A flat wire alpha winding device

Abstract

The present invention relates to a flat wire alpha winding equipment, comprising a frame, a winding seat, a fixed winding device and a movable winding device, the end of the fixed winding shaft is connected with a fixed winding disk, and is characterized in that the fixed winding shaft is matched with a wire storage device, the wire storage device comprises a wire storage gear sleeved on the fixed winding shaft, the wire storage gear is fixedly connected with the wire storage disk, and the width of the wire storage disk matches the width of the flat wire, the frame is also provided with a wire guide device, a wire storage driving structure, a wire storage compacting device and a shearing device, the wire storage compacting device comprises a compacting axial movable structure, the compacting axial movable structure is connected with a compacting radial movable structure, the compacting radial movable structure is provided with a compacting movable seat, the compacting movable seat is provided with a compacting body, the compacting body is connected with a compacting block that can be inserted into the winding disk, and the compacting block is connected to the compacting body through an elastic structure, and one end of the compacting block inserted into the winding disk is an arc-shaped notch; thereby realizing the alpha winding of the flat wire.

Description

Technical Field

[0001] The invention relates to the field of winding equipment, in particular to a flat wire alpha winding equipment. Background Art

[0002] In the field of electronics and motors, coils of various sizes and shapes are often seen being widely used in many electronic and motor products. Traditional coils have two ends, one inside and one outside, which is convenient for winding. To meet different needs, the Alpha coil has emerged, commonly known as the outside-outer winding coil, because its wire head and wire tail are both on the outside of the coil.

[0003] For the winding of traditional coils, you only need to fix one end on the winding reel for winding. However, for the winding of alpha coils, since the wire head and wire tail are both on the outside, they cannot be obtained through traditional winding equipment. Generally, it is necessary to wind the wire twice, so two sets of winding structures are required. Such structures will take up a large space and have a complex structure. For the alpha winding of flat wires, using two sets of winding structures will also cause the flat wire to twist during the winding process. Therefore, it is urgent to design equipment that can complete alpha winding on one set of winding structures. Summary of the invention

[0004] The purpose of the present invention is to provide a flat wire alpha winding equipment, in which a wire storage structure is arranged on a fixed winding shaft, so that the wire storage structure stores the wire with the winding shaft as the rotation center, and through the structural design of the wire storage compacting device, it can be ensured that the flat wire is stored tightly during the wire storage process, so that the alpha winding of the flat wire can be realized in cooperation with the winding drum.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a flat wire alpha winding equipment, including a frame and a winding seat, the winding seat is provided with a fixed winding device and a movable winding device, the fixed winding device includes a winding drive structure and a fixed winding shaft, the end of the fixed winding shaft is connected to a fixed winding disk, the fixed winding shaft is matched with a wire storage device, the wire storage device includes a wire storage gear sleeved on the fixed winding shaft, the wire storage gear is fixedly connected to the wire storage disk, and the width of the wire storage disk matches the width of the flat wire, and the frame is also provided with A wire guide device, a wire storage driving structure coordinated with the wire storage gear, a wire storage compacting device and a shearing device coordinated with the wire storage disk, wherein the wire storage compacting device comprises an axially movable compacting structure arranged on a frame, the axially movable compacting structure is connected with a radially movable compacting structure, a compacting movable seat is arranged on the radially movable structure, a compacting body is arranged on the compacting movable seat, the compacting body is connected with a compacting block which can be inserted into the winding disk, and the compacting block is connected to the compacting body through an elastic structure, and one end of the compacting block which is inserted into the winding disk is an arc-shaped notch.

[0006] Preferably, the wire storage gear is equipped with a wire storage position adjusting device for adjusting the position on the fixed winding shaft, and when the wire storage gear cooperates with the wire storage driving structure, the wire storage gear can rotate relative to the fixed winding shaft, and when the wire storage gear is in a state of not cooperating with the driving structure, the wire storage gear rotates synchronously with the fixed winding shaft, and the rotation direction of the wire storage gear when driven by the wire storage driving structure is opposite to the rotation direction when it rotates synchronously with the fixed winding shaft.

