Copper busbar processing system and processing method
By designing a copper trash processing system, the automatic transfer and processing of copper trash is achieved using temporary storage areas and independent transfer devices, the problems of low processing efficiency and inconvenient transfer in the existing technology are solved, and the processing efficiency and degree of automation are improved.
Patent Information
- Application Number
- CN202411804291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-10
AI Technical Summary
In the prior art, copper flask processing lacks automated production line design, resulting in low processing efficiency and inconvenient transportation.
A copper trash processing system is designed, including a storage area, a conveying device, a transfer device and a processing device. By setting up a temporary storage area and an independent transfer device, the automatic transfer and processing of the copper trash from the storage area to the processing device is realized.
It improves the automatic transfer and processing efficiency of copper ducts, realizes automated integrated production of transfer and processing, and ensures that the processing device always has sufficient material preparation.
Smart Images

Figure CN119284408B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of copper busbar production, and in particular relates to a copper busbar processing system and a processing method. Background Art
[0002] In the traditional bus duct industry, copper busbars are used as an important conductive material in electrical equipment, power transmission and distribution systems, and various electronic devices. In the electrical field, the production and processing of copper busbars is extremely important. Copper busbars are a type of thin, slender material. When transporting incoming materials, they are bundled in the same model. After being transported to the processing site, they are transferred to the designated platform. The copper busbar raw materials on the platform are further hoisted to the conveying mechanism by the crane in the factory for transportation, cutting, bending, riveting, and other steps.
[0003] However, how to realize the automated transportation and automated processing of copper bars is a very important issue. Currently, there are very few designs of entire automated production lines for the processing of copper bars. Summary of the invention
[0004] The object of the present invention is to provide a copper busbar processing system capable of realizing the automatic transportation and production of the copper busbar.
[0005] The above-mentioned purpose is achieved by the following technical solutions.
[0006] A first aspect of the present invention provides a copper bar processing system, the copper bar processing system comprising a storage area, a conveying device, a first transfer device, a second transfer device and a processing device;
[0007] A copper bar shelf for storing copper bars is provided in the storage area; a temporary storage area is provided on at least one side of the conveying device along its own conveying direction; the first transfer device is movably arranged between the storage area and the temporary storage area, and the first transfer device can transfer the copper bar shelf from the storage area to the temporary storage area; the second transfer device is arranged between the temporary storage area and the conveying device, and the second transfer device can transfer the copper bars on the copper bar shelf located in the temporary storage area to the conveying device; the conveying device and the processing device are arranged in sequence, and the conveying device can convey the copper bars to the processing device for processing.
[0008] In some embodiments, the processing device includes a processing table and at least two clamping devices; each of the clamping devices is arranged on the same side, and the clamping devices clamp the same side of the copper busbar and can transfer the copper busbar from the end of the conveying device to the processing table.
[0009] In some embodiments, a stopper is provided between the conveying device and the processing table, and the stopper is provided on the other side opposite to the clamping device; and / or,
[0010] The processing table includes a cutting station, a bending station and a punching and riveting station, and the conveying device, the cutting station, the bending station and the punching and riveting station are arranged in sequence; there are four clamping devices, two of which form a first clamping assembly, and the other two clamping devices form a second clamping assembly; the first clamping assembly can move between the end of the conveying device and the bending station to transfer the copper bar conveyed by the conveying device to the cutting station for cutting processing, and transfer the copper bar to the bending station for bending processing; the second clamping assembly can move between the bending station and the punching and riveting station to transfer the copper bar after the bending processing to the punching and riveting station for punching and riveting processing.
[0011] In some embodiments, the conveying device is provided with the temporary storage area on both sides of the conveying direction thereof; and / or,
[0012] At least two lifting positions are provided on the copper bar shelf, and the first transfer device includes a movable arm and at least two hooks connected to the movable arm, and the movable arm drives the hooks to move between the storage area and the temporary storage area. The hooks are arranged in a one-to-one correspondence with the lifting positions, and the hooks can be hooked tightly on the lifting positions.
