An embossing device for producing PVC carpet

By designing an embossing device including a conveying mechanism, finishing mechanism and embossing mechanism, the surface wrinkle and static problems in PVC carpet embossing production are solved, and the processing quality and safety are improved.

CN119283352BActive Publication Date: 2025-05-02LAIWU RUIDAO NONWOVENS CO LTD
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Patent Information

Application Number
CN202411822684.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-05-02
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

It is difficult to effectively deal with static electricity generated by surface wrinkles and friction during the embossing process of existing PVC carpets, which makes it difficult to ensure processing quality and safety.

Method used

An embossing device including a conveying mechanism, a finishing mechanism and an embossing mechanism is designed. By applying the destatic and finishing steps respectively in the PVC carpet position adjustment and embossing downward steps, the difficulty of use is reduced and the removal and finishing effect is ensured.

Benefits of technology

It effectively reduces the difficulty of using the device, ensures static electricity removal and finishing effects, and improves the processing quality of PVC carpets and the safety during processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an embossing device for PVC carpet production, which relates to the technical field of PVC carpet processing, and aims to solve the technical problem that it is difficult to effectively deal with the static electricity generated by the wrinkles and friction on the surface of the PVC carpet during the existing embossing production process of the PVC carpet, resulting in the difficulty in ensuring the processing quality and safety of the PVC carpet during processing. The device includes a base and a winding assembly arranged above the base. The present invention applies the static electricity removal step and the finishing step to the adjustment of the position of the PVC carpet and the step of moving the embossing downward, respectively. On the one hand, the difficulty of using the device is reduced, so that it does not require additional operating steps while ensuring its static electricity removal and finishing effects. On the other hand, through the finishing and static electricity removal steps of the PVC carpet, the quality of the PVC carpet processed by the device and the safety of the PVC carpet during processing are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of PVC carpet processing, and more specifically to an embossing device for producing PVC carpet. Background Art

[0002] The embossing device relied on in the production of PVC carpets is undoubtedly the core equipment in the PVC carpet manufacturing process. With its exquisite craftsmanship, it carves out a variety of exquisite patterns and delicate textures on the surface of PVC carpets, greatly enriching the decorative beauty and practical functions of PVC carpets. At present, the industry generally uses high-frequency embossing machines, heat presses, ultrasonic embossing machines and other cutting-edge equipment to perform efficient and accurate embossing on PVC carpets.

[0003] However, in the existing embossing technology system, although the combination of hydraulic plates, PVC carpet support platforms and embossing molds is quite mature, it still faces a series of challenges in actual operation. Specifically, when the PVC carpet to be embossed is securely placed on the support platform, the embossing mold is then covered on it, and a layer of color-developing film with a different color from the PVC carpet is sandwiched. By applying pressure, the outline of the mold and the pattern on the color-developing film can be accurately printed on the surface of the PVC carpet, giving the PVC carpet a unique color and beauty. However, this continuous loading process causes the PVC material to be frequently subjected to friction, causing electrons to be freed from the surface of the material or captured by surrounding objects, which in turn causes an imbalance in charge distribution and forms static electricity.

[0004] The breeding of static electricity undoubtedly poses a serious threat to product quality. It not only interferes with the uniform distribution of embossing ink or pigment on the surface of PVC carpet, causing the pattern to become blurred or distorted, seriously affecting the visual beauty of the product; at the same time, static electricity may also cause potential damage to the sensors and circuit boards inside the equipment, thereby inducing equipment failure and threatening the stable operation of the production line. What's more difficult is that during the embossing process of PVC carpet, ensuring that its surface is flat and wrinkle-free is also a difficult task. Once wrinkles appear on the surface of PVC carpet, it will directly weaken its processing quality and affect the overall quality of the final product. In view of this, we propose an embossing device for PVC carpet production. Summary of the invention

[0005] The purpose of the present invention is to provide an embossing device for PVC carpet production to solve the technical problem that it is difficult to effectively deal with the static electricity generated by the surface wrinkles and friction of the PVC carpet in the existing embossing production process of the PVC carpet, resulting in the processing quality and safety of the PVC carpet being difficult to ensure.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an embossing device for producing PVC carpets, comprising:

[0007] A conveying mechanism comprises a base, a winding assembly arranged above the base, a placement rack located on the base, a winding drum connected to the placement rack, a PVC carpet and a through groove, wherein two ends of the PVC carpet are respectively connected to the winding assembly and the winding drum, and the through groove is arranged above the base; and a finishing mechanism comprises a connecting assembly, a pushing assembly located above the connecting assembly, a grounding assembly slidably connected in the connecting assembly, and a positioning rack, wherein the positioning rack is connected to the connecting assembly; and an embossing mechanism comprises a body bracket, an embossing assembly arranged in the body bracket, and a base assembly, wherein the base assembly is located below the embossing assembly.

