grinding device and a use method thereof, which is convenient for automatic replacement of hardware, has high efficiency and uniform grinding.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic clamping hardware grinding device, comprising an operating table, a grinding mechanism is installed on the operating table, the grinding mechanism comprises a mounting frame, a mounting frame is installed at one end of the top of the operating table, a pad is detachably connected to the mounting frame, a driving motor is detachably connected to the pad, and a roller brush is connected to the output shaft of the driving motor;

[0005] A material discharge mechanism is installed on the operating table, and the material discharge mechanism includes a mounting plate, a mounting plate is installed at the top center of the operating table, a rotating shaft is rotatably connected at the top center of the mounting plate, the rotating shaft is a hexagonal prism structure, a turntable is slidably connected to the rotating shaft, the bottom of the turntable is in conflict with the mounting plate, a plurality of material discharge holes distributed in an annular shape are provided at the edge of the turntable, both ends of the material discharge holes extend to the outside of both sides of the turntable, the material discharge hole is located at the bottom of the roller brush, a material discharge trough is provided at the edge of the mounting plate, the bottom of the material discharge trough extends to the outside of the bottom of the operating table, a top cover is threadedly connected to the top of the rotating shaft, the top cover is in conflict with the top edge of the turntable, a servo motor is installed at the bottom of the mounting plate, and the output shaft of the servo motor is connected to the rotating shaft;

[0006] A plurality of annularly distributed clamping mechanisms are installed inside the turntable, and the clamping mechanism includes a top block, a top block is installed at one end of the mounting plate, a pressure plate and a clamping block are connected to the turntable, and a resistance wheel is installed at one end of the pressure plate and the clamping block close to the inner side of the discharge hole. The turntable is rotatably connected to a first gear, a limiting hole is provided on the first gear, a limiting column extending into the limiting hole is installed on the mounting plate, a rubber roller extending into the discharge hole is rotatably connected to the clamping block, and a second gear is installed on the shaft of the rubber roller, and the second gear is meshed with the first gear. When the pressure wheel is pushed by the top block, the pressure plate moves toward the clamping wheel. The blocks are close to each other, thereby clamping the parts inside the discharge hole, the contact wheel and the outer wall of the part are in close contact with each other to limit the swing of the part, the outer wall of the part and the rubber roller are in close contact with each other, and when the turntable rotates, the first gear is limited by the limiting column, so that the first gear and the turntable move relative to each other, thereby driving the second gear to move, and the second gear drives the rubber roller to rotate. Since the first gear is directly larger than the second gear, the rotation speed of the rubber roller is greater than that of the turntable, so that when the roller brush grinds the surface of the part, the rubber roller drives the part to rotate, wherein the roller brush and the part can be set to rotate in opposite directions, which is conducive to comprehensive grinding of the part.

[0007] As a preferred technical solution of the present invention, a cover shell is detachably connected to the outside of the driving motor, the cover shell is located outside the roller brush, the cover shell is a "9"-shaped structure, and a dust suction pipe is connected to the top of one end of the cover shell.

[0008] By adopting the above technical solution, it is convenient to export and recycle the grinding debris, thus preventing environmental pollution.

[0009] As a preferred technical solution of the present invention, the top block is a trapezoidal structure, and a plurality of annularly distributed clamping grooves are provided at the inner edge of the turntable, the clamping grooves are a diamond structure, the clamping grooves are connected to the discharge hole, the clamping grooves are located at the center of the discharge hole, the diameter of the discharge hole is larger than the width of the clamping grooves, the pressure plate is installed inside the turntable and is provided with a plurality of pressure plates, the plurality of pressure plates are annularly distributed, a penetrating clamping groove is provided on the pressure plate, the clamping grooves are a diamond structure, the clamping grooves are equal in size to the clamping grooves, the pressure plate is slidably connected to the inside of the turntable through a plurality of compression springs, one end of the pressure plate extends to the outside of the turntable, two of the pressure plates form a group, a pressure wheel is rotatably connected between one ends of the two pressure plates, and the two clamping grooves are located between the two pressure plates.

[0010] By adopting the above technical solution, it is beneficial to stably clamp the placed parts and facilitate stable grinding work.

[0011] As a preferred technical solution of the present invention, the card block is installed inside the turntable, and the card block is provided in plurality and distributed in a ring shape, one end of the card block is a "C" shaped structure, and one end of the plurality of card blocks respectively extends into the inside of the clamping groove.

[0012] By adopting the above technical solution, it is beneficial to clamp parts of different sizes so that they can all be clamped stably.

[0013] As a preferred technical solution of the present invention, an adjustment mechanism is installed at one end of the mounting plate, and the adjustment mechanism includes a screw, and the side wall of one end of the mounting plate is vertically threaded with the screw, one end of the screw is rotatably connected to one side of the top block, the bottom of the top block is slidably connected to the mounting plate, and a torsion is installed at the other end of the screw, and guide plates are vertically connected to both ends of one side of the top block, and one end of the guide plate is slidably connected to the side wall of the mounting plate.

