Ore crushing processing device
By designing an ore crushing treatment device that integrates crushing modules and crushing modules, the problems of high strength, low safety and poor continuity of ore crushing treatment in the prior art are solved, and an efficient and safe ore crushing and screening process is achieved.
Patent Information
- Application Number
- CN202411875293.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The existing laboratory ore crushing and treatment process has problems such as high operating strength, low safety, and poor operating continuity, and the crushing process is complicated, which affects efficiency.
A ore crushing treatment device was designed, integrating the crushing module and the crushing module. The two modules were driven to synchronously with the transmission assembly to realize continuous crushing and screening of ores, and carried out in a closed environment, improving operational safety.
It improves the operation continuity of ore crushing, reduces manual operation strength, enhances operation safety, and improves the efficiency and flexibility of crushing treatment.
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Figure CN119303659B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an ore crushing processing device, belonging to the technical field of ore processing equipment. Background Art
[0002] Ore composition testing is a key technology in the fields of mineral processing, metallurgy and geological exploration. It is crucial for evaluating the value of ore, designing mineral processing procedures and subsequent metal extraction processes.
[0003] When testing the composition of ore, direct analysis is prone to errors due to the uneven composition and large particles of natural ores, so the ore needs to be crushed. Crushing is a key step to ensure the accuracy and representativeness of the analysis results. The crushed ore sample is more uniform and refined, and its contact area with the reagent is greatly increased, which effectively improves the reaction efficiency and the representativeness of the results. At the same time, modern analytical instruments also have requirements for the particle size of ore samples. Too large particles will affect the accuracy. Therefore, crushing is an indispensable preparatory work for ore composition testing.
[0004] When testing ore composition in the laboratory, it is not convenient to use large-scale equipment to crush the ore due to the small sample size. Usually, the steps for people to crush ore in the laboratory mainly include: first, manually use manual tools to break large pieces of ore into small pieces; then, for ore samples with higher particle size requirements, use a small ball mill to crush them, and for ore samples with smaller batches and lower crushing particle size requirements, use a mortar to grind them manually; when using some instruments for testing, the crushed samples also need to be manually sieved.
[0005] The ore crushing process used in the above laboratory has the following disadvantages:
[0006] 1. Manually breaking the ore into small pieces with hand tools is labor-intensive and can easily cause ore splashing and injure operators.
[0007] 2. Grinding the ore manually with a mortar is cumbersome and laborious. The mortar and ball mill cannot be finely screened after grinding, and the ore powder needs to be manually screened, which is cumbersome and there is dust damage during the screening process.
[0008] 3. The entire operation process needs to be completed manually using multiple tools at multiple workstations, the operation continuity is poor, and the ore crushing efficiency is low. Summary of the invention
[0009] The technical problem to be solved by the present invention is: to overcome the shortcomings of the prior art and provide an ore crushing and processing device, which on the one hand integrates multiple ore crushing and processing steps, improves the operational continuity of ore crushing, and reduces the manual operation intensity; on the other hand, places the ore in a closed environment for crushing processing to improve operational safety.
[0010] The present invention provides an ore crushing and processing device, comprising: a crushing module and a pulverizing module, the feed port of the pulverizing module is connected to the discharge port of the crushing module, a feeding assembly is arranged on the feed port of the crushing module, a transmission assembly is arranged on the feeding assembly, the transmission assembly drives the crushing module and the pulverizing module to move synchronously, a screening drum assembly is arranged below the discharge port of the pulverizing module, the screening drum assembly is arranged on a buffer base, a lifting assembly for adjusting the working gap of the pulverizing module is arranged inside the screening drum assembly, and the movable part of the lifting assembly is movably connected to the transmission assembly.
[0011] The crushing module comprises a conical bushing, the inner coaxial sleeve of which is provided with a crushing cone, and the crushing cone is driven to rotate by a transmission assembly; the lifting assembly drives the transmission assembly to make the crushing cone approach or move away from the inner wall of the crushing cone.
[0012] Furthermore, the transmission assembly includes a motor, which is connected to the feeding assembly through an adapter frame, and the motor is coaxially connected to the output shaft through a coupling; one end of the output shaft is movably connected to the lifting assembly, and the lifting assembly can drive the output shaft to move axially relative to the coupling.
[0013] A plurality of sliding key slots are arranged on the inner wall of the coupling, and a sliding key matched with the sliding key slot is arranged at one end of the output shaft; a detection ring slot is also arranged on the output shaft; and the output shaft is arranged to penetrate the crushing module and the pulverizing module.
[0014] Furthermore, the crushing module also includes: a first bearing and a support shell connected between the crushing module and the screening drum assembly, and the conical bushing is clamped in the support shell.
[0015] The first bearing is arranged on the support disc; the support disc is connected to the screening drum assembly; and the output shaft is arranged through the first bearing.
[0016] A first clamping groove is arranged on the inner wall of the supporting shell; a first clamping block is arranged on the outer wall of the conical bushing; the first clamping block is matched and connected to the first clamping groove; and a plurality of lifting holes are arranged on the top of the conical bushing.
[0017] A plurality of first cones are arranged on the inner wall of the conical bushing; a plurality of first slots are evenly arranged on the first cones, first grinding teeth are inserted in the first slots, and an inner pressure ring for fixing the first grinding teeth is arranged on the surface of the first cone; the first grinding teeth protrude from the inner wall of the first cone.