[0013] In some embodiments, the copper bar rack includes a rack body and a positioning device, and the positioning device is provided in both the storage area and the temporary storage area; the positioning device includes at least two positioning parts, and the rack body is provided with at least two matching positions matching with the positioning parts, and the matching positions are arranged one-to-one with the positioning parts, and the rack body is positioned on the positioning parts through the matching positions.
[0014] In some embodiments, there are two matching positions, the two matching positions are centrally symmetrically arranged relative to the shelf body, and the positioning device is correspondingly provided with two positioning members.
[0015] In some embodiments, the matching position is a first support column provided on the shelf body, the first support column is a vertical penetrating structure, and the copper bar shelf is positioned by passing the first support column through the positioning member.
[0016] In some of the embodiments, a plurality of dispersed second support columns are provided on the shelf body, and the shelf body can be supported on the first support columns of another shelf body by the second support columns thereof to form a stacked state.
[0017] In some embodiments, the shelf body is provided with a plurality of positioning hole groups spaced apart along its width direction, each positioning hole group includes a plurality of positioning holes opened along the length direction of the shelf body itself, and a positioning shaft is detachably inserted into each of the positioning holes.
[0018] A second aspect of the present invention provides a copper bar processing method, the copper bar processing method comprising the following steps:
[0019] Control the first transfer device to transfer the copper bar racks stored in the storage area to the temporary storage area on the side of the conveying device;
[0020] Controlling the second transfer device to sequentially transfer the copper bars on the copper bar shelves in the temporary storage area to the conveying device;
[0021] The conveying device conveys the copper bar to the processing device;
[0022] The processing device processes the copper busbar.
[0023] The technical solution provided by the present invention has the following advantages and effects:
[0024] The copper bar processing system is provided with a copper bar shelf, which can be used to stack copper bars. The copper bar shelf with copper bars stacked thereon can be first stored in a storage area, and a temporary storage area is provided on at least one side of a conveying device. When processing is required, the copper bar shelf is directly transferred from the storage area to the temporary storage area by a first transfer device, wherein the temporary storage area is provided on the side of the conveying device. When processing and loading are required, the copper bars on the copper bar shelf located at the temporary storage area are directly transferred to the conveying device by the second transfer device, and then conveyed to the processing device for processing. The first transfer device and the second transfer device are independently provided, so the step of transferring the copper bar shelf in the storage area and the temporary storage area by the first transfer device and the step of transferring the copper bar to the conveying device in the temporary storage area by the second transfer device are independent of each other, and do not interfere with each other, thereby improving the transfer efficiency. Moreover, the provision of the temporary storage area can ensure that the processing device always has sufficient copper bar stock for processing during working hours, thereby realizing the automatic transfer of the copper bar from the storage area to the processing device, and can effectively improve the transfer and processing efficiency, and realize the integrated production of automatic transfer and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a structural schematic diagram of a copper busbar processing system according to an embodiment of the present invention;
[0026] Figure 2 yes Figure 1 Schematic diagram of the partial structure of the copper busbar processing system;
[0027] Figure 3 This is a schematic diagram of the structure of a copper rack according to an embodiment of the present invention;
[0028] Figure 4 yes Figure 3 A schematic diagram of the structure of the copper bar shelf on which the copper bars are placed;
[0029] Figure 5 It is a structural schematic diagram of a copper bar rack in an embodiment of the present invention in which the rack bodies are in a stacked state.
[0030] Description of reference numerals:
[0031] 100. Copper busbar processing system;
[0032] 10. Copper bar shelf; 1. Shelf body; 11. Matching position; 12. First connecting rod; 13. Second connecting rod; 14. Positioning hole; 2. Second supporting column; 3. Positioning piece; 4. Lifting position; 41. Connecting plate; 5. Positioning shaft; 42. Limiting column; 20. Storage area; 30. Conveying device; 40. Temporary storage area; 50. First transfer device; 60. Second transfer device; 70. Processing device; 71. Processing table; 711. Bending station; 712. Punching and riveting station; 72. Clamping device; 721. First clamping assembly; 722. Second clamping assembly; 73. Stop table; 80. Cutting station; 90. Unloading and transporting device. DETAILED DESCRIPTION
[0033] In order to facilitate the understanding of the present invention, specific embodiments of the present invention will be described in more detail below with reference to the accompanying drawings.
