Road damage repairing device and repairing method thereof
By integrating the mixing box, mixing assembly, screw conveyor and vacuum cleaner in the road repair device, the problem of inconvenient concrete pavement repair in the prior art is solved, efficient cleaning and repairing is achieved, and repair efficiency is improved.
Patent Information
- Application Number
- CN202411522554.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-10
AI Technical Summary
The existing road repair devices and methods are not suitable for repairing damaged concrete pavements, and it is difficult to clean damaged locations efficiently and quickly, affecting the repair efficiency of auxiliary staff.
A road damage repair device including a mobile base, mixing box, mixing assembly, screw conveyor and vacuum cleaner was designed. The slurry is mixed and repaired through the mixing assembly, the screw conveyor diverts flow and discharges, and the road surface is quickly cleaned with the vacuum cleaner to ensure that Clean repair area.
It realizes efficient repair of damaged concrete pavements, ensures clean repair areas, facilitates quick repairs for auxiliary staff, and facilitates equipment operation through battery power.
Smart Images

Figure CN119287749A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of road damage repair, in particular to a road damage repair device and a repair method thereof. Background Art
[0002] With the continuous development of the transportation industry, the frequency and load of road use are increasing, and the problem of road damage is becoming more and more prominent. The traditional method of repairing road damage mainly relies on manual operation, which has many disadvantages. Therefore, some new road damage repair devices and repair methods have appeared on the market.
[0003] For example, the Chinese patent with the publication number CN110700062A discloses a road repair device and repair method, including a vertical shaft, a spiral blade, a flat plate, a vertical scraper and a scraping needle, which can improve the bonding degree between multiple layers. The method is: 1. Rotate the spiral blade on the vertical shaft to the downward position, and the rotation of the vertical shaft drives the spiral blade to rotate. When the spiral blade rotates and moves downward, the damaged road surface is damaged, and a pit of appropriate size is dug at the damaged position of the road; 2. Install the discharge box on the vertical scraper, and the discharge box will always move with the vertical scraper. The asphalt mixed with stones falls down, and the rotation of the vertical shaft drives the vertical scraper to rotate to flatten the asphalt mixed with stones; 3. Move multiple scraping needles downward. At this time, when the vertical scraper moves, multiple scraping needles can scratch marks on the flattened asphalt; 4. When repairing, it is necessary to spread the asphalt mixed with stones into the pit in layers, and after the lower layer solidifies, spread the asphalt mixed with stones on it; 5. The roller is used to finally flatten the uppermost surface of the repair.
[0004] The above patent provides a road repair device and a repair method, which mainly spread and compact asphalt. The road surface structure is not only an asphalt road surface, but also a concrete road surface. When the concrete road surface is damaged, it is often repaired with repair slurry. However, the existing road repair device and repair method are not convenient for repairing the damaged concrete road surface, nor are they convenient for cleaning the damaged area, which is not conducive to assisting the staff to repair the concrete road surface efficiently and quickly. Summary of the invention
[0005] The purpose of the present invention is to provide a road damage repair device and a repair method thereof, aiming to improve the problem that the existing road repair device and repair method are not convenient for repairing concrete pavement damage, and are not convenient for cleaning the damaged position, which is not conducive to assisting staff to repair the concrete pavement efficiently and quickly.
[0006] The present invention is achieved in that: According to one aspect of the present invention, the present invention provides a road damage repair device, comprising a mobile base, a mixing box is installed at the rear end of the upper surface of the mobile base, a stirring assembly is provided at the inner top of the mixing box, the stirring assembly is inserted into the mixing box, a screw conveyor is provided at the bottom of the side of the mixing box, and the screw conveyor is used to discharge the material inside the mixing box; a control box is provided at the front end of the upper surface of the mobile base, a vacuum cleaner is provided at the top of the control box, a pull-out box is provided at the inner top of the vacuum cleaner, a filter element is provided inside the pull-out box, the top of the filter element is opened, and a dust suction pipe is connected to the middle of the top of the vacuum cleaner, the inner cavity of the filter element is communicated with the inner cavity of the dust suction pipe, and the screw conveyor, the stirring assembly and the vacuum cleaner are all electrically connected to the control box.
[0007] Preferably, universal wheels are provided at the corners of the bottom surface of the mobile base, and two pairs of fixing plates are symmetrically provided on both sides of the upper surface of the mobile base, and a plurality of fixing holes are provided on the fixing plates; diagonal support rods are symmetrically provided on both sides of the mobile base, and a grip rod is provided on the top between the two diagonal support rods.
[0008] Preferably, a mounting platform is provided at the top of the rear end surface of the mixing box, a first bearing is provided in the middle of the mounting platform, and a threaded hole is provided at the bottom of the side of the mixing box; first mounting grooves are provided at the bottom of both sides of the mixing box, and the first mounting grooves are connected to the first fixing plates on both sides of the rear of the movable base by bolts.
[0009] Preferably, the stirring assembly includes a stirring motor and a stirring rod, and a connecting foot is provided at one end of the stirring motor that is attached to the mounting platform, and the connecting foot fixes the position of the stirring motor by bolts; a driving plug shaft is provided at the output end of the stirring motor, and a connecting shaft is provided at the top end of the stirring rod, the connecting shaft is interference-connected with the first bearing, and the driving plug shaft is plug-connected to the top end of the stirring rod; a stirring blade is provided at the bottom end of the stirring rod.