[0014] By adopting the above technical solution, it is convenient to adjust the position of the top block and realize the control of the clamping force of parts of different sizes.

[0015] As a preferred technical solution of the present invention, a plurality of locking mechanisms distributed in a ring shape are installed inside the turntable, and the locking mechanism includes a bevel rack, wherein symmetrically distributed bevel racks are installed on both sides of one end of a pressure plate, and symmetrical tooth blocks are connected in a ring shape inside the turntable, and the tooth blocks are slidably connected to the inside of the turntable through a reset spring, and one end of the symmetrical tooth block is in contact with the bevel rack, and the sharp teeth at one end of the tooth block are opposite to the sharp teeth on one side of the bevel rack.

[0016] By adopting the above technical solution, the pressure plate can be limited in one direction when clamping the parts, so that the pressure plate will not loosen after clamping.

[0017] As a preferred technical solution of the present invention, a plurality of annularly distributed interference mechanisms are installed inside the turntable, and the interference mechanisms include push rods, and a plurality of groups of annularly distributed push rods are vertically installed inside the turntable, and the plurality of groups of push rods are slidably connected to the inside of the turntable through extrusion springs, and a plurality of groups of tooth blocks are provided with penetrating movable grooves, and a protrusion is installed on the side wall at one end of the movable groove, and the protrusion is a hemispherical structure, and the top of the push rod extends to the inner side of the bottom of the movable groove and is located at the bottom of the protrusion, and the top of the push rod is an arc structure, and a slide groove is provided on the top of the mounting plate, and the slide groove is a three-quarter circular ring structure, and the slide groove is located at the bottom of the plurality of groups of push rods, and the notch of the slide groove is located on one side of the feeding chute, and the bottom of the plurality of groups of push rods extends to the outside of the bottom of the turntable, and the bottom of the push rod is rotatably connected to a guide wheel, and the guide wheel extends to the inside of the slide groove.

[0018] By adopting the above technical solution, the tooth block abutment and the helical rack separation are released when the parts are cut out after grinding, so that the parts can be easily cut out.

[0019] As a preferred technical solution of the present invention, a material guiding mechanism is installed at the bottom of the operating table, and the material guiding mechanism includes a lower hopper. A lower hopper is installed at one end of the bottom of the operating table, and the lower hopper is located at the bottom of the lower trough. The angle between the lower hopper and the top of the operating table is 45 degrees. A screen is installed on the lower hopper, and a discharge hopper is installed at the bottom of the lower hopper, and the angle between the discharge hopper and the lower hopper is 45 degrees.

[0020] By adopting the above technical solution, it is convenient to receive and export the unloaded parts and to screen out the debris.

[0021] As a preferred technical solution of the present invention, one end of the lower hopper is rotatably connected to the bottom of the operating table through a connecting shaft, and the two side walls of one end of the operating table are fixedly connected with fixed blocks, and connecting springs are connected between the bottoms of the two fixed blocks and the tops of both sides of the lower hopper.

[0022] By adopting the above technical solution, the lower hopper is shaken to make the debris fall better.

[0023] The method for using the automatic clamping hardware grinding device comprises the following steps:

[0024] S1. First install the drive motor and roller brush, and adjust the height. Then insert multiple parts into multiple discharge holes respectively. Through the operation of the servo motor, the rubber roller drives the parts to rotate, and the turntable drives the parts to be polished one by one. The polished parts fall out through the discharge chute, and at the same time, the space is vacated, and the parts can be put in again for polishing;

[0025] S2. When the turntable drives the part to rotate to one end of the pressure plate, the part can be ground. The pressure plate is resisted and contracted by the top block, and the part is clamped by the resisting wheel, making the part grinding more stable. After the grinding is completed, the part is taken away from the pressure plate by the turntable, so that the pressure plate is separated from the top block and the pressure plate is reset, so that the part will not be clamped, which is convenient for subsequent unloading and falling;

[0026] S3. When the pressure plate is moving and clamping, the tooth block and the bevel rack are in a one-way limit contact, so that the pressure plate can only clamp the parts without loosening. The bottom of the push rod is driven by the turntable to slide out of the slide slot, and the bottom of the push rod is contacted by the mounting plate, so that the push rod contacts the convex block on the tooth block, so that the tooth block is contacted and separated from the bevel rack, so that the pressure plate will not be limited, which is convenient for subsequent reset;

[0027] S4. The polished parts fall into the lower hopper for recovery, and the debris can be screened out. With the cooperation of the connecting spring and the connecting shaft, the lower hopper shakes after the parts fall, so that the debris falls better and does not block the screen. At the same time, the shaking plays a role in decompression, so that the parts will not be impacted and worn.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The present invention installs the mounting frame through the operating table, so that the driving motor is supported and installed, thereby realizing the grinding of parts by the rotation of the roller brush, and the opening of the discharge hole through the installation of the turntable realizes the placement of parts. The turntable can be driven and controlled through the operation of the servo motor, which is conducive to the conveying and grinding of parts on the turntable. The polished parts are dropped and discharged through the discharge chute, and at the same time, the position is vacated for loading and grinding of parts again;

