Integrated device for cutting and folding container bags
By designing the integrated device for cutting and folding edges in container bags, the problem of the inability to adjust the width of the folding edge process and the frequent start and stop of the ultrasonic pressure wheels in the prior art is solved, and the flexibility and efficiency of the folding edge process are achieved, extending the service life of the equipment and improving production efficiency.
Patent Information
- Application Number
- CN202411798536.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-09
AI Technical Summary
In the existing container bag processing technology, the width of the folding process cannot be adjusted, resulting in the need to disassemble and reinstall the folding block when the process changes, which reduces the folding efficiency, and the ultrasonic pressure wheels frequently start and stop during cutting, shortening their service life.
A integrated device for cutting and folding edges in the container bag is designed, including a folding edge platform and a cutting platform. It adopts an adjustable folding groove and floating roller shaft set to ensure that the ultrasonic pressure wheel is always pressed on the center line of the folding edge of the fabric, and preventing the increase in the fabric from causing wrinkles through the cooperation of the active and driven roller shafts.
The flexibility and efficiency of the folding process are achieved, the frequent disassembly of the folding blocks and the frequent start and stop of the ultrasonic pressure wheels are avoided, the service life of the equipment is extended, and the overall production efficiency is improved.
Smart Images

Figure CN119283442B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of container bag processing, and in particular to a container bag cutting and folding integrated device. Background Art
[0002] A bulk bag (also called a flexible bulk bag, ton bag or ton bag) is a flexible container used to package bulk materials. It is usually made of synthetic fiber materials such as polypropylene (PP) or polyethylene (PE), and has sufficient strength and durability to withstand the weight of heavy objects and various stresses during transportation.
[0003] The existing Chinese patent with publication number CN220973514U discloses a cloth roll folding device for a ton bag container bag, but the patent and the traditional technology also have the following defects:
[0004] First, when the fabric is folded, different processes require different folding widths, and the folding groove width in the above patent cannot be adjusted. Therefore, after the folding process is changed, the original folding block needs to be disassembled and a suitable folding block needs to be reinstalled, which will reduce the folding efficiency of the fabric. In addition, in actual operation, multiple folding blocks with different widths need to be processed, which will increase the corresponding material finished product;
[0005] Secondly, in traditional technology, when the cloth is being cut, the transportation of the cloth will stop, and the ultrasonic pressure wheel that folds the cloth will stop rotating. Then, after the cloth is cut, the ultrasonic pressure wheel will continue to rotate. Since the cloth needs to be cut many times, the ultrasonic pressure wheel will start and stop frequently, thereby reducing the service life of the ultrasonic pressure wheel.
[0006] Therefore, it is necessary to provide an integrated device for cutting and folding the edges of bulk bags to solve the above problems. Summary of the invention
[0007] Based on this, it is necessary to provide an integrated device for cutting and folding container bags in response to the existing technical problems.
[0008] In order to solve the problems of the prior art, the technical solution adopted by the present invention is: an integrated device for cutting and folding a container bag, including a folding platform and a cutting platform, a No. 1 driving roller and a folding assembly are arranged on the folding platform, the No. 1 driving roller is horizontal, the folding assembly includes two groups of ultrasonic pressing mechanisms in a symmetrical state, each group of ultrasonic pressing mechanisms includes an ultrasonic pressing wheel and a limiting mechanism, the limiting mechanism includes a U-shaped plate, a top plate and an adjusting member, the U-shaped plate is horizontally slidably arranged on the folding platform, and the opening of the U-shaped plate faces the center of the folding platform, the top plate is horizontally slidably arranged above the U-shaped plate, and a downwardly curved portion is formed on one end of the top plate close to the opening of the U-shaped plate A strip hook portion is formed between the U-shaped plate and the strip hook portion, a folding groove for limiting the folding width is formed, an adjusting member is arranged on the side of the U-shaped plate, the adjusting member is used to adjust the width of the folding groove, a No. 2 driving roller and a pressing plate are arranged on the cutting platform, the No. 2 driving roller is parallel to the No. 1 driving roller, a floating roller shaft group is arranged between the folding platform and the cutting platform, the floating roller shaft group includes an active roller shaft, a driven roller shaft, a transmission mechanism and a driving member, the active roller shaft and the driven roller shaft are both parallel to the No. 1 driving roller, the driving member is used to drive the active roller shaft to rise and fall, the transmission mechanism is used to drive the active roller shaft and the driven roller shaft to be connected, and the displacement direction of the driven roller shaft is opposite to that of the active roller shaft.
[0009] Furthermore, each set of limiting mechanisms also includes a fixing plate, which is horizontally fixed on the folding platform, and a No. 1 slide bar is formed on the side of the U-shaped plate away from its opening, and a number of No. 1 fixing pins are formed vertically upward on the top of the fixing plate. A number of No. 1 slide grooves corresponding to the No. 1 fixing pins are formed on the No. 1 slide bar, and the length direction of the No. 1 slide groove is perpendicular to the transportation direction of the fabric, and each No. 1 fixing pin passes through the corresponding No. 1 slide groove, and a No. 1 limiting nut is screwed onto the upper end of each No. 1 fixing pin.