[0034] Unless otherwise specified or defined, the "first, second..." used in this article is merely used to distinguish names and does not represent a specific quantity or order.
[0035] Unless specifically stated or defined otherwise, the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0036] It should be noted that, in this document, “fixed to” or “connected to” may mean directly fixing or connecting to an element, or indirectly fixing or connecting to an element.
[0037] The embodiment of the present invention provides a copper busbar processing system 100, such as Figures 1 to 5 As shown, the copper busbar processing system 100 includes a storage area 20 , a conveying device 30 , a first transfer device 50 , a second transfer device 60 and a processing device 70 .
[0038] A copper bar shelf 10 for storing copper bars is provided in the storage area 20. Multiple copper bars can be stacked in one copper bar shelf 10. The conveying device 30 is provided with a temporary storage area 40 on at least one side along its own conveying direction. Specifically, the temporary storage area 40 can be provided on one side of the conveying device 30, or on two opposite sides of the conveying device 30. In the present embodiment, the temporary storage area 40 is provided on both opposite sides of the conveying device 30, so that the copper bars can be temporarily stored on both sides of the conveying device 30 for replacement loading, thereby shortening the loading time and improving the processing efficiency. The first transfer device 50 is movably arranged between the storage area 20 and the temporary storage area 40, and the first transfer device 50 can transfer the copper bar shelf 10 from the storage area 20 to the temporary storage area 40; the second transfer device 60 is arranged between the temporary storage area 40 and the conveying device 30, and the second transfer device 60 can transfer the copper bar on the copper bar shelf 10 located in the temporary storage area 40 to the conveying device 30; the conveying device 30 and the processing device 70 are arranged in sequence, and the conveying device 30 can convey the copper bar to the processing device 70 for processing. Specifically, the conveying device 30 can be a conventional belt conveyor, chain conveyor, etc., and is not particularly limited here.
[0039] Wherein, by setting the copper bar shelf 10, the copper bar shelf 10 can be used to stack copper bars, and the copper bar shelf 10 stacked with copper bars can be first stored in the storage area 20, and by setting a temporary storage area 40 on at least one side of the conveying device 30, when processing is required, the copper bar shelf 10 is directly transferred from the storage area 20 to the temporary storage area 40 through the first transfer device 50, wherein the temporary storage area 40 is set on the side of the conveying device 30, and when processing and loading are required, the copper bars on the copper bar shelf 10 located at the temporary storage area 40 are directly transferred to the conveying device 30 through the second transfer device 60, and can be transported to the processing device 7 0 for processing, wherein the first transfer device 50 and the second transfer device 60 are independently arranged, so the step of the first transfer device 50 transferring the copper bar shelf 10 in the storage area 20 and the temporary storage area 40 and the step of the second transfer device 60 transferring the copper bar to the conveying device 30 in the temporary storage area 40 are independent of each other, and the two do not interfere with each other, thereby improving the transfer efficiency, and the setting of the temporary storage area 40 can ensure that the processing device 70 always has enough copper bar stock for processing during working hours, so the automatic transfer of the copper bar from the storage area 20 to the processing device 70 can be realized, and the transfer and processing efficiency can be effectively improved, and the automatic integrated production of transfer and processing can be realized.
[0040] In some embodiments, Figures 1 to 3As shown, the copper bar rack 10 includes a rack body 1 and a positioning device, and the positioning device is provided at both the storage area 20 and the temporary storage area 40; the positioning device includes at least two positioning members 3, and the rack body 1 is provided with at least two matching positions 11 matching with the positioning members 3, and the matching positions 11 are arranged in a one-to-one correspondence with the positioning members 3, and the rack body 1 is positioned on the positioning members 3 through the matching positions 11. The rack body 1 is used to place the copper bars to be processed, and the positioning device is provided in both the storage area 20 and the temporary storage area 40, and the positioning member 3 can be fixed on the ground or work surface of the storage area 20 and the temporary storage area 40. Through the matching positioning effect of the matching positions 11 of the rack body 1 and the positioning member 3, the rack body 1 can be accurately positioned at the preset positions of the storage area 20 and the temporary storage area 40, which is convenient for the positioning and transfer of the first transfer device 50 and the second transfer device 60.