[0008] The present invention applies the static electricity removal step and the finishing step to the step of adjusting the position of the PVC carpet and the step of moving the embossing downward, respectively. On the one hand, the difficulty of using the device is reduced, so that the static electricity removal and finishing effects are ensured without additional operation steps. On the other hand, the finishing and static electricity removal steps of the PVC carpet ensure the quality of the PVC carpet processed by the device and the safety during processing.

[0009] Preferably, the top of the base is fixedly connected to three placement racks, the top of the base is fixedly connected to the bottom of the winding assembly, and the three placement racks are each clamped with a winding drum, the PVC carpet is wound around one of the winding drums, the through groove is opened above the base, and the other end of the PVC carpet is wound around the outside of the winding assembly.

[0010] Preferably, the number of the connecting components is two, and the two connecting components are respectively fixedly connected to the two positioning frames, the inner wall of the connecting component is slidably connected to the pushing component, the lower part of the connecting component is fixedly connected to the upper part of the grounding component, the grounding component is slidably connected in the connecting component, and the upper part of the grounding component overlaps with the pushing component;

[0011] The upper part of the pushing component and the lower part of the PVC carpet overlap each other.

[0012] Preferably, the lower part of the inner wall of the body support is fixedly connected to the lower part of the base assembly, the embossing assembly is located above the body assembly, and the outer wall of the embossing assembly is fixedly connected to the inner wall of the body support;

[0013] The other end of the positioning frame is fixedly connected to the base assembly, the body bracket is fixedly connected to the top of the base, and the PVC carpet is overlapped on the top of the base assembly.

[0014] Preferably, the winding assembly comprises a winding bracket, a winding device is clamped in the winding bracket, the winding device is composed of a motor and a rod body, both ends of the winding device are clamped with a first rotator, and the first rotator and the winding bracket are clamped with each other;

[0015] The lower part of the winding bracket is fixedly connected to the upper part of the base, and the winding device is connected to one end of the PVC carpet;

[0016] The connecting assembly comprises a connecting shell, a sliding hole is provided in the connecting shell, a limiting groove is provided on one side of the inner wall of the connecting shell, and the bottom of the connecting shell is fixedly connected to the top end of the first elastic telescopic rod;

[0017] The connecting shell is fixedly connected to the positioning frame, the pushing component is slidably connected in the limiting groove, and the grounding component is slidably connected in the sliding hole.

[0018] Preferably, the pushing assembly includes a movable plate, one end of the movable plate is mutually clamped with a pulley, the other end of the pulley is mutually clamped with a second rotator, the other side of the second rotator is clamped with a limit block, the upper part of the movable plate is fixedly connected to a plurality of telescopic rods, and a spring is sleeved outside the plurality of telescopic rods, both ends of the spring are fixedly connected to the outside of the telescopic rod, the top end of the telescopic rod is fixedly connected to an arc block, the top end of the arc block is fixedly connected to a friction block, and the friction block is a rubber friction block;

[0019] The first rotator and the second rotator are both composed of a bearing and a rotating shaft, the limit block is slidably connected in the limit groove, the pulley and the upper part of the grounding component overlap each other, and the upper part of the friction block overlaps each other with the PVC carpet.

[0020] Preferably, the grounding assembly comprises a push block, an oblique groove is provided on the top of the push block, one side of the push block is fixedly connected to the reinforcing rib, the bottom of the push block is fixedly connected to the bottom plate, and the push block is fixedly connected to the top of the grounding block through the bottom plate;

[0021] The push block is slidably connected in the slide hole, the upper part of the reinforcing rib is fixedly connected to the bottom end of the first elastic telescopic rod, and the pulley and the inclined groove are overlapped with each other.

[0022] Preferably, the embossing assembly includes a controller, the lower part of the controller is fixedly connected to the embossing die, the lower part of the controller is fixedly connected to the top ends of the four second elastic telescopic rods, and the bottom ends of the four second elastic telescopic rods are fixedly connected to a retaining frame, the two retaining frames on the same side are mutually clamped with the same first roller, the lower part of the controller is fixedly connected to two mounting plates, and the lower parts of the two mounting plates are fixedly connected to toothed plates;

[0023] The controller adopts a telescopic design and is fixedly connected in the body bracket.

