Terminal connector and manufacturing method thereof
By designing cross-set jacks on the seat of the terminal connector, bending and electroplating are allowed first and then assembly, the problem of damage to the terminal connector plating in the prior art is solved, and a good contact effect is achieved.
Patent Information
- Application Number
- CN202411489877.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-10
AI Technical Summary
Bending the terminal ends of the existing terminal connectors after assembly will damage the electroplating layer, resulting in poor contact and affecting the use effect.
The socket on the design seat body consists of a first hole portion and a second hole portion, the first hole portion is used for the terminal body to pass through, and the second hole portion is used for the bending portion to pass through, allowing bending and electroplating to be performed first. Assembly to avoid damage to the coating.
Through this design, the coating damage of the terminal connector is avoided, good contact is ensured, and the use effect is improved.
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Figure CN119297639A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and in particular to a terminal connector and a manufacturing method thereof. Background Art
[0002] A terminal connector is an accessory product for achieving electrical connection. The terminal connector in the prior art is generally composed of a terminal and a seat body, wherein a socket is provided on the seat body, and the terminal passes through the socket to be inserted into the seat body. In order to meet the use requirements, for some terminal connectors, one end of the terminal needs to be bent and form a bent portion. However, since the socket on the seat body in the prior art is generally in the shape of a slit, the slit-shaped socket can only allow straight terminals to pass through. Therefore, the prior art generally adopts a method of first inserting the terminal into the seat body and then bending the end of the terminal to form a bent portion to manufacture the terminal connector. However, bending the end of the terminal after assembling the seat body and the terminal will damage the plating on the terminal, thereby resulting in poor contact of the subsequent terminals, thereby affecting the use effect of the terminal connector. Summary of the invention
[0003] The object of the present invention is to provide a terminal connector and a manufacturing method thereof, so as to solve the problem that bending the end of the terminal after assembling the seat body and the terminal will damage the plating layer on the terminal, thereby causing poor contact of the subsequent terminals and affecting the use effect of the terminal connector.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] One aspect of the present invention provides a terminal connector, comprising:
[0006] The seat body is provided with an insertion hole, wherein the insertion hole includes a first hole portion and a second hole portion, and the first hole portion and the second hole portion are cross-arranged; and
[0007] The terminal comprises a body and a bent portion arranged at one end of the body and bent, the body is penetrated and installed in the first hole portion, and the projection of the bent portion along the opening direction of the jack is located within the contour range of the second hole portion.
[0008] Preferably, a sealing groove is further provided on the seat body, the plug hole is communicated with the sealing groove, the terminal is inserted into the sealing groove and the plug hole, and the sealing groove is filled with sealant.
[0009] Preferably, a first boss and a second boss are respectively provided on both sides of the body, and the first boss and the second boss are respectively against two opposite inner walls of the second hole portion.
[0010] Preferably, part of the plate surface of the terminal is bent to form the first boss and the second boss.
[0011] Preferably, the main body is provided with a first groove and a second groove on both sides of the bending direction of the bending portion, respectively; the first groove is provided on the same side as the first boss, the second groove is provided on the same side as the second boss, the second boss is located on the other side of the first groove along the bending direction of the bending portion, and the first boss is located on the other side of the second groove along the bending direction of the bending portion.
[0012] Preferably, the first boss and the second boss cooperate with each other to block the second hole.
[0013] Preferably, a protrusion is provided on the main body, a third groove is provided on the hole wall of the first hole portion, and the protrusion is accommodated in the third groove.
[0014] Preferably, a first inclined surface is formed on a side of the protruding portion facing the bent portion, a second inclined surface is formed on a groove wall of the third groove, and the first inclined surface is in contact with the second inclined surface.
[0015] Another aspect of the present invention further provides a method for manufacturing the terminal connector as described above, comprising:
[0016] The seat body is provided with a first hole portion and a second hole portion intersecting with each other;
[0017] After processing the terminal into a main body and a bent portion disposed at one end of the main body and bent, electroplating the terminal;
[0018] The bent portion of the terminal is passed through the second hole portion, so that the body is installed through the first hole portion.
[0019] Preferably, the seat body is further provided with a sealing groove, the jack is communicated with the sealing groove, the terminal is inserted into the sealing groove and the jack, and the manufacturing method of the terminal connector further includes:
[0020] Fill the sealing groove with sealant.