[0007] Preferably, the wire storage position adjustment device includes a spring installed on the inner side of the fixed winding drum and a position adjustment frame installed on the outer side of the winding seat, the other end of the spring acts on the wire storage drum, and the position adjustment frame is provided with a position adjustment cylinder which is consistent with the direction of the fixed winding shaft, the position adjustment cylinder is connected to a position adjustment block, the position adjustment block is connected to two position adjustment rods passing through the winding seat, the two position adjustment rods are connected to a position adjustment top plate, and the position adjustment top plate is provided with a position adjustment roller which is tangentially matched with the wire storage gear.

[0008] Preferably, the wire storage gear is provided with a wire end clamping column which passes through the wire storage gear and can be inserted into the wire storage disk, and the winding seat is provided with a clamping structure which cooperates with the wire end clamping column, and the clamping structure includes a clamping cylinder, and the clamping cylinder is connected to a clamping movable seat, and the clamping movable seat is provided with a clamping clamp which cooperates with the wire end clamping column.

[0009] Preferably, the wire storage driving structure includes a driving feed cylinder arranged on the frame, a wire storage driving motor is arranged on the driving feed cylinder, the wire storage driving motor is connected to the driving gear, and the shearing device includes a shearing feed cylinder arranged on the compacting movable seat, and the shearing feed cylinder is connected to the shearer.

[0010] Preferably, a notch is provided on the wire storage disk, and an arc-shaped lead block matching the notch is provided on one side of the wire storage disk close to the fixed winding disk, and a lead groove is provided on the lead block.

[0011] Preferably, the movable winding device includes a winding feed mounting seat arranged on the outside of the winding seat, a winding feed motor and a winding feed screw are installed on the winding feed mounting seat, the winding feed screw is sleeved and cooperated with the winding feed seat, the winding feed seat is connected with a movable winding shaft that passes through the winding seat, the end of the movable winding shaft is connected with a movable winding disk, and a winding drive shaft is provided at the lower part of the winding seat, the winding drive shaft is driven by the winding motor, and the winding drive shaft drives the fixed winding shaft and the movable winding shaft through a transmission structure, and the winding transmission structure that drives the movable winding shaft is connected to the winding drive shaft through a spline, so that the winding transmission structure can move on the winding transmission shaft, but cannot rotate relative to each other.

[0012] Preferably, the movable winding shaft is a hollow shaft, with a winding core column passing through it, and the winding core column passes through the movable winding disk, a core pulling seat is installed on the winding feeding seat, a core pulling cylinder is provided on the core pulling seat, the core pulling cylinder is connected to the winding core column, and a core column jack cooperating with the winding core column is opened on the fixed winding disk.

[0013] Preferably, the wire device includes a wire seat arranged on a frame, a wire movable cylinder running parallel to the fixed winding axis is arranged on the wire seat, the wire movable cylinder is connected to the wire movable seat, the wire movable seat is connected to the wire structure, a magnetic grating reader is arranged on the side of the wire movable seat, and a magnetic grating scale is arranged on the wire seat.

[0014] Preferably, the wire structure includes a wire lifting cylinder arranged on the wire movable seat, the wire lifting cylinder is connected to the wire lifting seat, a wire mounting hole is provided on the wire lifting seat, a wire wheel is installed on the wire mounting hole through a threaded shaft, and the wire wheel can rotate on the threaded shaft, the installed wire wheels are distributed in two rows, and the number of the two rows is the same, the flat wire passes through the middle of the two rows of wire wheels and is tangentially matched with the two rows of wire wheels; a wire clamping cylinder is provided below the wire lifting seat, the wire clamping cylinder is connected to a wire clamping block, and a wire notch is provided on the wire clamping block through which only a single flat wire can pass.