[0030] 2. The present invention drives the parts to move to the grinding position by the rotation of the turntable. The pressure plate is installed so that the pressure plate is resisted and contracted by the top block, and the part is clamped by the resisting wheel. When the roller brush grinds the surface of the part, the rubber roller drives the part to rotate. The roller brush and the part can be set to rotate in opposite directions, which is conducive to comprehensive grinding of the parts, making the grinding surface of the parts more uniform, avoiding the situation that the top grinding surface of the parts tilts to one side due to the tilt of the roller brush, and the grinding surface is uneven. After the grinding is completed, the parts are taken away from the pressure plate by the turntable, the pressure plate is separated from the top block, and the pressure plate is reset, so that the resisting wheel pair will not clamp the parts, which is convenient for subsequent unloading and falling;

[0031] 3. The present invention uses the matching installation of the clamping block and the bevel rack to enable the pressure plate to be limited in one direction when moving, so that the pressure plate can only clamp the parts through the abutment wheel and will not loosen, thus playing a role of limit protection. The bottom of the push rod is driven by the turntable to slide out of the slide groove, and the bottom end of the push rod is abutted by the mounting plate, so that the push rod abuts against the convex block on the tooth block, so that the tooth block is abutted and separated from the bevel rack, so that the pressure plate will not be limited, which is convenient for subsequent reset;

[0032] 4. The present invention cooperates with the lower hopper and the screen so that the fallen parts can be exported for recycling, and the debris can be classified and screened out to make the parts cleaner. With the cooperation of the connecting spring and the connecting shaft, the lower hopper shakes after the parts fall, so that the debris falls better and will not block the screen. At the same time, the shaking plays a role in reducing pressure, so that the parts will not be impacted and worn. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0034] Figure 2 It is a partial structural schematic diagram of the mounting plate of the present invention;

[0035] Figure 3 It is a partial structural schematic diagram of the cover shell of the present invention;

[0036] Figure 4 It is a partial structural schematic diagram of the lower hopper of the present invention;

[0037] Figure 5 It is a partial structural schematic diagram of the top block of the present invention;

[0038] Figure 6 It is a partial structural schematic diagram of the turntable of the present invention;

[0039] Figure 7 It is a partial structural schematic diagram of the discharge hole of the present invention;

[0040] Figure 8 It is a partial structural schematic diagram of the pressing plate of the present invention;

[0041] Fig. 9 It is a partial structural schematic diagram of the pressing wheel of the present invention;

[0042] Fig.10 It is a partial structural schematic diagram of the gear block of the present invention;

[0043] Fig.11 It is a partial structural schematic diagram of the card block of the present invention;

[0044] Fig.12 It is a partial structural schematic diagram of the ejector rod of the present invention;

[0045] Fig.13 It is a partial structural schematic diagram of the rubber roller of the present invention.

[0046] In the figure: 1. operating table; 2. grinding mechanism; 21. mounting frame; 22. driving motor; 23. cover; 24. dust suction pipe; 25. pad; 26. roller brush; 3. material discharge mechanism; 31. mounting plate; 32. turntable; 33. rotating shaft; 34. servo motor; 35. material discharge chute; 36. top cover; 37. material discharge hole; 4. clamping mechanism; 41. top block; 42. pressing wheel; 43. pressing plate; 44. clamping groove; 45. clamping block; 46. clamping groove; 47. compression spring; 5. adjusting mechanism; 51. guide plate; 52. screw; 53. Twist; 6. Locking mechanism; 61. Tooth block; 62. Bevel rack; 63. Return spring; 7. Interference mechanism; 71. Slide groove; 72. Movable groove; 73. Bump; 74. Extrusion spring; 75. Guide wheel; 76. Push rod; 8. Material guiding mechanism; 81. Lower hopper; 82. Screen; 83. Discharge hopper; 84. Connecting shaft; 85. Fixed block; 86. Connecting spring; 9. Driving mechanism; 91. Limiting column; 92. First gear; 93. Interference wheel; 94. Second gear; 95. Rubber roller; 96. Limiting hole. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] Embodiment 1: According to Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, an automatic clamping hardware grinding device comprises an operating table 1, a grinding mechanism 2 is installed on the operating table 1, and the grinding mechanism 2 comprises a mounting frame 21, a mounting frame 21 is installed at one end of the top of the operating table 1, a pad 25 is detachably connected to the mounting frame 21, a driving motor 22 is detachably connected to the pad 25, a roller brush 26 is detachably connected to the output shaft of the driving motor 22, a cover shell 23 is detachably connected to the outer side of the driving motor 22, the cover shell 23 is located on the outer side of the roller brush 26, the cover shell 23 is a "9"-shaped structure, a dust suction pipe 24 is connected to the top of one end of the cover shell 23, and through the installation of the mounting frame 21, the dust suction pipe 24 can be used to remove the dust from the cover shell 23. The drive motor 22 is supported and installed, and the parts are polished with the cooperation of the roller brush 26. The drive motor 22 is supported with the cooperation of the pad 25. The height of the drive motor 22 can be adjusted by adding or reducing the pad 25, which is convenient for polishing parts of different lengths. The installation of the cover 23 plays a role in safety protection, and the debris generated by grinding can be thrown into the inner side of the cover 23 for export, reducing dust pollution to the environment. At the same time, the dust suction pipe 24 is connected to the external vacuum cleaner to achieve the removal and cleaning of the debris, and the export and recovery of large debris.

