A wiring harness terminal correction device for new energy vehicles

By designing a wire harness terminal correction device including multiple columns, fixing rods, guide plates, clamping mechanisms and correction mechanisms, the docking problem caused by deformation of the wire harness terminal pins is solved, automatic correction and efficient correction efficiency are achieved, and safety and automation are improved.

CN119297696BActive Publication Date: 2025-04-08ANHUI YUEYANGDA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411834019.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-04-08
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In the prior art, the pin terminals cannot be effectively connected due to deformation of the pin during the production and processing process, resulting in waste, and manual correction efficiency is low and it is difficult to ensure safety.

Method used

A wire harness terminal correction device including multiple columns, fixing rods, guide plates, clamping mechanisms and correction mechanisms is designed. Automatic clamping and correction are achieved through electric telescopic rods and industrial cameras, improving correction efficiency and automation.

Benefits of technology

Automatic correction of the wire harness terminal pin is realized, the correction efficiency and automation are improved, manual operation time is reduced, and the use safety of the wire harness terminal is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of automotive wiring harness terminals, and specifically discloses a wiring harness terminal correction device for new energy vehicles, including a plurality of columns and a fixing rod, wherein the plurality of columns are all connected to the fixing rod, and two guide plates are installed between the plurality of columns, wherein two columns are provided with a first clamping mechanism, and a first correction mechanism is provided at the bottom of one end of the column, a second clamping mechanism is provided at the lower end of the two guide plates, and a second correction mechanism is provided at the bottom of the other end of the column. In the present invention, by means of the first correction mechanism, the pins with larger deformation can be automatically straightened, so that the pins with larger deformation can be corrected upward to a smaller deformed state, which facilitates the subsequent second correction mechanism to correct multiple pins inside the wiring harness terminal at the same time, and avoids the problem that the pins are greatly deformed and cannot be automatically corrected by directly using the second correction mechanism.
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Description

Technical Field

[0001] The present invention relates to the technical field of automobile wiring harness terminals, and in particular to a wiring harness terminal correction device for new energy vehicles. Background Art

[0002] The driving power and control system inside the new energy vehicle transmits power and electrical signals through wires. In order to facilitate modular assembly and later disassembly and maintenance, the wiring harness terminal is connected to the end of the wire. The wiring harness terminal can be quickly connected and disconnected by plugging and unplugging, realizing modular assembly and convenient disassembly and maintenance in the later stage. The wiring harness terminal generally consists of a shell and a pin. The shell is provided with a snap-fit ​​structure to realize the snap-fit ​​fixation of the male and female shells. The same is true for the pin, which is divided into male and female heads. The end of the male head is inserted into the end of the female head to realize electrical connection.

[0003] During the production and processing of wiring harness terminals, the pins inside some larger terminals may collide and squeeze with other terminals, squeezing and bending the pins inside the wiring harness terminals, making it impossible for the pins of these deformed terminals to effectively connect with the female connector during subsequent use, thereby causing waste of these deformed terminals. In the prior art, in order to avoid waste of such terminals, a large number of wiring harness terminals are corrected and straightened by manual handheld pliers. However, the manual correction of the pins inside the terminals is labor-intensive, and on the other hand, it is difficult to ensure the safety of the wiring harness terminals during subsequent use by visual observation. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a wiring harness terminal correction device for new energy vehicles.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A wiring harness terminal correction device for new energy vehicles includes multiple columns and fixing rods, the top ends of the multiple columns are connected to the fixing rods, and two inclined guide plates are installed between the multiple columns, wherein the two columns are close to the higher ends of the two guide plates and are provided with a first clamping mechanism for clamping and fixing the wiring harness terminal, a first correction mechanism for pre-correcting a pin with a large deformation inside the wiring harness terminal is provided at the bottom of one end of the column and located above the first clamping mechanism, a second clamping mechanism for clamping and fixing the wiring harness terminal is provided at the lower end of the two guide plates, and a second correction mechanism for further correcting the pin inside the wiring harness terminal is provided at the bottom of the other end of the column and located above the second clamping mechanism.

[0007] Optionally, the first clamping mechanism includes a first slide groove opened on the outer wall of one side of two columns, a first slider is installed inside the two first slide grooves, and a first movable plate is installed at one end of the two first sliders away from the first slide groove.

