Automatic precision trimming device for ceramic products
By designing the precision trimming device for automated ceramic products, the problem of insufficient automation and efficiency in the existing technology is solved, and the assembly line automatic trimming of ceramic products and the entire process automation operation is realized, which improves the trimming efficiency and automation level.
Patent Information
- Application Number
- CN202411744843.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing automatic trimming device for ceramic products has insufficient automation and efficiency in batch trimming operations and three-dimensional scanning and testing, internal and external trimming, mud discharge and automatic cutting.
An automatic precision trimming device for ceramic products is designed, including a back frame, a material pickup frame, a dual-axis mobile platform and a conveying mechanism, equipped with three-dimensional scanning and detection, inner scraper shaft, outer scraper shaft, negative pressure chip suction module and other components to realize automatic precision trimming of ceramic products and automatic operation throughout the process.
It realizes assembly line automatic trimming of ceramic products, improves the degree of automation and trimming efficiency, and can automatically complete three-dimensional scanning and testing of ceramic products, internal and external trimming, mud discharge and automatic discharge operations.
Smart Images

Figure CN119283169B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic product trimming, in particular to an automatic precision trimming device for ceramic products. Background Art
[0002] In the production process of daily-use ceramic products such as plates and dishes, after the clay is initially pressed and processed into a rough blank with a product shape, the edges of the ceramic products need to be ground to make them smooth and round. This process is called "trimming". The traditional trimming operation method is for workers to hold a scraper to operate, but this operation method is not only labor-intensive, but also difficult to ensure the quality of trimming because it is difficult for everyone to use the same operating method and force.
[0003] In recent years, people have designed automatic trimming devices. The existing automatic trimming devices include a rotating support for placing ceramic products, each rotating support is equipped with a rotating drive mechanism for driving its rotation; a trimming scraper is also provided, the trimming scraper is installed on a scraper bracket, and a scraper drive mechanism is also provided for driving the scraper bracket to move back and forth between a working position and a non-working position. When working, the rough ceramic product is placed on the rotating support that is constantly rotating, and the rough ceramic product follows the rotating support to rotate continuously, and then the scraper bracket is driven to reach the working position, so that the blade of the trimming scraper is close to the edge of the rough ceramic product, thereby implementing automatic trimming, which can save labor. However, when the existing trimming device is working, on the one hand, it is not convenient to automatically complete the trimming operation of batch ceramic products one by one in an assembly line manner, and on the other hand, when the existing device is trimming ceramic products, it is not convenient to automatically complete the three-dimensional scanning detection of the ceramic product trimming pliers, the internal and external trimming of the ceramic products, the flipping and mud discharge of the ceramic products after trimming, the negative pressure suction of the ceramic products after mud discharge, and the automatic unloading of the ceramic products after processing. Based on this, we proposed an automated precision trimming device for ceramic products. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose an automatic precision trimming device for ceramic products.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is: an automated precision trimming device for ceramic products, comprising a back frame, a material picking frame, a two-axis movable platform and a conveying mechanism for step-by-step conveying of ceramic products, the two-axis movable platform is used to drive the two-axis movement of the material picking frame, a reversible ceramic clamping component is installed on the material picking frame, a liftable lifting frame is installed on the back frame, a detection mechanism for three-dimensional scanning and detection of ceramic products is installed on the lifting frame, an inner scraper shaft is rotatably installed on the lifting frame and a negative pressure chip suction module is fixedly installed on the lifting frame, two inner scrapers and an air clamp assembly are respectively installed on the inner scraper shaft, an outer scraper shaft is rotatably installed on the back frame, the outer scraper shaft is coaxially arranged with the inner scraper shaft and the outer scraper shaft is arranged below the inner scraper shaft, two outer scrapers are installed on the outer scraper shaft, a driving component is installed on the lifting frame, and both the outer scraper shaft and the inner scraper shaft are driven to rotate by the driving component.
[0006] Preferably, the conveying mechanism includes a conveying frame fixedly connected to the back frame, a transmission module is installed on the conveying frame, an annular conveyor belt is transmission-connected to the transmission module, positioning rings matching the ceramic products are equidistantly installed on the surface of the annular conveyor belt, a single-chip microcomputer is installed on the end face of the conveying frame, and a waste mud storage box is clamped on the conveying frame.