[0018] The crushing cone is hollow and is provided with a shaft lining portion. The output shaft is coaxially connected to the crushing cone through the shaft lining portion. A plurality of second cones are provided on the outer cone surface of the crushing cone. A plurality of second slots are evenly provided on the second cones, and a grinding assembly is inserted in the second slots. An external pressure ring for fixing the grinding assembly is provided on the surface of the second cone.
[0019] A cover ring is arranged at the bottom of the crushing cone, and an elastic scraper is arranged on the outer wall of the cover ring.
[0020] The grinding tooth assembly comprises a bottom plate, a protruding portion of the bottom plate is slidably connected to the insertion hole of the second grinding tooth, a spring is arranged inside the insertion hole, and the spring elastically supports the second grinding tooth to protrude from the outer wall of the second cone.
[0021] Furthermore, the feeding assembly includes: a feed barrel, a feed port is arranged on the side of the feed barrel, a hopper is arranged on the feed port, and a pressure cover is arranged on the feed barrel; and an adapter frame is arranged on the pressure cover.
[0022] Furthermore, the crushing module includes: a supporting cylinder, a crushing bushing is clamped inside the supporting cylinder, a hollow crushing cone is sleeved inside the crushing bushing; an output shaft passes through the inside of the crushing cone, an eccentric assembly is arranged on the output shaft, one end of the eccentric assembly abuts against the inner wall of the crushing cone; a spherical block is sleeved on the upper end of the crushing cone, and the spherical block is fitted into the spherical seat; the spherical seat is fixedly connected to the pressure cover; a fastening nut for fixing the spherical block is arranged at the top of the crushing cone.
[0023] The support tube is connected to the support shell. A plurality of reinforcing ribs are evenly arranged on the outer wall of the support tube, a funnel is arranged at the bottom end of the support tube, and a plurality of second slots are arranged on the inner wall of the support tube.
[0024] The inner wall profile of the crushing bushing is hourglass-shaped, and a plurality of first convex strips are arranged on the inner wall of the crushing bushing; a plurality of second clamping blocks are arranged on the outer wall of the crushing bushing; and the second clamping blocks are matched and arranged in the second clamping grooves.
[0025] The crushing cone includes: a cone, a neck extending from the upper end of the cone; a rolling cavity arranged inside the cone; second convex strips evenly arranged on the outer wall of the cone; a spherical block is sleeved on the neck, and the outer wall of the neck is provided with a shaft ring for fixing the spherical block and a threaded portion for connecting a fastening nut.
[0026] The eccentric assembly comprises an eccentric block sleeved on the output shaft; a rolling body is rotatably connected to the eccentric block, and the side surface of the rolling body abuts against the inner wall of the rolling cavity.
[0027] Furthermore, the screening cylinder assembly comprises: an outer cylinder, which is sleeved on the inner cylinder, and a limiting element is arranged inside the inner cylinder; the outer wall of the outer cylinder is connected to the powder collecting assembly; and the supporting shell is connected to the top of the outer cylinder.
[0028] The top cover of the inner cylinder is arranged in the cover ring, the elastic scraper is in contact with the inner wall of the collecting trough; and the support plate is connected to the top of the inner cylinder.
[0029] An observation window, a sampling hole and a dust outlet are arranged on the side of the outer cylinder.
[0030] The outer wall at the top of the inner cylinder is provided with a collection trough; the bottom of the collection trough is provided with a screening port; the outer wall of the inner cylinder is provided with a spiral screen plate, which is connected to the bottom of the screening port; partitions are evenly arranged on the outer wall of the inner cylinder, and the upper ends of the partitions are connected to the bottom of the spiral screen plate; an collection bin is enclosed between the outer cylinder, the partitions and the spiral screen plates.
[0031] The powder collection assembly includes: a fan and a material box, the air intake of the fan is connected to the material box, one side of the material box is connected to the outlet of the air duct, the inlet of the air duct is connected to the suction nozzle, and the suction nozzle is set on the dust outlet.
[0032] The material box includes: a box body, an exhaust bin and a gathering bin are arranged inside the box body; the air intake of the fan is connected to the exhaust bin; a filter element is arranged between the exhaust bin and the gathering bin; a sample storage dish for storing powder is movably arranged inside the gathering bin; and the outlet of the air duct is connected to the gathering bin.
[0033] Furthermore, the buffer base includes: an upper support plate and a lower support plate, a movable hinge is connected between the upper support plate and the lower support plate, the movable hinge includes a spherically hinged ball head and a base; a number of shock absorbers are evenly hinged between the upper support plate and the lower support plate; and fixing bolts are passed through the lower support plate.
[0034] The upper supporting plate is provided with a sinking groove, and the sinking groove is provided with a through hole.
[0035] The inner cylinder is fixedly connected to the sink.
[0036] Furthermore, the lifting assembly includes: a guide cylinder; a lifting seat is slidably connected inside the guide cylinder, and a transfer bearing is arranged inside the lifting seat; the output shaft is rotatably connected to the lifting seat through the transfer bearing; the lower end of the lifting seat is connected to the output end of the telescopic cylinder; a support platform is arranged at the lower end of the telescopic cylinder; the bottom of the support platform is connected to the inner cylinder; and a limiting element is arranged on the top of the guide cylinder.
[0037] Furthermore, a guide groove is arranged inside the guide cylinder, a sliding block matching with the guide groove is arranged on the side of the lifting seat, and a gasket is arranged at the bottom of the transfer bearing.
[0038] The supporting platform includes: a vertical cylinder, a top plate is arranged on the vertical cylinder, and a telescopic cylinder is connected to the top plate; a component bin and a sealing bin are arranged inside the vertical cylinder, and a control module for controlling the telescopic cylinder is arranged inside the component bin; a working window is arranged through the side of the component bin, and a lead hole is arranged at the bottom of the component bin.