[0024] Preferably, the base assembly comprises a base, the upper part of the base is fixedly connected to the processing table, the upper part of the base is fixedly connected to two regulators, the upper part of the base is provided with two slots, and the two slots are respectively located below the two regulators;

[0025] The bottom of the base is fixedly connected to the bottom of the inner wall of the machine body support, the base is fixedly connected to two positioning frames, and the processing table is overlapped with the bottom of the PVC carpet.

[0026] Preferably, the regulator comprises a first mounting frame, a connecting rod is clamped in the first mounting frame, the connecting rod is transmission-connected to one of the transmission wheels, the number of the transmission wheels is two, and the two transmission wheels are transmission-connected by a transmission belt, the other transmission wheel is fixedly connected to the outside of the second roller, the second roller is clamped in the two second mounting frames, and the outside of the connecting rod is fixedly connected to a gear;

[0027] The positions of the gear and the toothed plate correspond to each other, the first mounting frame and the second mounting frame are both fixedly connected above the base, and the second roller is located below the first roller.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The present invention designs a pushing component, a connecting component, an embossing component and a base component. When the winding component is running to adjust the position of the PVC carpet, the embossing component is adjusted to move downward to squeeze the PVC carpet and emboss it at the same time. When the embossing component moves downward, the base component is adjusted so that the base component adjusts the positions of both sides of the PVC carpet, thereby increasing the flatness of the PVC carpet during embossing. By respectively applying the static electricity removal step and the finishing step to the adjustment of the position of the PVC carpet and the step of moving the embossing downward, on the one hand, the difficulty of using the device is reduced, so that it does not require additional operating steps while ensuring its static electricity removal and finishing effects. On the other hand, through the finishing and static electricity removal steps of the PVC carpet, the quality of the PVC carpet processed by the device and the safety during processing are guaranteed.

[0030] 2. The present invention also designs a pushing component and a grounding component. As the reel is started, the PVC carpet will be quickly wound around the reel, and as the PVC carpet moves, the PVC carpet will contact several friction blocks above the movable plate, and the friction between the friction blocks and the PVC carpet will drive the movable plate to move to one side. At this time, the limit block will slide in the limit groove, and at the same time, the pulley will squeeze the inclined groove on one side of the push block, so that the push block is squeezed and gradually moves down. At this time, the push block will push the grounding block to move into the through groove opened above the base and contact the ground. On the one hand, due to the arrangement of the movable plate and the friction block, the movable plate and the friction block can flatten the wrinkled parts of the PVC carpet during the movement of the PVC carpet. At the same time, static electricity is easily generated due to friction during the movement. Therefore, an additional static electricity removal method is added during the movement of the PVC carpet to ensure the safety of the device during use, and the grounding block will automatically reset after use, thereby ensuring the service life of the device.

[0031] 3. The present invention also designs an embossing assembly and a base assembly. As the controller is started, the controller will push the embossing mold, the second elastic telescopic rod and the mounting plate downward, so that the first roller squeezes the PVC carpet and contacts the second roller. As the controller continues to move downward, the tooth plate will contact the gear. At this time, the tooth plate will drive the gear to rotate as it moves downward. At the same time, the second roller will rotate driven by the transmission wheel and the transmission belt. The second rollers on both sides rotate in opposite directions, thereby pulling the PVC carpet to both sides. On the one hand, the PVC carpet is fixed by the fit of the first roller and the second roller to avoid the misalignment of the PVC carpet during the embossing process. On the other hand, the two second rollers are rotated in opposite directions to pull and unfold the PVC carpet, further reducing the wrinkles on the surface of the PVC carpet and ensuring the quality of the PVC carpet processed by the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is a schematic diagram of the structure of the conveying mechanism of the present invention;

[0034] Figure 3 It is a schematic diagram of the structure of the winding assembly of the present invention;

[0035] Figure 4 It is a schematic diagram of the cross-sectional structure of the finishing mechanism of the present invention;

[0036] Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle;

[0037] Figure 6 It is a schematic diagram of the cross-sectional structure of the connection assembly of the present invention;

[0038] Figure 7 It is a schematic diagram of the structure of the base assembly of the present invention;

[0039] Figure 8 It is a schematic diagram of the structure of the regulator of the present invention;

[0040] Fig. 9 It is a schematic diagram of the structure of the embossing component of the present invention.