[0007] Preferably, the dual-axis mobile platform includes an axial driving module installed on the conveying frame, the axial driving module is transmission-connected with an axis shifting frame, the axis shifting frame is slidingly connected to the conveying frame, a first screw lifting module is installed on the axis shifting frame, and the first screw lifting module is transmission-connected with the material picking frame.
[0008] Preferably, the ceramic clamping component includes a flipping frame rotatably connected to the picking frame, the picking frame is equipped with a flipping motor, the output shaft end of the flipping motor is fixedly connected to the flipping frame, a clamping screw driven by a clamping motor is rotatably connected between the inner surfaces of the flipping frame, a positive thread section and a negative thread section are symmetrically arranged on the clamping screw, the positive thread section and the negative thread section are both transmission-connected with a clamp, two of the clamps are each equipped with a contour clamp bag, two of the clamps are each equipped with a first air pressure sensor for monitoring the air pressure in the inner cavity of the contour clamp bag, and the data end of the first air pressure sensor is connected to the data of the single-chip microcomputer.
[0009] Preferably, the air clamp assembly includes a pressure control pump installed on a lifting frame, an air clamp channel opened in the inner scraper shaft and two inner clamp bags symmetrically arranged and fixed on the inner scraper shaft, the inner cavities of the two inner clamp bags are connected to the air clamp channel, the port of the pressure control pump is rotatably connected to the air clamp channel through an air pipe, a second air pressure sensor is installed on the air pipe, the data end of the second air pressure sensor is connected to the data of the single-chip microcomputer, and the inner clamp bags and the inner scraper are staggered on the inner scraper shaft.
[0010] Preferably, the negative pressure chip suction module includes a negative pressure suction shaft rotatably connected to the lifting frame, the negative pressure suction shaft is linked with the driving component, a negative pressure vacuum cleaner is installed on the lifting frame, a negative pressure suction channel is fixedly opened inside the negative pressure suction shaft, the negative pressure end of the negative pressure vacuum cleaner is rotatably connected to the negative pressure suction channel, the negative pressure suction channel is connected with a chip suction pipe, and the chip suction pipe is an inverted "U" shaped structure.
[0011] Preferably, the driving component includes a motor mounted on the back frame and a first square shaft rotatably connected to the back frame, the output shaft end of the motor is transmission-connected with a first toothed belt, the first square shaft and the outer scraping shaft are both transmission-connected with the first toothed belt, a sleeve shaft is rotatably mounted on the lifting frame, a first square groove with openings at both ends fixedly provided inside the sleeve shaft and slidably connected to the first square shaft, a second toothed belt is transmission-connected between the sleeve shaft and the inner scraping shaft, and a third toothed belt is transmission-connected between the inner scraping shaft and the negative pressure suction shaft.
[0012] Preferably, the detection mechanism includes a stop block installed on the conveying frame and a scanning platform slidably connected to the lifting frame, the stop block is arranged below the scanning platform, the top surface of the scanning platform is installed with a limit spring limited by the lifting frame, the inner wall of the scanning platform is rotatably installed with a rotary scanning frame, two three-dimensional scanners are installed on the rotary scanning frame, the rotary scanning frame is driven by a first square shaft, and a waste storage box is clamped on the conveying frame.
[0013] Preferably, it also includes a second square shaft rotatably connected to the back frame, the rotary sweeping frame is provided with a coupling section, the interior of the coupling section is fixed with a second square groove with a top opening and slidingly connected to the second square shaft, and the cross-sections of the first square shaft, the second square shaft, the first square groove and the second square groove are all regular polygons.
