A concrete road construction screed and method of use thereof
By using an automated guided vehicle to drive a scraper and an electric telescopic rod to remove concrete adhering to the scraper and baffle, the problem of concrete being difficult to remove from the scraper is solved, realizing automated smoothing and replenishment of concrete pavement and ensuring smoothing effect.
Patent Information
- Application Number
- CN202411607961.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-11-12
AI Technical Summary
Concrete adhering to the scraper of existing concrete road construction leveling equipment is difficult to remove, which affects the leveling effect after solidification.
An automatic guide vehicle at the bottom of the scraper drives the scraper to move, and together with an electric telescopic rod and a collection component, it realizes the automatic removal of concrete adhering to the scraper and baffle, and replenishes and smooths the concrete through the conveying port and corrugated pipe.
It effectively removes concrete adhering to the scraper and baffle, ensuring a smoothing effect, avoiding the impact of solidification, and realizing automated smoothing and replenishment of concrete pavements.
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Figure CN119287740B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of road construction, and particularly relates to a concrete road construction troweling device and a use method thereof. BACKGROUND
[0002] After searching, it is found that a concrete road construction troweling device is disclosed in Chinese patent No. 202121734354.0, which comprises a driving box, rotating scraper assemblies are installed on both sides of the driving box, scrapers are installed below the rotating scraper assemblies on both sides, a scraper is installed on the lower surface of the support plate through a width adjusting mechanism, a dust cover is installed on the outer side of each scraper, support wheels are installed on both sides of the rear end of the lower surface of the middle part of the driving box; however, the above-mentioned concrete road construction troweling device is not convenient for removing the concrete attached to the scraper after the concrete road surface is troweled by the scraper, and the existence of the solidified concrete on the scraper will cause the existence of scratches on the troweled concrete surface when the scraper is used to trowel the concrete next time, which affects the troweling effect of the concrete next time, therefore, in order to solve such problems, a concrete road construction troweling device and a use method thereof are provided. SUMMARY
[0003] The present application aims to solve the problems existing in the prior art and provides a concrete road construction troweling device and a use method thereof.
[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0005] A concrete road construction troweling device comprises a scraper, baffle plates are installed on both ends of the scraper, copper plates are connected to the top of the baffle plates through support rods, and arbitrary movement mechanisms are arranged at the bottom of the copper plates;
[0006] A third electric telescopic rod is installed at the bottom of the arbitrary movement mechanism, an installation box is installed at the end of the piston rod of the third electric telescopic rod, a concrete conveying port is installed at the bottom of the installation box, a collecting assembly for collecting concrete is arranged at the top of the scraper, the collecting assembly is in communication with the concrete conveying port, and a cleaning assembly for removing the concrete attached to the bottom of the scraper is arranged on the side of the installation box;
[0007] Two baffle plates are provided with installation mechanisms for installing the scraper.
[0008] Preferably, the arbitrary moving mechanism comprises an automatic guided vehicle mounted on the top of the copper plate, a first electromagnet is mounted on the bottom of the automatic guided vehicle, the first electromagnet is attracted to a second electromagnet, the second electromagnet is located below the copper plate, a plurality of through holes are formed on the top of the copper plate, a plate trolley is mounted on the bottom of the second electromagnet, a mounting piece is mounted on the bottom of the plate trolley, and a third electric telescopic rod is mounted on the bottom of the mounting piece.
[0009] Preferably, the cleaning assembly comprises an opening formed in the side of the mounting box, the opening is in communication with the mounting box, a fourth electric telescopic rod is mounted in the mounting box, a fixed block is mounted on the end of the piston rod of the fourth electric telescopic rod, and a scraper is mounted on the side, away from the mounting box, of the fixed block.
[0010] Preferably, the end of the piston rod of the third electric telescopic rod is provided with a reinforcing block, the reinforcing block is mounted on the top of the mounting box, and the mounting box is located between the two baffles.
[0011] Preferably, the collecting assembly comprises a collecting groove formed on the top of the scraper, a concrete delivery pump is mounted in the collecting groove, a bellows is in communication with the delivery end of the concrete delivery pump, and the end of the bellows is in communication with the concrete delivery port.