[0041] Description of the numbers in the figure:

[0042] 1. Conveying mechanism; 2. Arrangement mechanism; 3. Embossing mechanism;

[0043] 101, base; 102, winding assembly; 103, placement rack; 104, winding drum; 105, PVC carpet; 106, through slot;

[0044] 201, connecting component; 202, pushing component; 203, grounding component; 204, positioning frame;

[0045] 301, body support; 302, embossing component; 303, base component;

[0046] 1021, winding support; 1022, winding device; 1023, first rotator;

[0047] 2011, connecting shell; 2012, sliding hole; 2013, limiting groove; 2014, first elastic telescopic rod;

[0048] 2021, movable plate; 2022, pulley; 2023, second rotator; 2024, limit block; 2025, telescopic rod; 2026, spring; 2027, arc block; 2028, friction block;

[0049] 2031, push block; 2032, inclined groove; 2033, reinforcing rib; 2034, bottom plate; 2035, grounding block;

[0050] 3021, controller; 3022, embossing die; 3023, second elastic telescopic rod; 3024, retaining frame; 3025, first roller; 3026, mounting plate; 3027, tooth plate;

[0051] 3031, base; 3032, processing table; 3033, regulator; 3034, slot;

[0052] 30331. first mounting frame; 30332. transmission wheel; 30333. transmission belt; 30334. second roller; 30335. second mounting frame; 30336. connecting rod; 30337. gear. DETAILED DESCRIPTION

[0053] like Figures 1 to 9 As shown, the present invention relates to an embossing device for producing PVC carpets, comprising:

[0054] The conveying mechanism 1 comprises a base 101, a winding assembly 102 arranged above the base 101, a placing rack 103 located on the base 101, a winding drum 104 connected to the placing rack 103, a PVC carpet 105 and a through groove 106, wherein two ends of the PVC carpet 105 are respectively connected to the winding assembly 102 and the winding drum 104, and the through groove 106 is arranged above the base 101; and, a finishing mechanism 2 comprises a connecting assembly 201, a pushing assembly 202 located above the connecting assembly 201, a grounding assembly 203 slidably connected in the connecting assembly 201, and a positioning rack 204, wherein the positioning rack 204 is connected to the connecting assembly 201; and, an embossing mechanism 3 comprises a body bracket 301, an embossing assembly 302 and a base assembly 303 arranged in the body bracket 301, wherein the base assembly 303 is located below the embossing assembly 302, and by designing the pushing assembly 202 and the connecting assembly The embossing component 302 and the base component 303 are respectively provided to adjust the position of the PVC carpet 105 by the operation of the winding component 102, and the embossing component 302 is adjusted to move downward to squeeze the PVC carpet 105 and perform embossing on it. When the embossing component 302 moves downward, the base component 303 is adjusted so that the base component 303 adjusts the positions of both sides of the PVC carpet 105, thereby increasing the flatness of the PVC carpet 105 during the embossing process. By respectively applying the static electricity removal step and the finishing step to the adjustment of the position of the PVC carpet 105 and the step of moving the embossing downward, on the one hand, the difficulty of using the device is reduced, so that the static electricity removal and finishing effects are ensured without the need for additional operation steps. On the other hand, through the finishing and static electricity removal steps of the PVC carpet 105, the quality of the PVC carpet 105 processed by the device and the safety during processing are guaranteed.