[0014] Preferably, a second screw lifting module is installed on the back frame, and the second screw lifting module is transmission-connected to the lifting frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When the present invention is working, it can automatically complete the trimming operation of batches of ceramic products one by one in an assembly line manner, and the device can automatically complete the three-dimensional scanning detection of the ceramic product trimming pliers, the internal and external trimming of the ceramic products, the flipping and mud discharge of the ceramic products after trimming, the negative pressure suction of the ceramic products after mud discharge, and the automatic unloading of the ceramic products after processing. The above-mentioned processes are integrated to effectively improve the automation degree and trimming efficiency of the device;
[0017] 2. In the present invention, before the ceramic product is trimmed, the rotary sweep frame moves to the coaxial position of the ceramic product and moves to the inner cavity of the ceramic product. Then, the rotary sweep frame rotates at a set speed. After the rotary sweep frame rotates, two three-dimensional scanners perform three-dimensional scanning and imaging of the inner and outer walls of the ceramic product and three-dimensional modeling. Through the three-dimensional scanning imaging and modeling of the inner and outer walls of the ceramic product, the undulation of the inner and outer walls of the ceramic product is then determined. When the undulation of the inner and outer walls of the ceramic product exceeds the trimmable threshold, the single-chip microcomputer determines that the ceramic product to be trimmed is waste. When the waste ceramic product moves to the loading area, the waste is transferred to the waste storage box under the action of two clamps;
[0018] 3. In the present invention, after the loading is completed, the inner scraper and the inner scraper shaft move to the adapting connection position with the inner cavity of the ceramic product. After the inner scraper and the inner scraper shaft move, the inner scraper shaft rotates at a set speed, and the ceramic product remains stationary under the action of the two clamps. After the inner scraper rotates, the inner cavity of the ceramic product is trimmed regularly. After the trimming set time, the inner scraper and the inner scraper shaft are moved out from the inner side of the ceramic product. Subsequently, under the driving action of the flipping motor, the ceramic product is flipped over. After the ceramic product is flipped over, the excess mud scraped out of the inner cavity of the ceramic product is discharged. After the ceramic product is flipped over, it automatically resets to the initial state. After the ceramic product is reset, the inner scraper and the inner scraper shaft move to The inner clamping bag is fully inflated at the adapting connection position with the inner cavity of the ceramic product, so as to realize the internal clamping of the ceramic product. After the internal clamping of the ceramic product is completed, the two clamps withdraw the clamping effect on the ceramic product, and then the external trimming operation of the ceramic product is carried out. During the external trimming, under the driving action of the inner clamping bag, the ceramic product moves to the adapting connection position with the outer scraper, and then the outer scraper shaft and the inner scraper shaft rotate differentially, thereby realizing the external trimming of the ceramic product. After the external trimming is completed, the trimmed ceramic product moves to the coaxial setting position with the negative pressure suction shaft, and then the negative pressure vacuum cleaner works, and negative pressure is generated in the chip suction tube, thereby realizing the negative pressure suction removal of residual waste mud on the inner and outer surfaces of the ceramic product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the automatic precision trimming device for ceramic products of the present invention;
[0020] Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0021] Figure 3 For the present invention Figure 1 A schematic diagram of the structure from another perspective;
[0022] Figure 4 It is a schematic diagram of the structure of the back frame and the outer scraper of the present invention;
[0023] Figure 5 It is a schematic structural diagram of the second square shaft and the outer scraper of the present invention;
[0024] Figure 6 For the present invention Figure 5 A schematic diagram of the local enlarged structure at B in the middle;
[0025] Figure 7 It is a structural schematic diagram of the sleeve shaft and the lifting frame of the present invention;
[0026] Figure 8 It is a schematic structural diagram of the turning frame and the material picking frame of the present invention.