[0041] In some embodiments, Figure 3 As shown, two matching positions 11 are provided, and the two matching positions 11 are centrally symmetrically arranged relative to the shelf body 1, and the positioning device is correspondingly provided with two positioning members 3. Specifically, the storage area 20 and the temporary storage area 40 are both fixed with two positioning members 3, and the two matching positions 11 are centrally symmetrically arranged with respect to the central axis of the shelf body 1, so the two positioning members 3 cooperate to accurately position the shelf body 1 at a preset position in a two-dimensional space, and can achieve precise positioning of the shelf body 1 while simplifying the structure. Of course, in other embodiments, the positioning members 3 can be provided with other numbers, such as three, four, five, etc., and the matching positions 11 are provided correspondingly to the number of positioning members 3, and no special limitation is made here.
[0042] Specifically in this embodiment, the shelf body 1 is provided with the matching positions 11 at opposite ends along the diagonal extension direction thereof. It can be understood that the matching positions 11 are provided along the diagonal direction of the shelf body 1, so that the shelf body 1 can be more accurately positioned without affecting the placement of the copper busbar.
[0043] In some embodiments, Figure 5 As shown, the shelf body 1 is provided with a plurality of dispersed second support columns 2, and the shelf body 1 can be supported on the second support columns 2 of another shelf body 1 by its own second support columns 2 to form a stacked state. Among them, the second support columns 2 on the shelf body 1, on the one hand, can make the shelf bodies 1 form a stacked state, thereby forming a multi-layer shelf structure, which can improve the utilization rate of storage space. On the other hand, the supporting effect of the second support columns 2 also forms an accommodating space between the stacked shelf bodies 1 and the shelf bodies 1 for placing copper bars, so that copper bars can be stored in each layer of the stacked shelf bodies 1.
[0044] In some embodiments, the matching position 11 is a first support column arranged on the shelf body 1, and the first support column is a vertical penetrating structure, and the shelf body 1 is positioned by the first support column being passed through the positioning member 3. Among them, the first support column can be a vertically penetrating square tube structure, and the positioning member 3 can be passed through the first support column, and the shelf bodies 1 of two adjacent layers can also be supported by two of the first support columns against each other, and cooperate with the above-mentioned second support column 2 to jointly support the stacked shelf bodies 1, thereby improving the structural stability of the stacked state of the shelf bodies 1. In addition, in other embodiments, the first support column is not limited to a square tube structure, and other shapes of tube structures such as round tubes can be applicable, and no special restrictions are made here. In addition, in this embodiment, the positioning member 3 can be adapted to the structure of the second support member set as a square column structure, and can also be set as a circular column structure, so that it can be passed through the first support column, and no special restrictions are made here.
[0045] In some embodiments, the second support column 2 is a square tube structure, and the second support column 2 is provided in the shelf body 1 along the thickness direction of the shelf body 1. The shelf body 1 is a square frame with a certain thickness, and the second support column 2 is provided in the shelf body 1 along the thickness direction of the shelf body 1, so that the second support column 2 can be provided at the bottom and the top of the second support column 2. Through the supporting effect of the second support column 2, a space is formed between the two adjacent stacked shelf bodies 1 to facilitate the placement of the copper bar, that is, each layer of the stacked shelf body 1 can store the copper bar.