[0021] Beneficial effects of the present invention:
[0022] In the present invention, the insertion hole on the seat body is composed of a first hole portion and a second hole portion, wherein the body of the terminal can pass through the first hole portion, so that the terminal can be inserted into the seat body, and the second hole portion can provide a passage for the bent portion to pass through the seat body. From the above, since the seat body is provided with a second hole portion for the bent portion to pass through, the present invention can first bend one end of the terminal to form a bent portion, and then perform electroplating on the terminal, and then insert the terminal into the seat body, so as to assemble a terminal connector. The entire assembly process will not cause damage to the plating layer on the terminal, thereby avoiding poor contact of the subsequent terminal, and thus avoiding affecting the use effect of the terminal connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of a terminal connector in the prior art;
[0024] Figure 2 is a schematic structural diagram of a terminal connector in an embodiment of the present invention;
[0025] Figure 3 is an exploded view of a terminal connector in an embodiment of the present invention;
[0026] Figure 4 It is one of the structural schematic diagrams of the terminal in the embodiment of the present invention;
[0027] Figure 5 This is the second structural schematic diagram of the terminal in the embodiment of the present invention;
[0028] Figure 6 is a front view of a seat body in an embodiment of the present invention;
[0029] Figure 7 is along Figure 6 Section view along line AA.
[0030] In the figure:
[0031] 1. seat; 11. jack; 111. first hole; 1111. third groove; 11111. second inclined surface; 112. second hole; 12. sealing groove; 121. sealant; 2. terminal; 21. body; 211. first boss; 212. second boss; 213. first groove; 214. second groove; 215. protrusion; 2151. first inclined surface; 22. bending portion. DETAILED DESCRIPTION
[0032] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0033] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0035] In the description of this embodiment, the terms "upper", "lower", "right", "left" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0036] like Figure 1 As shown, the terminal connector in the prior art consists of a terminal 2 and a base body 1, wherein a socket 11 is provided on the base body 1, and the terminal 2 passes through the socket 11 to be inserted into the base body 1. To meet the use requirements, for some terminal connectors, one end of the terminal 2 needs to be bent and form a bending portion 22. However, since the socket 11 on the base body 1 in the prior art is generally in the shape of a slit, the slit-shaped socket 11 can only allow the straight terminal 2 to pass through. Therefore, the prior art generally adopts a method of first inserting the terminal 2 into the base body 1 and then bending the end of the terminal 2 to form the bending portion 22 to manufacture the terminal connector. However, bending the end of the terminal 2 after assembling the base body 1 and the terminal 2 will damage the plating layer electroplated on the terminal 2, thereby resulting in poor contact of the subsequent terminal 2, thereby affecting the use effect of the terminal connector.
[0037] To solve the above problems, please refer to Figures 2 to 7The present embodiment provides a terminal connector, which also includes a base body 1 and a terminal 2. The base body 1 is provided with a plug hole 11. In particular, the plug hole 11 provided on the base body 1 includes a first hole portion 111 and a second hole portion 112. The first hole portion 111 and the second hole portion 112 are cross-arranged. For example, in the present embodiment, the first hole portion 111 and the second hole portion 112 are cross-arranged. The terminal 2 includes a body 21 and a bent portion 22 disposed at one end of the body 21 and bent. The body 21 is penetrated and installed in the first hole portion 111. The projection of the bent portion 22 along the opening direction of the plug hole 11 is located within the contour range of the second hole portion 112.
[0038] That is, in this embodiment, the socket 11 on the seat body 1 is composed of a first hole portion 111 and a second hole portion 112, wherein the body 21 of the terminal 2 can pass through the first hole portion 111, so that the terminal 2 can be inserted into the seat body 1, and the second hole portion 112 can provide a passage for the bending portion 22 to pass through the seat body 1.
[0039] From the above, since the seat body 1 is provided with a second hole portion 112 for the bending portion 22 to pass through, the present embodiment can first bend one end of the terminal 2 to form the bending portion 22, and then electroplate the terminal 2, and then insert the terminal 2 into the seat body 1 to assemble a terminal connector. The entire assembly process will not cause damage to the plating on the terminal 2, thereby avoiding poor contact of the subsequent terminal 2, and further avoiding affecting the use effect of the terminal connector.