[0008] Optionally, a second slide groove is formed on the outer wall of the two first movable plates on one side away from the first slide block, a second slide block is installed inside the two second slide grooves, and a first clamping block is installed on one end of the two second slide blocks away from the second slide groove.

[0009] Optionally, the first correction mechanism includes a third slide groove opened at the bottom end of the fixed rod, a third slider is installed inside the third slide groove, a second movable plate is installed at the bottom end of the third slider, a first groove is opened at the bottom of the second movable plate, a first movable block is installed inside the first groove, and the bottom end of the first movable block is connected to a mounting seat through a first electric telescopic rod.

[0010] Optionally, a rotating plate is rotatably installed inside the mounting seat, a second groove is opened at the bottom end of the rotating plate, a first double-headed screw is rotatably installed inside the second groove, and two clamping plates are installed on the outer wall of the first double-headed screw.

[0011] Optionally, a dust collector head is installed on one side outer wall of the rotating plate, and the dust collector head can be connected to an external preset dust collector through a hose, and two first industrial cameras are installed on the other side outer wall of the rotating plate.

[0012] Optionally, the second clamping mechanism includes two second clamping blocks, a fixed plate is installed on the outer wall on the side away from the two guide plates, and two second electric telescopic rods are installed on the outer wall on the side close to the guide plates of the two fixed plates. The two second clamping blocks are slidably installed in the rectangular grooves opened inside the two guide plates, and the telescopic ends of the two second electric telescopic rods are respectively connected to the second clamping blocks close to them, and a limiting plate is rotatably installed on the lower end of one of the guide plates.

[0013] Optionally, the second correction mechanism includes a third electric telescopic rod installed at the bottom end of the fixed rod, the telescopic end of the third electric telescopic rod is installed with a first rectangular plate, the bottom end of the first rectangular plate is connected to the second rectangular plate through a plurality of connecting rods, a plurality of second industrial cameras are installed at the bottom of the first rectangular plate, and a plurality of through grooves corresponding to the pin positions inside the wiring harness terminal are opened inside the second rectangular plate.

[0014] Optionally, two third grooves are formed at the bottom of the second rectangular plate, third moving blocks are installed inside the two third grooves, and a sleeve plate that can be adapted to the wiring harness terminal is commonly installed at the bottom ends of the two third moving blocks.

[0015] Optionally, a plurality of fixing blocks are installed on the inner top surface of the sleeve plate, and two fourth grooves are provided at the bottom of the plurality of fixing blocks, and a second double-headed screw is rotatably installed inside the two fourth grooves, and two protrusions are installed on the outer walls of the two second double-headed screws, and the bottom ends of the two matching protrusions are commonly connected to a correction plate.

[0016] The beneficial effects of the present invention are:

[0017] 1. In the invention, a first correction mechanism is set up, and with the help of the telescopic end of the first electric telescopic rod, two clamping plates are driven to extend into the interior of the wiring harness terminal, so that the pins with larger deformation are automatically straightened, so that the pins with larger deformation are corrected upward to a smaller deformed state through the cooperation of the two clamping plates, so that the subsequent second correction mechanism can simultaneously correct multiple pins inside the wiring harness terminal, avoiding the problem that the pins are severely deformed and cannot be automatically corrected by directly using the second correction mechanism.

[0018] 2. In the present invention, by setting up a second correction mechanism, with the help of the telescopic end of the third electric telescopic rod, the sleeve plate is driven to be sleeved on the surface of the wiring harness terminal, so that the three groups of correction plates are respectively moved to the two sides of the multiple pins inside the wiring harness terminal, and the multiple metal plates at the corresponding positions of the wiring harness terminal are clamped and corrected. The metal plates with smaller deformation and those corrected by the first correction mechanism are subjected to secondary correction together. The entire correction of the wiring harness terminal has a high degree of automation, and no manual operation is required to spend a lot of time.