[0027] 1. Back frame; 2. Pick-up frame; 3. Ceramics; 4. Lifting frame; 5. Inner scraper shaft; 6. Inner scraper; 7. Outer scraper shaft; 8. Outer scraper; 9. Conveyor frame; 10. Transmission module; 11. Annular conveyor belt; 12. Positioning ring; 13. Single chip microcomputer; 14. Axial drive module; 15. Axis shift frame; 16. First screw rod lifting module; 17. Turning frame; 18. Turning motor; 19. Clamping screw; 20. Clamp; 21. Profile clamp; 22 , the first air pressure sensor; 23, the pressure control pump; 24, the inner bag; 25, the second air pressure sensor; 26, the negative pressure suction shaft; 27, the negative pressure vacuum cleaner; 28, the chip suction pipe; 29, the motor; 30, the first square shaft; 31, the sleeve shaft; 32, the stop block; 33, the scanning table; 34, the limit spring; 35, the rotary sweeping frame; 36, the three-dimensional scanner; 37, the second square shaft; 38, the second screw lifting module; 39, the waste storage box; 40, the waste mud storage box. DETAILED DESCRIPTION
[0028] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0029] like Figure 1-Figure 8 The ceramic product automated precision trimming device shown comprises a back frame 1, a material picking frame 2, a dual-axis moving platform and a conveying mechanism for stepping and conveying ceramic products 3;
[0030] like Figure 1 and Figure 2 As shown, the conveying mechanism includes a conveying frame 9 fixedly connected to the back frame 1, a transmission module 10 is installed on the conveying frame 9, an annular conveyor belt 11 is drivingly connected to the transmission module 10, and positioning rings 12 cooperating with the ceramic products 3 are equidistantly installed on the surface of the annular conveyor belt 11, a single-chip microcomputer 13 is installed on the end surface of the conveying frame 9, and a waste mud storage box 40 is clamped on the conveying frame 9;
[0031] When the ceramic products 3 are processed, the positioning ring 12 is set to accurately control the layout position of the ceramic products 3 on the circular conveyor belt 11 and the spacing between the ceramic products 3 on the circular conveyor belt 11. The ceramic products 3 are accurately positioned and laid out on the circular conveyor belt 11, which facilitates the picking rack 2 to accurately position and pick up the ceramic products 3.
[0032] The double-axis moving platform is used to drive the picking rack 2 to move in double axes;
[0033] like Figure 1 and Figure 3 As shown, the dual-axis mobile platform includes an axial drive module 14 installed on the conveying frame 9, the axial drive module 14 is transmission-connected with an axis shift frame 15, the axis shift frame 15 is slidably connected with the conveying frame 9, and a first screw rod lifting module 16 is installed on the axis shift frame 15, and the first screw rod lifting module 16 is transmission-connected with the picking frame 2;
[0034] A reversible ceramic clamping component is installed on the picking frame 2;
[0035] like Figure 3 and Figure 8 As shown, the ceramic clamping component includes a flip frame 17 rotatably connected to the pick-up frame 2, a flip motor 18 is installed on the pick-up frame 2, and the output shaft end of the flip motor 18 is fixedly connected to the flip frame 17;
[0036] A clamping screw 19 driven by a clamping motor 29 is rotatably connected between the inner surfaces of the flip frame 17, and a positive thread segment and a negative thread segment are symmetrically arranged on the clamping screw 19. A clamp 20 is transmission-connected to the positive thread segment and the negative thread segment. A contour-forming clip capsule 21 is installed on each of the two clamps 20. A first air pressure sensor 22 for monitoring the air pressure in the inner cavity of the contour-forming clip capsule 21 is installed on each of the two clamps 20, and a data end of the first air pressure sensor 22 is data-connected to the single-chip microcomputer 13.
[0037] When the ceramic product 3 is driven by the circular conveyor belt 11 and moves to the loading position matched with the picking rack 2, the ceramic product 3 to be trimmed is clamped from the circular conveyor belt 11 through the setting of the double-axis moving platform. After the picking rack 2 picks up the ceramic product 3, the double-axis moving platform is set to move the ceramic product 3 to the coaxial setting position with the inner scraper shaft 5. When the ceramic product 3 moves to the coaxial setting position with the inner scraper shaft 5, the trimming operation of the ceramic product 3 can be carried out. When the ceramic product 3 is being loaded, the second screw lifting module 38 is set to fully lift the lifting rack 4 upwards, and the lifting rack 4 is fully lifted upwards to provide loading space;
[0038] After the loading is completed, the inner scraper 6 and the inner scraper shaft 5 move to the matching connection position with the inner cavity of the ceramic product 3. After the inner scraper 6 and the inner scraper shaft 5 move, the inner scraper shaft 5 rotates at a set speed, and the ceramic product 3 remains stationary under the action of the two clamps 20. After the inner scraper 6 rotates, the inner cavity of the ceramic product 3 is trimmed regularly. After the trimming time is set, the inner scraper 6 and the inner scraper shaft 5 are moved out from the inner side of the ceramic product 3. Subsequently, under the driving action of the flip motor 18, the ceramic product 3 flips 180°. After the ceramic product 3 flips, the excess mud scraped out of the inner cavity of the ceramic product 3 is discharged;
[0039] After the ceramic product 3 is turned over, it automatically resets to the initial state. After the ceramic product 3 is reset, the inner scraper 6 and the inner scraper shaft 5 move to the matching connection position with the inner cavity of the ceramic product 3 again, and the inner clamping bag 24 is fully inflated to achieve the inner clamping of the ceramic product 3. After the inner clamping of the ceramic product 3 is completed, the two clamps 20 remove the clamping effect on the ceramic product 3, and then the outer trimming operation of the ceramic product 3 is carried out;
[0040] A lifting frame 4 that can be lifted and lowered is installed on the back frame 1. A second screw lifting module 38 is installed on the back frame 1. The second screw lifting module 38 is transmission-connected to the lifting frame 4.