[0046] In some embodiments, Figure 3 As shown, the shelf body 1 is provided with a plurality of positioning hole groups arranged at intervals along its width direction, each positioning hole group includes a plurality of positioning holes 14 opened along the length direction of the shelf body 1 itself, and a positioning shaft 5 is detachably inserted on each of the positioning holes 14. It should be noted that the shelf body 1 is a square frame structure, which has a long end and a short end, the long end direction is the length direction, and the short end direction is the width direction. Among them, copper bars of various widths can be stored in each shelf body 1, and copper bars of different widths can also be placed in stacked different shelf bodies 1. In a shelf body 1, specifically according to the width of the corresponding copper bar placed, the positioning shaft 5 is inserted into the positioning hole 14 of the positioning hole group at the corresponding width of the shelf body 1, so that the copper bar can be limited to the shelf body 1 through the cooperation of the positioning shaft 5 and the positioning hole 14, so that the copper bars of different widths can be placed in the shelf body 1 effectively and regularly, ensuring the positioning accuracy of the copper bars during the processing, facilitating the identification and grasping of mechanical grippers and other automated equipment, and improving the processing efficiency.
[0047] In some embodiments, Figure 3As shown, the shelf body 1 includes two first connecting rods 12 and a plurality of second connecting rods 13, and the two first connecting rods 12 are arranged in parallel; the opposite ends of the second connecting rod 13 are respectively connected to the two first connecting rods 12, and each second connecting rod 13 is arranged at intervals, and the length of the first connecting rod 12 is greater than the length of the second connecting rod 13. Specifically, the second connecting rod 13 is provided with the positioning hole 14, and the second supporting column 2 is dispersedly arranged on the first connecting rod 12. Among them, the first connecting rod 12 and the second connecting rod 13 are connected to form a long square frame structure, so as to adapt to the structure of the copper bar and carry and place the copper bar; and by arranging the second supporting column 2 on the two first connecting rods 12, it is possible to effectively avoid the second supporting column 2 from hindering the placement of the copper bar, and it is possible to form a barrier around the copper bar to prevent the copper bar from sliding out. In addition, in order to improve the limiting effect on the width direction of the copper bar, the second connecting rod 13 with the positioning hole 14 is provided with at least three, so as to cooperate to jointly limit the width direction of each position of the copper bar, and further improve the regularity of the placement of the copper bar.
[0048] In some embodiments, Figure 1 and Figure 3 As shown, at least two lifting positions 4 are provided on the copper bar shelf 10, and the first transfer device 50 includes a movable arm and at least two hooks connected to the movable arm, and the movable arm drives the hooks to move between the storage area 20 and the temporary storage area 40, and the hooks are arranged in a one-to-one correspondence with the lifting positions 4, and the hooks can be hooked tightly on the lifting positions 4.
[0049] In some embodiments, Figure 3 As shown, a connecting plate 41 is provided on the shelf body 1, two limiting columns 42 are provided between the connecting plate 41 and the shelf body 1, and a limiting space is formed between the two limiting columns 42, and a groove is provided on the side of the connecting plate 41 close to the shelf body 1 corresponding to the limiting space, and the groove is the hanging position 4. Specifically, the connecting plate 41 is provided above the shelf body 1 along the length direction of the shelf body 1, and the opposite ends of the connecting plate 41 are respectively connected to the second support columns 2, and the height of the connecting plate 41 is lower than the height of the second support columns 2, so as to avoid the connecting plate 41 hindering the stacking between the shelf bodies 1, and two limiting columns 42 are provided between the connecting plate 41 and the shelf body 1, and a limiting space for the hook of the first transfer device 50 to enter is formed between the two limiting columns 42, and the supporting strength of the connecting plate 41 can be improved, so that the hook of the first transfer device 50 can be accurately hooked at the groove of the connecting plate 41.
[0050] Specifically, the four hanging positions 4 are evenly arranged around the shelf body 1, so that the shelf body 1 can be smoothly hooked and transferred. Of course, in other embodiments, the hanging positions 4 can also be provided with two, three or other numbers, as long as the shelf body 1 can be smoothly hooked and transferred, and no special limitation is made here.