[0055] In the embodiment of the present invention, the top of the base 101 is fixedly connected to the three placement racks 103, the top of the base 101 is fixedly connected to the bottom of the winding assembly 102, and the three placement racks 103 are all clamped with winding drums 104, the PVC carpet 105 is wound around one of the winding drums 104, the through slot 106 is opened on the top of the base 101, and the other end of the PVC carpet 105 is wound around the outside of the winding assembly 102, the number of the connecting components 201 is two, and the two connecting components 201 are fixedly connected to the two positioning racks 204 respectively, the inner wall of the connecting component 201 is slidably connected to the pushing component 202, and the bottom of the connecting component 201 is connected to the grounding component 203. The grounding component 203 is slidably connected in the connecting component 201, the top of the grounding component 203 overlaps with the pushing component 202, the top of the pushing component 202 overlaps with the bottom of the PVC carpet 105, the bottom of the inner wall of the body bracket 301 is fixedly connected to the bottom of the base component 303, the embossing component 302 is located above the body component, the outer wall of the embossing component 302 is fixedly connected to the inner wall of the body bracket 301, the other end of the positioning frame 204 is fixedly connected to the base component 303, the body bracket 301 is fixedly connected to the top of the base 101, the PVC carpet 105 overlaps the top of the base component 303, and the pushing component 2 is designed. 02 and grounding assembly 203. With the start of the reel 1022, the PVC carpet 105 will be quickly wound around the reel 1022. With the movement of the PVC carpet 105, the PVC carpet 105 will contact with a plurality of friction blocks 2028 above the movable plate 2021. The friction between the friction blocks 2028 and the PVC carpet 105 will drive the movable plate 2021 to move to one side. At this time, the limit block 2024 will slide in the limit groove 2013. At the same time, the pulley 2022 will squeeze the inclined groove 2032 on one side of the push block 2031, so that the push block 2031 is squeezed and gradually moves downward. At this time, the push block 2031 will push the grounding block 2035 moves into the through slot 106 opened on the top of the base 101 and contacts the ground. On the one hand, due to the arrangement of the movable plate 2021 and the friction block 2028, the movable plate 2021 and the friction block 2028 can flatten the wrinkled parts of the PVC carpet 105 during the movement of the PVC carpet 105. At the same time, static electricity is easily generated due to friction during the movement. Therefore, an additional static electricity removal method is added during the movement of the PVC carpet 105 to ensure the safety of the device during use. After use, the grounding block 2035 will also automatically reset, thereby ensuring the service life of the device.

[0056] In an embodiment of the present invention, the winding assembly 102 includes a winding bracket 1021, in which a winding device 1022 is clamped, and the winding device 1022 is composed of a motor and a rod body. Both ends of the winding device 1022 are clamped with a first rotator 1023, and the first rotator 1023 and the winding bracket 1021 are clamped with each other. The bottom of the winding bracket 1021 is fixedly connected to the top of the base 101, and the winding device 1022 is connected to one end of the PVC carpet 105. The connecting assembly 201 includes a connecting shell 2011, and a sliding hole 2012 is provided in the connecting shell 2011. A limiting groove 2013 is provided on one side of the inner wall of the connecting shell 2011. The bottom of the connecting shell 2011 is fixedly connected to the top of the first elastic telescopic rod 2014, and the connecting shell 2 011 is fixedly connected to the positioning frame 204, the pushing component 202 is slidably connected in the limiting groove 2013, the grounding component 203 is slidably connected in the sliding hole 2012, the pushing component 202 includes a movable plate 2021, one end of the movable plate 2021 is mutually clamped with the pulley 2022, the other end of the pulley 2022 is mutually clamped with the second rotator 2023, the other side of the second rotator 2023 is clamped with the limiting block 2024, the upper part of the movable plate 2021 is fixedly connected to a plurality of telescopic rods 2025, and a plurality of telescopic rods 2025 are sleeved with springs 2026, both ends of the springs 2026 are fixedly connected to the outside of the telescopic rod 2025, the top of the telescopic rod 2025 is fixedly connected to the arc block 2027, and the top of the arc block 2027 The first rotator 1023 and the second rotator 2023 are both composed of a bearing and a rotating shaft. The limit block 2024 is slidably connected in the limit groove 2013. The pulley 2022 overlaps with the upper part of the grounding component 203. The upper part of the friction block 2028 overlaps with the PVC carpet 105. By designing the embossing component 302 and the base component 303, as the controller 3021 is started, the controller 3021 will push the embossing mold, the second elastic telescopic rod 3023 and the mounting plate 3026 to move downward, so that the first roller 3025 squeezes the PVC carpet 105 and contacts with the second roller 30334, and as the controller 3021 continues to move downward, the tooth plate 3027 Then, it will contact with the gear 30337. At this time, the tooth plate 3027 will drive the gear 30337 to rotate as it moves downward. At the same time, the second roller 30334 will rotate driven by the transmission wheel 30332 and the transmission belt 30333. The second rollers 30334 on both sides rotate in the opposite direction, thereby pulling the PVC carpet 105 to both sides. On the one hand, the PVC carpet 105 is fixed by the contact between the first roller 3025 and the second roller 30334 to avoid the misalignment of the PVC carpet 105 during the embossing process. On the other hand, the two second rollers 30334 are rotated in the opposite direction to pull and unfold the PVC carpet 105, further reducing the wrinkles on the surface of the PVC carpet 105.The quality of PVC carpet 105 processed by the device is ensured.