[0019] 3. In the present invention, if it is necessary to correct some wiring harness terminals that have been welded to the automobile wiring harness, after the wiring harness terminals are corrected by the first correction mechanism, the first electric telescopic rod can be controlled to move upward from the inside of the wiring harness terminal, and the two clamps can be controlled to move to the maximum distance in the direction away from each other. At this time, the telescopic end of the first electric telescopic rod is controlled to extend downward again, driving the two clamps to be located at the two ends of the wiring harness terminal respectively, and the two clamps are controlled to directly clamp and fix the wiring harness terminal, and then the two first clamps are controlled to release the clamping effect on the wiring harness terminal, and the two first clamps are controlled to move downward to a position close to another terminal of the wiring harness. After the other terminal of the wiring harness is clamped and fixed by the two first clamps, the telescopic end of the first electric telescopic rod can be controlled to retract upward, and the wiring harness can be pulled and tested as a whole, so that the strength of the automobile wiring harness that needs to be corrected can be automatically tested, so as to avoid the automobile wiring harness with quality problems from taking a long time to correct its terminals, resulting in the problem of time waste, thereby indirectly helping the correction efficiency of the wiring harness terminals and the subsequent qualified rate of the wiring harness terminals.

[0020] 4. In the invention, if there is a problem with the wiring harness after the quality test, the two clamps and the two first clamps can be controlled at the same time to loosen the clamping of the two terminals, so that they can automatically fall down; if there is no problem with the wiring harness after the quality test, the two first clamps can be controlled to reset upward, and the two clamps can be controlled to move downward and reset, so that the two first clamps can clamp and fix the wiring harness terminals again, and then the rotating plate is controlled to rotate upward, driving the dust collector head to rotate to the bottom end, and the telescopic end of the first electric telescopic rod is used to drive the dust collector head to tightly abut against the top of the wiring harness terminal. At this time, the dust collector head can automatically remove a small amount of impurities attached to the inside of the wiring harness terminal, which is convenient for the subsequent correction of multiple pins inside the wiring harness terminal and the automatic detection of the corrected pins; the above-mentioned dust removal treatment of the terminals that have been welded to the end of the automobile wiring harness is also applicable to the dust removal of terminals that have not been welded to the automobile wiring harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the overall structure of a wiring harness terminal correction device for a new energy vehicle proposed by the present invention;

[0023] Figure 2 for Figure 1 Schematic diagram of the results from another angle;

[0024] Figure 3 for Figure 1 The structural diagram at the bottom;

[0025] Figure 4 It is a schematic diagram of the structure of multiple columns in the present invention;

[0026] Figure 5 for Figure 4 A schematic diagram of the structure from another angle;

[0027] Figure 6 It is a structural schematic diagram of the first clamping mechanism in the present invention;

[0028] Figure 7 It is a structural schematic diagram of the first correction mechanism in the present invention;

[0029] Figure 8 for Figure 7 A schematic diagram of the structure in which the first double-headed screw and the second groove are separated;

[0030] Fig. 9 It is a schematic structural diagram of the rotating plate and the first clamping plate in the present invention;

[0031] Fig.10 is a schematic structural diagram of the second clamping mechanism in the present invention;

[0032] Fig.11 is a schematic structural diagram of the second correction mechanism in the present invention;

[0033] Fig.12 It is a schematic structural diagram of the bottom of the first rectangular plate in the present invention;

[0034] Fig.13 It is a schematic diagram of the structure in which the sleeve plate and the second rectangular plate are separated in the present invention;

[0035] Fig.14 It is a schematic diagram of the structure of the correction plate and the second double-headed screw in the present invention.

[0036] In the figure: 1, column; 2, fixed rod; 3, guide plate; 4, first slide groove; 5, first movable plate; 6, first clamping block; 7, second movable plate; 8, clamping plate; 9, third electric telescopic rod; 10, first rectangular plate; 11, second rectangular plate; 12, sleeve plate; 13, fixed plate; 14, limit plate; 15, third slide groove; 16, first slider; 17, second slide groove; 18, second slider; 19, third slider; 20, first groove; 2 1. First moving block; 22. First electric telescopic rod; 23. Mounting seat; 24. Rotating plate; 25. Cleaning head; 26. Second groove; 27. First double-headed screw; 28. First industrial camera; 29. ​​Second clamping block; 30. Second electric telescopic rod; 31. Second industrial camera; 32. Third groove; 33. Through groove; 34. Third moving block; 36. Correction plate; 37. Fixed block; 38. Fourth groove; 39. Second double-headed screw. DETAILED DESCRIPTION

[0037] The technical scheme of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Reference Figure 1-Figure 14 A wiring harness terminal correction device for a new energy vehicle comprises a plurality of columns 1 and a fixing rod 2, the top ends of the plurality of columns 1 are connected to the fixing rod 2, two guide plates 3 arranged obliquely are installed between the plurality of columns 1, wherein a first clamping mechanism for clamping and fixing the wiring harness terminal is arranged at one end of the two columns 1 close to the higher end of the two guide plates 3, a first correction mechanism for pre-correcting a pin with a large deformation inside the wiring harness terminal is arranged at the bottom of one end of the column 1 and above the first clamping mechanism, a second clamping mechanism for clamping and fixing the wiring harness terminal is arranged at the lower end of the two guide plates 3, and a second correction mechanism for further correcting the pin inside the wiring harness terminal is arranged at the bottom of the other end of the column 1 and above the second clamping mechanism.