[0041] like Figure 1 and Figure 2 As shown, a detection mechanism for three-dimensional scanning detection of ceramic products 3 is installed on the lifting frame 4, an inner scraper shaft 5 is rotatably installed on the lifting frame 4 and a negative pressure chip suction module is fixedly installed, two inner scrapers 6 and an air clamp assembly are respectively installed on the inner scraper shaft 5, an outer scraper shaft 7 is rotatably installed on the back frame 1, the outer scraper shaft 7 is coaxially arranged with the inner scraper shaft 5 and the outer scraper shaft 7 is arranged below the inner scraper shaft 5, two outer scraper blades 8 are installed on the outer scraper shaft 7, and a driving component is installed on the lifting frame 4, and both the outer scraper shaft 7 and the inner scraper shaft 5 are driven to rotate by the driving component.
[0042] The air clamp assembly includes a pressure control pump 23 installed on the lifting frame 4, an air clamp flow channel opened in the inner scraper shaft 5 and two inner clamp bags 24 symmetrically arranged and fixed on the inner scraper shaft 5. The inner cavities of the two inner clamp bags 24 are connected to the air clamp flow channel. The port of the pressure control pump 23 is rotatably connected to the air clamp flow channel through an air pipe. A second air pressure sensor 25 is installed on the air pipe. The data end of the second air pressure sensor 25 is connected to the data of the single-chip microcomputer 13. The inner clamp bags 24 and the inner scraper 6 are staggered on the inner scraper shaft 5.
[0043] When the inner wall of the ceramic product 3 is trimmed, the inner scraper 6 and the inner scraper shaft 5 move to the matching connection position with the inner cavity of the ceramic product 3 again, and the inner clamping bag 24 is fully inflated to achieve the inner clamping of the ceramic product 3. The inner cavity of the inner clamping bag 24 is originally filled with gas. Through the setting of the second air pressure sensor 25, the clamping strength of the ceramic product 3 can be accurately determined by digital monitoring means. After the ceramic product 3 is clamped by the inner clamping bag 24, the outer wall of the ceramic product 3 can be trimmed.
[0044] The second air pressure sensor 25 can be customized or selected according to actual needs;
[0045] The negative pressure chip suction module includes a negative pressure suction shaft 26 rotatably connected to the lifting frame 4, the negative pressure suction shaft 26 is linked with the driving component, a negative pressure vacuum cleaner 27 is installed on the lifting frame 4, a negative pressure suction channel is fixedly opened inside the negative pressure suction shaft 26, the negative pressure end of the negative pressure vacuum cleaner 27 is rotatably connected to the negative pressure suction channel, and a chip suction pipe 28 is connected to the negative pressure suction channel, and the chip suction pipe 28 is an inverted "U" shaped structure.