[0010] Furthermore, each fixed plate is formed with a vertical plate, and a frame plate parallel to the fixed plate is formed on the top of the vertical plate, the frame plate is located directly above the No. 1 slide bar, and a No. 2 slide bar is provided on the top of the frame plate, and a number of vertical connecting strips are provided between the No. 2 slide bar and the top plate, each connecting strip is used to connect the No. 2 slide bar and the top plate, and a number of No. 2 fixing pins are formed vertically upward on the top of the frame plate, and a number of No. 2 sliding grooves corresponding to the No. 2 fixing pins are opened on the No. 2 slide bar, and the No. 2 sliding grooves are parallel to the No. 1 sliding groove, and each No. 2 fixing pin passes through the corresponding No. 2 sliding groove, and a No. 2 limiting nut is screwed onto the upper end of each No. 2 fixing pin.
[0011] Furthermore, the adjusting member includes a rotating handle, a rotating shaft, a worm gear and a worm, the rotating shaft is horizontally rotatable and is arranged on the vertical plate, the worm gear is coaxially fixedly connected to the rotating shaft, the worm gear rotates above the worm gear, and the worm gear is meshed with the worm gear, a No. 1 protrusion is formed on the top of the No. 1 slide bar, and a No. 1 limit pin is formed on both sides of the No. 1 protrusion, a No. 2 protrusion is formed on the bottom of the No. 2 slide bar, and a horizontal No. 2 limit pin is formed on both sides of the No. 2 protrusion, and a No. 2 limit pin is formed on both sides of the No. 2 protrusion, the rotating handle is vertically fixedly connected to one end of the rotating shaft, and a No. 1 accommodating groove and a No. 2 accommodating groove are respectively provided at the upper and lower ends of the rotating handle, the No. 1 protrusion is located in the No. 2 accommodating groove, and the No. 2 protrusion is located in the No. 1 accommodating groove, and the No. 1 strip grooves are provided at the lower end of the rotating handle, and each No. 1 limit pin passes through the corresponding No. 1 strip groove, and two No. 2 strip grooves are provided at the upper end of the rotating handle, and each No. 2 limit pin passes through the corresponding No. 2 strip groove.
[0012] Furthermore, two symmetrical mounting frames are fixedly provided on each folding platform, each ultrasonic pressing wheel is rotatably connected to the corresponding mounting frame, and each fixed plate is provided with an arched elastic sheet directly below the ultrasonic pressing wheel.
[0013] Furthermore, both ends of the active roller shaft are provided with a vertical No. 1 support frame, and each No. 1 support frame is provided with a No. 1 strip groove and a No. 2 strip groove, and the No. 1 strip groove and the No. 2 strip groove are both vertical. A No. 1 slider is slidably provided in the No. 1 strip groove, and a No. 2 slider is slidably provided in the No. 2 strip groove, and the two ends of the active roller shaft are respectively rotatably connected to the two No. 1 sliders, and the two ends of the driven roller shaft are respectively rotatably connected to the two No. 2 sliders.
[0014] Furthermore, the transmission mechanism includes two groups of traction parts which are symmetrically arranged on two No. 1 support frames, each group of traction parts includes a traction rope and two transmission wheels, the two transmission wheels rotate symmetrically on the top of the No. 1 support frame, the traction rope is sleeved on the two transmission wheels, both ends of the traction rope hang down, and the two ends of the traction rope are respectively fixedly connected to the No. 1 slider and the No. 2 slider, and the driving part includes two No. 1 hydraulic cylinders in a symmetrical state, each No. 1 hydraulic cylinder is vertical, and the two No. 1 hydraulic cylinders are respectively fixed in two No. 1 strip through grooves, and the output end of each No. 1 hydraulic cylinder is upwardly fixedly connected to the No. 1 slider.