[0039] As a technical optimization solution of the present invention, the first clamping mechanism includes a first slide groove 4 opened on the outer wall of one side of two columns 1, and the first sliders 16 are installed inside the two first slide grooves 4, and the first movable plates 5 are installed at one end of the two first sliders 16 away from the first slide grooves 4. First linear motors are preset inside the two first slide grooves 4, and the two first linear motors can drive the two first sliders 16 to move up and down inside the corresponding first slide grooves 4, and drive the two first movable plates 5 to move up and down.

[0040] As a technical optimization solution of the present invention, the outer walls of the two first movable plates 5 on one side away from the first slider 16 are provided with a second slot 17, the second sliders 18 are installed inside the two second slots 17, and the first clamping blocks 6 are installed at one end of the two second sliders 18 away from the second slots 17. Second linear motors are preset inside the two second slots 17, and the two second linear motors can drive the two second sliders 18 to move back and forth inside the corresponding second slots 17, thereby driving the two first clamping blocks 6 to move toward or away from each other.

[0041] As a technical optimization solution of the present invention, the first correction mechanism includes a third slide groove 15 opened at the bottom end of the fixed rod 2, a third slider 19 is installed inside the third slide groove 15, a second movable plate 7 is installed at the bottom end of the third slider 19, a first groove 20 is opened at the bottom of the second movable plate 7, a first movable block 21 is installed inside the first groove 20, and the bottom end of the first movable block 21 is connected to the mounting seat 23 through the first electric telescopic rod 22. A third linear motor is preset inside the third slide groove 15, and the third linear motor can drive the third slider 19 to move back and forth inside the third slide groove 15, thereby driving the second movable plate 7 to move back and forth at the bottom of the fixed rod 2; a fourth linear motor is preset inside the first groove 20, and the fourth linear motor can drive the first movable block 21 to move back and forth inside the first groove 20, thereby driving the first electric telescopic rod 22 and the mounting seat 23 to move back and forth.

[0042] As a technical optimization solution of the present invention, a rotating plate 24 is rotatably installed inside the mounting seat 23, a second groove 26 is provided at the bottom end of the rotating plate 24, a first double-headed screw 27 is rotatably installed inside the second groove 26, and two clamping plates 8 are installed on the outer wall of the first double-headed screw 27. A first driving device is preset on the outer wall of one side of the mounting seat 23, and the output end of the first driving device is connected to the rotating part of the rotating plate 24, so that the rotating plate 24 can be driven to rotate and adjust; and a second driving device is preset on the outer wall of one side of the rotating plate 24, and the output end of the second driving device is connected to one end of the first double-headed screw 27, so that the first double-headed screw 27 can be driven to rotate inside the second groove 26, and the two clamping plates 8 can be moved and adjusted in the direction of approaching or moving away from each other.

[0043] As a technical optimization solution of the present invention, a dust suction head 25 is installed on the outer wall of one side of the rotating plate 24, and the dust suction head 25 can be connected to an external preset dust suction device through a hose, and two first industrial cameras 28 are installed on the outer wall of the other side of the rotating plate 24. With the help of the external preset dust suction device, the dust suction head 25 can be driven to remove dust and other impurities inside the wiring harness terminal; the two first industrial cameras 28 can detect the deformation state of multiple pins inside the wiring harness terminal to confirm whether the pins need to be pre-corrected by the first correction mechanism.