[0057] As another embodiment of the present invention, the grounding component 203 includes a push block 2031, an oblique groove 2032 is provided on the top of the push block 2031, one side of the push block 2031 is fixedly connected to the reinforcing rib 2033, the bottom of the push block 2031 is fixedly connected to the bottom plate 2034, the push block 2031 is fixedly connected to the top of the grounding block 2035 through the bottom plate 2034, the push block 2031 is slidably connected in the slide hole 2012, the top of the reinforcing rib 2033 is fixedly connected to the bottom end of the first elastic telescopic rod 2014, the pulley 2022 and the oblique groove 2032 overlap each other, the embossing component 302 includes a controller 3021, the bottom of the controller 3021 is fixedly connected to the embossing mold 3022, the bottom of the controller 3021 is fixedly connected to the top of the four second elastic telescopic rods 3023, and the bottom ends of the four second elastic telescopic rods 3023 are fixedly connected with a retaining The frame 3024 is provided with a plurality of retaining frames 3024, and the two retaining frames 3024 located on the same side are mutually engaged with the same first roller 3025. The lower part of the controller 3021 is fixedly connected with the two mounting plates 3026, and the lower parts of the two mounting plates 3026 are fixedly connected with tooth plates 3027. The controller 3021 adopts a telescopic design, and the controller 3021 is fixedly connected in the body bracket 301. By setting the inclined groove 2032 and the pulley 2022, when the pulley 2022 contacts the push block 2031 as the movable plate 2021 moves, the pulley 2022 will squeeze the inclined groove 2032. At this time, the pulley 2022 will convert the hard friction contacting with the inclined groove 2032 into rolling friction, so as to avoid the excessive wear of the pulley 2022 and the inclined groove 2032 due to long-term use, and cooperate with the setting of the inclined groove 2032 to further ensure the stability of the device during operation.

[0058] As another embodiment of the present invention, the base assembly 303 includes a base 3031, the upper part of the base 3031 is fixedly connected to the processing table 3032, the upper part of the base 3031 is fixedly connected to two regulators 3033, the upper part of the base 3031 is provided with two slots 3034, and the two slots 3034 are respectively located below the two regulators 3033, the lower part of the base 3031 is fixedly connected to the lower part of the inner wall of the body bracket 301, the base 3031 is fixedly connected to the two positioning frames 204, and the processing table 3 032 overlaps with the bottom of the PVC carpet 105, the adjuster 3033 includes a first mounting frame 30331, a connecting rod 30336 is clamped in the first mounting frame 30331, the connecting rod 30336 is connected to one of the transmission wheels 30332, the number of the transmission wheels 30332 is two, and the two transmission wheels 30332 are connected through a transmission belt 30333, and the other transmission wheel 30332 is fixedly connected to the outside of the second roller 30334, and the second roller 30334 is clamped on the two second mounting frames. The gear 30337 is fixedly connected to the outside of the connecting rod 30336 in the mounting frame 30335. The positions of the gear 30337 and the tooth plate 3027 correspond to each other. The first mounting frame 30331 and the second mounting frame 30335 are both fixedly connected to the top of the base 3031. The second roller 30334 is located below the first roller 3025 and is connected to the first roller 3025 through the second elastic telescopic rod 3023. When the first roller 3025 contacts the second roller 30334, due to the controller 302 1 continues to move downward, so that the second elastic telescopic rod 3023 is gradually in a contracted state, and the first roller 3025 and the second roller 30334 clamp and fix the PVC carpet 105, ensuring the fixing effect of the PVC carpet 105 and ensuring that the tooth plate 3027 can continue to move downward. Since the second elastic telescopic rod 3023 is a multi-section telescopic rod 2025, the downward movement distance of the controller 3021 is increased, ensuring that the embossing mold 3022 can stably process the PVC carpet 105.

[0059] Working principle: This embodiment provides an embossing device for PVC carpet production. When in use, one end of the PVC carpet 105 to be processed is installed outside the reel 1022, and the other end passes through the processing table 3032 and is fixed outside the reel 104. Then, the reel assembly 102 can be adjusted to control the embossing position of the PVC carpet 105, and the embossing assembly 302 can be started to move downward during embossing.