[0051] In some embodiments, Figure 2 As shown, the processing device 70 includes a processing table 71 and at least two clamping devices 72; each of the clamping devices 72 is arranged on the same side, and the clamping devices 72 are clamped on the same side of the copper bar and can transfer the copper bar from the end of the conveying device 30 to the processing table 71. Among them, since the copper bar is a slender thin material with low structural strength and easy to deform, compared with the clamping method on both sides in the prior art, it is easy to generate a squeezing force from both sides to the middle of the copper bar, resulting in the problem of easy deformation of the copper bar. In this embodiment, multiple clamping devices 72 are arranged on the same side of the copper bar. Through the same side clamping method, the copper bar can be smoothly transferred from the end of the conveying device 30 to the processing table 71 for processing, and no squeezing force from both sides to the middle of the copper bar is generated, thereby effectively avoiding the problem of structural deformation of the copper bar. Specifically, the clamping device 72 includes a clamping drive device and a clamping member connected to the output end of the clamping drive device, wherein the clamping drive device first drives the clamping member to open, then drives the clamping member to approach the copper bar and clamp the copper bar, and then transports the copper bar to the processing table 71 for processing. The clamping member is a clamping plate structure, and the clamping drive device is a conventional driving element, which can drive the clamping member to open or clamp and drive the clamping member to move in three-dimensional space, and no special description is given here.
[0052] In some embodiments, Figure 2 As shown, a stopper 73 is provided between the conveying device 30 and the processing table 71, and the stopper 73 is provided on the other side opposite to the clamping device 72. Since the clamping device 72 is clamped on one side of the copper bar, the position of the copper bar can be limited and guided by providing the stopper 73, so as to cooperate with the clamping device 72 to lock the copper bar and keep the copper bar moving along the direction of the stopper 73, that is, the clamping device 72 drives the copper bar to move forward along the guide direction of the stopper 73 to avoid position deviation during movement.
[0053] In some embodiments, the second transfer device 60 includes a mobile driving device and a suction cup, wherein the output end of the mobile driving device is connected to the suction cup and drives the suction cup, such as a sponge suction cup, to adsorb the copper busbar in the temporary storage area 40 and transfer it to the conveying device 30, wherein the mobile driving device is a conventional driving element that can drive the suction cup to move in three-dimensional space, and is not specifically described herein.
[0054] In some embodiments, Figure 2 As shown, the processing table 71 includes a cutting station 80, a bending station 711 and a punching and riveting station 712, and the conveying device 30, the cutting station 80, the bending station 711 and the punching and riveting station 712 are arranged in sequence; wherein, the cutting station 80 and the bending station 711 are arranged near the end of the conveying device 30, wherein the cutting station 80 and the bending station 711 can be an integrated structure, and the cutting station 80 is located at the front end of the bending station 711, and the cutting station 80 is provided with a cutting device, which is used to cut the copper bar so that the copper bar entering the processing area is cut into segments of a preset length, wherein the cutting device is a conventional automatic cutting machine, which can automatically cut the copper bar, and is not specifically described here. The bending station 711 is provided with a conventional bending machine, and through the clamping and conveying of the clamping device 72, the front and rear ends of the copper bar can be quickly conveyed to the bending machine in sequence for bending operation, so that the ends of the copper bar can be bent and formed respectively. A conventional riveting machine is provided at the riveting station 712 to perform riveting operations on the copper bar. Specifically in this embodiment, four riveting stations 712 are provided, and the four riveting stations 712 are provided in sequence, which can simultaneously realize the processing of a maximum of four plug interfaces of the copper bar. Riveting is the main processing function of the processing center, so by providing four riveting stations 712, the processing efficiency can be greatly improved.
[0055] There are four clamping devices 72, two of which form a first clamping assembly 721, which can move between the end of the conveying device 30 and the bending station 711 to transfer the copper busbar conveyed by the conveying device 30 to the cutting station 80 for cutting, and transfer the copper busbar to the bending station 711 for bending; the other two clamping devices 72 form a second clamping assembly 722, which can move between the bending station 711 and the punching and riveting station 712 to transfer the copper busbar after the bending process to the punching and riveting station 712 for punching and riveting.