[0012] Preferably, the opposite sides of the two baffles are provided with fixed rods, the ends of the fixed rods are provided with mounting strips, the side, close to the baffles, of the mounting strips is provided with a second electric telescopic rod, the end of the piston rod of the second electric telescopic rod penetrates through the baffle and is inserted into the collecting groove, the end of the piston rod of the second electric telescopic rod is provided with a pushing plate, and the pushing plate is located in the collecting groove.
[0013] Preferably, the side of the scraper is provided with a slope plate, the slope plate is mounted between the two baffles, the top of the slope plate is flush with the top of the scraper, a limiting frame is mounted on the top of the copper plate, and the automatic guided vehicle is located in the limiting frame.
[0014] Preferably, the mounting mechanism comprises a mounting plate, the two sides of the mounting plate are provided with fixed frames, the ends of the fixed frames are provided with first electric telescopic rods, and the ends of the piston rods of the two first electric telescopic rods are connected with the tops of the two baffles, respectively.
[0015] Preferably, the ends of the fixed frames are provided with mounting blocks, the first electric telescopic rods are mounted on the bottoms of the mounting blocks, and mounting holes for connecting with the motor vehicle are formed in the side of the mounting plate.
[0016] A use method of the concrete road construction troweling device, the use method comprising the following steps:
[0017] S1: connecting the mounting plate with the motor vehicle, moving the mounting plate by using the motor vehicle to move the scraper, and troweling the concrete by using the scraper;
[0018] S2: The excess concrete between the scraper and the two baffles is temporarily stored in the collection groove;
[0019] S3: The concrete conveying port is moved by the automatic guided vehicle, and the concrete conveying port can be moved to a position where concrete is lacking, and the temporarily stored concrete in the collection groove is conveyed to the position where concrete is lacking through the concrete conveying port for filling treatment;
[0020] S4: The filled concrete is flattened by the scraper;
[0021] S5: The two baffles and the scraper are moved upward by the two first electric telescopic rods, the scraper is moved downward by the third electric telescopic rod, the scraper is moved to below the scraper, the scraper is moved to below the scraper by the automatic guided vehicle and the fourth electric telescopic rod, and the scraper is in contact with the bottom of the scraper, and the concrete attached to the bottom of the scraper is scraped off by moving the scraper by the automatic guided vehicle.
[0022] Compared with the prior art, the beneficial effects of the present application are:
[0023] 1: In the present application, the scraper is moved to scrape off the residual concrete attached to the bottom of the scraper by the automatic guided vehicle moving the board vehicle, the residual concrete attached to the bottom of the scraper can be scraped off completely, the hardened concrete attached to the bottom of the scraper does not affect the next flattening treatment of the concrete pavement, the scraping off treatment of the concrete attached to the bottom of the scraper can be automatically completed, the cleanliness of the bottom of the scraper is ensured, the next flattening treatment of the concrete pavement by the scraper is facilitated, and the concrete attached to the bottom of the two baffles can also be scraped off by the scraper, and the cleanliness of the bottom of the two baffles is ensured.
[0024] 2: In the present application, the excess concrete between the scraper and the two baffles is collected into the collection groove by the cooperation of the scraper, the inclined plate and the two baffles, the excess concrete at this position is prevented from being squeezed to other positions during the flattening treatment, the excess concrete between the scraper and the two baffles is uniformly collected into the collection groove for temporary storage, and the concrete-deficient area is facilitated to be filled with concrete.