[0049] Furthermore, a material discharge mechanism 3 is installed on the operating table 1, and the material discharge mechanism 3 includes a mounting plate 31. The mounting plate 31 is installed at the top center of the operating table 1. A rotating shaft 33 is rotatably connected at the top center of the mounting plate 31. The rotating shaft 33 is a hexagonal prism structure. A turntable 32 is slidably connected to the rotating shaft 33. The bottom of the turntable 32 is in conflict with the mounting plate 31. A plurality of material discharge holes 37 distributed in an annular shape are provided at the edge of the turntable 32. Both ends of the material discharge holes 37 extend to the outside of both sides of the turntable 32. The material discharge holes 37 are located at the bottom of the roller brush 26. A material discharge trough 35 is provided at the edge of the mounting plate 31. The bottom of the material discharge trough 35 extends to the outside of the bottom of the operating table 1. A top cover 36 is threadedly connected to the top of the rotating shaft 33. The top cover 36 is in conflict with the top edge of the turntable 32. A servo motor 34 is installed at the bottom of the mounting plate 31. The output shaft of the servo motor 34 is connected to the rotating shaft 33. The rotating shaft 3 is realized by installing the mounting plate 31. 3 and the top cover 36 cooperate, so that the turntable 32 is placed stably and can rotate on the top of the mounting plate 31. Through the opening of multiple discharge holes 37, it is convenient to insert and place multiple parts. Through the installation of the servo motor 34, the drive control of the rotating shaft 33 and the turntable 32 is realized, so that the turntable 32 can rotate a certain angle on the top of the mounting plate 31, so that the parts inside the discharge holes 37 are rotated to the bottom of the roller brush 26 for grinding and working. When the turntable 32 stays for a certain time and the grinding is completed, it is rotated again by a certain angle to facilitate the grinding of another part. At the same time, the polished parts follow the turntable 32 to rotate to the top of the discharge trough 35, so that the parts fall through the discharge trough 35 for recovery. After the parts are unloaded, the discharge holes 37 are vacated to facilitate the parts to be unloaded again and wait for the grinding work. By analogy, the parts unloading, feeding, grinding, unloading and unloading are realized, which improves the efficiency of grinding and makes the operation more convenient.

[0050] Furthermore, the top block 41 is a trapezoidal structure, and a plurality of annularly distributed clamping grooves 44 are provided at the inner edge of the turntable 32, and the clamping grooves 44 are of a diamond structure. The clamping grooves 44 are connected to the discharge hole 37, and the clamping grooves 44 are located at the center of the discharge hole 37. The diameter of the discharge hole 37 is larger than the width of the clamping grooves 44. The pressure plate 43 is installed inside the turntable 32 and is provided with a plurality of pressure plates 43 distributed in an annular shape. A through-grooving card slot 46 is provided on the pressure plate 43, and the card slot 46 is of a diamond structure. The card slot 46 is equal in size to the clamping groove 44. The pressure plate 43 is slidably connected to the inside of the turntable 32 through a plurality of compression springs 47. One end of the pressure plate 43 extends to the outside of the turntable 32. The two pressure plates 43 form a group, and a pressure wheel 42 is rotatably connected between one end of the two pressure plates 43. The two clamping grooves 44 are located between the two pressure plates 43. Under the resistance of the compression springs 47, The pressing plate 43 is resisted and slides out, so that the card slot 46 and the clamping slot 44 remain in a vertical state. By opening the clamping slot 44, the card slot 46 and the clamping slot 44 on the pressing plate 43 are staggered, so that the parts are inserted into the clamping slot 44 and the card slot 46 through the discharge hole 37. When the turntable 32 carries the parts and rotates to the bottom of the roller brush 26, the pressure wheel 42 on the pressing plate 43 is resisted by the top block 41, and the pressure wheel 42 drives the two pressing plates 43 to get rid of the elastic force of the compression spring 47 and shrink, so that the card slot 46 and the clamping slot 44 are staggered and close, and the clamping work of the parts is realized by the resisting wheel, so that the parts are stably placed inside the discharge hole 37 and maintained in a vertical state, which is convenient for grinding work. When the grinding is completed, the parts are separated from the roller brush 26, the pressure wheel 42 is separated from the top block 41, and the pressing plate 43 will be reset, which is convenient for the parts to fall down for work.