[0044] As a technical optimization solution of the present invention, the second clamping mechanism includes two second clamping blocks 29, the outer walls of the two guide plates 3 that are away from each other are both installed with fixed plates 13, the outer walls of the two fixed plates 13 that are close to the guide plates 3 are both installed with two second electric telescopic rods 30, the two second clamping blocks 29 are both slidably installed in the rectangular grooves opened inside the two guide plates 3, the telescopic ends of the two second electric telescopic rods 30 are respectively connected to the second clamping blocks 29 close to them, and the lower end of one guide plate 3 is rotatably installed with a limiting plate 14. The telescopic ends of the two second electric telescopic rods 30 are extended and retracted, which can drive the corresponding second clamping blocks 29 to move in the direction of approaching or moving away; the provided limiting plate 14 can limit the wiring harness terminals that move to the lower ends of the two guide plates 3 to prevent them from being automatically discharged from the lower ends of the two guide plates 3.

[0045] As a technical optimization solution of the present invention, the second correction mechanism includes a third electric telescopic rod 9 installed at the bottom end of the fixed rod 2, the telescopic end of the third electric telescopic rod 9 is installed with a first rectangular plate 10, the bottom end of the first rectangular plate 10 is connected to the second rectangular plate 11 through a plurality of connecting rods, a plurality of second industrial cameras 31 are installed at the bottom of the first rectangular plate 10, and a plurality of through slots 33 corresponding to the pin positions inside the wiring harness terminal are opened inside the second rectangular plate 11. The telescopic end of the third electric telescopic rod 9 is extended and retracted, which can drive the first rectangular plate 10 and the second rectangular plate 11 to move up and down together for adjustment.

[0046] As a technical optimization solution of the present invention, two third grooves 32 are provided at the bottom of the second rectangular plate 11, and third moving blocks 34 are installed inside the two third grooves 32, and a sleeve plate 12 that can be adapted to the wiring harness terminal is installed at the bottom of the two third moving blocks 34. Fifth linear motors are preset inside the two third grooves 32, and the two fifth linear motors can drive the two third moving blocks 34 to move back and forth inside the corresponding third grooves 32, and drive the sleeve plate 12 to move back and forth at the bottom of the second rectangular plate 11.

[0047] As a technical optimization solution of the present invention, a plurality of fixed blocks 37 are installed on the inner top surface of the sleeve plate 12, and two fourth grooves 38 are provided at the bottom of the plurality of fixed blocks 37, and second double-headed screws 39 are rotatably installed inside the two fourth grooves 38, and two protrusions are installed on the outer walls of the two second double-headed screws 39, and the bottom ends of the two matching protrusions are commonly connected to the correction plate 36. Two third driving devices are preset inside the plurality of fixed blocks 37, and the output ends of the two third driving devices are respectively connected to one end of the second double-headed screw 39, so as to drive the two second double-headed screws 39 to rotate inside the corresponding fourth grooves 38, and drive the two protrusions to move in the direction of approaching or moving away from each other, and can drive the two correction plates 36 to move together; electric heating blocks are preset inside the plurality of correction plates 36, which can drive the surfaces of the plurality of correction plates 36 to generate high temperatures.

[0048] In this embodiment, the first industrial camera 28 and the second industrial camera 31 are both Hangzhou Weitu Vieworks industrial cameras VC-25MX2-M150 in the prior art.

[0049] In the present invention, when the user uses the device, he manually takes the wiring harness so that one of the terminals with multiple pins inside the wiring harness is located between the two first clamps 6, and the wiring harness terminal is clamped and fixed by the two first clamps 6. At this time, the rotating plate 24 is controlled to rotate upward, driving the two first industrial cameras 28 to rotate to the bottom, so that it can automatically identify and detect the wiring harness terminal below. If the surface of the wiring harness terminal is severely damaged or the multiple pins inside are greatly deformed, the two first clamps 6 can be directly controlled to move in opposite directions. After the wiring harness terminal loses the clamping and fixation of the two first clamps 6, it can fall downward and be discharged, and the subsequent wiring harness terminals to be corrected can continue to be detected.

[0050] If the wiring harness terminal passes the inspection of the two first industrial cameras 28 and is qualified, that is, the wiring harness terminal shell is not damaged and only a small number of pins inside are greatly deformed, the third slider 19 can be controlled to move together with the multiple components below inside the third slide groove 15, and the rotating plate 24 can be controlled to drive the two clamping plates 8 to rotate downward and be in an inclined state. With the help of the telescopic end of the first electric telescopic rod 22 to extend downward, the two clamping plates 8 are driven to extend into the interior of the wiring harness terminal and clamp the pins with larger deformation. With the help of the first moving block 21 to move back and forth inside the first groove 20, the pins with larger deformation are driven to be straightened, so that the pins with larger deformation are located inside the wiring harness terminal and are corrected upward to a smaller deformation state through the cooperation of the two clamping plates 8, so as to facilitate the subsequent second correction mechanism to correct multiple pins inside the wiring harness terminal at the same time, and avoid the problem that the pins are greatly deformed and cannot be automatically corrected by directly using the second correction mechanism.