[0015] The technical effects of the present invention are:

[0016] 1. A wire storage structure is arranged on the fixed winding shaft, so that the wire storage structure stores the wire with the winding shaft as the rotation center. Through the structural design of the wire storage compacting device, the compacting block cooperates with the elastic structure in the compacting body, so that the flat wire can be compacted on the winding drum during the wire storage process in cooperation with the wire storage drum to ensure that the flat wire is stored tightly. In this way, the alpha winding of the flat wire can be realized in cooperation with the winding drum.

[0017] 2. The position adjustment of the wire storage gear can enable the wire storage reel to unwind the wire as the fixed winding shaft rotates during unwinding. The structural design of the position adjustment device enables the wire storage gear to move on the fixed winding shaft through the design of the position adjustment top plate and the spring. The design of the position adjustment roller can avoid interfering with the rotation of the wire storage gear. At the same time, the wire storage gear can also be limited to ensure that it will not shift during the wire storage process.

[0018] 3. The design of the wire end pressing column and the pressing clamping device can enable the wire storage drum to press the end of the flat wire when storing the wire. Combined with the design of the wire storage compacting device, the compacting effect of the stored wire can be further ensured.

[0019] 4. The design of the notch on the wire storage reel and the arc-shaped lead block can better guide the flat wire on the wire storage reel to the winding reel for winding.

[0020] 5. The design of the winding core column can not only cooperate with the core column jack to ensure the docking and cooperation between the fixed winding reel and the movable winding reel, but also can automatically drop the Alpha coil through the core pulling cylinder to complete the unloading after the winding is completed.

[0021] 6. The design of the conductor device can control the distance of movement through the magnetic scale and the magnetic scale reader to ensure accurate docking with the wire storage structure and the winding structure. The two rows of conductor wheels are used to guide the flat wire, so that the guided flat wire can be in a vertical state to ensure accurate entry of the flat wire. The design of the conductor clamping block and the conductor clamping cylinder can further restrict the flat wire to ensure that it will not be twisted when entering the wire storage structure and the winding structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A stereoscopic schematic diagram of a flat wire Alpha winding device from a first-person perspective.

[0023] Figure 2 A stereoscopic schematic diagram of a flat wire Alpha winding device from a second perspective.

[0024] Figure 3 A three-dimensional schematic diagram showing the hidden wire compacting device and shearing device.

[0025] Figure 4 It is a three-dimensional schematic diagram of a wire storage device and a fixed winding device.

[0026] Figure 5 It is a three-dimensional schematic diagram of the wire storage device.

[0027] Figure 6 It is a three-dimensional schematic diagram of a part of the position adjustment device.

[0028] Figure 7 It is a three-dimensional schematic diagram of the clamping and clamping device.

[0029] Figure 8 It is a three-dimensional schematic diagram of the storage line drive structure.

[0030] Fig. 9 A three-dimensional schematic diagram of a conductor device.

[0031] Fig.10 It is a three-dimensional schematic diagram of the conductor structure.

[0032] Fig.11 It is a three-dimensional schematic diagram of the wire compacting device and the shearing device.

[0033] Fig.12 It is a three-dimensional schematic diagram of the movable winding device.

[0034] Fig.13 It is a three-dimensional schematic diagram of the movable winding drum.

[0035] The text labels shown in the figure are as follows: 1. frame; 2. fixed winding device; 3. movable winding device; 4. winding motor; 5. wire storage device; 6. wire storage drive structure; 7. wire guide device; 8. wire storage compacting device; 9. shearing device; 10. clamping structure; 11. wire storage position adjustment device; 20. core column jack; 21. winding seat; 22. fixed winding shaft; 23. fixed winding reel; 24. wire storage gear; 25. wire storage reel; 26. lead block; 27. wire head clamping column; 28. position adjustment frame; 29. ​​position adjustment cylinder; 30. position adjustment block; 31. position adjustment rod; 32. position adjustment top plate; 33. position adjustment roller; 34. clamping cylinder; 35. clamping movable seat; 36. clamping holder; 37. drive feed cylinder; 3 8. Wire storage drive motor; 39. Driving gear; 41. Wire seat; 42. Wire movable cylinder; 43. Wire movable seat; 44. Magnetic scale; 45. Magnetic scale reader; 46. Wire structure; 47. Wire lifting cylinder; 48. Wire lifting seat; 49. Wire mounting hole; 50. Wire wheel; 51. Wire clamping cylinder; 52. Wire clamping block; 61. Compacting axial movable structure; 62. Compacting radial movable structure; 63. Compacting movable seat; 64. Compacting body; 65. Compacting block; 66. Shearing feed cylinder; 67. Shearer; 71. Winding feed mounting seat; 72. Winding feed motor; 73. Winding feed seat; 74. Movable winding shaft; 75. Winding transmission structure; 76. Core pulling seat; 77. Core pulling cylinder; 78. Movable winding disk; 79. Winding core column. DETAILED DESCRIPTION