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] The transmission assembly drives the crushing module and the pulverizing module to move synchronously, and the ore can continuously enter the pulverizing stage from the crushing stage. The ore after pulverization can synchronously enter the screening drum assembly for screening and subdivision, and the operational continuity of ore crushing is greatly improved; the ore crushing and screening are all inside the device of the present invention, with a higher degree of protection, ensuring that the operator is in a safe working environment; the lifting module drives the pulverizing module to have a variety of working gaps, thereby facilitating the adjustment of the particle size of the ore crushing, and the ore crushing process has higher flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the overall structure of an ore crushing and processing device of the present invention;
[0042] Figure 2 It is a longitudinal cross-sectional structural schematic diagram of an ore crushing and processing device of the present invention;
[0043] Figure 3 It is a schematic diagram of the transmission component structure of an ore crushing and processing device of the present invention;
[0044] Figure 4 It is a schematic diagram of the structure of a feeding assembly and a crushing module of an ore crushing processing device of the present invention;
[0045] Figure 5 It is a schematic diagram of the cross-sectional structure of a crushing cone of an ore crushing processing device of the present invention;
[0046] Figure 6 It is a schematic diagram of the transverse cross-sectional structure of a crushing module of an ore crushing processing device of the present invention;
[0047] Figure 7 It is a schematic diagram of the cross-sectional structure of a crushing cone of an ore crushing and processing device of the present invention;
[0048] Figure 8 yes Figure 7 A schematic diagram of the local enlarged structure at point A in the middle;
[0049] Fig. 9 It is a schematic diagram of the support shell and conical bushing structure of an ore crushing and processing device of the present invention;
[0050] Fig.10 It is a schematic diagram of the internal structure of a conical bushing of an ore crushing and processing device of the present invention;
[0051] Fig.11 It is a schematic structural diagram of a screening drum assembly of an ore crushing and processing device of the present invention;
[0052] Fig.12 It is a schematic diagram of the structure of a material box of an ore crushing and processing device of the present invention;
[0053] Fig.13 This is a schematic diagram of the structure of a buffer base of an ore crushing and processing device of the present invention;
[0054] Fig.14 It is a schematic diagram of the structure of a lifting component of an ore crushing and processing device of the present invention;
[0055] Fig.15 It is a schematic diagram of the transverse cross-sectional structure of a screening drum assembly of an ore crushing and processing device of the present invention.
[0056] In the figure:
[0057] 1. Transmission components;
[0058] 101, motor; 102, adapter frame; 103, coupling; 1031, sliding keyway; 104, output shaft; 1041, sliding key; 1042, detection ring groove;
[0059] 2. Loading components;
[0060] 201, hopper; 202, gland; 203, feed barrel; 2031, feed port
[0061] 3. Crushing module;
[0062] 301, support tube; 3011, reinforcing rib; 3012, funnel; 3013, second slot;
[0063] 302, crushing bushing; 3021, first convex strip; 3022, second clamping block;
[0064] 303, crushing cone; 3031, cone; 3032, rolling cavity; 3033, second convex strip; 3034, neck; 3035, shaft collar; 3036, threaded portion;
[0065] 304, eccentric assembly; 3041, eccentric block; 3042, rolling element;
[0066] 305, spherical seat; 306, spherical block; 307, fastening nut;
[0067] 4. Crushing module;
[0068] 401, supporting shell; 4011, first card slot;
[0069] 402, conical bushing; 4021, first clamping block; 4022, lifting hole; 4023, first cone; 4024, first slot; 4025, first grinding tooth; 4026, inner pressure ring;
[0070] 403, crushing cone; 4031, shaft lining; 4032, second cone; 4033, grinding gear assembly; 40331, second grinding gear; 40332, bottom plate; 40333, spring; 4034, second slot; 4035, outer pressure ring; 4036, cover ring; 4037, elastic scraper;
[0071] 404, first bearing; 405, support plate;
[0072] 5. Screening cylinder assembly; 501. Outer cylinder; 5011. Observation window; 5012. Sampling hole; 5013. Dust outlet;
[0073] 502, inner cylinder; 5021, aggregate trough; 5022, screening port; 5023, spiral screen plate; 5024, partition; 5025, aggregate bin;
[0074] 503, limit element;
[0075] 504, powder collection assembly; 5041, fan; 5042, material box; 50421, box body; 50422, exhaust bin; 50423, filter element; 50424, sample storage dish; 50425, gathering bin; 5043, air duct; 5044, material suction nozzle;
[0076] 6. Buffer base;
[0077] 601, ball head; 602, upper support plate; 6021, sink; 6022, through hole; 603, shock absorber; 604, base; 605, lower support plate; 606, fixing bolt;
[0078] 7. Lifting components;
[0079] 701, guide cylinder; 7011, guide groove;
[0080] 702, adapter bearing; 7021, gasket;
[0081] 703, lifting seat; 7031, slider;
[0082] 704, telescopic cylinder;
[0083] 705, support platform; 7051, top plate; 7052, vertical tube; 7053, working window; 7054, component warehouse; 7055, sealing warehouse; 7056, control module; 7057, lead hole. DETAILED DESCRIPTION
[0084] like Figure 1-Figure 15As shown, this embodiment is implemented through the following technical solutions: the feed port of the crushing module 4 is connected to the discharge port of the crushing module 3, a feeding assembly 2 is arranged on the feed port of the crushing module 3, a transmission assembly 1 is arranged on the feeding assembly 2, the transmission assembly 1 drives the crushing module 3 and the crushing module 4 to move synchronously, a screening drum assembly 5 is arranged below the discharge port of the crushing module 4, the screening drum assembly 5 is arranged on the buffer base 6, a lifting assembly 7 for adjusting the working gap of the crushing module 4 is arranged inside the screening drum assembly 5, and the movable part of the lifting assembly 7 is movably connected with the transmission assembly 1.