[0010] Preferably, the discharge assembly is configured as a screw conveyor, which includes a conveying motor, a conveying cylinder, a spiral conveying rod and a guide tube, wherein one end of the conveying cylinder is open and arranged toward a mixing box, and the other end of the conveying cylinder is provided with a second bearing, the spiral conveying rod is inserted into the conveying cylinder, and the spiral conveying rod is interference-connected with the second bearing, and the end of the conveying motor that is in contact with the conveying cylinder is provided with a mounting foot, and the mounting foot is connected to the conveying cylinder by bolts, and the end of the spiral conveying rod that faces the conveying motor is provided with a plug-in groove, and the output end of the conveying motor is connected to the plug-in groove; the open end of the conveying cylinder is provided with an adapter ring, and the adapter ring is threadedly connected to the mixing box; a discharge pipe is provided at one end of the side of the conveying cylinder away from the mixing box, and a connecting cap is provided at one end of the discharge pipe, and the connecting cap is threadedly connected to the discharge pipe; a nozzle is provided at the other end of the discharge pipe.
[0011] Preferably, a battery is integrated inside the control box to power the entire device; and second mounting slots are provided on the top of both sides of the control box, and third mounting slots are provided on the bottom of both sides of the control box; a control panel is provided on the front of the control box, and a communication slot is provided on the upper surface of the control box.
[0012] Preferably, a dust suction connector is provided at the top of the vacuum cleaner, a dust suction hole is provided in the middle of the dust suction connector, a filter chamber is provided at the top of the vacuum cleaner, and the front end of the filter chamber is opened; a magnetic suction sheet is provided at the rear end of the filter chamber, an air pump is provided on the inner side of the bottom of the dust suction connector, and the air suction end of the air pump is connected to the air suction port at the bottom of the filter chamber; exhaust mesh plates are provided at the bottom of both sides of the vacuum cleaner, fixed feet are provided on both sides of the bottom end of the vacuum cleaner, a plurality of countersunk holes are provided on the fixed feet, the fixed feet are engaged with the second mounting groove, and the fixed feet are fixed to the control box by bolts; an actuator is provided at the bottom of the air pump, a connecting line is provided on the side of the actuator, and a connecting plug is provided at the end of the connecting line.
[0013] Preferably, a mounting hole is provided at the top of the pull-out box, and an air permeable plate is provided at the bottom of the pull-out box, a threaded connection groove is provided in the middle of the air permeable plate, a pull groove is provided in the middle of one side of the pull-out box facing outward, a threaded connection plate is provided at the bottom end of the filter element, and the threaded connection plate is threadedly connected to the threaded connection groove; an adapter is provided at the top of the dust suction tube, and the adapter is threadedly connected to the dust suction hole, and a dust suction handle is provided at the bottom end of the dust suction tube.
[0014] According to a second aspect of the present invention, the present invention provides a road damage repair method, the specific steps of the repair method are as follows: S100, detecting the damaged area of the road, cleaning and sweeping the area after determining the damaged area of the road, and using a vacuum cleaner to clean the dust particles in the area; S200, reinforce the base in the severely damaged area to improve the bearing capacity of the base; S300, pouring road damage repair materials and water into a mixing box according to a certain ratio and stirring and mixing them to form a repair slurry; S400, the repair slurry is pumped out of the mixing drum by a screw conveyor and discharged to the area to be repaired, and then the repair slurry is spread flat; S500, after the repair slurry solidifies, the repair area is cured, and the repair area is inspected after the curing period.
[0015] Preferably, the base layer processing process for the severely damaged area in step S200 is as follows: S210, clean all gaps in the severely damaged area, and then inject high-strength bonding material into each gap; S220, after the high-strength bonding material solidifies, a layer of reinforcing material is laid on the surface of the base layer, and the high-strength bonding material is injected between the reinforcing material and the base layer; S230, prepare a repair slurry, and spread the repair slurry on the reinforcing material on the surface of the base layer.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention installs a mixing box on the mobile base, through which the repair slurry can be stirred and mixed. The mixing box cooperates with a screw conveyor to facilitate the diversion and discharge of the repair slurry, and the repair slurry is conveniently discharged to a designated position; at the same time, a vacuum cleaner is installed on the mobile base, through which the damaged concrete road surface can be quickly cleaned, ensuring that the damaged road surface is cleaned enough, so as to assist the staff to repair the concrete road surface efficiently; and a control box is provided under the vacuum cleaner, the control box is used to control the operation of the entire equipment, and a battery is integrated inside the control box, so that the entire equipment is conveniently powered by the battery.
[0017] 2. The present invention installs a guide pipe at the output end of the screw conveyor, so that the repair slurry can be flexibly guided to a suitable position by using the guide pipe.
[0018] 3. The present invention installs a vacuum hose on the top of the vacuum cleaner, and the vacuum hose sucks dust and particles at the damaged position of the road into the filter element, and the filter element and the vacuum cleaner can be quickly disassembled and cleaned, which is convenient for workers to clean the filter element.