[0036] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0037] like Figure 1-3 and Fig.11As shown, the specific structure of the present invention is: a flat wire alpha winding equipment, including a frame 1 and a winding seat 21, the winding seat 21 is provided with a fixed winding device 2 and a movable winding device 3, the fixed winding device 2 includes a winding drive structure and a fixed winding shaft 22, the end of the fixed winding shaft 22 is connected to a fixed winding disk 23, the fixed winding shaft 22 is matched with a wire storage device 5, the wire storage device 5 includes a wire storage gear 24 sleeved on the fixed winding shaft 22, the wire storage gear 24 is fixedly connected to a wire storage disk 25, and the width of the wire storage disk 25 matches the width of the flat wire, the frame 1 is also provided with a wire guide device 7, and a wire storage device 7 is provided with a wire storage device 7. The wire gear 24 cooperates with the wire storage driving structure 6, and the wire storage compacting device 8 and the shearing device 9 cooperate with the wire storage disk 25. The wire storage compacting device 8 includes a compacting axially movable structure 61 arranged on the frame 1. The compacting axially movable structure 61 is connected to a compacting radially movable structure 62. The compacting radially movable structure 62 is provided with a compacting movable seat 63. The compacting movable seat 63 is provided with a compacting body 64. The compacting body 64 is connected to a compacting block 65 that can be inserted into the winding disk 25, and the compacting block 65 is connected to the compacting body 64 through an elastic structure, and one end of the compacting block 65 that penetrates into the winding disk 25 is an arc-shaped notch.

[0038] The specific operation of the present invention is as follows: first, the flat wire roll is placed on the wire rack with tension adjustment function, and then the end of the flat wire is manually pulled and enters the wire storage disk 25 after passing through the wire guide device 7, and then the compaction body 64 is driven to move by the compaction axial movable structure 61 and the compaction radial movable structure 62, so that the compaction block 65 enters the wire storage disk 25 and presses the flat wire, and then the wire storage gear 24 is driven to rotate by the wire storage drive structure 6, so that the wire storage disk 25 can be driven to rotate, and then the flat wire can be wound on the storage disk. The wire is stored on the wire reel 25. After the storage is completed, the wire storage driving structure 6 is disengaged from the wire storage gear 24. Then, the flat wire is driven to move to the winding position through the wire guide device, and at the same time, it is moved through the movable winding device 3 to form a winding reel with the fixed winding reel 23 of the fixed winding device 2. Then, the winding operation is performed through the fixed winding device 2 and the movable winding device 3. During the winding process, the flat wire on the wire storage reel 25 will eventually be wound onto the winding reel. Then, the flat wire is cut by the shearing device 9 to achieve alpha winding.

[0039] like Figure 8 and Fig.11As shown, the wire depositing driving structure 6 includes a driving feed cylinder 37 arranged on the frame 1, and a wire depositing driving motor 38 is arranged on the driving feed cylinder 37, and the wire depositing driving motor 38 is connected to the driving gear 39. The shearing device 9 includes a shearing feed cylinder 66 arranged on the compacting movable seat 63, and the shearing feed cylinder 66 is connected to the shear 67; the wire depositing driving structure drives the wire depositing driving motor 38 and the driving gear 39 to move through the driving feed cylinder 37, so that the driving gear 39 engages and disengages with the wire depositing gear 24; the shearing device shares part of the movable structure with the compacting wire depositing device.