[0085] The crushing module 4 includes a conical bushing 402 , and the inner coaxial sleeve of the conical bushing 402 is provided with a crushing cone 403 , and the crushing cone 403 is driven to rotate by the transmission component 1 ; the lifting component 7 drives the transmission component 1 to make the crushing cone 403 approach or move away from the inner wall of the crushing cone 403 .
[0086] Specifically, the transmission assembly 1 includes a motor 101, which is connected to the feeding assembly 2 via an adapter frame 102, and the motor 101 is coaxially connected to the output shaft 104 via a coupling 103; one end of the output shaft 104 is movably connected to the lifting assembly 7, and the lifting assembly 7 can drive the output shaft 104 to move axially relative to the coupling 103.
[0087] A plurality of sliding key slots 1031 are provided on the inner wall of the coupling 103 , and a sliding key 1041 is provided at one end of the output shaft 104 to cooperate with the sliding key slots 1031 ; a detection ring groove 1042 is also provided on the output shaft 104 ; the output shaft 104 passes through the crushing module 3 and the pulverizing module 4 .
[0088] In this embodiment, the type of the sliding key 1041 is a spline, and the type of the sliding key slot 1031 is a spline slot. Figure 3 As shown; the coupling 103 is fixedly connected to the output end of the motor 101, and the output shaft 104 can move axially in the coupling 103.
[0089] Specifically, the crushing module 4 further includes: a first bearing 404 and a support shell 401 connected between the crushing module 3 and the screening drum assembly 5 , and a conical bushing 402 is clamped in the support shell 401 .
[0090] The first bearing 404 is arranged on the support plate 405 ; the support plate 405 is connected to the screening drum assembly 5 ; and the output shaft 104 is arranged to pass through the first bearing 404 .
[0091] In this embodiment, the first bearing 404 is a sliding bearing, the output shaft 104 and the first bearing 404 are clearance-fitted, and the output shaft 104 is subjected to radial load when rotating, and the first bearing 404 provides radial support for it.
[0092] A first slot 4011 is provided on the inner wall of the support shell 401; a first block 4021 is provided on the outer wall of the conical bushing 402; the first block 4021 is connected to the first slot 4011; a plurality of lifting holes 4022 are provided on the top of the conical bushing 402; the lifting holes 4022 are used to fix the lifting equipment to facilitate the transportation of the conical bushing 402.
[0093] A plurality of first cones 4023 are arranged on the inner wall of the conical bushing 402; a plurality of first slots 4024 are evenly arranged on the first cone 4023, and a first grinding tooth 4025 is inserted in the first slot 4024; an inner pressure ring 4026 for fixing the first grinding tooth 4025 is arranged on the surface of the first cone 4023; the first grinding tooth 4025 protrudes from the inner wall of the first cone 4023.
[0094] In this embodiment, the conical bushing 402 and the first grinding tooth 4025 are both made of wear-resistant steel. The first cone 4023 is provided in three levels, and the outer dimensions of the first cone 4023 shrink toward the central axis from the bottom to the top. Fig. 9 , Fig.10 shown.
[0095] The crushing cone 403 is hollow and is provided with a shaft lining portion 4031. The output shaft 104 is coaxially connected to the crushing cone 403 through the shaft lining portion 4031. A plurality of second cones 4032 are provided on the outer cone surface of the crushing cone 403. A plurality of second slots 4034 are evenly provided on the second cone 4032, and a grinding assembly 4033 is inserted inside the second slot 4034. An outer pressure ring 4035 for fixing the grinding assembly 4033 is provided on the surface of the second cone 4032.
[0096] A cover ring 4036 is provided at the bottom of the crushing cone 403 , and an elastic scraper 4037 is provided on the outer wall of the cover ring 4036 .
[0097] The grinding tooth assembly 4033 includes: a bottom plate 40332 , a protrusion of the bottom plate 40332 is slidably connected to the socket of the second grinding tooth 40331 , a spring 40333 is arranged inside the socket, and the spring 40333 elastically supports the second grinding tooth 40331 to protrude from the outer wall of the second cone 4032 .
[0098] In this embodiment, the crushing cone 403 and the second grinding tooth 40331 are made of wear-resistant steel. The number of second cones 4032 is 3, which is equal to the number of first cones 4023. The outer dimensions of the second cones 4032 shrink toward the central axis from the bottom to the top, and the inner contour of the first cone 4023 is similar to the inner contour of the second cone 4032. Figure 2As shown, the crushing cone 403 rotates, the first grinding tooth 4025 and the second grinding tooth 40331 rotate relatively, and the ore enters between the first grinding tooth 4025 and the second grinding tooth 40331 and is crushed by the squeezing effect. The spring 40333 provides elastic protection for the second grinding tooth 40331 to prevent the first grinding tooth 4025 and the second grinding tooth 40331 from colliding and breaking.