[0040] Based on the above, this embodiment further provides a method for manufacturing a terminal connector, the method for manufacturing a terminal connector comprising:
[0041] The seat body 1 is provided with a first hole portion 111 and a second hole portion 112 which intersect each other;
[0042] After the terminal 2 is processed into a main body 21 and a bent portion 22 disposed at one end of the main body 21 and bent, the terminal 2 is electroplated;
[0043] The bent portion 22 of the terminal 2 is passed through the second hole 112 , so that the body 21 is installed in the first hole 111 .
[0044] It can be understood that the terminal connector includes a plurality of terminals 2 , and correspondingly, a plurality of insertion holes 11 are provided on the base body 1 , and the plurality of terminals 2 pass through the plurality of insertion holes 11 one by one, and are thus inserted on the base body 1 together.
[0045] Furthermore, in this embodiment, a sealing groove 12 is also provided on the base body 1, the plug hole 11 is connected with the sealing groove 12, the terminal 2 is inserted into the sealing groove 12 and the plug hole 11, and the sealing groove 12 is filled with sealant 121. The sealant 121 plays a sealing role, thereby isolating two adjacent terminals 2 from each other to avoid short circuit problems in the terminal connector due to the entry of foreign matter, thereby further avoiding affecting the use effect of the terminal connector.
[0046] From the above, the manufacturing method of the terminal connector also includes:
[0047] The sealing groove 12 is filled with a sealant 121 .
[0048] Specifically, after the bent portion 22 of the terminal 2 passes through the second hole 112 so that the body 21 is installed in the first hole 111 , the sealing adhesive 121 is filled into the sealing groove 12 .
[0049] Based on the content mentioned above, in this embodiment, a first boss 211 and a second boss 212 are respectively provided on both sides of the main body 21, and the first boss 211 and the second boss 212 are respectively abutted against two opposite inner walls of the second hole portion 112, so that the terminal 2 can be stably supported in the socket 11 to avoid shaking of the terminal 2 inserted on the seat body 1, thereby further avoiding affecting the use effect of the terminal connector.
[0050] Based on the above, the first boss 211 and the second boss 212 cooperate to seal the second hole portion 112. Specifically, the portion of the second hole portion 112 located on one side of the first hole portion 111 is sealed by the first boss 211, and the portion of the second hole portion 112 located on the other side of the first hole portion 111 is sealed by the second boss 212, thereby preventing the glue from leaking through the jack 11 when pouring glue into the sealing groove 12.
[0051] It is worth noting that, in the present embodiment, part of the plate surface of the terminal 2 is bent to form the first boss 211 and the second boss 212. Exemplarily, the present embodiment forms the first boss 211 and the second boss 212 on the terminal 2 by stamping, thereby simplifying the manufacturing process of the terminal 2 and saving the manufacturing cost of the terminal 2.
[0052] It is also worth noting that the terminal 2 is a plastic part, and the body 21 is provided with a first groove 213 and a second groove 214 on both sides of the bending direction of the bending portion 22, wherein the first groove 213 is provided on the same side as the first boss 211, and the second groove 214 is provided on the same side as the second boss 212, and the second boss 212 is located on the other side of the first groove 213 along the bending direction of the bending portion 22, and the first boss 211 is located on the other side of the second groove 214 along the bending direction of the bending portion 22, that is, in this embodiment, the first groove 213 is provided correspondingly to the second boss 212, and the first groove 213 is recessed toward the second boss 212, and the second groove 214 is provided correspondingly to the first boss 211, and the second groove 214 is recessed toward the first boss 211, so that when the terminal 2 is manufactured, the first boss 21 can be made The distance between the side away from the second boss 212 and the side away from the first boss 211 of the second boss 212 is slightly larger than the size of the second hole 112. When the terminal 2 is inserted, since the first boss 211 is correspondingly provided with the second groove 214 and the second boss 212 is correspondingly provided with the first groove 213, the first boss 211 can be deformed toward the side close to the second boss 212, and the second boss 212 can be deformed toward the side close to the first boss 211, so that the first boss 211 and the second boss 212 can be inserted into the second hole 112. After the first boss 211 and the second boss 212 are inserted into the second hole 112, the first boss 211 and the second boss 212 can be stably supported in the second hole 112, so that the second hole 112 can be more fully blocked.
[0053] It can be understood that since the first boss 211 and the second boss 212 are formed on the terminal 2 by stamping in this embodiment, a second groove 214 is formed on the terminal 2 while the first boss 211 is stamped. Correspondingly, a first groove 213 is formed on the terminal 2 while the second boss 212 is stamped.