[0051] If some wiring harness terminals that have been welded to the automobile wiring harness need to be corrected, the pins with larger deformation inside the wiring harness terminal can be pre-corrected as mentioned above. At this time, the first electric telescopic rod 22 can be controlled to move upward from the inside of the wiring harness terminal, and the two clamping plates 8 can be driven to move to the maximum distance in the direction away from each other by means of the first double-headed screw 27. At this time, the telescopic end of the first electric telescopic rod 22 is controlled to extend downward again, driving the two clamping plates 8 to be located at the two ends of the wiring harness terminal respectively, and the two clamping plates 8 are controlled to move in the direction of approaching each other, so that the two clamping plates 8 can directly clamp and fix the wiring harness terminal, and then the two first clamping blocks 6 are controlled to release the clamping effect on the wiring harness terminal. The two first sliders 16 are controlled to move downward inside the corresponding first slide grooves 4, driving the two first clamping blocks 6 to move downward together to a position close to the other terminal of the wiring harness. After the other terminal of the wiring harness is clamped and fixed by the two first clamping blocks 6, the telescopic end of the first electric telescopic rod 22 can be controlled to retract upward, and the wiring harness as a whole can be pulled and tested, so that the strength of the automobile wiring harness that needs to be corrected can be automatically tested, avoiding the automobile wiring harness with quality problems from taking a long time to correct its terminals, resulting in a waste of time, which can indirectly help the correction efficiency of the wiring harness terminals and the subsequent qualified rate of the wiring harness terminals.

[0052] If there is a problem with the wiring harness after the quality test, the two clamps 8 and the two first clamps 6 can be controlled at the same time to loosen the clamping of the two terminals, so that they can automatically fall down; if there is no problem with the wiring harness after the quality test, the two first clamps 6 can be controlled to reset upward, and the two clamps 8 can be controlled to move downward and reset, so that the two first clamps 6 can clamp and fix the wiring harness terminals again, and then the rotating plate 24 is controlled to rotate upward, and the dust collector head 25 is driven to rotate to the bottom end, and the telescopic end of the first electric telescopic rod 22 is used to drive the dust collector head 25 to tightly abut against the top of the wiring harness terminal. At this time, the dust collector head 25 can automatically remove a small amount of impurities attached to the inside of the wiring harness terminal, which is convenient for the subsequent correction of multiple pins inside the wiring harness terminal and the automatic detection of the corrected pins; the above-mentioned dust removal treatment of the terminals that have been welded to the end of the automobile wiring harness is also applicable to the dust removal of terminals that have not been welded to the automobile wiring harness.

[0053] After cleaning the impurities inside the wiring harness terminal, the wiring harness terminal can be clamped and fixed again with the help of the two clamping plates 8, and as the third slider 19 moves in the third slide groove 15 toward the second clamping mechanism, it is necessary to control the adaptive extension of the telescopic end of the first electric telescopic rod 22 to ensure that the wiring harness terminal can move downward inside the two guide plates 3. After the third slider 19 moves to the bottom of the two guide plates 3, the two clamping plates 8 are controlled to release the clamping limit of the wiring harness terminal, so that the wiring harness terminal moves to the inside of the second clamping mechanism, and the wiring harness terminal is clamped with the help of the two second clamping blocks 29 of the second clamping mechanism. The terminal is clamped and fixed, and then the telescopic end of the third electric telescopic rod 9 is controlled to extend downward, driving the sleeve plate 12 to be sleeved on the surface of the wiring harness terminal, so that the three groups of correction plates 36 are respectively moved to the two sides of the multiple pins inside the wiring harness terminal, and the three groups of second double-headed screws 39 are controlled to rotate, driving the three groups of correction plates 36 to move in a direction close to each other, and clamping and correcting the multiple metal plates at the corresponding positions of the wiring harness terminal are processed, and the metal plates with smaller deformation and those corrected by the first correction mechanism are processed for the second time together. The entire correction of the wiring harness terminal has a high degree of automation, and does not require manual operation that takes a lot of time.