[0099] In this embodiment, the crushing cone 403 is fixedly connected to the output shaft 104, and the output shaft 104 can drive the crushing cone 403 to move axially. When the output shaft 104 moves upward, the crushing cone 403 approaches the conical bushing 402, and the distance between the first cone 4023 and the second cone 4032 decreases. At this time, the crushing particles of the ore are reduced; conversely, the output shaft 104 moves downward, the crushing cone 403 moves away from the conical bushing 402, and the distance between the first cone 4023 and the second cone 4032 increases. At this time, the crushing particles of the ore increase.
[0100] Specifically, the feeding assembly 2 includes: a feeding barrel 203 , a feeding port 2031 is arranged on the side of the feeding barrel 203 , a hopper 201 is arranged on the feeding port 2031 , and a pressure cover 202 is arranged on the feeding barrel 203 ; and the adapter frame 102 is arranged on the pressure cover 202 .
[0101] Specifically, the crushing module 3 includes: a support cylinder 301, a crushing bushing 302 is clamped inside the support cylinder 301, and a hollow crushing cone 303 is sleeved inside the crushing bushing 302; the output shaft 104 passes through the crushing cone 303, and an eccentric component 304 is arranged on the output shaft 104, and one end of the eccentric component 304 abuts against the inner wall of the crushing cone 303; a spherical block 306 is sleeved on the upper end of the crushing cone 303, and the spherical block 306 is arranged in a spherical seat 305; the spherical seat 305 is fixedly connected to the pressure cover 202; and a fastening nut 307 for fixing the spherical block 306 is arranged at the top of the crushing cone 303. A large gap is left between the crushing cone 303 and the output shaft 104 to avoid interference of the crushing cone 303 with the output shaft 104 when the output shaft 104 moves. Figure 2 shown.
[0102] The support cylinder 301 is connected to the support shell 401 .
[0103] A plurality of reinforcing ribs 3011 are evenly arranged on the outer wall of the support tube 301 , a funnel portion 3012 is arranged at the bottom end of the support tube 301 ; and a plurality of second slots 3013 are arranged on the inner wall of the support tube 301 .
[0104] The inner wall profile of the crushing bushing 302 is hourglass-shaped, and a plurality of first convex strips 3021 are arranged on the inner wall of the crushing bushing 302 ; a plurality of second clamping blocks 3022 are arranged on the outer wall of the crushing bushing 302 ; and the second clamping blocks 3022 are matched and arranged in the second clamping grooves 3013 .
[0105] The crushing cone 303 includes: a cone 3031, a neck 3034 extending from the upper end of the cone 3031; a rolling cavity 3032 is arranged inside the cone 3031; second convex strips 3033 are evenly arranged on the outer wall of the cone 3031; the spherical block 306 is sleeved on the neck 3034, and the outer wall of the neck 3034 is provided with a shaft ring 3035 for fixing the spherical block 306 and a threaded portion 3036 for connecting and fastening the nut 307.
[0106] The eccentric assembly 304 includes an eccentric block 3041 sleeved on the output shaft 104 ; a rolling body 3042 is rotatably connected to the eccentric block 3041 , and the side surface of the rolling body 3042 abuts against the inner wall of the rolling cavity 3032 .
[0107] In this embodiment, the crushing bushing 302 and the crushing cone 303 are both made of wear-resistant steel; the eccentric assembly 304 rotates with the output shaft 104, thereby continuously pushing the crushing cone 303 to approach the crushing bushing 302, and the ore between the crushing bushing 302 and the crushing cone 303 is squeezed and crushed. The rolling chamber 3032 has a cylindrical shape, and the eccentric assembly 304 is fixedly connected to the output shaft 104. The eccentric assembly 304 can move axially with the output shaft 104. In the cylindrical rolling chamber 3032, when the eccentric assembly 304 moves up and down, the radial distance of the crushing cone 303 supported by the eccentric assembly 304 remains unchanged, ensuring the uniformity of the size of the crushed ore.
[0108] Specifically, the screening cylinder assembly 5 comprises: an outer cylinder 501 , which is sleeved on an inner cylinder 502 , and a limiting element 503 is arranged inside the inner cylinder 502 ; and a powder collecting assembly 504 is connected to the outer wall of the outer cylinder 501 .
[0109] In this embodiment, the limiting element 503 is electrically connected to the control module 7056. The type of the limiting element 503 is a photoelectric sensor. The photoelectric sensor includes a transmitter and a receiver. The limiting element 503 is used in conjunction with the detection ring groove 1042. Fig.14 As shown; conventionally, the light emitted by the transmitter passes through the detection ring groove 1042 and is detected by the receiver. At this time, the limit element 503 is in the normally closed state, and the control module 7056 can control the telescopic cylinder 704 to move; as the output shaft 104 moves axially, when the detection ring groove 1042 as a whole passes over the connecting position between the transmitter and the receiver, the other parts of the output shaft 104 block the above-mentioned light, and the receiver cannot receive the light. At this time, the limit element 503 is in the normally open state, and the control module 7056 connected thereto controls the telescopic cylinder 704 to stop moving.
[0110] The support shell 401 is connected to the top of the outer cylinder 501 .
[0111] The top of the inner cylinder 502 is covered in the cover ring 4036 , and the elastic scraper 4037 abuts against the inner wall of the collecting trough 5021 ; the support plate 405 is connected to the top of the inner cylinder 502 .
[0112] An observation window 5011 , a sampling hole 5012 and a dust outlet 5013 are provided on the side of the outer cylinder 501 .