[0019] 4. The present invention provides detachable connections between various components, so that the various components of the entire device can be used flexibly, and it is also convenient to replace or repair the components after some components are damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention as a whole from the right front oblique downward angle; Figure 2 It is a schematic diagram of the structure of the present invention as a whole from a right rear oblique downward angle; Figure 3 It is a schematic structural diagram of the present invention as a whole at a left front oblique downward angle; Figure 4 It is a schematic diagram of the structure of the present invention as a whole from a main viewing angle; Figure 5 It is a schematic diagram of the structure of the present invention as a whole from a right perspective; Figure 6 It is a structural schematic diagram of the mobile base of the present invention; Figure 7 It is a schematic diagram of the structure of the mixing box of the present invention; Figure 8It is a structural schematic diagram of the stirring assembly of the present invention; Fig. 9 It is a structural schematic diagram of the screw conveyor of the present invention; Fig.10 It is a structural schematic diagram of the control box of the present invention; Fig.11 It is a schematic structural diagram of the front end of the vacuum cleaner of the present invention from an oblique downward angle; Fig.12 is a schematic structural diagram of the vacuum cleaner of the present invention at a rear end oblique upward viewing angle; Fig.13 It is a structural schematic diagram of the drawer box of the present invention; Fig.14 It is a schematic diagram of the structure of the filter element of the present invention; Fig.15 It is a structural schematic diagram of the dust suction pipe of the present invention; Fig.16 It is a flowchart of the repair method of the present invention.
[0021] In the figure: 1. Mobile base; 11. Universal wheel; 12. Fixing plate; 13. Fixing hole; 14. Diagonal support rod; 15. Grip rod; 2. Mixing box; 21. Mounting table; 22. First bearing; 23. Threaded hole; 24. First mounting groove; 3. Stirring assembly; 31. Stirring motor; 311. Connecting foot; 312. Driving plug shaft; 32. Stirring rod; 321. Connecting shaft; 322. Stirring blade; 4. Screw conveyor; 41. Conveying motor; 411. Mounting foot; 42. Conveying cylinder; 421. Second bearing; 422. Adapter ring; 423. Discharge pipe; 43. Screw conveying rod; 431. Plug groove; 44. Diversion tube; 441, connecting cap; 442, nozzle; 5, control box; 51, second mounting slot; 52, third mounting slot; 53, connecting slot; 54, control panel; 6, vacuum cleaner; 61, vacuum connector; 62, vacuum hole; 63, magnetic sheet; 64, air inlet; 65, exhaust mesh; 66, fixed foot; 67, countersunk hole; 68, air pump; 681, actuator; 682, connecting line; 683, connecting plug; 7, pull-out box; 71, mounting hole; 72, breathable plate; 73, threaded connection slot; 74, pull slot; 8, filter element; 81, threaded connection plate; 9, vacuum tube; 91, adapter; 92, vacuum handle. DETAILED DESCRIPTION
[0022] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] The following is a further description with reference to the accompanying drawings and specific embodiments: Example 1
[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a road damage repair device includes a mobile base 1, a mixing box 2 is installed at the rear end of the upper surface of the mobile base 1, a stirring assembly 3 is provided on the inner top of the mixing box 2, and the stirring assembly 3 is plugged into the mixing box 2. The mixing box 2 cooperates with the stirring assembly 3 to configure the road repair slurry, which is convenient for evenly mixing the road repair material and water. The mobile base 1 is convenient for the whole device to be flexibly moved and used. A discharge assembly is provided at the bottom of the side of the mixing box 2, and the discharge assembly is used to discharge the material inside the mixing box 2; a control box 5 is provided at the front end of the upper surface of the mobile base 1, and the control box 5 is convenient for controlling the whole device. A vacuum cleaner 6 is provided on the top of the control box 5, and the vacuum cleaner 6 is convenient for dust removal in the road repair area to ensure that the road repair area is sufficiently clean. A pull-out box 7 is provided on the inner top of the vacuum cleaner 6, and a filter element 8 is provided inside the pull-out box 7. The top of the filter element 8 is set to be open. The pull-out box 7 cooperates with the filter element 8 to facilitate filtering the dust sucked out by the vacuum cleaner 6, and also facilitates centralized treatment of the dust particles sucked out by the vacuum cleaner 6. A dust suction pipe 9 is connected to the middle of the top of the dust collector 6, and the inner cavity of the filter element 8 is communicated with the inner cavity of the dust suction pipe 9. The dust suction pipe 9 is convenient for the dust collector 6 to perform dust removal on the road repair area. The discharge assembly, the stirring assembly 3 and the dust collector 6 are all electrically connected to the control box 5. This structure is convenient for the control box 5 to control the entire device.
[0025] like Figure 6 As shown, universal wheels 11 are provided at the corners of the bottom surface of the mobile base 1, and the universal wheels 11 facilitate the flexible movement of the entire mobile base 1. Two pairs of fixing plates 12 are symmetrically provided on both sides of the upper surface of the mobile base 1, and multiple fixing holes 13 are provided on the fixing plates 12; the cooperation between the fixing plates 12 and the fixing holes 13 facilitates the connection between the mobile base 1 and the mixing box 2 and the control box 5. Diagonal braces 14 are symmetrically provided on both sides of the mobile base 1, and a grip 15 is provided on the top between the two diagonal braces 14. The diagonal braces 14 cooperate with the grip 15 to facilitate the staff to push the entire device to a designated position.