[0054] Since heating blocks are preset inside the multiple groups of correction plates 36, the surfaces of the multiple groups of correction plates 36 have a relatively high temperature, and detachable cleaning pads are preset at the bottom ends of the multiple groups of correction plates 36. When it is found that a small amount of impurities such as oil and dirt are attached to the surface of the pins and are difficult to be automatically sucked away by the vacuum cleaner 25, the multiple groups of correction plates 36 can correct the pins while also introducing the high temperature of the correction plates 36 themselves into the inside of the pins, so that the oil and dirt or other impurities attached to the surface are affected by the high temperature and melt and flow downward to the inner bottom surface of the wiring harness terminal. At this time, the cleaning pad at the bottom end of the correction plate 36 can contact the inner bottom surface of the wiring harness terminal while adsorbing and removing such impurities, and as the telescopic end of the third electric telescopic rod 9 contracts upward, the impurities remaining on the surface of the pins are wiped off, thereby improving the cleanliness of the inside of the wiring harness terminal and facilitating the subsequent use of the wiring harness terminal.

[0055] Moreover, since the strength of the pins inside the wiring harness terminal will be affected to a certain extent after the correction treatment, after the correction work of the metal plates by multiple sets of correction plates 36 is completed, the telescopic end of the third electric telescopic rod 9 can be controlled to retract upward, driving the multiple sets of correction plates 36 to move upward to a position corresponding to the top of the pins. At this time, the multiple sets of correction plates 36 move in a direction close to each other, and the multiple pins inside the wiring harness terminal can be clamped and fixed, and the second clamping mechanism is used to clamp and fix the wiring harness terminal shell. The telescopic end of the third electric telescopic rod 9 continues to retract upward, and multiple pins can be pulled upward at the same time, so that the quality of the corrected pins can be automatically tested, which is convenient for selecting wiring harness terminals that meet quality requirements from the corrected wiring harness terminals, thereby improving the utilization rate of the corrected wiring harness terminals.

[0056] Since the plastic shells of a small number of wiring harness terminals have slight deformations, the high temperature generated by the multiple correction plates 36 themselves can simultaneously heat and soften the plastic shells of the wiring harness terminals after entering the interior of the wiring harness terminals, and after the sleeve plate 12 is sleeved on the surface of the plastic shell of the wiring harness terminals, it has a limiting effect on the wiring harness terminals. Multiple sets of correction plates 36 can be driven to move back and forth inside the wiring harness terminals with the help of the corresponding two second double-headed screws 39 to shape the softened plastic shell of the wiring harness terminals, so that the second correction mechanism can also have a correction effect on the plastic shell of the wiring harness terminal at the same time, further improving the applicability of the device.

[0057] After the wiring harness terminal correction work is completed, the two third moving blocks 34 can be controlled to drive the sleeve plate 12 to move in a direction away from the multiple through slots 33, so that the multiple through slots 33 are located directly above the wiring harness terminal. With the help of the telescopic end of the third electric telescopic rod 9 extending downward, the second rectangular plate 11 is driven to move downward until it abuts against the top of the wiring harness terminal. At this time, the multiple second industrial cameras 31 can detect and identify whether the positions of the multiple pins inside the wiring harness terminal correspond to the multiple through slots 33, so that the correction quality of the multiple pins inside the wiring harness terminal and the plastic shell can be automatically detected without manual detection, thereby further improving the degree of automation of the entire wiring harness terminal correction work.

[0058] After the wiring harness terminals are inspected with the help of multiple second industrial cameras 31, the sleeve plate 12 can be controlled to move and reset, and the telescopic end of the third electric telescopic rod 9 can be extended downward so that the sleeve plate 12 can be again sleeved on the surface of the wiring harness terminals. At this time, after the limit plate 14 is controlled to rotate to a position in the same line with one of the guide plates 3, as the sleeve plate 12 moves under the second rectangular plate 11, the corrected wiring harness terminals are pushed downward from between the two guide plates 3 to achieve the effect of automatic unloading.