[0015] Furthermore, a vertical No. 2 support frame is fixed on both sides of the cutting platform, a vertical No. 3 strip groove is opened in each No. 2 support frame, a No. 3 slider is slidably arranged in each No. 3 strip groove, the pressure plate is horizontal, and the two ends of the pressure plate are respectively fixedly connected to the two No. 3 sliders, and a vertical No. 2 hydraulic cylinder is fixedly arranged in each No. 3 strip groove, and the output end of the No. 2 hydraulic cylinder is downwardly fixedly connected to the corresponding No. 3 slider.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] Firstly, the width of the folding groove is adjusted by the adjusting member of the device, so that the device can be applied to different folding processes;
[0018] Secondly, when installing the ultrasonic pressing wheel, the ultrasonic pressing wheel is located on the center line of the hemming groove. When the width of the hemming groove is adjusted, the U-shaped plate and the top plate are translated, so that when the width of the hemming groove is widened and narrowed, the two sides of the hemming groove are expanded and contracted synchronously, and finally ensure that after the fabric is driven out of the hemming groove, the ultrasonic pressing wheel can always be pressed on the center line of the hemming part of the fabric;
[0019] Thirdly, when the cloth is being cut, the No. 2 driving roller stops rotating, and the pressing plate presses the cloth against the cutting platform. When the pressing plate presses the cloth against the cutting platform, the driving member drives the active roller shaft to rise, and at the same time, through the action of the transmission mechanism, the driven roller shaft descends, so that the cloth between the cutting platform and the folding platform will gradually be tightened by the cooperation of the active roller shaft and the driven roller shaft, and finally prevent the cloth between the cutting platform and the folding platform from gradually increasing and causing the cloth to wrinkle. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present application;
[0021] Figure 2 yes Figure 1 A1 is a partial enlarged schematic diagram;
[0022] Figure 3 is a top view of the present application;
[0023] Figure 4 yes Figure 3 Section view along line AA;
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the adjusting member;
[0025] Figure 6 is a top view of the adjusting member;
[0026] Figure 7 yes Figure 6 Sectional view along line BB;
[0027] Figure 8 yes Figure 7 A2 is a partial enlarged schematic diagram;
[0028] Fig. 9 is a plan view of the adjusting member;
[0029] Fig.10 It is a three-dimensional structural diagram of the No. 1 support frame;
[0030] Fig.11 It is a schematic diagram of the three-dimensional structure of the No. 2 support frame.
[0031] The numbers in the figure are: 1, folding platform; 2, cutting platform; 3, driving roller No. 1; 4, ultrasonic pressure wheel; 5, U-shaped plate; 6, top plate; 7, strip hook; 8, folding groove; 9, driving roller No. 2; 10, pressing plate; 11, active roller shaft; 12, driven roller shaft; 13, fixed plate; 14, sliding bar No. 1; 15, fixing pin No. 1; 16, sliding groove No. 1; 17, limiting nut No. 1; 18, vertical plate; 19, frame plate; 20, sliding bar No. 2; 21, connecting strip; 22, fixing pin No. 2; 23, sliding groove No. 2; 24, limiting nut No. 2; 25, rotating handle; 26, rotating shaft; 27 , worm wheel; 28, worm; 29, No. 1 protrusion; 30, No. 1 limiting pin; 31, No. 2 protrusion; 32, No. 2 limiting pin; 33, No. 1 receiving groove; 34, No. 2 receiving groove; 35, No. 1 strip groove; 36, No. 2 strip groove; 37, mounting frame; 38, arched elastic sheet; 39, No. 1 supporting frame; 40, No. 1 strip through groove; 41, No. 2 strip through groove; 42, No. 1 slider; 43, No. 2 slider; 44, traction rope; 45, transmission wheel; 46, No. 1 hydraulic cylinder; 47, No. 2 supporting frame; 48, No. 3 strip through groove; 49, No. 3 slider; 50, No. 2 hydraulic cylinder. DETAILED DESCRIPTION
[0032] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] refer to Figures 1 to 11 The illustrated container bag cutting and folding integrated device comprises a folding platform 1 and a cutting platform 2. The folding platform 1 is provided with a No. 1 driving roller 3 and a folding assembly. The No. 1 driving roller 3 is horizontal. The folding assembly comprises two groups of symmetrical ultrasonic pressing mechanisms. Each group of ultrasonic pressing mechanisms comprises an ultrasonic pressing wheel 4 and a limiting mechanism. The limiting mechanism comprises a U-shaped plate 5, a top plate 6 and an adjusting member. The U-shaped plate 5 is horizontally slidably arranged on the folding platform 1, and the opening of the U-shaped plate 5 faces the center of the folding platform 1. The top plate 6 is horizontally slidably arranged above the U-shaped plate 5. A downwardly bent strip hook portion 7 is formed on one end of the top plate 6 close to the opening of the U-shaped plate 5. A folding groove 8 (such as Fig. 9As shown in the figure, the adjusting member is arranged on the side of the U-shaped plate 5, and the adjusting member is used to adjust the width of the folding groove 8. A No. 2 driving roller 9 and a pressure plate 10 are provided on the cutting platform 2. The No. 2 driving roller 9 is parallel to the No. 1 driving roller 3. A floating roller shaft group is provided between the folding platform 1 and the cutting platform 2. The floating roller shaft group includes an active roller shaft 11, a driven roller shaft 12, a transmission mechanism and a driving member. The active roller shaft 11 and the driven roller shaft 12 are both parallel to the No. 1 driving roller 3. The driving member is used to drive the active roller shaft 11 to rise and fall. The transmission mechanism is used to drive the active roller shaft 11 and the driven roller shaft 12 to be connected, and the displacement direction of the driven roller shaft 12 is opposite to that of the active roller shaft 11.