[0051] Furthermore, a clamping block 45 is installed inside the turntable 32. A plurality of clamping blocks 45 are provided and distributed in a ring shape. One end of the clamping block 45 is a "C"-shaped structure. One end of the plurality of clamping blocks 45 extends into the clamping groove 44 respectively, so as to facilitate the clamping of parts.

[0052] Furthermore, a plurality of annularly distributed clamping mechanisms 4 are installed inside the turntable 32, and the clamping mechanisms 4 include a top block 41, and a top block 41 is installed at one end of the mounting plate 31. A pressure plate 43 and a clamping block 45 are connected to the turntable 32, and a resistance wheel 93 is installed at one end of the pressure plate 43 and the clamping block 45 close to the inner side of the discharge hole 37. A first gear 92 is rotatably connected to the turntable 32, and a limiting hole 96 is provided on the first gear 92. A limiting column 91 extending into the limiting hole 96 is installed on the mounting plate 31. A rubber roller 95 extending into the discharge hole 37 is rotatably connected to the clamping block 45, and a second gear 94 is installed on the shaft of the rubber roller 95. The second gear 94 is meshed with the first gear 92. When the pressure wheel 42 is pushed by the top block 41, the pressure plate 43 The first gear 92 is moved closer to the clamping block 45, thereby clamping the part inside the discharge hole 37. The abutment wheel 93 is in close contact with the outer wall of the part to limit the swing of the part. The outer wall of the part is in close contact with the rubber roller 95. When the turntable 32 rotates, the first gear 92 is limited by the limiting column 91, so that the first gear 92 and the turntable 32 move relative to each other, thereby driving the second gear 94 to move, and the second gear 94 drives the rubber roller 95 to rotate. Since the first gear 92 is directly larger than the second gear 94, the rotation speed of the rubber roller 95 is greater than that of the turntable 32. Therefore, when the roller brush 26 grinds the surface of the part, the rubber roller 95 drives the part to rotate, wherein the roller brush 26 and the part can be set to rotate in opposite directions, which is conducive to comprehensive grinding of the part.

[0053] Embodiment 2: According to Figure 5 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 The adjusting mechanism 5 comprises a screw rod 52, a side wall of one end of the mounting plate 31 being vertically threadedly connected with the screw rod 52, one end of the screw rod 52 being rotatably connected with one side of the top block 41, the bottom of the top block 41 being slidably connected with the mounting plate 31, and the other end of the screw rod 52 being installed with a twisting knob 53. The two ends of one side of the top block 41 are vertically connected with a guide plate 51, and one end of the guide plate 51 is slidably connected with the side wall of the mounting plate 31. The driving control of the top block 41 is realized through the threaded connection of the screw rod 52. The distance between the top block 41 and the outer side of the turntable 32 is changed by rotating the twisting knob 53, so as to realize the control of the clamping force of the parts, and facilitate the good clamping work of parts of different sizes. With the cooperation of the guide plate 51, the top block 41 slides smoothly and stably without offset, which is beneficial to the subsequent resistance work of the pressure wheel 42.

[0054] Furthermore, a plurality of locking mechanisms 6 are installed in a ring-shaped arrangement inside the turntable 32. The locking mechanism 6 includes a beveled rack 62. The beveled racks 62 are symmetrically installed on both sides of one end of one of the pressure plates 43. Symmetrical tooth blocks 61 are connected in a ring-shaped arrangement inside the turntable 32. The tooth blocks 61 are slidably connected to the inside of the turntable 32 through a return spring 63. One end of the symmetrical tooth blocks 61 abuts against the beveled rack 62. The sharp teeth at one end of the tooth blocks 61 are opposite to the sharp teeth at one side of the beveled rack 62. Under the abutment of the return spring 63, the tooth blocks 61 are locked. The block 61 contacts with the bevel rack 62, and the tooth block 61 is retractable inside the turntable 32. When the pressure plate 43 is contacted to clamp the part, the bevel rack 62 moves at one end of the tooth block 61, and the bevel rack 62 contacts and shrinks against the tooth block 61, which facilitates the movement of the bevel rack 62. Since the sharp teeth at one end of the tooth block 61 are in opposite directions to the sharp teeth on one side of the bevel rack 62, after the bevel rack 62 moves, the tooth block 61 resets and continues to contact, and the rack cannot move in the opposite direction, which is beneficial to the one-way limiting effect of the bevel rack 62 after it moves, so that the part will not loosen after being clamped.