[0056] When the copper bar is transported to the area of the first clamping assembly 721 through the conveying device 30, the two clamping devices 72 of the first clamping assembly 721 clamp the same side of the copper bar and align the left and right side margins of the copper bar, and then clamp the front end of the copper bar into the bending station 711 for bending and forming the front end of the copper bar. After the front end of the copper bar is bent, the two clamping devices 72 of the second clamping assembly 722 continue to clamp the same side of the copper bar. After the second clamping assembly 722 clamps, the first clamping assembly 721 is released again to avoid the copper bar The deviation of the position needs to be readjusted, the copper bar is clamped and the rear end of the copper bar is driven to enter the cutting station 80 for cutting, and then enter the bending station 711 to bend and shape the rear end of the copper bar. After the rear end of the copper bar is bent and shaped, the two clamping devices 72 of the second clamping assembly 722 clamp the copper bar and enter the riveting station 712, which can meet the riveting requirements of the four sockets of the copper bar at most at the same time. After the riveting is completed, the two clamping devices 72 of the second clamping assembly 722 cooperate to transport the copper bar to the material transportation device 90 for unloading. It should be noted that the area of the conveying device 30 and the clamping area of the clamping device 72 cannot overlap, otherwise a collision will occur; and the two clamping assemblies can move independently and independently perform the operation of clamping the copper bar, which can improve the transportation efficiency. The table top of the clamping area is a universal ball table assisted in movement (without a power system), and the upper and lower spaces of the universal ball are elastic and adjustable. The clamping device 72 passes through this area and the ball is displaced downward under pressure without affecting the movement of the clamping device 72.
[0057] In some embodiments, Figure 2 As shown, a material unloading and transporting device 90 is further provided at one end of the processing device 70 away from the conveying device 30, and the material unloading and transporting device 90 is used for unloading and transporting the processed copper bars, wherein the material unloading and transporting device 90 is provided at the end of the punching and riveting station 712, and the second clamping assembly 722 clamps the copper bars after punching and riveting and transfers them to the material unloading and transporting device 90 for unloading and transporting, and the positioning device is provided on one side of the material unloading and transporting device 90, and the shelf body 1 can be positioned and placed on the side of the material unloading and transporting device 90, so that the processed copper bars can be transferred to the shelf body 1 for placement, so that the processed copper bars can be further transferred to other positions for subsequent processing operations.
[0058] The embodiment of the present invention further provides a copper bar processing method, wherein the copper bar processing method uses the copper bar processing system 100 and comprises the following steps:
[0059] Control the first transfer device 50 to transfer the copper bar rack 10 stored in the storage area 20 to the temporary storage area 40 on the side of the conveying device 30;
[0060] Control the second transfer device 60 to transfer the copper bars on the copper bar shelf 10 in the temporary storage area 40 to the conveying device 30 in sequence;
[0061] The conveying device 30 conveys the copper bar to the processing device 70;
[0062] The processing device 70 processes the copper busbar.
[0063] The copper bar processing method is characterized in that the copper bar rack 10 is provided to stack the copper bars, and the copper bar rack 10 stacked with the copper bars can be first stored in the storage area 20, and a temporary storage area 40 is provided on at least one side of the conveying device 30. When processing is required, the copper bar rack 10 is directly transferred from the storage area 20 to the temporary storage area 40 by the first transfer device 50, wherein the temporary storage area 40 is provided on the side of the conveying device 30. When processing and loading are required, the copper bars on the copper bar rack 10 located at the temporary storage area 40 are directly transferred to the conveying device 30 by the second transfer device 60, and can be transported to the processing device 70 for processing. The first transfer device 50 and the second transfer device 60 are independently arranged, so the step of the first transfer device 50 transferring the copper bar shelf 10 in the storage area 20 and the temporary storage area 40 and the step of the second transfer device 60 transferring the copper bar to the conveying device 30 in the temporary storage area 40 are independent of each other, and the two do not interfere with each other, thereby improving the transfer efficiency. In addition, the setting of the temporary storage area 40 can ensure that the processing device 70 always has enough copper bar stock for processing during working hours. Therefore, the automatic transfer of the copper bar from the storage area 20 to the processing device 70 can be realized, and the transfer and processing efficiency can be effectively improved, thereby realizing the integrated production of automatic transfer and processing.
[0064] The above embodiments are not exhaustive enumerations of the present invention, and there may be multiple other implementations not listed. Any replacement and improvement made without violating the concept of the present invention shall fall within the protection scope of the present invention.