[0034] The fabric for making the container bag is laid flat on the folding platform 1, and then the fabric is translated toward the first driving roller 3. During this process, the two sides of the fabric will pass through two sets of ultrasonic edge pressing mechanisms respectively. When the side of the fabric enters the folding groove 8, the side of the fabric will be bent through the inner cavity of the U-shaped plate 5, and finally Fig. 9 As shown in the figure, the side end of the cloth will collide with the strip hook 7, and the strip hook 7 is used to prevent the side end of the cloth from floating up and down. When the side of the cloth is located in the folding groove 8, the width of the folding groove 8 is the width of the folding side of the cloth. In actual operation, the width of the folding groove 8 is controlled by the adjusting member to adapt to different folding widths. When the side of the cloth is bent, the bent edge will pass through the ultrasonic pressing wheel 4. Under the action of ultrasonic waves, the ultrasonic pressing wheel 4 makes the surface of the bent edge Generate high-frequency vibration, so that the material softens and fuses, and then the upper and lower layers of the folding edge are closely connected. After the upper and lower layers of the folding edge are fixed, the cloth will pass through the No. 1 driving roller 3, and the No. 1 driving roller 3 is attached to the folding platform 1. The No. 1 driving roller 3 is used to drive the cloth to translate toward the cutting platform 2. When the cloth is initially folded, it needs to be translated by manually pushing the cloth. When the cloth is pressed under the No. 1 driving roller 3, the No. 1 driving roller 3 can realize the translation of the cloth;
[0035] The cloth that has left the folding platform 1 will first pass through the floating roller group and then fall onto the cutting platform 2. When the cloth passes through the floating roller group, the cloth first bypasses the active roller 11 upwards, and then bypasses the driven roller 12 downwards. After bypassing the driven roller 12, the cloth passes horizontally from under the No. 2 driving roller 9 and the pressing plate 10 in turn. In actual operation, a cutting machine is provided on the side of the pressing plate 10. Since the cutting machine is a prior art, it is not shown in the figure. The No. 2 driving roller 9 provided on the cutting platform 2 is used to cooperate with the No. 1 driving roller 3 to drive the cloth to move toward the cutting machine. When the cloth is being cut, the No. 2 driving roller 9 stops rotating, and the pressing plate 10 presses down to press the cloth tightly against the cutting platform 2. At the same time, the ultrasonic pressing mechanism continues to work. Since the No. 1 driving roller 3 continues to rotate, the cloth between the folding platform 1 and the cutting platform 2 will gradually increase and wrinkle. Therefore, a floating roller group is used to prevent the cloth from wrinkling. The specific working process of the floating roller group is as follows: the rotation speeds of the No. 1 driving roller 3 and the No. 2 driving roller 9 are kept consistent. After each round of cutting, the cloth between the folding platform 1 and the cutting platform 2 will gradually increase with the increase in the number of cutting times. At this time, the active roller 11 will rise in stages during the entire cutting process, and the corresponding driven roller 12 will fall in stages during the entire cutting process. In this way, the cloth between the cutting platform 2 and the folding platform 1 will gradually be tightened by the cooperation of the active roller 11 and the driven roller 12, and finally the cloth between the cutting platform 2 and the folding platform 1 will be prevented from gradually increasing and causing wrinkles. When all the cloth is cut, the active roller 11 begins to fall, and the driven roller 12 begins to rise until the active roller 11 and the driven roller 12 are level.
[0036] In order to show how the U-shaped plate 5 slides on the hemming platform 1, the following features are set:
[0037] Each set of limiting mechanisms also includes a fixing plate 13 (such as Figure 5 As shown in the figure, the fixing plate 13 is horizontally fixed on the folding platform 1, and a No. 1 slide bar 14 is formed on the side of the U-shaped plate 5 away from its opening. A plurality of No. 1 fixing pins 15 vertically upward are formed on the top of the fixing plate 13. A plurality of No. 1 slide grooves 16 corresponding to the No. 1 fixing pins 15 are formed on the No. 1 slide bar 14. The length direction of the No. 1 slide groove 16 is perpendicular to the transportation direction of the fabric. Each No. 1 fixing pin 15 passes through the corresponding No. 1 slide groove 16, and a No. 1 limiting nut 17 is screwed onto the upper end of each No. 1 fixing pin 15.
[0038] The U-shaped plate 5 is laterally translated on the fixed plate 13 through the No. 1 slide bar 14. When the U-shaped plate 5 is laterally translated, each No. 1 fixing pin 15 slides in the corresponding No. 1 slide groove 16. The No. 1 limit nut 17 screwed on the upper end of the No. 1 fixing pin 15 is used to prevent the No. 1 slide bar 14 from floating up and down, thereby ensuring that the U-shaped plate 5 can only be translated in a direction perpendicular to the cloth transportation.