[0055] Furthermore, a plurality of annularly distributed abutment mechanisms 7 are installed inside the turntable 32, and the abutment mechanisms 7 include push rods 76. A plurality of groups of annularly distributed push rods 76 are vertically installed inside the turntable 32, and the plurality of push rods 76 are slidably connected to the inside of the turntable 32 through extrusion springs 74. A plurality of groups of tooth blocks 61 are provided with penetrating movable grooves 72, and a protrusion 73 is installed on the side wall at one end of the movable groove 72. The protrusion 73 is a hemispherical structure, and the top of the push rod 76 extends to the inner side of the bottom of the movable groove 72 and is located at the bottom of the protrusion 73. The top of the push rod 76 is an arc structure, and a slide groove 71 is provided on the top of the mounting plate 31. The slide groove 71 is a three-quarter circular structure, and the slide groove 71 is located at the bottom of the plurality of groups of push rods 76. The notch of the slide groove 71 is located on one side of the unloading chute 35, and the bottom of the plurality of groups of push rods 76 extends to the outer side of the bottom of the turntable 32. The bottom of the push rod 76 is rotatably connected with The locking cam 74 is in the state of being lifted up and the locking cam 73 is in the state of being lifted up, so that the locking cam 73 can be locked to the locking cam 73 by the spring 71. The locking cam 73 is in the state of being lifted up and the locking cam 73 is in the state of being lifted up and the locking cam 73 can be locked to the locking cam 73 by the spring 71.

[0056] Embodiment 3: According to Figure 1 , Figure 2 and Figure 4As shown, an automatically clamped hardware grinding equipment is provided, a material guiding mechanism 8 is installed at the bottom of the operating table 1, the material guiding mechanism 8 includes a lower hopper 81, the lower hopper 81 is installed at one end of the bottom of the operating table 1, the lower hopper 81 is located at the bottom of the lower chute 35, the angle between the lower hopper 81 and the top of the operating table 1 is 45 degrees, a screen 82 is installed on the lower hopper 81, a discharge hopper 83 is installed at the bottom of the lower hopper 81, the angle between the discharge hopper 83 and the lower hopper 81 is 45 degrees, the installation of the lower hopper 81 is convenient for receiving fallen parts and guiding them to the inside of the external box for storage, with the cooperation of the screen 82, the fallen debris on the parts can be screened out and discharged, and discharged through the discharge hopper 83 for classification and recycling.

[0057] Furthermore, one end of the lower hopper 81 is rotatably connected to the bottom of the operating table 1 through a connecting shaft 84, and fixed blocks 85 are fixedly connected to the two side walls of one end of the operating table 1. Connecting springs 86 are connected between the bottoms of the two fixed blocks 85 and the tops of the two sides of the lower hopper 81. Through the installation of the fixed blocks 85, the lower hopper 81 is suspended through the connecting springs 86. With the cooperation of the connecting shaft 84, the lower hopper 81 can be shaken, and when parts fall on the lower hopper 81, the lower hopper 81 will be resisted and shaken, so that the debris on the screen 82 can be better discharged without clogging the screen 82. At the same time, the shaking plays a role in reducing pressure, so that the parts will not be impacted and worn.

[0058] When in use, first install the driving motor 22 and the roller brush 26, and adjust the height, then insert multiple parts into the multiple discharge holes 37 respectively, through the operation of the servo motor 34, the turntable 32 drives the parts to be polished one by one, and the turntable 32 rotates again, so that the polished parts fall out through the discharge chute 35 and are discharged, and at the same time, a position is vacated for loading and polishing the parts again, and the turntable 32 drives the parts to rotate to one end of the pressure plate 43, and the parts can be polished, and the pressure plate 43 is resisted and contracted by the top block 41, and the resistance wheel 93 clamps the parts, so that the part polishing is more stable, and the outer wall of the part and the rubber roller 95 are tightly resisted, and when the turntable 32 rotates, the first gear 92 is limited by the limiting column 91, so that the first gear 92 and the turntable 32 have relative movement, thereby driving the second gear 94 to move, and the second gear 94 drives the rubber roller 95 to rotate. The rotation speed of the rubber roller 95 is greater than that of the turntable 32, so that when the roller brush 26 grinds the surface of the part, the rubber roller 95 drives the part to rotate, wherein the roller brush 26 and the part can be set to rotate in opposite directions, which is conducive to comprehensive grinding of the part. After the grinding is completed, the turntable 32 rotates again to separate the pressure plate 43 from the top block 41, so that the pressure plate 43 is reset, so that the part will not be clamped, which is convenient for subsequent unloading and falling. When the pressure plate 43 is moving and clamping, the tooth block 61 and the bevel rack 62 are abutted against the one-way limit, so that the pressure plate 43 can only clamp the part without loosening, and the bottom of the push rod 76 is driven by the turntable 32 to slide out of the slide groove 71, and the bottom of the push rod 76 is abutted by the mounting plate 31, so that the push rod 76 abuts against the protrusion 73 on the tooth block 61, so that the tooth block 61 is abutted and separated from the bevel rack 62, so that the pressure plate 43 will not be limited, which is convenient for subsequent resetting;

[0059] The polished parts fall onto the lower hopper 81 for recovery, and the debris can be screened out. With the cooperation of the connecting spring 86 and the connecting shaft 84, the lower hopper 81 shakes after the parts fall, so that the debris falls better and does not block the screen 82. At the same time, the shaking reduces pressure and prevents the parts from impact and wear.