[0060] When the winding component 102 is running to adjust the position of the PVC carpet 105, as the PVC carpet 105 moves, the PVC carpet 105 will contact the pushing component 202, so as to clean the bottom of the PVC carpet 105. At the same time, the pushing component 202 will also move and push the grounding component 203 to move downward, thereby increasing the grounding conductive effect of the device when processing the PVC carpet 105. After the PVC carpet 105 is moved to the specified position, the embossing component 302 is adjusted to move downward to squeeze the PVC carpet 105 while embossing it. When the embossing component 302 moves downward, the base component 303 is adjusted so that the base component 303 adjusts the positions of both sides of the PVC carpet 105, thereby increasing the flatness of the PVC carpet 105 during the embossing process.

[0061] As the reel 1022 is started, the PVC carpet 105 will be quickly wound around the reel 1022, and as the PVC carpet 105 moves, the PVC carpet 105 will contact the friction blocks 2028 above the movable plate 2021, and the friction between the friction blocks 2028 and the PVC carpet 105 will drive the movable plate 2021 to move to one side, at which time the limit block 2024 will slide in the limit groove 2013, and at the same time, the pulley 2022 will squeeze the inclined groove 2032 on one side of the push block 2031, so that the push block 2031 is squeezed and gradually moves downward, and at this time, the push block 2031 will push the grounding block 2035 to move into the through groove 106 opened above the base 101 and contact the ground;

[0062] As the controller 3021 is started, the controller 3021 will push the embossing mold, the second elastic telescopic rod 3023 and the mounting plate 3026 to move downward, so that the first roller 3025 squeezes the PVC carpet 105 and contacts the second roller 30334, and as the controller 3021 continues to move downward, the tooth plate 3027 will contact the gear 30337. At this time, the tooth plate 3027 will drive the gear 30337 to rotate as it moves downward. At the same time, the second roller 30334 will rotate driven by the transmission wheel 30332 and the transmission belt 30333. The second rollers 30334 on both sides rotate in opposite directions, thereby pulling the PVC carpet 105 to both sides.

[0063] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An embossing device for PVC carpet production, characterized in that: include, A conveying mechanism (1), comprising a base (101), a reeling assembly (102) arranged above the base (101), a placement rack (103) located on the base (101), a reeling drum (104) connected to the placement rack (103), a PVC carpet (105) and a through groove (106), wherein two ends of the PVC carpet (105) are respectively connected to the reeling assembly (102) and the reeling drum (104), and the through groove (106) is arranged above the base (101); and, The arranging mechanism (2) comprises a connecting component (201), a pushing component (202) located above the connecting component (201), a grounding component (203) slidably connected inside the connecting component (201), and a positioning frame (204), wherein the positioning frame (204) is connected to the connecting component (201); and, An embossing mechanism (3) comprises a machine body support (301), an embossing assembly (302) and a base assembly (303) arranged in the machine body support (301), wherein the base assembly (303) is located below the embossing assembly (302); The top of the base (101) is fixedly connected to three placement racks (103), the top of the base (101) is fixedly connected to the bottom of the winding assembly (102), and winding drums (104) are clamped in the three placement racks (103), the PVC carpet (105) is wound around one of the winding drums (104), the through groove (106) is opened on the top of the base (101), and the other end of the PVC carpet (105) is wound around the outside of the winding assembly (102); The number of the connecting components (201) is two, and the two connecting components (201) are fixedly connected to the two positioning frames (204) respectively, the inner wall of the connecting component (201) is slidably connected to the pushing component (202), the bottom of the connecting component (201) is fixedly connected to the top of the grounding component (203), the grounding component (203) is slidably connected in the connecting component (201), and the top of the grounding component (203) and the pushing component (202) are overlapped with each other; The upper part of the pushing component (202) and the lower part of the PVC carpet (105) overlap each other; The lower part of the inner wall of the machine body support (301) is fixedly connected to the lower part of the base assembly (303); the embossing assembly (302) is located above the machine body assembly; and the outer wall of the embossing assembly (302) is fixedly connected to the inner wall of the machine body support (301); The other end of the positioning frame (204) is fixedly connected to the base assembly (303), the body support (301) is fixedly connected above the base (101), and the PVC carpet (105) is overlapped above the base assembly (303); The winding assembly (102) comprises a winding support (1021), a winding device (1022) is clamped inside the winding support (1021), the winding device (1022) is composed of a motor and a rod body, both ends of the winding device (1022) are clamped with a first rotator (1023), and the first rotator (1023) and the winding support (1021) are clamped with each other; The lower part of the reeling bracket (1021) is fixedly connected to the upper part of the base (101), and the reel (1022) is connected to one end of the PVC carpet (105); The connection assembly (201) comprises a connection shell (2011), a sliding hole (2012) is provided in the connection shell (2011), a limiting groove (2013) is provided on one side of the inner wall of the connection shell (2011), and the bottom of the connection shell (2011) is fixedly connected to the top of the first elastic telescopic rod (2014); The connection shell (2011) is fixedly connected to the positioning frame (204), the pushing component (202) is slidably connected in the limiting groove (2013), and the grounding component (203) is slidably connected in the sliding hole (2012); The pushing assembly (202) comprises a movable plate (2021), one end of the movable plate (2021) is mutually clamped with a pulley (2022), the other end of the pulley (2022) is mutually clamped with a second rotator (2023), the other side of the second rotator (2023) is clamped with a limit block (2024), the upper part of the movable plate (2021) is fixedly connected to a plurality of telescopic rods (2025), and the outer parts of the plurality of telescopic rods (2025) are all sleeved with springs (2026), both ends of the springs (2026) are fixedly connected to the outer parts of the telescopic rods (2025), the top end of the telescopic rods (2025) is fixedly connected to an arc block (2027), the top end of the arc block (2027) is fixedly connected to a friction block (2028), and the friction block (2028) is a rubber friction block; The first rotator (1023) and the second rotator (2023) are both composed of a bearing and a rotating shaft, the limit block (2024) is slidably connected in the limit groove (2013), the pulley (2022) and the upper part of the grounding component (203) overlap each other, and the upper part of the friction block (2028) and the PVC carpet (105) overlap each other.