[0025] 3: In the present application, the board vehicle is moved by the automatic guided vehicle, and then the concrete conveying port is moved, the concrete conveying port can be moved to the concrete-deficient area, the excess concrete collected in the collection groove is extracted into the corrugated pipe by the concrete conveying pump, the concrete is filled into the concrete-deficient area through the corrugated pipe and the concrete conveying port, and the concrete-deficient area is treated by adding concrete before the area is flattened. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A first perspective view of the structure of a concrete road construction troweling device according to the present application is shown in the figure;
[0027] Figure 2 A second perspective view of the structure of a concrete road construction troweling device according to the present application is shown in the figure;
[0028] Figure 3 A third perspective view of the structure of a concrete road construction troweling device according to the present application is shown in the figure;
[0029] Figure 4 A connection diagram of a scraper and a baffle of a concrete road construction troweling device according to the present application is shown in the figure;
[0030] Figure 5 A connection diagram of a scraper and an inclined plate of a concrete road construction troweling device according to the present application is shown in the figure;
[0031] Figure 6 A connection diagram of a mounting piece and a third electric telescopic rod of a concrete road construction troweling device according to the present application is shown in the figure;
[0032] Figure 7 A structure diagram of a mounting box of a concrete road construction troweling device according to the present application is shown in the figure.
[0033] In the figure: 1, scraper; 2, baffle; 3, support rod; 4, copper plate; 5, limiting frame; 6, through hole; 7, automatic guided vehicle; 8, mounting plate; 9, fixing frame; 10, mounting block; 11, first electric telescopic rod; 12, concrete delivery pump; 13, corrugated pipe; 14, pushing plate; 15, fixed rod; 16, mounting strip; 17, second electric telescopic rod; 18, board cart; 19, inclined plate; 20, collecting groove; 21, mounting piece; 22, third electric telescopic rod; 23, reinforcing block; 24, mounting box; 25, concrete delivery port; 26, opening; 27, fourth electric telescopic rod; 28, fixed block; 29, scraper. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0035] Reference Figures 1-7 A concrete road construction troweling device comprises a scraper 1, baffles 2 are installed at both ends of the scraper 1, a copper plate 4 is connected to the top of the baffle 2 through a support rod 3, and an arbitrary moving mechanism is arranged at the bottom of the copper plate 4;
[0036] The bottom of the arbitrary moving mechanism is provided with a third electric telescopic rod 22, the piston rod tail end of the third electric telescopic rod 22 is provided with a mounting box 24, the bottom of the mounting box 24 is provided with a concrete conveying port 25, the top of the scraper 1 is provided with a collecting assembly for collecting concrete, the collecting assembly is communicated with the concrete conveying port 25, and the side of the mounting box 24 is provided with a cleaning assembly for cleaning the concrete attached to the bottom of the scraper 1.
[0037] The two baffles 2 are provided with mounting mechanisms for mounting the scraper 1.
[0038] As a technical optimization scheme of the present application, the arbitrary moving mechanism comprises an automatic guided vehicle 7 mounted on the top of the copper plate 4, a first electromagnet is mounted on the bottom of the automatic guided vehicle 7, the first electromagnet is attracted to a second electromagnet, the second electromagnet is located below the copper plate 4, a plurality of through holes 6 are formed in the top of the copper plate 4, a plate car 18 is mounted on the bottom of the second electromagnet, a mounting sheet 21 is mounted on the bottom of the plate car 18, and a third electric telescopic rod 22 is mounted on the bottom of the mounting sheet 21. The mounting sheet 21 facilitates the connection between the plate car 18 and the third electric telescopic rod 22.
[0039] As a technical optimization scheme of the present application, the cleaning assembly comprises an opening 26 formed in the side of the mounting box 24, the opening 26 is communicated with the mounting box 24, a fourth electric telescopic rod 27 is mounted in the mounting box 24, a fixed block 28 is mounted at the piston rod tail end of the fourth electric telescopic rod 27, a scraper 29 is mounted on the side of the fixed block 28 away from the mounting box 24, and the fixed block 28 facilitates the connection between the scraper 29 and the piston rod of the fourth electric telescopic rod 27.
[0040] As a technical optimization scheme of the present application, the piston rod tail end of the third electric telescopic rod 22 is provided with a reinforcing block 23, the reinforcing block 23 is mounted on the top of the mounting box 24, the mounting box 24 is located between the two baffles 2, and the reinforcing block 23 can increase the connection strength between the piston rod tail end of the third electric telescopic rod 22 and the mounting box 24.
[0041] As a technical optimization scheme of the present application, the collecting assembly comprises a collecting groove 20 formed in the top of the scraper 1, a concrete conveying pump 12 is mounted in the collecting groove 20, a conveying end of the concrete conveying pump 12 is communicated with a bellows 13, the end of the bellows 13 is communicated with the concrete conveying port 25, and the concrete conveying pump 12 can facilitate the conveying of the concrete in the collecting groove 20.