[0054] In addition, a protrusion 215 is provided on the body 21 , and a third groove 1111 is provided on the hole wall of the first hole portion 111 . The protrusion 215 is accommodated in the third groove 1111 , so that the seat body 1 can stop the terminal 2 and prevent the terminal 2 from escaping from the seat body 1 .
[0055] Among them, a first inclined surface 2151 is formed on the side of the protrusion 215 facing the bending portion 22, and a second inclined surface 11111 is formed on the groove wall of the third groove 1111. The connection between the first inclined surface 2151 and the main body 21 is arranged close to the bending portion 22, and the connection between the first inclined surface 2151 and the side of the protrusion 215 away from the main body 21 is arranged away from the bending portion 22. The first inclined surface 2151 is in contact with the second inclined surface 11111, so that the seat body 1 can fully stop the terminal 2.
[0056] It is worth noting that the main body 21 is provided with protrusions 215 on both sides in a direction perpendicular to the bending direction of the bending portion 22 , so that the seat body 1 can more fully stop the terminal 2 .
[0057] Furthermore, two or more protrusions 215 are provided on both sides of the body 21 in a direction perpendicular to the bending direction of the bending portion 22 , thereby further enabling the seat body 1 to more fully stop the terminal 2 .
[0058] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A terminal connector, characterized in that: include: A seat body (1) is provided with an insertion hole (11), wherein the insertion hole (11) comprises a first hole portion (111) and a second hole portion (112), wherein the first hole portion (111) and the second hole portion (112) are arranged crosswise; and The terminal (2) comprises a body (21) and a bent portion (22) arranged at one end of the body (21) and bent, the body (21) being inserted through and installed in the first hole portion (111), and the projection of the bent portion (22) along the opening direction of the jack (11) being located within the contour range of the second hole portion (112).
2. The terminal connector according to claim 1, characterized in that: The seat body (1) is also provided with a sealing groove (12), the plug hole (11) is connected to the sealing groove (12), the terminal (2) is inserted into the sealing groove (12) and the plug hole (11), and the sealing groove (12) is filled with a sealant (121).
3. The terminal connector according to claim 2, characterized in that: A first boss (211) and a second boss (212) are respectively provided on both sides of the body (21), and the first boss (211) and the second boss (212) are respectively pressed against two opposite inner walls of the second hole portion (112).
4. The terminal connector according to claim 3, characterized in that: Part of the plate surface of the terminal (2) is bent to form the first boss (211) and the second boss (212).
5. The terminal connector according to claim 3, characterized in that: The body (21) is provided with a first groove (213) and a second groove (214) on both sides of the bending direction of the bending portion (22), respectively; the first groove (213) is provided on the same side as the first boss (211); the second groove (214) is provided on the same side as the second boss (212); the second boss (212) is located on the other side of the first groove (213) along the bending direction of the bending portion (22); and the first boss (211) is located on the other side of the second groove (214) along the bending direction of the bending portion (22).
6. The terminal connector according to claim 3, characterized in that: The first boss (211) and the second boss (212) cooperate with each other to block the second hole (112).
7. The terminal connector according to claim 1, characterized in that: The body (21) is provided with a protruding portion (215), the hole wall of the first hole portion (111) is provided with a third groove (1111), and the protruding portion (215) is accommodated in the third groove (1111).
8. The terminal connector according to claim 7, characterized in that: A first inclined surface (2151) is formed on one side of the protruding portion (215) facing the bent portion (22), a second inclined surface (11111) is formed on the groove wall of the third groove (1111), and the first inclined surface (2151) is in contact with the second inclined surface (11111).
9. The method for manufacturing a terminal connector according to any one of claims 1 to 8, characterized in that: include: A first hole portion (111) and a second hole portion (112) that intersect each other are provided on the seat body (1); After the terminal (2) is processed into a main body (21) and a bent portion (22) disposed at one end of the main body (21) and bent, the terminal (2) is electroplated; The bent portion (22) of the terminal (2) is passed through the second hole portion (112), so that the body (21) is installed through the first hole portion (111).
10. The method for manufacturing a terminal connector according to claim 9, characterized in that: The seat body (1) is also provided with a sealing groove (12), the insertion hole (11) is in communication with the sealing groove (12), the terminal (2) is inserted into the sealing groove (12) and the insertion hole (11), and the manufacturing method of the terminal connector further comprises: The sealing groove (12) is filled with a sealing glue (121).