[0026] like Figure 7 As shown, a mounting platform 21 is provided at the top of the rear end face of the mixing box 2, and a first bearing 22 is provided in the middle of the mounting platform 21. The mounting platform 21 cooperates with the first bearing 22 to facilitate the cooperation with the stirring rod 32, and facilitates the rotation of stirring. At the same time, the mounting platform 21 is also convenient for installing the stirring assembly 3. A threaded hole 23 is provided at the bottom of the side of the mixing box 2; the threaded hole 23 is convenient for installing the discharge assembly. A first mounting groove 24 is provided at the bottom of both sides of the mixing box 2, and the first mounting groove 24 is connected to the first fixing plates 12 on both sides of the rear of the mobile base 1 by bolts. This structure ensures that the mixing box 2 is sufficiently stable.
[0027] like Figure 8 As shown, the stirring assembly 3 includes a stirring motor 31 and a stirring rod 32. The stirring motor 31 drives the stirring rod 32 to rotate, thereby achieving the purpose of mixing. A connecting foot 311 is provided at one end of the stirring motor 31 that fits the mounting platform 21. The connecting foot 311 fixes the position of the stirring motor 31 by bolts; a driving plug shaft 312 is provided at the output end of the stirring motor 31, and the driving plug shaft 312 is convenient for plugging and connecting the stirring motor 31 and the stirring rod 32. A connecting shaft 321 is provided at the top of the stirring rod 32. The connecting shaft 321 is interference-connected with the first bearing 22, and the driving plug shaft 312 is plugged and connected with the top of the stirring rod 32; this structure is convenient for the motor to drive the stirring rod 32 to rotate. A stirring blade 322 is provided at the bottom end of the stirring rod 32, and stirring is also convenient for the stirring rod 32 to efficiently mix the materials.
[0028] like Fig.10 As shown, a battery is integrated inside the control box 5 for powering the entire device; and second mounting grooves 51 are provided on the top of both sides of the control box 5, and the second mounting grooves 51 are convenient for matching with the vacuum cleaner 6, and convenient for disassembly and use of the vacuum cleaner 6. Third mounting grooves 52 are provided on the bottom of both sides of the control box 5; the third mounting grooves 52 are convenient for connecting the control box 5 to the mobile base 1. A control panel 54 is provided on the front of the control box 5, and the control panel 54 is convenient for controlling the operation of the entire device. A communication slot 53 is provided on the upper surface of the control box 5, and the communication slot 53 is convenient for the air pump 68 inside the vacuum cleaner 6 to be electrically connected to the control box 5.
[0029] like Fig.11 and Fig.12As shown, a dust suction connector 61 is provided at the top of the vacuum cleaner 6, and a dust suction hole 62 is provided in the middle of the dust suction connector 61. The dust suction connector 61 cooperates with the dust suction hole 62 to facilitate the connection of the dust suction pipe 9, and facilitates the disassembly and use of the dust suction pipe 9. A filter chamber is provided at the top of the vacuum cleaner 6, and an opening is provided at the front end of the filter chamber; the filter chamber is convenient for installing the pull-out box 7, and is convenient for the flexible use of the pull-out box 7. A magnetic suction sheet 63 is provided at the rear end of the filter chamber, and the magnetic suction sheet 63 is convenient for the pull-out box 7 to be adsorbed on the inside of the filter box. An air pump 68 is provided on the inner side of the bottom of the dust suction connector 61, and the air suction end of the air pump 68 is connected to the air suction port 64 at the bottom of the filter chamber; the air pump 68 is convenient for exhausting air, so that the dust suction pipe 9 can have a good dust suction effect. Exhaust mesh plates 65 are provided at the bottom of both sides of the vacuum cleaner 6, and the exhaust mesh plates 65 are convenient for the gas discharged by the air pump 68 to be discharged smoothly from the vacuum cleaner 6. Fixed feet 66 are provided on both sides of the bottom of the vacuum cleaner 6, and a plurality of countersunk holes 67 are provided on the fixed feet 66. The cooperation between the fixed feet 66 and the mounting holes 71 is convenient for fixing the position of the vacuum cleaner by bolts. The fixed feet 66 are engaged with the second mounting groove 51, and the fixed feet 66 are connected to the control box 5 by bolts; thus, the vacuum cleaner 6 is stably connected to the control box 5. An actuator 681 is provided at the bottom of the air pump 68, and a connecting line 682 is provided on the side of the actuator 681, and a connecting plug 683 is provided at the end of the connecting line 682; the actuator 681 cooperates with the connecting line 682 and the connecting plug 683 to conveniently connect the air pump 68 to the control box 5 and facilitate the operation of the air pump 68.