[0060] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic clamping hardware grinding device, comprising an operating table (1), characterized in that: A grinding mechanism (2) is mounted on the operating table (1), the grinding mechanism (2) comprising a mounting frame (21), a backing plate (25) being detachably connected to the mounting frame (21), a driving motor (22) being detachably connected to the backing plate (25), and a roller brush (26) being connected to an output shaft of the driving motor (22); A material discharge mechanism (3) is installed on the operating table (1), and the material discharge mechanism (3) comprises a mounting plate (31). The mounting plate (31) is installed at the top center of the operating table (1), and a rotating shaft (33) is rotatably connected to the top center of the mounting plate (31). The rotating shaft (33) is a hexagonal prism structure, and a rotating disk (32) is slidably connected to the rotating shaft (33). The bottom of the rotating disk (32) contacts the mounting plate (31), and a plurality of material discharge holes (37) distributed in an annular pattern are provided at the edge of the rotating disk (32). Both ends of the hole (37) extend to the outside of both sides of the turntable (32), the discharge hole (37) is located at the bottom of the roller brush (26), a material discharge trough (35) is provided at the edge of the mounting plate (31), the bottom of the material discharge trough (35) extends to the outside of the bottom of the operating table (1), a top cover (36) is threadedly connected to the top of the rotating shaft (33), the top cover (36) abuts against the top edge of the turntable (32), a servo motor (34) is installed at the bottom of the mounting plate (31), and the output shaft of the servo motor (34) is connected to the rotating shaft (33); A plurality of annularly distributed clamping mechanisms (4) are installed inside the rotating disk (32), and the clamping mechanisms (4) include a top block (41). The top block (41) is installed at one end of the mounting plate (31). The rotating disk (32) is connected to a pressing plate (43) and a clamping block (45). One end of the pressing plate (43) and the clamping block (45) close to the inner side of the discharge hole (37) is installed with a resisting wheel (93). The rotating disk (32) is rotatably connected to a first gear (92), and a limiting hole (96) is provided on the first gear (92). A limiting column (91) extending into the limiting hole (96) is installed on the mounting plate (31). A rubber roller (95) extending into the discharge hole (37) is rotatably connected to the clamping block (45), and a second gear (94) is installed on the shaft of the rubber roller (95). The second gear (94) is meshed with the first gear (92). The outer side of the driving motor (22) is detachably connected to a cover shell (23), the cover shell (23) is located outside the roller brush (26), the cover shell (23) is a "9"-shaped structure, and the top of one end of the cover shell (23) is connected to a dust suction pipe (24); The top block (41) is a trapezoidal structure. A plurality of annularly distributed clamping grooves (44) are provided at the inner edge of the rotating disk (32). The clamping grooves (44) are rhombus-shaped structures. The clamping grooves (44) are connected to the discharge hole (37). The clamping grooves (44) are located at the center of the discharge hole (37). The diameter of the discharge hole (37) is larger than the width of the clamping grooves (44). The pressing plates (43) are installed inside the rotating disk (32) and are provided in plurality. The plurality of the pressing plates (43) are annularly distributed. The pressing plates (43) are 3) is provided with a through-grooving card slot (46), the card slot (46) is a diamond-shaped structure, the card slot (46) is equal in size to the clamping slot (44), the pressing plate (43) is slidably connected to the inside of the turntable (32) via a plurality of compression springs (47), one end of the pressing plate (43) extends to the outside of the turntable (32), two pressing plates (43) form a group, one end of the two pressing plates (43) is rotatably connected to a pressing wheel (42), and the two clamping slots (44) are located between the two pressing plates (43); The clamping block (45) is installed inside the rotating disk (32); a plurality of the clamping blocks (45) are provided and are distributed in a ring shape; one end of the clamping block (45) is a "C"-shaped structure; one end of the plurality of clamping blocks (45) respectively extends into the interior of the clamping groove (44); An adjustment mechanism (5) is installed at one end of the mounting plate (31), and the adjustment mechanism (5) comprises a screw (52). A side wall at one end of the mounting plate (31) is vertically threadedly connected to the screw (52). One end of the screw (52) is rotatably connected to one side of the top block (41). The bottom of the top block (41) is slidably connected to the mounting plate (31). A toggle (53) is installed at the other end of the screw (52). Two ends of one side of the top block (41) are vertically connected to a guide plate (51). One end of the guide plate (51) is slidably connected to the side wall of the mounting plate (31). A plurality of locking mechanisms (6) arranged in an annular shape are installed inside the rotating disk (32), the locking mechanism (6) comprising an oblique rack (62), wherein the two sides of one end of a pressure plate (43) are provided with symmetrically arranged oblique racks (62), the rotating disk (32) is connected with symmetrical tooth blocks (61) arranged in an annular shape inside, the tooth blocks (61) are slidably connected to the inside of the rotating disk (32) via a return spring (63), one end of the symmetrical tooth blocks (61) abuts against the oblique rack (62), and the sharp teeth at one end of the tooth blocks (61) are in opposite directions to the sharp teeth at one side of the oblique rack (62); A plurality of annularly distributed abutment mechanisms (7) are installed inside the rotating disk (32), the abutment mechanisms (7) comprising push rods (76), a plurality of groups of annularly distributed push rods (76) are vertically installed inside the rotating disk (32), the plurality of groups of push rods (76) are slidably connected to the inside of the rotating disk (32) via compression springs (74), a plurality of groups of tooth blocks (61) are provided with penetrating movable grooves (72), a convex block (73) is installed on a side wall at one end of the movable groove (72), the convex block (73) is a hemispherical structure, and the top of the push rod (76) extends to the movable groove (72). The bottom of the groove (72) is located inside and at the bottom of the protrusion (73); the top of the push rod (76) is an arc-shaped structure; the top of the mounting plate (31) is provided with a slide groove (71); the slide groove (71) is a three-quarter ring structure; the slide groove (71) is located at the bottom of multiple groups of push rods (76); the notch of the slide groove (71) is located on one side of the feed chute (35); the bottom of multiple groups of push rods (76) extends to the outside of the bottom of the turntable (32); the bottom of the push rod (76) is rotatably connected to a guide wheel (75); the guide wheel (75) extends to the inside of the slide groove (71).