[0042] As a technical optimization scheme of the present application, the opposite sides of the two baffles 2 are each provided with a fixed rod 15, the end of the fixed rod 15 is provided with a mounting strip 16, the side close to the baffle 2 of the mounting strip 16 is provided with a second electric telescopic rod 17, the piston rod end of the second electric telescopic rod 17 penetrates through the baffle 2 and is inserted into the collecting groove 20, and the piston rod end of the second electric telescopic rod 17 is provided with a push plate 14 which is located in the collecting groove 20.
[0043] As a technical optimization scheme of the present application, the side of the scraper 1 is provided with an inclined plate 19 which is installed between the two baffles 2, the top of the inclined plate 19 is flush with the top of the scraper 1, the top of the copper plate 4 is provided with a limiting frame 5, and the automatic guided vehicle 7 is located in the limiting frame 5 which can limit the automatic guided vehicle 7 to avoid falling off the copper plate 4.
[0044] As a technical optimization scheme of the present application, the mounting mechanism comprises a mounting plate 8, the two sides of the mounting plate 8 are each provided with a fixed frame 9, the end of the fixed frame 9 is provided with a first electric telescopic rod 11, and the piston rod ends of the two first electric telescopic rods 11 are respectively connected with the top of the two baffles 2.
[0045] As a technical optimization scheme of the present application, the end of the fixed frame 9 is provided with a mounting block 10, the first electric telescopic rod 11 is installed at the bottom of the mounting block 10, and the side of the mounting plate 8 is provided with a mounting hole for being connected with a motor vehicle, so that the device can be connected with the motor vehicle.
[0046] A use method of the concrete road construction troweling device, which comprises the following steps:
[0047] S1: connecting the mounting plate 8 with a motor vehicle, moving the mounting plate 8 by the motor vehicle to move the scraper 1, and troweling the concrete by the scraper 1;
[0048] S2: the excess concrete between the scraper 1 and the two baffles 2 enters the collecting groove 20 for temporary storage;
[0049] S3: moving the concrete conveying port 25 by the automatic guided vehicle 7, moving the concrete conveying port 25 to a position where the concrete is insufficient, and conveying the temporarily stored concrete in the collecting groove 20 to the position where the concrete is insufficient through the concrete conveying port 25 for filling treatment;
[0050] S4: troweling the concrete after the filling treatment by the scraper 1;
[0051] S5: the two first electric telescopic rods 11 drive the two baffles 2 and the scraper 1 to move upwards, the third electric telescopic rod 22 pushes the scraper 29 to move downwards, the scraper 29 is moved to below the scraper 1, the automatic guided vehicle 7 and the fourth electric telescopic rod 27 move the scraper 29 to below the scraper 1, and the scraper 29 is in contact with the bottom of the scraper 1, and the scraper 29 is moved by the automatic guided vehicle 7 to scrape the concrete attached to the bottom of the scraper 1.
[0052] When the concrete on the concrete pavement needs to be smoothed, the device is connected to the motor vehicle through the mounting plate 8, and the device is above the concrete on the concrete pavement that needs to be smoothed.
[0053] The two first electric telescopic rods 11 are started at the same time, the piston rod of the first electric telescopic rod 11 pushes the two baffles 2 to move downwards, and the two baffles 2 move downwards to drive the scraper 1 to move downwards until the bottom of the two baffles 2 and the scraper 1 is in contact with the upper surface of the concrete on the concrete pavement that needs to be smoothed.
[0054] At this time, the device is moved by the motor vehicle, and the scraper 1 moves towards the mounting plate 8.