[0030] like Fig.13 , Fig.14 and Fig.15 As shown, the top of the drawer box 7 is provided with a mounting hole 71, which is convenient for installing the filter element 8 inside the drawer box 7; and the bottom of the drawer box 7 is provided with a breathable plate 72, and the middle of the breathable plate 72 is provided with a threaded connection groove 73, and the breathable plate 72 is convenient for the bottom of the drawer box 7 not to block the suction end of the air pump 68. A pull groove 74 is provided in the middle of the side of the drawer box 7 facing the outside, and the pull groove 74 is convenient for pulling the drawer box 7, and is convenient for the disassembly and use of the drawer box 7. A threaded connection plate 81 is provided at the bottom of the filter element 8, and the threaded connection plate 81 is threadedly connected to the threaded connection groove 73; this structure is convenient for the disassembly and use of the filter element 8. A conversion joint 91 is provided at the top of the dust suction pipe 9, and the conversion joint 91 is threadedly connected to the dust suction hole 62, and a dust suction joint 61 is provided at the bottom of the dust suction pipe 9, and the dust suction joint 61 is convenient for cooperating with the dust suction pipe 9 to perform dust suction. Example 2
[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a road damage repair device includes a mobile base 1, a mixing box 2 is installed at the rear end of the upper surface of the mobile base 1, a stirring assembly 3 is provided on the inner top of the mixing box 2, and the stirring assembly 3 is plugged into the mixing box 2. The mixing box 2 cooperates with the stirring assembly 3 to configure the road repair slurry, which is convenient for evenly mixing the road repair material and water. The mobile base 1 is convenient for the whole device to be flexibly moved and used. A discharge assembly is provided at the bottom of the side of the mixing box 2, and the discharge assembly is used to discharge the material inside the mixing box 2; a control box 5 is provided at the front end of the upper surface of the mobile base 1, and the control box 5 is convenient for controlling the whole device. A vacuum cleaner 6 is provided on the top of the control box 5, and the vacuum cleaner 6 is convenient for dust removal in the road repair area to ensure that the road repair area is sufficiently clean. A pull-out box 7 is provided on the inner top of the vacuum cleaner 6, and a filter element 8 is provided inside the pull-out box 7. The top of the filter element 8 is set to be open. The pull-out box 7 cooperates with the filter element 8 to facilitate filtering the dust sucked out by the vacuum cleaner 6, and also facilitates centralized treatment of the dust particles sucked out by the vacuum cleaner 6. A dust suction pipe 9 is connected to the middle of the top of the dust collector 6, and the inner cavity of the filter element 8 is communicated with the inner cavity of the dust suction pipe 9. The dust suction pipe 9 is convenient for the dust collector 6 to perform dust removal on the road repair area. The discharge assembly, the stirring assembly 3 and the dust collector 6 are all electrically connected to the control box 5. This structure is convenient for the control box 5 to control the entire device.
[0032] like Figure 6 As shown, universal wheels 11 are provided at the corners of the bottom surface of the mobile base 1, and the universal wheels 11 facilitate the flexible movement of the entire mobile base 1. Two pairs of fixing plates 12 are symmetrically provided on both sides of the upper surface of the mobile base 1, and multiple fixing holes 13 are provided on the fixing plates 12; the cooperation between the fixing plates 12 and the fixing holes 13 facilitates the connection between the mobile base 1 and the mixing box 2 and the control box 5. Diagonal braces 14 are symmetrically provided on both sides of the mobile base 1, and a grip 15 is provided on the top between the two diagonal braces 14. The diagonal braces 14 cooperate with the grip 15 to facilitate the staff to push the entire device to a designated position.
[0033] like Figure 7 As shown, a mounting platform 21 is provided at the top of the rear end face of the mixing box 2, and a first bearing 22 is provided in the middle of the mounting platform 21. The mounting platform 21 cooperates with the first bearing 22 to facilitate the cooperation with the stirring rod 32, and facilitates the rotation of stirring. At the same time, the mounting platform 21 is also convenient for installing the stirring assembly 3. A threaded hole 23 is provided at the bottom of the side of the mixing box 2; the threaded hole 23 is convenient for installing the discharge assembly. A first mounting groove 24 is provided at the bottom of both sides of the mixing box 2, and the first mounting groove 24 is connected to the first fixing plates 12 on both sides of the rear of the mobile base 1 by bolts. This structure ensures that the mixing box 2 is sufficiently stable.
[0034] like Figure 8As shown, the stirring assembly 3 includes a stirring motor 31 and a stirring rod 32. The stirring motor 31 drives the stirring rod 32 to rotate, thereby achieving the purpose of mixing. A connecting foot 311 is provided at one end of the stirring motor 31 that fits the mounting platform 21. The connecting foot 311 fixes the position of the stirring motor 31 by bolts; a driving plug shaft 312 is provided at the output end of the stirring motor 31, and the driving plug shaft 312 is convenient for plugging and connecting the stirring motor 31 and the stirring rod 32. A connecting shaft 321 is provided at the top of the stirring rod 32. The connecting shaft 321 is interference-connected with the first bearing 22, and the driving plug shaft 312 is plugged and connected with the top of the stirring rod 32; this structure is convenient for the motor to drive the stirring rod 32 to rotate. A stirring blade 322 is provided at the bottom end of the stirring rod 32, and stirring is also convenient for the stirring rod 32 to efficiently mix the materials.