[0046] When the outer wall and the inner wall of the ceramic product 3 are trimmed, the ceramic product 3 moves to a coaxial position with the negative pressure suction shaft 26, and then the negative pressure vacuum cleaner 27 works, and negative pressure is generated in the dust suction pipe 28, thereby realizing the negative pressure suction of the residual waste mud on the inner and outer surfaces of the ceramic product 3;
[0047] like Figure 1-Figure 6 As shown, the driving component includes a motor 29 installed on the back frame 1 and a first square shaft 30 rotatably connected to the back frame 1, the output shaft end of the motor 29 is transmission-connected with a first toothed belt, the first square shaft 30 and the outer scraper shaft 7 are both transmission-connected with the first toothed belt, a sleeve shaft 31 is rotatably installed on the lifting frame 4, a first square groove with openings at both ends fixedly opened inside the sleeve shaft 31 and slidably connected to the first square shaft 30, a second toothed belt is transmission-connected between the sleeve shaft 31 and the inner scraper shaft 5, and a third toothed belt is transmission-connected between the inner scraper shaft 5 and the negative pressure suction shaft 26.
[0048] The outer scraper shaft 7 and the inner scraper shaft 5 are both provided with toothed belt wheels. The specifications of the toothed belt wheels on the outer scraper shaft 7 and the inner scraper shaft 5 are set so that the outer scraper shaft 7 and the inner scraper shaft 5 rotate in a differential rotation state;
[0049] The detection mechanism includes a stop block 32 installed on the conveying frame 9 and a scanning platform 33 slidably connected to the lifting frame 4. The stop block 32 is arranged below the scanning platform 33. The top surface of the scanning platform 33 is installed with a limit spring 34 limited by the lifting frame 4. The inner wall of the scanning platform 33 is rotatably installed with a rotary scanning frame 35. Two three-dimensional scanners 36 are installed on the rotary scanning frame 35. The rotary scanning frame 35 is driven by the first square shaft 30. A waste storage box 39 is clamped on the conveying frame 9.
[0050] Before the ceramic product 3 is trimmed, the sweeping frame 35 moves to the coaxial position of the ceramic product 3 and moves to the inner cavity of the ceramic product 3. Then, the sweeping frame 35 rotates at a set speed. After the sweeping frame 35 rotates, the two three-dimensional scanners 36 perform three-dimensional scanning and imaging of the inner and outer walls of the ceramic product 3 and three-dimensional modeling. Through the three-dimensional scanning imaging and modeling of the inner and outer walls of the ceramic product 3, the undulation of the inner and outer walls of the ceramic product 3 is then determined. When the undulation of the inner and outer walls of the ceramic product 3 exceeds the trimmable threshold, the single-chip microcomputer 13 determines that the ceramic product 3 to be trimmed is waste. When the waste ceramic product 3 moves to the loading area, the waste is transferred to the waste storage box 39 under the action of the two clamps 20.
[0051] Two 3D scanners 36 can be customized or selected according to actual needs;
[0052] It also includes a second square shaft 37 rotatably connected to the back frame 1, a coupling section is provided on the sweeping frame 35, a second square groove with a top opening fixedly opened inside the coupling section and slidably connected to the second square shaft 37, and the cross-sections of the first square shaft 30, the second square shaft 37, the first square groove and the second square groove are all regular polygons.
[0053] The working principle of the present invention is as follows: when the device is working, the circular conveyor belt 11 performs step-by-step conveying on the ceramic product 3. When the ceramic product 3 is driven by the circular conveyor belt 11 and moves to the loading position matching the picking rack 2, the ceramic product 3 to be trimmed is clamped from the circular conveyor belt 11 by the setting of the double-axis moving platform. After the picking rack 2 picks up the ceramic product 3, the double-axis moving platform is set to move the ceramic product 3 to the coaxial setting position with the inner scraper shaft 5. When the ceramic product 3 moves to the coaxial setting position with the inner scraper shaft 5, the trimming operation of the ceramic product 3 can be carried out. When the ceramic product 3 is being loaded, the second screw lifting module 38 is set to fully lift the lifting rack 4 upwards. By fully lifting the lifting rack 4 upwards, a loading space is provided.