[0113] The outer wall at the top of the inner cylinder 502 is provided with a collection trough 5021; the bottom of the collection trough 5021 is provided with a screening port 5022; the outer wall of the inner cylinder 502 is provided with a spiral screen plate 5023, and the spiral screen plate 5023 is connected to the bottom of the screening port 5022; partition plates 5024 are evenly arranged on the outer wall of the inner cylinder 502, and the upper end of the partition plate 5024 is connected to the bottom of the spiral screen plate 5023; the outer cylinder 501, the partition plate 5024 and the spiral screen plate 5023 are surrounded to form a collection bin 5025.
[0114] The aggregate trough 5021 is connected to the discharge port of the crushing module 4, and the crushed ore falls into the aggregate trough 5021. The elastic scraper 4037 pushes the material in the aggregate trough 5021 into the screening port 5022, so that the material falls onto the spiral screen plate 5023 for screening.
[0115] In this embodiment, the spiral sieve plate 5023 is arranged in sections, and the number of sections is equal to the number of the aggregate bins 5025. Each aggregate bin 5025 is provided with a spiral sieve plate 5023 at one end. The sieve hole size of each section of the spiral sieve plate 5023 is different. The sieve hole diameter of the spiral sieve plate 5023 gradually increases from top to bottom. After screening, ore powders of different particle sizes enter different aggregate bins 5025 accordingly, so as to achieve classification. In this embodiment, 5 aggregate bins 5025 are provided. Fig.15 shown.
[0116] The dust outlet 5013 is located on the upper side of the spiral sieve plate 5023 .
[0117] The powder collection assembly 504 includes: a fan 5041 and a material box 5042. The air intake of the fan 5041 is connected to the material box 5042. One side of the material box 5042 is connected to the outlet of the air duct 5043. The inlet of the air duct 5043 is connected to the suction nozzle 5044. The suction nozzle 5044 is set on the dust outlet 5013.
[0118] The material box 5042 includes: a box body 50421, wherein an exhaust bin 50422 and a gathering bin 50425 are provided inside the box body 50421; an air intake port of the fan 5041 is connected to the exhaust bin 50422; a filter element 50423 is provided between the exhaust bin 50422 and the gathering bin 50425; a sample storage dish 50424 for storing powder is movably provided inside the gathering bin 50425; and an outlet of the air duct 5043 is connected to the gathering bin 50425.
[0119] The crushed ore is screened by the spiral screen plate 5023. During the screening process, the ore produces a mixture of dust and air in the outer cylinder 501. The fan 5041 sucks the mixture out of the outer cylinder 501 and collects the dust into the material box 5042. The ore dust has a smaller particle size and can meet different detection requirements.
[0120] The fan 5041 sucks the mixture of ore dust and air out of the outer cylinder 501 and into the gathering bin 50425. The filter element 50423 filters the dust into the sample storage dish 50424. The filtered air is discharged to the outside through the exhaust bin 50422 and the fan 5041. By taking out the sample storage dish 50424, finer ore dust can be obtained.
[0121] Specifically, the buffer base 6 includes: an upper support plate 602 and a lower support plate 605, a movable hinge is connected between the upper support plate 602 and the lower support plate 605, and the movable hinge includes a spherically hinged ball head 601 and a base 604; a plurality of shock absorbers 603 are evenly hinged between the upper support plate 602 and the lower support plate 605; and a fixing bolt 606 is passed through the lower support plate 605.
[0122] A sinking groove 6021 is provided on the upper support plate 602 , and a through hole 6022 is provided on the sinking groove 6021 ; the inner cylinder 502 is fixedly connected to the sinking groove 6021 .
[0123] In this embodiment, the number of shock absorbers 603 is 4. Fig.13 As shown; the shock absorber 603 is hingedly connected to the upper support plate 602 and the lower support plate 605 using a spherical bearing.
[0124] Specifically, the lifting assembly 7 includes: a guide cylinder 701; a lifting seat 703 is slidably connected inside the guide cylinder 701, and a transfer bearing 702 is arranged inside the lifting seat 703; the output shaft 104 is rotatably connected to the lifting seat 703 through the transfer bearing 702; the lower end of the lifting seat 703 is connected to the output end of the telescopic cylinder 704; the lower end of the telescopic cylinder 704 is provided with a supporting platform 705; the bottom of the supporting platform 705 is connected to the inner cylinder 502; the limiting element 503 is arranged on the top of the guide cylinder 701.
[0125] Specifically, a guide groove 7011 is provided inside the guide cylinder 701 , a sliding block 7031 matching with the guide groove 7011 is provided on the side of the lifting seat 703 , and a gasket 7021 is provided at the bottom of the transfer bearing 702 .
[0126] There is a space between the guide groove 7011 and the slider 7031 , which is a passage for the electrical circuit of the limiting element 503 . The electrical circuit of the limiting element 503 passes through the guide groove 7011 , the working window 7053 and the lead hole 7057 to be connected to the external electrical module.
[0127] The supporting platform 705 includes: a vertical cylinder 7052, a top plate 7051 is arranged on the vertical cylinder 7052, and the telescopic cylinder 704 is connected to the top plate 7051; a component bin 7054 and a sealing bin 7055 are arranged inside the vertical cylinder 7052, and a control module 7056 for controlling the telescopic cylinder 704 is arranged inside the component bin 7054; a working window 7053 is arranged through the side of the component bin 7054, and a lead hole 7057 is arranged at the bottom of the component bin 7054. An interface is arranged on the side wall of the sealing bin 7055.
[0128] In this embodiment, the telescopic cylinder 704 is a hydraulic cylinder. Optionally, the telescopic cylinder 704 may also be an electric cylinder. The adapter bearing 702 is a deep groove ball bearing. The outer ring of the adapter bearing 702 and the lifting seat 703 are interference fit.