[0035] like Fig. 9 As shown, the discharge assembly is set as a screw conveyor 4, which includes a conveying motor 41, a conveying cylinder 42, a screw conveying rod 43 and a guide tube 44. The conveying motor 41 drives the conveying screw to rotate, so that the conveying screw draws the prepared road repair slurry into the conveying cylinder 42 and discharges it from the guide tube 44 to a designated position. One end of the conveying cylinder 42 is open and arranged toward the mixing box 2, and the other end of the conveying cylinder 42 is provided with a second bearing 421. The screw conveying rod 43 is inserted into the conveying cylinder 42, and the screw conveying rod 43 is interference-connected with the second bearing 421. This structure is convenient for the rotation of the screw conveying rod 43 and the use of the screw conveying rod 43. The end of the conveying motor 41 that fits the conveying cylinder 42 is provided with a mounting foot 411, and the mounting foot 411 is connected to the conveying cylinder 42 by bolts. The end of the screw conveying rod 43 facing the conveying motor 41 is provided with a plug-in slot 431, and the output end of the conveying motor 41 is connected to the plug-in slot 431; it is convenient to drive the screw conveying rod 43 to rotate by the motor, so as to achieve the purpose of discharging. The open end of the conveying cylinder 42 is provided with an adapter ring 422, which is threadedly connected to the mixing box 2; this structure is convenient for the screw conveyor 4 to be flexibly disassembled and assembled. A discharge pipe 423 is provided at one end of the side of the conveying cylinder 42 away from the mixing box 2, and a connecting cap 441 is provided at one end of the discharge pipe 423, which is threadedly connected to the discharge pipe 423; a nozzle 442 is provided at the other end of the discharge pipe 423; the discharge pipe 423 is convenient for the connection of the guide pipe 44 with the conveying cylinder 42, and also convenient for the material drawn out of the conveying cylinder 42 to be discharged through the guide pipe 44, and the nozzle 442 is convenient for the staff to operate, so as to facilitate the smooth discharge of the road repair slurry to the damaged area of the road.
[0036] like Fig.10As shown, a battery is integrated inside the control box 5 for powering the entire device; and second mounting grooves 51 are provided on the top of both sides of the control box 5, and the second mounting grooves 51 are convenient for matching with the vacuum cleaner 6, and convenient for disassembly and use of the vacuum cleaner 6. Third mounting grooves 52 are provided on the bottom of both sides of the control box 5; the third mounting grooves 52 are convenient for connecting the control box 5 to the mobile base 1. A control panel 54 is provided on the front of the control box 5, and the control panel 54 is convenient for controlling the operation of the entire device. A communication slot 53 is provided on the upper surface of the control box 5, and the communication slot 53 is convenient for the air pump 68 inside the vacuum cleaner 6 to be electrically connected to the control box 5.
[0037] like Fig.11 and Fig.12 As shown, a dust suction connector 61 is provided at the top of the vacuum cleaner 6, and a dust suction hole 62 is provided in the middle of the dust suction connector 61. The dust suction connector 61 cooperates with the dust suction hole 62 to facilitate the connection of the dust suction pipe 9, and facilitates the disassembly and use of the dust suction pipe 9. A filter chamber is provided at the top of the vacuum cleaner 6, and an opening is provided at the front end of the filter chamber; the filter chamber is convenient for installing the pull-out box 7, and is convenient for the flexible use of the pull-out box 7. A magnetic suction sheet 63 is provided at the rear end of the filter chamber, and the magnetic suction sheet 63 is convenient for the pull-out box 7 to be adsorbed on the inside of the filter box. An air pump 68 is provided on the inner side of the bottom of the dust suction connector 61, and the air suction end of the air pump 68 is connected to the air suction port 64 at the bottom of the filter chamber; the air pump 68 is convenient for exhausting air, so that the dust suction pipe 9 can have a good dust suction effect. Exhaust mesh plates 65 are provided at the bottom of both sides of the vacuum cleaner 6, and the exhaust mesh plates 65 are convenient for the gas discharged by the air pump 68 to be discharged smoothly from the vacuum cleaner 6. Fixed feet 66 are provided on both sides of the bottom of the vacuum cleaner 6, and a plurality of countersunk holes 67 are provided on the fixed feet 66. The cooperation between the fixed feet 66 and the mounting holes 71 is convenient for fixing the position of the vacuum cleaner by bolts. The fixed feet 66 are engaged with the second mounting groove 51, and the fixed feet 66 are connected to the control box 5 by bolts; thus, the vacuum cleaner 6 is stably connected to the control box 5. An actuator 681 is provided at the bottom of the air pump 68, and a connecting line 682 is provided on the side of the actuator 681, and a connecting plug 683 is provided at the end of the connecting line 682; the actuator 681 cooperates with the connecting line 682 and the connecting plug 683 to conveniently connect the air pump 68 to the control box 5 and facilitate the operation of the air pump 68.
[0038] like Fig.13 , Fig.14 and Fig.15As shown, the top of the pull-out box 7 is provided with a mounting hole 71, and the mounting hole 71 is convenient for installing the filter element 8 inside the pull-out box 7; and the bottom of the pull-out box 7 is provided with a breathable plate 72, and the middle of the breathable plate 72 is provided with a threaded connection groove 73, and the breathable plate 72 is convenient for the bottom of the pull-out box 7 to not block the suction end of the air pump 68. A pull groove 74 is provided in the middle of the side of the pull-out box 7 facing the outside, and the pull groove 74 is convenient for pulling the pull-out box 7, and is convenient for the disassembly and use of the pull-out box 7. A threaded connection plate 81 is provided at the bottom of the filter element 8, and the threaded connection plate 81 is threadedly connected to the threaded connection groove 73; this structure is convenient for the disassembly and use of the filter element 8. A conversion joint 91 is provided at the top of the dust suction pipe 9, and the conversion joint 91 is threadedly connected to the dust suction hole 62, and a dust suction handle 92 is provided at the bottom of the dust suction pipe 9, and the dust suction handle 92 is convenient for cooperating with the dust suction pipe 9 to perform dust suction.