[0054] After the loading is completed, the inner scraper 6 and the inner scraper shaft 5 move to the adaptive connection position with the inner cavity of the ceramic product 3. After the inner scraper 6 and the inner scraper shaft 5 move, the inner scraper shaft 5 rotates at a set speed, and the ceramic product 3 remains stationary under the action of the two clamps 20. After the inner scraper 6 rotates, the inner cavity of the ceramic product 3 is trimmed regularly. After the trimming set time, the inner scraper 6 and the inner scraper shaft 5 are moved out from the inside of the ceramic product 3. Subsequently, under the driving action of the flipping motor 18, the ceramic product 3 is flipped 180°. After the ceramic product 3 is flipped, the excess mud scraped out of the inner cavity of the ceramic product 3 is discharged. After the ceramic product 3 is flipped, it is automatically reset to the initial state. After the ceramic product 3 is reset, the inner scraper 6 and the inner scraper shaft 5 move again to the matching position with the ceramic product 3. At the adapting connection position of the inner cavity of the ceramic product 3, the inner clamping bag 24 is fully inflated, thereby realizing the internal clamping of the ceramic product 3. After the internal clamping of the ceramic product 3 is completed, the two clamps 20 remove the clamping effect on the ceramic product 3, and then the external trimming operation of the ceramic product 3 is carried out. During the external trimming, under the driving action of the inner clamping bag 24, the ceramic product 3 moves to the adapting connection position with the outer scraper 8, and then the outer scraper shaft 7 and the inner scraper shaft 5 rotate at a differential speed, thereby realizing the external trimming of the ceramic product 3. After the external trimming is completed, the ceramic product 3 after trimming moves to the coaxial setting position with the negative pressure suction shaft 26, and then the negative pressure vacuum cleaner 27 works, and negative pressure is generated in the chip suction tube 28, thereby realizing the negative pressure suction and removal of residual waste mud on the inner and outer surfaces of the ceramic product 3.
[0055] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An automated precision trimming device for ceramic products, comprising a back frame (1), a material picking frame (2), a biaxial moving platform and a conveying mechanism for stepping and conveying ceramic products (3), characterized in that: The dual-axis movable platform is used to drive the dual-axis movement of the material picking frame (2); a reversible ceramic clamping component is installed on the material picking frame (2); a lift frame (4) that can be raised and lowered is installed on the back frame (1); a detection mechanism for three-dimensional scanning detection of ceramic products (3) is installed on the lift frame (4); an inner scraper shaft (5) is rotatably installed on the lift frame (4) and a negative pressure chip suction module is fixedly installed; two inner scrapers (6) and an air clamp assembly are respectively installed on the inner scraper shaft (5); an outer scraper shaft (7) is rotatably installed on the back frame (1); the outer scraper shaft (7) is coaxially arranged with the inner scraper shaft (5) and the outer scraper shaft (7) is arranged below the inner scraper shaft (5); two outer scrapers (8) are installed on the outer scraper shaft (7); a driving component is installed on the lift frame (4); and both the outer scraper shaft (7) and the inner scraper shaft (5) are driven to rotate by the driving component.
2. The automatic precision trimming device for ceramic products according to claim 1 is characterized in that: The conveying mechanism comprises a conveying frame (9) fixedly connected to a back frame (1), a transmission module (10) being installed on the conveying frame (9), an annular conveying belt (11) being transmission-connected to the transmission module (10), positioning rings (12) cooperating with the ceramic product (3) being equidistantly installed on the surface of the annular conveying belt (11), a single-chip computer (13) being installed on the end face of the conveying frame (9), and a waste mud storage box (40) being clamped on the conveying frame (9).
3. The automatic precision trimming device for ceramic products according to claim 1 is characterized in that: The dual-axis mobile platform comprises an axial drive module (14) mounted on a conveying frame (9); the axial drive module (14) is transmission-connected to an axial shift frame (15); the axial shift frame (15) is slidably connected to the conveying frame (9); a first screw rod lifting module (16) is mounted on the axial shift frame (15); and the first screw rod lifting module (16) is transmission-connected to a material picking frame (2).