[0040] like Figure 5 and Figure 9-10 As shown, a notch is provided on the wire storage disk 25, and an arc-shaped lead block 26 matching the notch is provided on one side of the wire storage disk 25 close to the fixed winding disk 23, and a lead groove is provided on the lead block 26. The movable winding device 3 includes a winding feeding mounting seat 71 arranged on the outer side of the winding seat 21, and a winding feeding motor 72 and a winding feeding screw rod are installed on the winding feeding mounting seat 71. The winding feeding screw rod is sleeved and matched with a winding feeding seat 73, and a movable winding shaft 74 passing through the winding seat 21 is connected to the winding feeding seat 73, and the end of the movable winding shaft 74 is connected to a movable winding disk 78, and a winding drive shaft is provided at the lower part of the winding seat 21, and the winding drive shaft is connected to the winding seat 21. The winding motor 4 is driven, and the winding drive shaft drives the fixed winding shaft 22 and the movable winding shaft 74 through the transmission structure 75, and the winding transmission structure that drives the movable winding shaft 74 is connected to the winding drive shaft through a spline, so that the winding transmission structure can move on the winding transmission shaft, but cannot rotate relative to each other. The movable winding shaft 74 is a hollow shaft, through which a winding core column 79 passes, and the winding core column 79 passes through the movable winding disk 78. A core pulling seat 76 is installed on the winding feed seat 73, and a core pulling cylinder 77 is provided on the core pulling seat 76. The core pulling cylinder 77 is connected to the winding core column 79, and a core column jack 20 that cooperates with the winding core column 79 is opened on the fixed winding disk 23.

[0041] After the wire storage is completed, the wire guide device drives the flat wire to move toward the movable winding device. During this process, the flat wire will enter the lead groove of the lead block 26 from the gap of the wire storage disk 25. At the same time, the winding feed motor 72 drives the winding feed seat 73 to move, so that the winding core column 79 can be completely inserted into the core column plug hole 20. After that, the fixed winding shaft 22 and the movable winding shaft 74 can be driven by the driving motor to rotate synchronously, so that the flat wire is wound around the movable winding disk 78 for one circle, and then the flat wire can be cut and passed through The winding feed motor 72 drives the winding feed seat 73 to move, so that the core column between the movable winding disk 78 and the fixed winding disk 23 leaks out a part of the width of the flat wire. Then, the driving motor 4 can be driven with the fixed winding shaft 22 and the movable winding shaft 74 to wind the flat wire on the wire storage disk 25 onto the winding core column, thereby completing the alpha winding of the flat wire. After that, the winding core column 79 is driven back by the core pulling cylinder 77, so that the wound alpha coil can be pushed down the winding core column 79 in cooperation with the movable winding disk 78 to complete automatic unloading.

[0042] In order to make the flat wire Alpha winding smoother, the wire storage reel needs to be unwound synchronously when winding the wire. However, it is difficult to control the rotation amplitude of the wire storage drive structure and the winding shaft when unwinding through the wire storage drive structure, and they are prone to interference with each other. Based on this, the present application is optimized through the following structure.

[0043] like Figure 4 and Figure 6 As shown, the wire storage gear 24 is matched with a wire storage position adjustment device 11 for adjusting the position on the fixed winding shaft 22, and when the wire storage gear 24 is matched with the wire storage driving structure 6, the wire storage gear 24 can rotate relative to the fixed winding shaft 22, and when the wire storage gear 24 is not matched with the driving structure 6, the wire storage gear 24 rotates synchronously with the fixed winding shaft 22, and the rotation direction of the wire storage gear 24 when being driven by the wire storage driving structure 6 is opposite to the rotation direction when it rotates synchronously with the fixed winding shaft 22. The wire storage position adjustment device 11 includes an installation A spring installed on the inner side of the fixed winding reel 23 and a position adjustment frame 28 installed on the outer side of the winding seat 21, the other end of the spring acts on the wire storage reel 25, and a position adjustment cylinder 29 is provided on the position adjustment frame 28 in the same direction as the fixed winding shaft 22, the position adjustment cylinder 29 is connected to a position adjustment block 30, the position adjustment block 30 is connected to two position adjustment rods 31 passing through the winding seat 21, the two position adjustment rods 31 are connected to a position adjustment top plate 32, and a position adjustment roller 33 tangentially matched with the wire storage gear 24 is installed on the position adjustment top plate 32.