2. The automatic clamping hardware grinding device according to claim 1 is characterized in that: A material guide mechanism (8) is installed at the bottom of the operating table (1), and the material guide mechanism (8) comprises a lower hopper (81). A lower hopper (81) is installed at one end of the bottom of the operating table (1), and the lower hopper (81) is located at the bottom of the lower chute (35). The angle between the lower hopper (81) and the top of the operating table (1) is 45 degrees. A screen (82) is installed on the lower hopper (81). A discharge hopper (83) is installed at the bottom of the lower hopper (81), and the angle between the discharge hopper (83) and the lower hopper (81) is 45 degrees.

3. The automatic clamping hardware grinding device according to claim 2 is characterized in that: One end of the lower hopper (81) is rotatably connected to the bottom of the operating table (1) via a connecting shaft (84); two side walls of one end of the operating table (1) are fixedly connected with fixed blocks (85); and connecting springs (86) are connected between the bottoms of the two fixed blocks (85) and the tops of both sides of the lower hopper (81).

4. A method for using the automatic clamping hardware grinding device according to claim 3, characterized in that: The following steps are involved: S1. First, the driving motor (22) and the roller brush (26) are installed and the height is adjusted. Then, a plurality of parts are respectively inserted into a plurality of discharge holes (37). Through the operation of the servo motor (34), the rubber roller (95) drives the parts to rotate, so that the turntable (32) drives the parts to be polished one by one. The polished parts fall out through the discharge chute (35), and at the same time, a space is vacated so that parts can be put in again for polishing. S2, when the turntable (32) drives the part to move to one end of the pressing plate (43), the part can be polished, the pressing plate (43) is resisted and contracted by the top block (41), and the part is clamped by the resisting wheel (93), so that the part polishing is more stable. After the polishing is completed, the part is taken away from the pressing plate (43) by the turntable (32), so that the pressing plate (43) is separated from the top block (41), and the pressing plate (43) is reset, so that the part is not clamped, which is convenient for subsequent unloading and falling; S3. When the pressure plate (43) is moving and clamping, the tooth block (61) and the oblique rack (62) are in a one-way limit contact, so that the pressure plate (43) can only clamp the parts without loosening, and the bottom of the push rod (76) is driven by the turntable (32) to slide out of the slide groove (71), and the bottom of the push rod (76) is contacted by the mounting plate (31), so that the push rod (76) contacts the protrusion (73) on the tooth block (61), so that the tooth block (61) is contacted and separated from the oblique rack (62), so that the pressure plate (43) is not limited, which is convenient for subsequent reset; S4. The polished parts fall onto the lower hopper (81) for recovery and the debris can be screened out. With the cooperation of the connecting spring (86) and the connecting shaft (84), the lower hopper (81) shakes after the parts fall, so that the debris falls better and does not block the screen (82). At the same time, the shaking has a decompression effect, so that the parts will not be hit and worn.

Citation Information

Patent Citations

  • Clamp for removing burrs at edges of rotors and gears through vertical driller

    CN104625956A

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    CN220718878U