[0039] Working principle: When in use, determine the area of the road surface that needs to be repaired, then break up the loose parts in the repair area, and then clean the road repair area through the vacuum tube 9 and the vacuum cleaner 6 to ensure that the road repair area is sufficiently clean. Then pour water and road repair material into the mixing box 2 in a certain proportion, and start the stirring component 3 to mix the materials evenly so that the materials form a road repair slurry, and then start the discharge component so that the discharge component draws out the road repair slurry in the mixing box 2 and discharges it to the road repair area, and then spread the road repair slurry flat. Compared with the prior art, the present application installs a mixing box 2 on the mobile base 1, through which the repair slurry can be stirred and mixed, and the mixing box 2 cooperates with the screw conveyor 4 to facilitate the diversion and discharge of the repair slurry, and facilitates the discharge of the repair slurry to the designated position; at the same time, a vacuum cleaner 6 is installed on the mobile base 1, and the vacuum cleaner 6 can be used to quickly clean the damaged concrete road surface to ensure that the damaged road surface is cleaned enough, so as to assist the staff to repair the concrete road surface efficiently; and a control box 5 is provided under the vacuum cleaner 6, and the control box 5 is used to control the operation of the entire equipment. At the same time, a battery is integrated inside the control box 5, so that the entire equipment is conveniently powered by the battery. Example 3
[0040] like Fig.16 As shown: A road damage repair method, the specific steps of the repair method are as follows: S100, inspect the damaged area of the road. When inspecting the damaged area, it is necessary to use detection equipment, such as ground penetrating radar, to accurately inspect the damaged area of the road and determine the scope and depth of the damage. After determining the damaged area of the road, clean and sweep the area, and use a vacuum cleaner 6 to clean the dust particles in the area to ensure that the surface of the repair area is flat and dry.
[0041] S200. Reinforce the base layer in severely damaged areas to improve its bearing capacity.
[0042] S210. Clean all gaps in the severely damaged areas, and then inject high-strength bonding materials into each gap.
[0043] S220. After the high-strength adhesive material solidifies, a layer of reinforcing material is laid on the surface of the base layer, and the high-strength adhesive material is injected between the reinforcing material and the base layer.
[0044] S230, prepare a repair slurry, and spread the repair slurry on the reinforcing material on the surface of the base layer.
[0045] S300, road damage repair materials and water are poured into a mixing box 2 according to a certain ratio and stirred to form a repair slurry. During the mixing, various materials are mixed according to a certain ratio and prepared into a uniform repair material under specific temperature and stirring conditions. This repair material has good adhesion, durability and crack resistance.
[0046] S400, the repair slurry is drawn out of the mixing drum by the screw conveyor 4 and discharged to the area to be repaired, and then the repair slurry is spread flat. When the repair area is deep, the repair area needs to be repaired in layers.
[0047] S500. After the repair slurry solidifies, the repair area is maintained. The repaired road surface needs to be properly maintained, and traffic is restricted for a certain period of time to ensure that the repair material is fully solidified and the strength increases. After the maintenance period, the repaired road surface is inspected and checked for flatness, density, and connection with the surrounding road surface in the repair area to ensure that the repair quality meets the requirements.
[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A road damage repair device, comprising a mobile base (1), characterized in that: A mixing box (2) is installed at the rear end of the upper surface of the mobile base (1); a stirring assembly (3) is provided at the top of the inner side of the mixing box (2); the stirring assembly (3) is plugged into the mixing box (2); a discharge assembly is provided at the bottom of the side of the mixing box (2); the discharge assembly is used to discharge the material inside the mixing box (2); a control box (5) is provided at the front end of the upper surface of the mobile base (1); a vacuum cleaner (6) is provided at the top of the control box (5); a pull-out box (7) is provided at the top of the inner side of the vacuum cleaner (6); a filter element (8) is provided inside the pull-out box (7); the top of the filter element (8) is open, and a dust suction pipe (9) is connected to the middle of the top of the vacuum cleaner (6); the inner cavity of the filter element (8) is communicated with the inner cavity of the dust suction pipe (9); the discharge assembly, the stirring assembly (3) and the vacuum cleaner (6) are all electrically connected to the control box (5).
2. A road damage repair device according to claim 1, characterized in that: Universal wheels (11) are provided at the corners of the bottom surface of the mobile base (1), and two pairs of fixing plates (12) are symmetrically provided on both sides of the upper surface of the mobile base (1), and a plurality of fixing holes (13) are provided on the fixing plates (12); oblique support rods (14) are symmetrically provided on both sides of the mobile base (1), and a grip rod (15) is provided at the top between the two oblique support rods (14).
3. A road damage repair device according to claim 2, characterized in that: A mounting platform (21) is provided at the top end of the rear end surface of the mixing box (2), a first bearing (22) is provided in the middle of the mounting platform (21), and a threaded hole (23) is provided at the bottom of the side of the mixing box (2); first mounting grooves (24) are provided at the bottom of both sides of the mixing box (2), and the first mounting grooves (24) are connected to first fixing plates (12) on both sides of the rear of the movable base (1) by bolts.