[0129] In this embodiment, the control module 7056 includes a hydraulic pump and a hydraulic solenoid valve, and the sealed chamber 7055 is used to store hydraulic oil. The hydraulic pump, the hydraulic solenoid valve, the sealed chamber 7055 and the telescopic cylinder 704 together constitute a hydraulic system. The working window 7053 provides a channel for the pipeline arrangement of the telescopic cylinder 704 and the control module 7056. The lead hole 7057 provides a channel for the control module 7056 to connect to the external electrical module; the through hole 6022 is connected to the lead hole 7057.
[0130] The specific use principle of the present invention is as follows:
[0131] In this embodiment, the type of ore is tungsten ore. When the ore is crushed, large pieces of ore are put into the hopper 201, and the ore enters the crushing module 3 from the feeding component 2. As the eccentric component 304 rotates, the crushing cone 303 continues to approach the crushing bushing 302, and the large pieces of ore are squeezed by the crushing cone 303 and the crushing bushing 302 to become small pieces of ore; further, the crushed ore enters the crushing module 4, and the crushing cone 403 rotates relative to the conical bushing 402, and the ore is squeezed by multiple groups of first cones 4023 and second cones 4032, as well as multiple groups of first grinding teeth 4025 and grinding tooth assemblies 4033 to become coarse ore powder with smaller particle size; during the crushing process, the operator can control the distance between the crushing cone 403 and the conical bushing 402 through the lifting component 7, so as to obtain coarse ore powder that meets the particle size requirements. The coarse ore powder enters the screening cylinder assembly 5, and is screened by the spiral screen plate 5023 and classified into different collection bins 5025. The finer ore dust is collected by the powder collection assembly 504. Furthermore, people judge the position of the ore powder in the collection bin 5025 through the observation window 5011, and finally use the material taking device to extract the ore powder in the collection bin 5025 through the sampling hole 5012 for detection. The buffer base 6 reduces the vibration transmission of the device as a whole to the outside world.
[0132] Of course, the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and equal changes and improvements made by ordinary technicians in the technical field within the essential scope of the present invention should all fall within the scope of the patent coverage of the present invention.
Claims
1. An ore crushing and processing device, characterized in that: include: A crushing module (3) and a pulverizing module (4), wherein the feed port of the pulverizing module (4) is connected to the discharge port of the crushing module (3), a feeding assembly (2) is arranged on the feed port of the crushing module (3), a transmission assembly (1) is arranged on the feeding assembly (2), the transmission assembly (1) drives the crushing module (3) and the pulverizing module (4) to move synchronously, a screening cylinder assembly (5) is arranged below the discharge port of the pulverizing module (4), the screening cylinder assembly (5) is arranged on a buffer base (6), a lifting assembly (7) for adjusting the working gap of the pulverizing module (4) is arranged inside the screening cylinder assembly (5), and the movable part of the lifting assembly (7) is movably connected to the transmission assembly (1); The crushing module (4) comprises a conical bushing (402), the inner coaxial sleeve of the conical bushing (402) being provided with a crushing cone (403), the crushing cone (403) being driven to rotate by the transmission assembly (1); the lifting assembly (7) drives the transmission assembly (1) so that the crushing cone (403) approaches or moves away from the inner wall of the conical bushing (402); The transmission assembly (1) comprises a motor (101), the motor (101) being connected to the feeding assembly (2) via an adapter frame (102), the motor (101) being coaxially connected to an output shaft (104) via a coupling (103); one end of the output shaft (104) being movably connected to a lifting assembly (7), and the lifting assembly (7) being able to drive the output shaft (104) to move axially relative to the coupling (103); A plurality of sliding key slots (1031) are provided on the inner wall of the coupling (103); a sliding key (1041) that cooperates with the sliding key slots (1031) is provided at one end of the output shaft (104); and a detection ring groove (1042) is also provided on the output shaft (104); The output shaft (104) passes through the crushing module (3) and the pulverizing module (4); The crushing module (4) further comprises: a first bearing (404) and a support shell (401) connected between the crushing module (3) and the screening drum assembly (5), and a conical bushing (402) is clamped in the support shell (401); The first bearing (404) is arranged on the support plate (405); the support plate (405) is connected to the screening drum assembly (5); the output shaft (104) is arranged to pass through the first bearing (404); A first clamping groove (4011) is provided on the inner wall of the support shell (401); a first clamping block (4021) is provided on the outer wall of the conical bushing (402); the first clamping block (4021) is connected to the first clamping groove (4011); a plurality of lifting holes (4022) are provided on the top of the conical bushing (402); A plurality of first cones (4023) are arranged on the inner wall of the conical bushing (402); a plurality of first slots (4024) are evenly arranged on the first cone (4023); first grinding teeth (4025) are inserted into the first slots (4024); an inner pressure ring (4026) for fixing the first grinding teeth (4025) is arranged on the surface of the first cone (4023); and the first grinding teeth (4025) protrude from the inner wall of the first cone (4023); The crushing cone (403) is hollow, a shaft liner (4031) is provided on the crushing cone (403), the output shaft (104) is coaxially connected to the crushing cone (403) through the shaft liner (4031), a plurality of second cones (4032) are provided on the outer cone surface of the crushing cone (403); a plurality of second slots (4034) are evenly provided on the second cone (4032), a grinding assembly (4033) is inserted inside the second slot (4034); an outer pressure ring (4035) for fixing the grinding assembly (4033) is provided on the surface of the second cone (4032); A cover ring (4036) is provided at the bottom of the crushing cone (403), and an elastic scraper (4037) is provided on the outer wall of the cover ring (4036); The grinding tooth assembly (4033) comprises a bottom plate (40332), a protrusion of the bottom plate (40332) being slidably connected to a socket of the second grinding tooth (40331), a spring (40333) being arranged inside the socket, and the spring (40333) elastically supporting the second grinding tooth (40331) to protrude from the outer wall of the second cone (4032).