[0039] In order to show how the top plate 6 slides over the U-shaped plate 5, the following features are provided:
[0040] A vertical plate 18 is formed on each fixed plate 13, and a frame plate 19 parallel to the fixed plate 13 is formed on the top of the vertical plate 18. The frame plate 19 is located directly above the No. 1 slide bar 14, and a No. 2 slide bar 20 is provided on the top of the frame plate 19. A number of vertical connecting strips 21 are provided between the No. 2 slide bar 20 and the top plate 6, and each connecting strip 21 is used to connect the No. 2 slide bar 20 and the top plate 6. A number of No. 2 fixing pins 22 pointing vertically upward are formed on the top of the frame plate 19, and a number of No. 2 slide grooves 23 corresponding to the No. 2 fixing pins 22 are opened on the No. 2 slide bar 20, and the No. 2 slide grooves 23 are parallel to the No. 1 slide groove 16, and each No. 2 fixing pin 22 passes through the corresponding No. 2 slide groove 23, and a No. 2 limiting nut 24 is screwed on the upper end of each No. 2 fixing pin 22.
[0041] The top plate 6 translates above the U-shaped plate 5 through the No. 2 slide bar 20. When the top plate 6 translates, each No. 2 fixing pin 22 slides in the corresponding No. 2 slide groove 23. The No. 2 limit nut 24 screwed on the upper end of the No. 2 fixing pin 22 is used to prevent the No. 2 slide bar 20 from floating downward, thereby ensuring that the translation direction of the top plate 6 is in a straight line with the translation direction of the U-shaped plate 5.
[0042] In order to show the specific structure of the adjustment part, the following features are set:
[0043] The adjusting member includes a handle 25, a rotating shaft 26, a worm wheel 27 and a worm 28. The rotating shaft 26 is horizontally rotatable on the vertical plate 18. The worm wheel 27 is coaxially fixed to the rotating shaft 26. The worm 28 rotates above the worm wheel 27, and the worm 28 is meshed with the worm wheel 27. A No. 1 protrusion 29 is formed on the top of the No. 1 slide bar 14. Both sides of the No. 1 protrusion 29 are formed with a horizontal No. 1 limit pin 30 (such as Figure 8 As shown in FIG. 1 ), a second protrusion 31 is formed at the bottom of the second slide bar 20, and a second horizontal stop pin 32 is formed on both sides of the second protrusion 31. The rotating handle 25 is vertically fixedly connected to one end of the rotating shaft 26 (combined with Figure 8 and Fig. 9 ), a No. 1 accommodating groove 33 and a No. 2 accommodating groove 34 are respectively provided at the upper and lower ends of the turning handle 25, the No. 1 protrusion 29 is located in the No. 2 accommodating groove 34, and the No. 2 protrusion 31 is located in the No. 1 accommodating groove 33, and two No. 1 strip grooves 35 are provided at the lower end of the turning handle 25, and each No. 1 limiting pin 30 passes through the corresponding No. 1 strip groove 35, and two No. 2 strip grooves 36 are provided at the upper end of the turning handle 25, and each No. 2 limiting pin 32 passes through the corresponding No. 2 strip groove 36.
[0044] When the worm 28 is rotated, the worm 28 drives the worm wheel 27 to rotate, so that the worm wheel 27 drives the rotating shaft 26 to rotate, and finally drives the rotating handle 25 to rotate through the rotating shaft 26. When the width of the folding groove 8 needs to be expanded, the rotating handle 25 rotates counterclockwise (such as Fig. 9 As shown in the figure, during this process, the upper end of the handle 25 will push the top plate 6 to move through the second protrusion 31, and the lower end of the handle 25 will push the U-shaped plate 5 to move through the first protrusion 29, and the displacement directions of the top plate 6 and the U-shaped plate 5 are opposite. When the width of the folding groove 8 needs to be reduced, the handle 25 can be driven to rotate clockwise by rotating the worm 28. The handle 25 will rotate only when the worm 28 rotates, and the handle 25 will not rotate by itself, thereby preventing the top plate 6 and the U-shaped plate 5 from displacing by themselves.
[0045] In order to show the specific installation method of the ultrasonic pressure wheel 4, the following features are set:
[0046] Two symmetrical mounting frames 37 are fixedly provided on each folding platform 1 , each ultrasonic pressing wheel 4 is rotatably connected to the corresponding mounting frame 37 , and each fixed plate 13 is provided with an arched elastic sheet 38 located directly below the ultrasonic pressing wheel 4 .
[0047] The bent edge of the cloth is pressed between the ultrasonic pressing wheel 4 and the arched elastic sheet 38. The ultrasonic pressing wheel 4 will vibrate at high frequency when rotating, so that the upper and lower layers of the bent edge of the cloth are tightly connected through the ultrasonic pressing wheel 4. The arched elastic sheet 38 is used to buffer the vibration of the ultrasonic pressing wheel 4.