Claims
1. Copper busbar processing system, characterized in that: The copper busbar processing system comprises a storage area, a conveying device, a first transfer device, a second transfer device and a processing device; The storage area is provided with a copper bar shelf for storing copper bars; the conveying device is provided with a temporary storage area on at least one side along its conveying direction; the first transfer device is movably arranged between the storage area and the temporary storage area, and the first transfer device can transfer the copper bar shelf from the storage area to the temporary storage area; the second transfer device is arranged between the temporary storage area and the conveying device, and the second transfer device can transfer the copper bars on the copper bar shelf located at the temporary storage area to the conveying device; the conveying device and the processing device are arranged in sequence, and the conveying device can convey the copper bars to the processing device for processing; The copper bar rack comprises a rack body and a positioning device, and the positioning device is provided at both the storage area and the temporary storage area; the positioning device comprises at least two positioning members, and the rack body is provided with at least two matching positions matching with the positioning members, and the matching positions are arranged in a one-to-one correspondence with the positioning members, and the rack body is positioned on the positioning members through the matching positions; there are two matching positions, and the two matching positions are arranged symmetrically with respect to the rack body, and the positioning device is correspondingly provided with two positioning members, and the matching positions are arranged at opposite ends of the rack body along the extension direction of its own diagonal line; The matching position is a first support column arranged on the shelf body, the first support column is a vertical through structure, and the copper bar shelf is positioned by the first support column passing through the positioning member; The processing device comprises a processing table and at least two clamping devices; each of the clamping devices is arranged on the same side, and the clamping devices clamp on the same side of the copper bar and can transfer the copper bar from the end of the conveying device to the processing table; A stopper is provided between the conveying device and the processing table. The stopper is provided on the other side opposite to the clamping device. The stopper can limit and guide the position of the copper bar, and cooperates with the clamping device to move the copper bar along the direction of the stopper.
2. The copper busbar processing system according to claim 1, characterized in that: The processing table includes a cutting station, a bending station and a punching and riveting station, and the conveying device, the cutting station, the bending station and the punching and riveting station are arranged in sequence; there are four clamping devices, two of which form a first clamping assembly, and the other two clamping devices form a second clamping assembly; the first clamping assembly can move between the end of the conveying device and the bending station to transfer the copper bar conveyed by the conveying device to the cutting station for cutting processing, and transfer the copper bar to the bending station for bending processing; the second clamping assembly can move between the bending station and the punching and riveting station to transfer the copper bar after the bending processing to the punching and riveting station for punching and riveting processing.
3. The copper busbar processing system according to claim 1, characterized in that: The temporary storage areas are arranged on opposite sides of the conveying device along its conveying direction.
4. The copper busbar processing system according to claim 3, characterized in that: At least two lifting positions are provided on the copper bar shelf, and the first transfer device includes a movable arm and at least two hooks connected to the movable arm, and the movable arm drives the hooks to move between the storage area and the temporary storage area. The hooks are arranged in a one-to-one correspondence with the lifting positions, and the hooks can be hooked tightly on the lifting positions.
5. The copper busbar processing system according to claim 1, characterized in that: The shelf body is provided with a plurality of dispersed second support columns, and the shelf body is supported on the second support columns of another shelf body through its own second support columns to form a stacked state.
6. The copper busbar processing system according to claim 1, characterized in that: The shelf body is provided with a plurality of positioning hole groups arranged at intervals along its width direction, each positioning hole group includes a plurality of positioning holes opened along the length direction of the shelf body itself, and a positioning shaft is detachably inserted in each of the positioning holes.
7. A copper busbar processing method, characterized in that: Using the copper busbar processing system according to any one of claims 1 to 6, the copper busbar processing method comprises the following steps: Control the first transfer device to transfer the copper bar racks stored in the storage area to the temporary storage area on the side of the conveying device; Controlling the second transfer device to sequentially transfer the copper bars on the copper bar shelves in the temporary storage area to the conveying device; The conveying device conveys the copper bar to the processing device; The processing device processes the copper busbar.
Citation Information
Patent Citations
Intelligent outside-warehouse feeding system for material warehouse
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Copper bar processing method and equipment
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