4. The automatic precision trimming device for ceramic products according to claim 1, characterized in that: The ceramic clamping component comprises a flip frame (17) rotatably connected to a material picking frame (2), a flip motor (18) is installed on the material picking frame (2), the output shaft end of the flip motor (18) is fixedly connected to the flip frame (17), a clamping screw (19) driven by a clamping motor (29) is rotatably connected between the inner surface of the flip frame (17), a positive thread section and a negative thread section are symmetrically arranged on the clamping screw (19), and a clamp (20) is transmission-connected to the positive thread section and the negative thread section, and both the two clamps (20) are installed with a contour clamp capsule (21), and both the two clamps (20) are installed with a first air pressure sensor (22) for monitoring the air pressure in the inner cavity of the contour clamp capsule (21), and the data end of the first air pressure sensor (22) is data-connected to the single-chip microcomputer (13).
5. The automatic precision trimming device for ceramic products according to claim 1, characterized in that: The air clamp assembly comprises a pressure control pump (23) mounted on a lifting frame (4), an air clamp flow channel opened in the inner scraper shaft (5), and two inner clamp bags (24) symmetrically arranged and fixed on the inner scraper shaft (5); the inner cavities of the two inner clamp bags (24) are both connected to the air clamp flow channel; the port of the pressure control pump (23) is rotatably connected to the air clamp flow channel through an air pipe; a second air pressure sensor (25) is mounted on the air pipe; the data end of the second air pressure sensor (25) is connected to the single chip microcomputer (13); the inner clamp bags (24) and the inner scraper (6) are staggered on the inner scraper shaft (5).
6. The automatic precision trimming device for ceramic products according to claim 1, characterized in that: The negative pressure dust suction module comprises a negative pressure suction shaft (26) rotatably connected to a lifting frame (4), the negative pressure suction shaft (26) being linked to a driving component, a negative pressure vacuum cleaner (27) being installed on the lifting frame (4), a negative pressure suction channel being fixedly provided inside the negative pressure suction shaft (26), a negative pressure end of the negative pressure vacuum cleaner (27) being rotatably connected to the negative pressure suction channel, a dust suction pipe (28) being connected to the negative pressure suction channel, and the dust suction pipe (28) being an inverted "U"-shaped structure.
7. The automatic precision trimming device for ceramic products according to claim 1, characterized in that: The driving component comprises a motor (29) mounted on the back frame (1) and a first square shaft (30) rotatably connected to the back frame (1); the output shaft end of the motor (29) is connected to a first toothed belt in a transmission manner; the first square shaft (30) and the outer scraper shaft (7) are both connected to the first toothed belt in a transmission manner; a sleeve shaft (31) is rotatably mounted on the lifting frame (4); a first square groove with openings at both ends fixedly provided inside the sleeve shaft (31) and slidably connected to the first square shaft (30); a second toothed belt is connected to the sleeve shaft (31) and the inner scraper shaft (5); and a third toothed belt is connected to the inner scraper shaft (5) and the negative pressure suction shaft (26).
8. The automatic precision trimming device for ceramic products according to claim 7, characterized in that: The detection mechanism comprises a stop block (32) mounted on a conveying frame (9) and a scanning platform (33) slidably connected to a lifting frame (4); the stop block (32) is arranged below the scanning platform (33); a limit spring (34) limited by the lifting frame (4) is mounted on the top surface of the scanning platform (33); a rotary scanning frame (35) is rotatably mounted on the inner wall of the scanning platform (33); two three-dimensional scanners (36) are mounted on the rotary scanning frame (35); the rotary scanning frame (35) is driven by a first square shaft (30); and a waste storage box (39) is clamped on the conveying frame (9).
9. The automatic precision trimming device for ceramic products according to claim 8, characterized in that: The rotary sweeping frame (35) further comprises a second square shaft (37) rotatably connected to the back frame (1); a coupling section is provided on the rotary sweeping frame (35); a second square groove with a top opening fixedly provided inside the coupling section and slidably connected to the second square shaft (37); and the cross-sections of the first square shaft (30), the second square shaft (37), the first square groove and the second square groove are all regular polygons.
10. The automatic precision trimming device for ceramic products according to claim 1, characterized in that: A second screw lifting module (38) is installed on the back frame (1), and the second screw lifting module (38) is transmission-connected to the lifting frame (4).
Citation Information
Patent Citations
Ceramic machining blank trimming device
CN111922835A
A scrape limit equipment for ceramic machining
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