[0048] In order to show the specific installation method of the active roller shaft 11 and the driven roller shaft 12, the following features are set:
[0049] Both ends of the active roller shaft 11 are provided with a vertical No. 1 support frame 39 (such as Fig.10 As shown in the figure, each No. 1 support frame 39 is provided with a No. 1 strip groove 40 and a No. 2 strip groove 41, both of which are vertical, a No. 1 slider 42 is slidably provided in the No. 1 strip groove 40, and a No. 2 slider 43 is slidably provided in the No. 2 strip groove 41, the two ends of the active roller shaft 11 are respectively connected to the two No. 1 sliders 42 for rotation, and the two ends of the driven roller shaft 12 are respectively connected to the two No. 2 sliders 43 for rotation.
[0050] The active roller 11 is lifted and lowered by two No. 1 sliders 42, and the driven roller 12 is lifted and lowered by two No. 2 sliders 43, and both the active roller 11 and the driven roller 12 can rotate, so that the active roller 11 and the driven roller 12 will not affect the normal transportation of the cloth.
[0051] In order to show the specific structure of the transmission mechanism, the following features are set:
[0052] The transmission mechanism includes two groups of traction parts which are symmetrically arranged on two No. 1 support frames 39, each group of traction parts includes a traction rope 44 and two transmission wheels 45, the two transmission wheels 45 rotate symmetrically on the top of the No. 1 support frame 39, the traction rope 44 is sleeved on the two transmission wheels 45, both ends of the traction rope 44 hang down, and the two ends of the traction rope 44 are respectively fixedly connected to the No. 1 slider 42 and the No. 2 slider 43, the driving part includes two symmetrical No. 1 hydraulic cylinders 46, each No. 1 hydraulic cylinder 46 is vertical, the two No. 1 hydraulic cylinders 46 are respectively fixedly arranged in two No. 1 strip through grooves 40, and the output end of each No. 1 hydraulic cylinder 46 is upwardly fixedly connected to the No. 1 slider 42.
[0053] Hydraulic cylinder No. 1 46 is used to drive slider No. 1 42 to move up and down. When slider No. 1 42 rises, slider No. 2 43 will drop due to its own weight. When slider No. 1 42 drops, slider No. 2 43 will rise through the transmission of traction rope 44. As a result, when active roller 11 rises, driven roller 12 will drop. Finally, the cloth between folding platform 1 and cutting platform 2 is tightened by the cooperation of active roller 11 and driven roller 12.
[0054] In order to show how the platen 10 is raised and lowered, the following features are provided:
[0055] A vertical No. 2 support frame 47 is fixedly provided on both sides of the cutting platform 2, and a vertical No. 3 strip-shaped through groove 48 is opened in each No. 2 support frame 47, and a No. 3 slider 49 is slidably provided in each No. 3 strip-shaped through groove 48. The pressing plate 10 is horizontal, and the two ends of the pressing plate 10 are respectively fixedly connected to two No. 3 sliders 49, and a vertical No. 2 hydraulic cylinder 50 is fixedly provided in each No. 3 strip-shaped through groove 48, and the output end of the No. 2 hydraulic cylinder 50 is downwardly fixedly connected to the corresponding No. 3 slider 49.
[0056] The two No. 2 hydraulic cylinders 50 are started synchronously, and the two No. 3 slide blocks 49 are driven to rise and fall respectively through the two No. 2 hydraulic cylinders 50, and finally the pressure plate 10 is driven to rise and fall through the two No. 3 slide blocks 49. When the cloth is cut, the pressure plate 10 descends to press the cloth tightly on the cutting platform 2. When the cloth cutting is completed, the pressure plate 10 rises and the cloth continues to be transported forward.
[0057] Working principle:
[0058] The fabric for making the container bag is laid flat on the folding platform 1, and then the fabric is translated toward the first driving roller 3. During this process, the two sides of the fabric will pass through two sets of ultrasonic edge pressing mechanisms respectively. When the side of the fabric enters the folding groove 8, the side of the fabric will be bent through the inner cavity of the U-shaped plate 5, and finally Fig. 9As shown in the figure, the side end of the cloth will collide with the strip hook 7, and the strip hook 7 is used to prevent the side end of the cloth from floating up and down. When the side of the cloth is located in the folding groove 8, the width of the folding groove 8 is the width of the folding side of the cloth. In actual operation, the width of the folding groove 8 is controlled by the adjusting member to adapt to different folding widths. When the side of the cloth is bent, the bent edge will pass through the ultrasonic pressing wheel 4. Under the action of ultrasonic waves, the ultrasonic pressing wheel 4 makes the surface of the bent edge Generate high-frequency vibration, so that the material softens and fuses, and then the upper and lower layers of the folding edge are closely connected. After the upper and lower layers of the folding edge are fixed, the cloth will pass through the No. 1 driving roller 3, and the No. 1 driving roller 3 is attached to the folding platform 1. The No. 1 driving roller 3 is used to drive the cloth to translate toward the cutting platform 2. When the cloth is initially folded, it needs to be translated by manually pushing the cloth. When the cloth is pressed under the No. 1 driving roller 3, the No. 1 driving roller 3 can realize the translation of the cloth;