[0044] When it is necessary to store the wire, the position adjusting block 30 and the position adjusting rod 31 are driven to move by the position adjusting cylinder 29, so that the position adjusting top plate 32 and the position adjusting roller 33 thereon push the wire storing gear 24 to move toward the fixed wire winding disk 23, so that the spring is in a compressed state until the wire storing gear 24 reaches a position that cooperates with the wire storing driving structure 6, and then the wire storing gear 24 is driven to rotate by the wire storing driving structure 6 to perform the wire storing operation. At this time, the spring and the position adjusting roller 33 exert a force on the integrated structure of the wire storing gear and the wire storing disk, which can avoid rotation during the wire storing process. After the wire storing is completed, the position adjusting cylinder 29 is returned to its original position. Under the action of the spring, the wire storing gear 24 and the wire storing disk 2 The integrated structure will be pushed along the fixed winding shaft 22, and the wire storage gear 24 will rotate synchronously with the fixed winding shaft 22 at this time. To achieve the above two states of the wire storage gear 24 and the fixed winding shaft 22, the keyway and spline structure can be used, or the gear shaft and gear sleeve structure can be used, that is, when in the wire storage state, there is no spline or non-gear shaft structure at the matching position between the fixed winding shaft and the wire storage gear 24; when in the wire release state, there is a spline or a gear shaft structure at the matching position between the fixed winding shaft and the wire storage gear 24; when the winding reel is winding, the winding rotation of the fixed winding shaft will drive the wire storage gear 24 and the wire storage reel 25 to rotate, thereby realizing wire release. At this time, it is necessary to control the wire storage gear 24 to rotate in the opposite direction when storing the wire and releasing the wire.

[0045] The flat wire entering the wire storage tray 25 is compacted by the compacting block, but the compacting effect on the end is not good, and it is easy for the flat wire and the wire storage tray 25 to slide relative to each other, which will affect the amount of wire storage. In order to further optimize, Figure 4 and Figure 7 As shown, the wire storage gear 24 is provided with a wire end clamping column 27 which penetrates the wire storage gear 24 and can be inserted into the wire storage disk 25, and the winding seat 21 is provided with a clamping structure 10 which cooperates with the wire end clamping column 27, and the clamping structure 10 includes a clamping cylinder 34, and the clamping cylinder 34 is connected to a clamping movable seat 35, and the clamping movable seat 35 is provided with a clamping clamp 36 which cooperates with the wire end clamping column 27.

[0046] When the wire storage gear 24 enters the wire storage state and the flat wire end enters the wire storage disk 25, the clamping and clamping movable seat 35 is driven to move by the clamping and clamping cylinder 34, so that the clamping clamp 36 clamps the wire end clamping column 27, and then continues to push the clamping and clamping movable seat 35, so that the wire end clamping column 27 can be pushed into the wire storage disk 25 to complete the clamping of the flat wire, and then the clamping clamp 36 is released, and the clamping and clamping cylinder 34 is restored to its original position to avoid interference with the rotating wire storage. In order to ensure the continuous clamping effect of the wire end clamping column 27 on the wire end, it is necessary to design the friction between the wire end clamping column 27 and the wire storage gear 24 to avoid the wire end clamping column 27 being thrown out, and the cylinder is used for pulling out, so the large friction will not affect the pulling out; when releasing the wire, the wire end clamping column 27 needs to be pulled out.