[0055] When the scraper 1 moves on the upper surface of the concrete on the concrete pavement that needs to be smoothed, the concrete on the concrete pavement is smoothed by the scraper 1, and when the concrete between the scraper 1 and the two baffles 2 is too much, the excess concrete can enter the collection groove 20 on the top of the scraper 1 through the inclined plate 19, and the cooperation of the scraper 1, the inclined plate 19 and the two baffles 2 can collect the excess concrete between the scraper 1 and the two baffles 2 into the collection groove 20, so that the excess concrete is not squeezed into other parts during the smoothing process, and the excess concrete between the scraper 1 and the two baffles 2 is uniformly collected into the collection groove 20 for temporary storage, which facilitates the filling of the area where the concrete is insufficient.
[0056] When the concrete on the concrete pavement needing to be flattened is insufficient, first, the automatic guided vehicle 7 is started, the automatic guided vehicle 7 moves on the copper plate 4, and the mutual attraction of the first electromagnet and the second electromagnet is utilized, so that the trolley 18 can be moved when the automatic guided vehicle 7 moves, and then the concrete conveying port 25 is moved, so that the concrete conveying port 25 can be moved to the area where the concrete is insufficient. At this time, the concrete conveying pump 12 is started, so that the concrete conveying pump 12 can extract the excess concrete collected in the collecting groove 20 into the corrugated pipe 13, and the concrete is filled into the area where the concrete is insufficient through the corrugated pipe 13 and the concrete conveying port 25. After the area where the concrete is insufficient is added with concrete, the area is subjected to the flattening treatment.
[0057] When the flattening treatment of the concrete pavement needing to be flattened is completed, the two first electric telescopic rods 11 are started at the same time. The piston rod of the first electric telescopic rod 11 is retracted, so that the baffle 2 is moved upward, and the two baffles 2 are moved upward, so that the scraper 1 and the two baffles 2 are moved upward and are separated from the contact with the concrete pavement. At this time, the third electric telescopic rod 22 is started, the piston rod of the third electric telescopic rod 22 pushes the mounting box 24 to move downward, the mounting box 24 moves downward, so that the fourth electric telescopic rod 27 and the scraper 29 move downward, and the scraper 29 stops when it moves downward to below the scraper 1. At this time, the mounting box 24 is moved to the side below the scraper 1 by using the automatic guided vehicle 7, the fourth electric telescopic rod 27 is started, the piston rod of the fourth electric telescopic rod 27 pushes the fixed block 28 to move away from the mounting box 24, so that the scraper 29 moves away from the mounting box 24. The scraper 29 is moved to below the scraper 1, the third electric telescopic rod 22 is started again, so that the scraper 29 moves upward, and stops when the scraper 29 contacts the bottom of the scraper 1. At this time, the trolley 18 is moved by using the automatic guided vehicle 7, so that the scraper 29 moves to scrape off the residual concrete attached to the bottom of the scraper 1. The residual concrete attached to the bottom of the scraper 1 is scraped off completely, so that the concrete attached to the bottom of the scraper 1 is prevented from solidifying to affect the flattening treatment of the concrete pavement next time. The scraping-off treatment of the concrete attached to the bottom of the scraper 1 is automatically completed, the cleanliness of the bottom of the scraper 1 is ensured, the flattening treatment of the concrete pavement by the scraper 1 next time is facilitated, and the scraping-off treatment of the concrete attached to the bottom of the two baffles 2 is also completed by using the scraper 29, so that the cleanliness of the bottom of the two baffles 2 is ensured.