2. The ore crushing and processing device according to claim 1 is characterized in that: The feeding assembly (2) comprises: a feeding barrel (203); a feeding port (2031) is arranged on the side of the feeding barrel (203); a hopper (201) is arranged on the feeding port (2031); a pressure cover (202) is arranged on the feeding barrel (203); and an adapter frame (102) is arranged on the pressure cover (202).
3. The ore crushing and processing device according to claim 2 is characterized in that: The crushing module (3) comprises: a support cylinder (301), a crushing bushing (302) is clamped inside the support cylinder (301), and a hollow crushing cone (303) is sleeved inside the crushing bushing (302); an output shaft (104) passes through the crushing cone (303), an eccentric assembly (304) is arranged on the output shaft (104), and one end of the eccentric assembly (304) abuts against the inner wall of the crushing cone (303); a spherical block (306) is sleeved on the upper end of the crushing cone (303), and the spherical block (306) is arranged in a spherical seat (305); the spherical seat (305) is fixedly connected to the gland (202); and a fastening nut (307) for fixing the spherical block (306) is arranged at the top end of the crushing cone (303); The support cylinder (301) is connected to the support shell (401).
4. The ore crushing and processing device according to claim 3 is characterized in that: A plurality of reinforcing ribs (3011) are evenly arranged on the outer wall of the support tube (301), and a funnel portion (3012) is arranged at the bottom end of the support tube (301); and a plurality of second slots (3013) are arranged on the inner wall of the support tube (301); The inner wall profile of the crushing bushing (302) is in an hourglass shape, and the inner wall of the crushing bushing (302) is provided with a plurality of first convex strips (3021); the outer wall of the crushing bushing (302) is provided with a plurality of second clamping blocks (3022); the second clamping blocks (3022) are arranged in cooperation with the second clamping grooves (3013); The crushing cone (303) comprises: a cone (3031), a neck (3034) extending from the upper end of the cone (3031); a rolling cavity (3032) is arranged inside the cone (3031); and second convex strips (3033) are evenly arranged on the outer wall of the cone (3031); The spherical block (306) is sleeved on the neck (3034), and the outer wall of the neck (3034) is provided with a collar (3035) for fixing the spherical block (306) and a threaded portion (3036) connected to a fastening nut (307); The eccentric assembly (304) comprises an eccentric block (3041) sleeved on the output shaft (104); a rolling body (3042) is rotatably connected to the eccentric block (3041), and a side surface of the rolling body (3042) abuts against an inner wall of the rolling cavity (3032).
5. The ore crushing and processing device according to claim 1, characterized in that: The screening cylinder assembly (5) comprises: an outer cylinder (501), the outer cylinder (501) being sleeved on the inner cylinder (502), a limiting element (503) being arranged inside the inner cylinder (502); and a powder collecting assembly (504) being connected to the outer wall of the outer cylinder (501); The support shell (401) is connected to the top of the outer cylinder (501); The top cover of the inner cylinder (502) is arranged in the cover ring (4036), and the elastic scraper (4037) abuts against the inner wall of the collecting trough (5021); The support plate (405) is connected to the top of the inner cylinder (502); An observation window (5011), a sampling hole (5012), and a dust outlet (5013) are provided on the side of the outer cylinder (501).
6. The ore crushing and processing device according to claim 5, characterized in that: The outer wall at the top of the inner cylinder (502) is provided with a material collecting trough (5021); the bottom of the material collecting trough (5021) is provided with a material screening opening (5022); the outer wall of the inner cylinder (502) is provided with a spiral screen plate (5023), and the spiral screen plate (5023) is connected to the bottom of the material screening opening (5022); partition plates (5024) are evenly arranged on the outer wall of the inner cylinder (502), and the upper end of the partition plate (5024) is connected to the bottom of the spiral screen plate (5023); and a material collecting bin (5025) is enclosed between the outer cylinder (501), the partition plate (5024) and the spiral screen plate (5023); The powder collection assembly (504) comprises: a fan (5041) and a material box (5042); an air inlet of the fan (5041) is connected to the material box (5042); one side of the material box (5042) is connected to the outlet of an air duct (5043); an inlet of the air duct (5043) is connected to a material suction nozzle (5044); and the material suction nozzle (5044) is arranged on the dust outlet (5013).
7. The ore crushing and processing device according to claim 6, characterized in that: The buffer base (6) comprises: an upper support plate (602) and a lower support plate (605); a movable hinge is connected between the upper support plate (602) and the lower support plate (605); the movable hinge comprises a spherically hinged ball head (601) and a base (604); a plurality of shock absorbers (603) are evenly hinged between the upper support plate (602) and the lower support plate (605); and a fixing bolt (606) is passed through the lower support plate (605); The upper support plate (602) is provided with a sinking groove (6021), and the sinking groove (6021) is provided with a through hole (6022); The inner cylinder (502) is fixedly connected to the sink (6021).
Citation Information
Patent Citations
Multi-stage crushing and grinding device
CN119076129A