[0047] like Figure 9-10 As shown, the wire device 7 includes a wire seat 41 arranged on the frame 1, a wire movable cylinder 42 is arranged on the wire seat 41 and runs parallel to the fixed winding shaft 22, the wire movable cylinder 42 is connected to the wire movable seat 43, a magnetic grid reader 45 is arranged on the side of the wire movable seat 43, a magnetic grid ruler 44 is arranged on the wire seat 41, the wire movable seat 43 is connected to a wire lifting cylinder 47, the wire lifting cylinder 47 is connected to a wire lifting seat 48, and a wire lifting seat 48 is provided with a guide A wire mounting hole 49 is provided with a wire wheel 50 through a threaded shaft, and the wire wheel 50 can rotate on the threaded shaft. The installed wire wheels 50 are distributed in two rows, and the number of the two rows is the same. The flat wire passes through the middle of the two rows of wire wheels 50 and is tangentially matched with the two rows of wire wheels 50. A wire clamping cylinder 51 is provided below the wire lifting seat 48. The wire clamping cylinder 51 is connected to a wire clamping block 52, and a wire notch is provided on the wire clamping block 52 through which only a single flat wire can pass.

[0048] When the wire device is in use, the wire wheel 50 needs to be installed on the threaded shaft first. After installation, the wire wheel 50 can only rotate relative to the threaded shaft. Then the threaded shaft is installed in the wire installation hole 49 and is threadedly connected with the wire installation hole 49. The outer end of the threaded shaft can be used as an inner hexagon to facilitate tightening and installation. Through this operation, the installation of two sets of wire wheels 50 is completed. The number of the two sets of wire wheels after installation is the same, but there is a height difference. Then the end of the flat wire is passed through the middle of the two sets of wire wheels 50 and is tangent to all the wire wheels 50. Then the wire clamping cylinder 51 drives the wire clamping block 52 to the wire The lifting seat fits and places the flat wire in the wire slot of the wire clamping block 52. After passing through the wire slot, the flat wire enters the wire storage disk for storage or winding. Subsequent flat wires will pass through the wire wheel 50 and the wire slot, so that the flat wire can be vertically downward into the wire storage disk for winding. When the wire device needs to be moved, such as from the wire storage position to the winding position, the wire movable seat 43 needs to be moved by the wire movable cylinder 42, thereby driving the entire wire structure to move. During the movement, the amplitude of the movement can be determined by the magnetic scale 44 and the magnetic scale reader 45, thereby controlling the accuracy of the movement.

[0049] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0050] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A flat wire alpha winding device, comprising a frame and a winding seat, the winding seat is provided with a fixed winding device and a movable winding device, the fixed winding device comprises a winding drive structure and a fixed winding shaft, the end of the fixed winding shaft is connected to a fixed winding disc, characterized in that: The fixed winding shaft is equipped with a wire storage device, which includes a wire storage gear sleeved on the fixed winding shaft, the wire storage gear is fixedly connected to a wire storage disk, and the width of the wire storage disk matches the width of the flat wire, the frame is also provided with a wire guide device, a wire storage driving structure coordinated with the wire storage gear, a wire storage compacting device and a shearing device coordinated with the wire storage disk, the wire storage compacting device includes a compacting axial movable structure arranged on the frame, the compacting axial movable structure is connected to a compacting radial movable structure, a compacting movable seat is arranged on the compacting radial movable structure, a compacting body is arranged on the compacting movable seat, the compacting body is connected to a compacting block that can be inserted into the winding disk, and the compacting block is connected to the compacting body by an elastic structure, and one end of the compacting block that penetrates into the winding disk is an arc-shaped notch, and the wire storage gear is equipped with a wire storage position for adjusting the position on the fixed winding shaft. The wire storage gear is in a state of not cooperating with the wire storage driving structure, the wire storage gear can rotate relative to the fixed winding shaft. When the wire storage gear is in a state of not cooperating with the wire storage driving structure, the wire storage gear rotates synchronously with the fixed winding shaft, and the rotation direction of the wire storage gear when driven by the wire storage driving structure is opposite to the rotation direction when it rotates synchronously with the fixed winding shaft. The wire storage position adjusting device includes a spring installed on the inner side of the fixed winding drum and a position adjusting frame installed on the outer side of the winding seat, the other end of the spring acts on the wire storage drum, and the position adjusting frame is provided with a position adjusting cylinder consistent with the direction of the fixed winding shaft, the position adjusting cylinder is connected to a position adjusting block, the position adjusting block is connected to two position adjusting rods passing through the winding seat, the two position adjusting rods are connected to a position adjusting top plate, and a position adjusting roller tangentially cooperating with the wire storage gear is installed on the position adjusting top plate.