[0058] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A concrete road construction smoothing device, comprising a scraper (1), characterized in that, Both ends of the scraper (1) are equipped with baffles (2), and the top of the baffle (2) is connected to a copper plate (4) via a support rod (3). The bottom of the copper plate (4) is equipped with an arbitrary moving mechanism. The bottom of the arbitrary moving mechanism is equipped with a third electric telescopic rod (22), and the piston rod end of the third electric telescopic rod (22) is equipped with an installation box (24). The bottom of the installation box (24) is equipped with a concrete conveying port (25). The top of the scraper (1) is equipped with a collection component for collecting concrete. The collection component is connected to the concrete conveying port (25). The side of the installation box (24) is equipped with a cleaning component for removing the concrete attached to the bottom of the scraper (1). The two baffles (2) are provided with mounting mechanisms for mounting the scraper (1); The arbitrary moving mechanism includes an automatic guide vehicle (7) installed on the top of the copper plate (4), a first electromagnet installed at the bottom of the automatic guide vehicle (7), a second electromagnet attracted by the first electromagnet, the second electromagnet located below the copper plate (4), a number of through holes (6) opened on the top of the copper plate (4), a board carriage (18) installed at the bottom of the second electromagnet, an mounting plate (21) installed at the bottom of the board carriage (18), and a third electric telescopic rod (22) installed at the bottom of the mounting plate (21). The cleaning component includes an opening (26) on the side of the mounting box (24), the opening (26) being connected to the mounting box (24), a fourth electric telescopic rod (27) being installed inside the mounting box (24), a fixing block (28) being installed at the piston rod end of the fourth electric telescopic rod (27), and a scraper (29) being installed on the side of the fixing block (28) away from the mounting box (24). The collection assembly includes a collection trough (20) opened on the top of the scraper (1), a concrete conveying pump (12) is installed in the collection trough (20), the conveying end of the concrete conveying pump (12) is connected to a corrugated pipe (13), and the end of the corrugated pipe (13) is connected to the concrete conveying port (25). A fixing rod (15) is installed on the opposite side of both baffles (2). An installation strip (16) is installed at the end of the fixing rod (15). A second electric telescopic rod (17) is installed on the side of the installation strip (16) near the baffle (2). The piston rod end of the second electric telescopic rod (17) passes through the baffle (2) and is inserted into the collection groove (20). A push plate (14) is installed at the piston rod end of the second electric telescopic rod (17). The push plate (14) is located in the collection groove (20). The scraper (1) is equipped with a ramp (19) on its side. The ramp (19) is installed between two baffles (2). The top of the ramp (19) is flush with the top of the scraper (1). A limit frame (5) is installed on the top of the copper plate (4). The automatic guided vehicle (7) is located inside the limit frame (5).
2. The concrete road construction smoothing device according to claim 1, characterized in that, The piston rod end of the third electric telescopic rod (22) is equipped with a reinforcing block (23), which is installed on the top of the mounting box (24), which is located between two baffles (2).
3. A concrete road construction smoothing device according to claim 1, characterized in that, The installation mechanism includes an installation plate (8), with a fixing frame (9) installed on both sides of the installation plate (8), and a first electric telescopic rod (11) installed at the end of each fixing frame (9). The piston rod ends of the two first electric telescopic rods (11) are respectively connected to the top of the two baffles (2).
4. A concrete road construction smoothing device according to claim 3, characterized in that, The mounting bracket (9) has a mounting block (10) installed at its end. The first electric telescopic rod (11) is installed at the bottom of the mounting block (10). The mounting plate (8) has mounting holes on its side for connecting with a motor vehicle.
5. The method of using the concrete road construction smoothing device according to any one of claims 1-4, characterized in that, The usage method includes the following steps: S1: Connect the mounting plate (8) to the motor vehicle, and use the motor vehicle to move the mounting plate (8) so that the scraper (1) moves and the concrete is smoothed by the scraper (1). S2: Excess concrete located between the scraper (1) and the two baffles (2) enters the collection tank (20) for temporary storage; S3: By using the automatic guide vehicle (7) to move the concrete conveying port (25) arbitrarily, the concrete conveying port (25) can be moved to the location where there is a lack of concrete, and the concrete temporarily stored in the collection tank (20) can be conveyed to the location where there is a lack of concrete through the concrete conveying port (25) for filling. S4: Smooth the filled concrete using a scraper (1); S5: Using two first electric telescopic rods (11) to drive two baffles (2) and scraper (1) to move upward, using the third electric telescopic rod (22) to push the scraper (29) downward, moving the scraper (29) to below the scraper (1), using the automatic guide vehicle (7) and the fourth electric telescopic rod (27) to move the scraper (29) to below the scraper (1) and make the scraper (29) contact the bottom of the scraper (1), using the automatic guide vehicle (7) to drive the scraper (29) to move and scrape off the concrete attached to the bottom of the scraper (1).
Citation Information
Patent Citations
Concrete road construction trowelling device
CN216474380U
Ground leveling device
CN108019045A
Construction equipment for leveling wharf pavement
CN214530066U