4. A road damage repair device according to claim 3, characterized in that The stirring assembly (3) comprises a stirring motor (31) and a stirring rod (32); one end of the stirring motor (31) that is in contact with the mounting platform (21) is provided with a connecting foot (311); the connecting foot (311) fixes the position of the stirring motor (31) by means of bolts; an output end of the stirring motor (31) is provided with a driving plug shaft (312); a top end of the stirring rod (32) is provided with a connecting shaft (321); the connecting shaft (321) is interference-connected with the first bearing (22); the driving plug shaft (312) is plug-connected with the top end of the stirring rod (32); and a stirring blade (322) is provided at the bottom end of the stirring rod (32).
5. A road damage repair device according to claim 1, characterized in that: The discharge assembly is configured as a screw conveyor (4), the screw conveyor (4) comprising a conveying motor (41), a conveying cylinder (42), a screw conveying rod (43) and a guide tube (44); one end of the conveying cylinder (42) is open and is arranged toward the mixing box (2); the other end of the conveying cylinder (42) is provided with a second bearing (421); the screw conveying rod (43) is inserted into the conveying cylinder (42), and the screw conveying rod (43) and the second bearing (421) are interference-connected; one end of the conveying motor (41) that is in contact with the conveying cylinder (42) is provided with a mounting foot (411); the mounting foot (411) is connected to the conveying cylinder by bolts. (42), the end of the spiral conveying rod (43) facing the conveying motor (41) is provided with a plug-in groove (431), and the output end of the conveying motor (41) is connected to the plug-in groove (431); the open end of the conveying cylinder (42) is provided with an adapter ring (422), and the adapter ring (422) is threadedly connected to the mixing box (2); the side of the conveying cylinder (42) is provided with a discharge pipe (423) at one end away from the mixing box (2), and a connecting cap (441) is provided at one end of the discharge pipe (423), and the connecting cap (441) is threadedly connected to the discharge pipe (423); the other end of the discharge pipe (423) is provided with a nozzle (442).
6. A road damage repair device according to claim 1, characterized in that: The control box (5) has an integrated storage battery for supplying power to the entire device; second mounting slots (51) are provided at the tops of both sides of the control box (5), and third mounting slots (52) are provided at the bottoms of both sides of the control box (5); a control panel (54) is provided at the front of the control box (5), and a communication slot (53) is provided on the upper surface of the control box (5).
7. A road damage repair device according to claim 6, characterized in that: The top of the vacuum cleaner (6) is provided with a dust suction connector (61), the middle of the dust suction connector (61) is provided with a dust suction hole (62), the top of the vacuum cleaner (6) is provided with a filter chamber, and the front end of the filter chamber is open; the rear end of the filter chamber is provided with a magnetic suction sheet (63), the bottom inner side of the dust suction connector (61) is provided with an air pump (68), the air suction end of the air pump (68) is connected to the air suction port (64) at the bottom of the filter chamber; the bottom of both sides of the vacuum cleaner (6) are provided with exhaust mesh plates (65), The vacuum cleaner (6) is provided with fixing feet (66) on both sides of the bottom end, and a plurality of countersunk holes (67) are provided on the fixing feet (66). The fixing feet (66) are engaged with the second mounting groove (51), and the fixing feet (66) are used to fix the vacuum cleaner (6) to the control box (5) via bolts; an actuator (681) is provided at the bottom end of the air pump (68), and a communication line (682) is provided on the side of the actuator (681), and a communication plug (683) is provided at the end of the communication line (682).
8. A road damage repair device according to claim 7, characterized in that: The top of the pull-out box (7) is provided with a mounting hole (71), and the bottom of the pull-out box (7) is provided with a ventilation plate (72), the middle of the ventilation plate (72) is provided with a threaded connection groove (73), and the middle of a side of the pull-out box (7) facing outward is provided with a drawing groove (74), the bottom of the filter element (8) is provided with a threaded connection plate (81), and the threaded connection plate (81) is threadedly connected to the threaded connection groove (73); the top of the dust suction pipe (9) is provided with an adapter (91), and the adapter (91) is threadedly connected to the dust suction hole (62), and the bottom of the dust suction pipe (9) is provided with a dust suction handle (92).
9. A method for repairing road damage, using the road damage repairing device according to any one of claims 1 to 8, characterized in that: The specific steps of this repair method are as follows: S100, detecting the damaged area of the road, cleaning and sweeping the area after determining the damaged area of the road, and using a vacuum cleaner (6) to clean the dust particles in the area; S200, reinforce the base in the severely damaged area to improve the bearing capacity of the base; S300, pouring road damage repair materials and water into a mixing box (2) according to a certain ratio and stirring and mixing them to form a repair slurry; S400, the repair slurry is drawn out of the mixing drum by means of a screw conveyor (4), and discharged to the area to be repaired, and then the repair slurry is spread evenly; S500, after the repair slurry solidifies, the repair area is cured, and the repair area is inspected after the curing period.
10. A road damage repair method according to claim 9, characterized in that: The process of processing the base layer in the severely damaged area in step S200 is as follows: S210, clean all gaps in the severely damaged area, and then inject high-strength bonding material into each gap; S220, after the high-strength bonding material solidifies, a layer of reinforcing material is laid on the surface of the base layer, and the high-strength bonding material is injected between the reinforcing material and the base layer; S230, prepare a repair slurry, and spread the repair slurry on the reinforcing material on the surface of the base layer.
Citation Information
Patent Citations
Road repairing device and method
CN110700062A