2. A flat wire alpha winding device according to claim 1, characterized in that: The wire storage gear is provided with a wire end clamping column which penetrates the wire storage gear and can be inserted into the wire storage disk; the winding seat is provided with a clamping structure which cooperates with the wire end clamping column; the clamping structure includes a clamping cylinder which is connected to a clamping movable seat; and the clamping movable seat is provided with a clamping device which cooperates with the wire end clamping column.

3. A flat wire alpha winding device according to claim 1, characterized in that: The wire storage driving structure includes a driving feed cylinder arranged on a frame, a wire storage driving motor is arranged on the driving feed cylinder, and the wire storage driving motor is connected to a driving gear. The shearing device includes a shearing feed cylinder arranged on a compacting movable seat, and the shearing feed cylinder is connected to a shear.

4. A flat wire alpha winding device according to claim 1, characterized in that: The wire storage disk is provided with a notch, and an arc-shaped lead block matching with the notch is arranged on one side of the wire storage disk close to the fixed winding disk, and a lead groove is provided on the lead block.

5. A flat wire alpha winding device according to claim 4, characterized in that: The movable winding device includes a winding feed mounting seat arranged on the outside of the winding seat, a winding feed motor and a winding feed screw are installed on the winding feed mounting seat, the winding feed screw is sleeved and matched with the winding feed seat, the winding feed seat is connected to a movable winding shaft that passes through the winding seat, the end of the movable winding shaft is connected to a movable winding disk, a winding drive shaft is arranged at the lower part of the winding seat, the winding drive shaft is driven by the winding motor, and the winding drive shaft drives the fixed winding shaft and the movable winding shaft through a transmission structure, and the winding transmission structure that drives the movable winding shaft is connected to the winding drive shaft through a spline, so that the winding transmission structure can move on the winding transmission shaft, but cannot rotate relative to each other.

6. A flat wire alpha winding device according to claim 5, characterized in that: The movable winding shaft is a hollow shaft, in which a winding core column passes, and the winding core column passes through the movable winding disk. A core pulling seat is installed on the winding feeding seat, and a core pulling cylinder is provided on the core pulling seat. The core pulling cylinder is connected to the winding core column, and a core column jack cooperating with the winding core column is opened on the fixed winding disk.

7. A flat wire alpha winding device according to claim 1, characterized in that: The wire device includes a wire seat arranged on a frame, a wire movable cylinder is arranged on the wire seat and runs parallel to the fixed winding axis, the wire movable cylinder is connected to the wire movable seat, the wire movable seat is connected to the wire structure, a magnetic grid reader is arranged on the side of the wire movable seat, and a magnetic grid scale is arranged on the wire seat.

8. A flat wire alpha winding device according to claim 7, characterized in that: The wire structure includes a wire lifting cylinder arranged on a wire movable seat, the wire lifting cylinder is connected to a wire lifting seat, a wire installation hole is provided on the wire lifting seat, a wire wheel is installed on the wire installation hole through a threaded shaft, and the wire wheel can rotate on the threaded shaft, the wire wheels after installation are distributed in two rows, and the number of the two rows is the same, the flat wire passes through the middle of the two rows of wire wheels, and is tangentially matched with the two rows of wire wheels; a wire clamping cylinder is arranged below the wire lifting seat, the wire clamping cylinder is connected to a wire clamping block, and a wire notch that can only pass a single flat wire is provided on the wire clamping block.

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