[0059] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A wiring harness terminal correction device for a new energy vehicle, comprising a plurality of columns (1) and a fixing rod (2), characterized in that: The top ends of the plurality of uprights (1) are connected to the fixing rod (2), and two guide plates (3) are installed between the plurality of uprights (1), wherein a first clamping mechanism for clamping and fixing the wiring harness terminal is provided at the higher end of the two uprights (1) close to the two guide plates (3), a first correcting mechanism for pre-correcting the pins with large deformation inside the wiring harness terminal is provided at the bottom of one end of the uprights (1) and located above the first clamping mechanism, a second clamping mechanism for clamping and fixing the wiring harness terminal is provided at the lower end of the two guide plates (3), and a second correcting mechanism for further correcting the pins inside the wiring harness terminal is provided at the bottom of the other end of the uprights (1) and located above the second clamping mechanism; The first correction mechanism comprises a third slide groove (15) provided at the bottom end of the fixed rod (2), a third slider (19) being installed inside the third slide groove (15), a second movable plate (7) being installed at the bottom end of the third slider (19), a first groove (20) being provided at the bottom of the second movable plate (7), a first movable block (21) being installed inside the first groove (20), and a bottom end of the first movable block (21) being connected to a mounting seat (23) via a first electric telescopic rod (22); A rotating plate (24) is rotatably mounted inside the mounting seat (23), a second groove (26) is provided at the bottom end of the rotating plate (24), a first double-headed screw (27) is rotatably mounted inside the second groove (26), and two clamping plates (8) are mounted on the outer wall of the first double-headed screw (27); A dust suction head (25) is installed on one side outer wall of the rotating plate (24), and the dust suction head (25) can be connected to an external preset dust suction device through a hose, and two first industrial cameras (28) are installed on the other side outer wall of the rotating plate (24); The second correction mechanism comprises a third electric telescopic rod (9) mounted at the bottom end of the fixed rod (2); a first rectangular plate (10) is mounted on the telescopic end of the third electric telescopic rod (9); the bottom end of the first rectangular plate (10) is connected to a second rectangular plate (11) via a plurality of connecting rods; a plurality of second industrial cameras (31) are mounted on the bottom of the first rectangular plate (10); and a plurality of through slots (33) corresponding to the positions of the pins inside the wiring harness terminal are formed inside the second rectangular plate (11).

2. A wiring harness terminal correction device for new energy vehicles according to claim 1, characterized in that: The first clamping mechanism comprises a first slide groove (4) formed on an outer wall of one side of two of the columns (1), a first sliding block (16) being installed inside the two first slide grooves (4), and a first movable plate (5) being installed at one end of the two first sliding blocks (16) away from the first slide groove (4).

3. A wiring harness terminal correction device for new energy vehicles according to claim 2, characterized in that: A second slide groove (17) is provided on the outer wall of the two first movable plates (5) at a side away from the first slide block (16), a second slide block (18) is installed inside the two second slide grooves (17), and a first clamping block (6) is installed at one end of the two second slide blocks (18) away from the second slide groove (17).

4. The wiring harness terminal correction device for new energy vehicles according to claim 1, characterized in that: The second clamping mechanism comprises two second clamping blocks (29), a fixing plate (13) is installed on the outer walls of the two guide plates (3) away from each other, two second electric telescopic rods (30) are installed on the outer walls of the two fixing plates (13) close to the guide plates (3), the two second clamping blocks (29) are slidably installed in rectangular grooves provided inside the two guide plates (3), the telescopic ends of the two second electric telescopic rods (30) are respectively connected to the second clamping blocks (29) close to them, and a limiting plate (14) is rotatably installed on the lower end of one of the guide plates (3).

5. The wiring harness terminal correction device for new energy vehicles according to claim 1, characterized in that: Two third grooves (32) are provided at the bottom of the second rectangular plate (11), third moving blocks (34) are installed inside the two third grooves (32), and a sleeve plate (12) that can be matched with the wiring harness terminal is installed at the bottom ends of the two third moving blocks (34).

6. A wiring harness terminal correction device for new energy vehicles according to claim 5, characterized in that: A plurality of fixing blocks (37) are mounted on the inner top surface of the sleeve plate (12), and two fourth grooves (38) are provided at the bottom of the plurality of fixing blocks. A second double-headed screw rod (39) is rotatably mounted inside the two fourth grooves (38), and two protrusions are mounted on the outer walls of the two second double-headed screw rods (39), and the bottom ends of the two matching protrusions are commonly connected to a correction plate (36).

Citation Information

Patent Citations

  • Wire harness terminal correction equipment of new energy automobile

    CN116505343A

  • Visual inspection and correction device for wiring harness terminal

    CN118589265A