[0059] The cloth that has left the folding platform 1 will first pass through the floating roller group and then fall onto the cutting platform 2. When the cloth passes through the floating roller group, the cloth first bypasses the active roller 11 upwards, and then bypasses the driven roller 12 downwards. After bypassing the driven roller 12, the cloth passes horizontally from under the No. 2 driving roller 9 and the pressing plate 10 in turn. In actual operation, a cutting machine is provided on the side of the pressing plate 10. Since the cutting machine is a prior art, it is not shown in the figure. The No. 2 driving roller 9 provided on the cutting platform 2 is used to cooperate with the No. 1 driving roller 3 to drive the cloth to move toward the cutting machine. When the cloth is being cut, the No. 2 driving roller 9 stops rotating, and the pressing plate 10 presses down to press the cloth tightly against the cutting platform 2. At the same time, the ultrasonic pressing mechanism continues to work. Since the No. 1 driving roller 3 continues to rotate, the cloth between the folding platform 1 and the cutting platform 2 will gradually increase and wrinkle. Therefore, a floating roller group is used to prevent the cloth from wrinkling. The specific working process of the floating roller group is as follows: the rotation speeds of the No. 1 driving roller 3 and the No. 2 driving roller 9 are kept consistent. After each round of cutting, the cloth between the folding platform 1 and the cutting platform 2 will gradually increase with the increase in the number of cutting times. At this time, the active roller 11 will rise in stages during the entire cutting process, and the corresponding driven roller 12 will fall in stages during the entire cutting process. In this way, the cloth between the cutting platform 2 and the folding platform 1 will gradually be tightened by the cooperation of the active roller 11 and the driven roller 12, and finally the cloth between the cutting platform 2 and the folding platform 1 will be prevented from gradually increasing and causing wrinkles. When all the cloth is cut, the active roller 11 begins to fall, and the driven roller 12 begins to rise until the active roller 11 and the driven roller 12 are level.
[0060] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A container bag cutting and folding integrated device, characterized in that: The invention comprises a folding platform (1) and a cutting platform (2), wherein a first driving roller (3) and a folding assembly are provided on the folding platform (1), wherein the first driving roller (3) is horizontal, and the folding assembly comprises two groups of ultrasonic pressing mechanisms in a symmetrical state, wherein each group of ultrasonic pressing mechanisms comprises an ultrasonic pressing wheel (4) and a limiting mechanism, wherein the limiting mechanism comprises a U-shaped plate (5), a top plate (6) and an adjusting member, wherein the U-shaped plate (5) is horizontally slidably arranged on the folding platform (1), and the opening of the U-shaped plate (5) faces the center of the folding platform (1), and the top plate (6) is horizontally slidably arranged above the U-shaped plate (5), and a strip-shaped hook portion (7) bent downward is formed on one end of the top plate (6) close to the opening of the U-shaped plate (5), and a space for limiting the folding width is formed between the U-shaped plate (5) and the strip-shaped hook portion (7). A folding groove (8) with a width of 100 mm is provided on the cutting platform (2). An adjusting member is arranged on the side of the U-shaped plate (5). The adjusting member is used to adjust the width of the folding groove (8). A second driving roller (9) and a pressing plate (10) are provided on the cutting platform (2). The second driving roller (9) is parallel to the first driving roller (3). A floating roller shaft group is provided between the folding platform (1) and the cutting platform (2). The floating roller shaft group includes an active roller shaft (11), a driven roller shaft (12), a transmission mechanism and a driving member. The active roller shaft (11) and the driven roller shaft (12) are both parallel to the first driving roller (3). The driving member is used to drive the active roller shaft (11) to rise and fall. The transmission mechanism is used to drive the active roller shaft (11) and the driven roller shaft (12) to be connected in a transmission manner. The displacement direction of the driven roller shaft (12) is opposite to that of the active roller shaft (11).
2. The integrated device for cutting and flanging container bags according to claim 1 is characterized in that: Each set of limiting mechanisms further comprises a fixing plate (13), the fixing plate (13) being fixed horizontally on the folding platform (1), a No. 1 slide bar (14) being formed on the side of the U-shaped plate (5) away from the opening thereof, a plurality of No. 1 fixing pins (15) being formed vertically upward on the top of the fixing plate (13), a plurality of No. 1 slide grooves (16) corresponding to the No. 1 fixing pins (15) being formed on the No. 1 slide bar (14), the length direction of the No. 1 slide grooves (16) being perpendicular to the conveying direction of the fabric, each No. 1 fixing pin (15) passing through the corresponding No. 1 slide groove (16), and a No. 1 limiting nut (17) being screwed onto the upper end of each No. 1 fixing pin (15).