2. The embossing device for PVC carpet production according to claim 1, characterized in that: The grounding assembly (203) comprises a push block (2031), an oblique groove (2032) is provided on the top of the push block (2031), one side of the push block (2031) is fixedly connected to the reinforcing rib (2033), the bottom of the push block (2031) is fixedly connected to the bottom plate (2034), and the push block (2031) is fixedly connected to the top of the grounding block (2035) via the bottom plate (2034); The push block (2031) is slidably connected in the slide hole (2012), the upper part of the reinforcing rib (2033) is fixedly connected to the bottom end of the first elastic telescopic rod (2014), and the pulley (2022) and the inclined groove (2032) are overlapped with each other.

3. The embossing device for PVC carpet production according to claim 2, characterized in that: The embossing assembly (302) comprises a controller (3021), the bottom of the controller (3021) is fixedly connected to the embossing die (3022), the bottom of the controller (3021) is fixedly connected to the top ends of four second elastic telescopic rods (3023), and the bottom ends of the four second elastic telescopic rods (3023) are fixedly connected to a retaining frame (3024), two retaining frames (3024) located on the same side are mutually clamped with the same first roller (3025), the bottom of the controller (3021) is fixedly connected to two mounting plates (3026), and the bottoms of the two mounting plates (3026) are fixedly connected to a toothed plate (3027); The controller (3021) adopts a telescopic design, and the controller (3021) is fixedly connected in the machine body support (301).

4. The embossing device for PVC carpet production according to claim 3, characterized in that: The base assembly (303) comprises a base (3031), the top of the base (3031) is fixedly connected to the processing table (3032), the top of the base (3031) is fixedly connected to two regulators (3033), the top of the base (3031) is provided with two slots (3034), and the two slots (3034) are respectively located below the two regulators (3033); The bottom of the base (3031) is fixedly connected to the bottom of the inner wall of the machine body support (301), the base (3031) is fixedly connected to two positioning frames (204), and the processing table (3032) is overlapped with the bottom of the PVC carpet (105).

5. The embossing device for PVC carpet production according to claim 4, characterized in that: The regulator (3033) comprises a first mounting frame (30331), a connecting rod (30336) is clamped inside the first mounting frame (30331), the connecting rod (30336) is drivingly connected to one of the transmission wheels (30332), there are two transmission wheels (30332), and the two transmission wheels (30332) are drivingly connected via a transmission belt (30333), the other transmission wheel (30332) is fixedly connected to the outside of a second roller (30334), the second roller (30334) is clamped inside two second mounting frames (30335), and a gear (30337) is fixedly connected to the outside of the connecting rod (30336); The positions of the gear (30337) and the toothed plate (3027) correspond to each other, the first mounting frame (30331) and the second mounting frame (30335) are both fixedly connected above the base (3031), and the second roller (30334) is located below the first roller (3025).

Citation Information

Patent Citations

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    CN218666766U

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    CN221272001U