3. The integrated device for cutting and flanging container bags according to claim 2 is characterized in that: Each fixed plate (13) is formed with a vertical plate (18), and a frame plate (19) parallel to the fixed plate (13) is formed on the top of the vertical plate (18). The frame plate (19) is located directly above the first slide bar (14). A second slide bar (20) is provided on the top of the frame plate (19). A plurality of vertical connecting bars (21) are provided between the second slide bar (20) and the top plate (6), and each connecting bar (21) is used to connect the second slide bar (20) and the top plate (6) is connected, a plurality of No. 2 fixing pins (22) are formed on the top of the frame plate (19) and are vertically upward, a plurality of No. 2 slide grooves (23) corresponding to the No. 2 fixing pins (22) are opened on the No. 2 slide bar (20), the No. 2 slide grooves (23) are parallel to the No. 1 slide groove (16), each No. 2 fixing pin (22) passes through the corresponding No. 2 slide groove (23), and a No. 2 limiting nut (24) is screwed on the upper end of each No. 2 fixing pin (22).
4. The integrated device for cutting and flanging container bags according to claim 3 is characterized in that: The adjusting member comprises a rotating handle (25), a rotating shaft (26), a worm wheel (27) and a worm (28); the rotating shaft (26) is horizontally rotatable and arranged on the vertical plate (18); the worm wheel (27) is coaxially fixedly connected to the rotating shaft (26); the worm (28) rotates above the worm wheel (27), and the worm (28) is meshed with the worm wheel (27); a No. 1 protrusion (29) is formed on the top of the No. 1 slide bar (14); both sides of the No. 1 protrusion (29) are formed with a horizontal No. 1 limit pin (30); a No. 2 protrusion (31) is formed on the bottom of the No. 2 slide bar (20); both sides of the No. 2 protrusion (31) are formed with a horizontal No. 2 limit pin (30); The rotating handle (25) is vertically fixedly connected to one end of the rotating shaft (26), and the upper and lower ends of the rotating handle (25) are respectively provided with a first receiving groove (33) and a second receiving groove (34), the first protrusion (29) is located in the second receiving groove (34), and the second protrusion (31) is located in the first receiving groove (33), the lower end of the rotating handle (25) is provided with two first strip grooves (35), each of which passes through the corresponding first strip groove (35), and the upper end of the rotating handle (25) is provided with two second strip grooves (36), each of which passes through the corresponding second strip groove (36).
5. The integrated device for cutting and flanging container bags according to claim 2 is characterized in that: Two symmetrical mounting frames (37) are fixedly provided on each folding platform (1), each ultrasonic pressing wheel (4) is rotatably connected to a corresponding mounting frame (37), and each fixed plate (13) is provided with an arched elastic sheet (38) located directly below the ultrasonic pressing wheel (4).
6. The integrated device for cutting and flanging container bags according to claim 1, characterized in that: Both ends of the active roller shaft (11) are provided with a first vertical support frame (39), each of which is provided with a first strip-shaped through groove (40) and a second strip-shaped through groove (41), the first strip-shaped through groove (40) and the second strip-shaped through groove (41) are both vertical, a first slider (42) is slidably disposed in the first strip-shaped through groove (40), and a second slider (43) is slidably disposed in the second strip-shaped through groove (41), the two ends of the active roller shaft (11) are respectively rotatably connected to the two first sliders (42), and the two ends of the driven roller shaft (12) are respectively rotatably connected to the two second sliders (43).
7. The integrated device for cutting and flanging container bags according to claim 6, characterized in that: The transmission mechanism comprises two groups of traction members which are symmetrically arranged on two No. 1 support frames (39), each group of traction members comprises a traction rope (44) and two transmission wheels (45), the two transmission wheels (45) are symmetrically rotated on the top of the No. 1 support frame (39), the traction rope (44) is sleeved on the two transmission wheels (45), both ends of the traction rope (44) hang down, and both ends of the traction rope (44) are respectively fixedly connected to the No. 1 slider (42) and the No. 2 slider (43), and the driving member comprises two No. 1 hydraulic cylinders (46) which are symmetrical, each No. 1 hydraulic cylinder (46) is vertical, the two No. 1 hydraulic cylinders (46) are respectively fixedly arranged in two No. 1 bar-shaped through grooves (40), and the output end of each No. 1 hydraulic cylinder (46) is upwardly fixedly connected to the No. 1 slider (42).
8. The integrated device for cutting and flanging container bags according to claim 1, characterized in that: A vertical No. 2 support frame (47) is fixedly provided on both sides of the cutting platform (2), a vertical No. 3 strip-shaped through slot (48) is provided in each No. 2 support frame (47), a No. 3 slider (49) is slidably provided in each No. 3 strip-shaped through slot (48), the pressing plate (10) is horizontal, and the two ends of the pressing plate (10) are respectively fixedly connected to the two No. 3 sliders (49), a vertical No. 2 hydraulic cylinder (50) is fixedly provided in each No. 3 strip-shaped through slot (48), and the output end of the No. 2 hydraulic cylinder (50) is downwardly fixedly connected to the corresponding No. 3 slider (49).
Citation Information
Patent Citations
A cloth roll folding device for ton bag container bag
CN220973514U
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CN117601561A