A kind of fusion coating machine cutter dismounting tool

Abstract

The present application relates to a tool dismounting tool technical field, specifically to a kind of fusion coating machine tool dismounting tool, including support, tool mounting seat installed on support and limiting component being located in tool mounting seat inside, limiting component includes the center rod fixedly connected with support cylinder by first fixed part, center rod is located in support cylinder center, two groups of sliding rails are equipped on center rod, sliding ring is slidably connected on sliding rail, support cylinder is also fixed with the drive cylinder of drive sliding ring movement on sliding rail by second fixed part, four groups of telescopic air cylinders are evenly distributed on sliding ring, limiting rod is equipped on telescopic air cylinder output end, limiting rod is telescopic in waist-shaped hole;The present application is placed on tool mounting seat by setting support and setting tool mounting seat on support, then the whole support is hoisted to equipment installation port, installs or dismounts by aligning installation port with tool, saves manpower and installs accurate.

Description

Technical Field

[0001] This invention belongs to the field of tool disassembly fixtures, specifically relating to a tool disassembly fixture for a fusion coating machine. Background Technology

[0002] The high-efficiency vibratory fusion coating machine is a powder processing equipment used for precision mixing of coarse to fine particles or surface modification of powders, enabling materials to be fused together in one machine for mixing, compounding, surface modification and fusion.

[0003] Before using a fusion coating machine, the cutting tools need to be installed on the equipment, and after use, they also need to be disassembled for inspection and maintenance. However, the cutting tools used in the fusion coating machine weigh up to 30kg. The existing method of disassembling and assembling the cutting tools involves multiple workers lifting the cutting tools onto or off the equipment. Firstly, because the cutting tools are heavy, manual disassembly and assembly is time-consuming and laborious. Secondly, manual disassembly and assembly cannot accurately align the installation position on the machine, resulting in low installation efficiency. Therefore, it is necessary to design a cutting tool disassembly fixture for the fusion coating machine to solve the above problems. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides a tooling fixture for disassembling cutting tools in a fusion coating machine, thereby resolving the issues raised in the background section regarding the time-consuming, labor-intensive, and inaccurate installation of cutting tools in existing fusion coating machines on the market.

[0005] To achieve the above objectives, the technical solution of the present invention is as follows:

[0006] A tooling for disassembling a fusion coating machine includes:

[0007] The bracket includes a crossbeam, support frames at both ends of the crossbeam, a first cross brace and a second cross brace between two sets of support frames, and a base fixed to the bottom of the support frames.

[0008] A tool mounting base includes a support cylinder fixed to the middle of the crossbeam, a plurality of support plates fixed on the support cylinder, and an outwardly protruding isolation plate on the side of the support plate near the crossbeam. The support cylinder between the support plates has an oblong hole.

[0009] A limiting component, located inside the tool mounting base, includes a central rod fixedly connected to the support cylinder via a first fixing member. The central rod is located at the center of the support cylinder, and two sets of slide rails are provided on the central rod. A sliding ring is slidably connected to the slide rails. The support cylinder is also fixed with a driving cylinder that drives the sliding ring to move on the slide rails via a second fixing member. Four sets of telescopic cylinders are evenly distributed on the sliding ring, and a limiting rod is provided at the output end of the telescopic cylinder. The limiting rod extends and retracts within the oblong hole.

[0010] As a further improvement to the present invention, the support plate is provided with a guide slope on the side away from the crossbeam to facilitate the insertion of the cutting tool.

[0011] As a further improvement to the present invention, a silicone protective sleeve is provided on the limiting rod.

[0012] As a further improvement to the present invention, two sets of hanging lugs are provided on both sides of the top of the two sets of support frames. A hoisting assembly is connected to the hanging lugs. The hoisting assembly includes a balance beam and a connecting beam that are rotatably connected to each other. The balance beam is located on the upper side of the connecting beam. A first steel wire rope is connected to the upper end of the balance beam. Two sets of second steel wire ropes are connected to the lower end of the connecting beam. The other ends of the second steel wire ropes are respectively connected to the hanging lugs.

[0013] As a further improvement to the present invention, the balance beam is in the shape of an inverted triangle, and the first steel wire rope is connected to the two upper corners of the balance beam respectively; the connecting beam is triangular, and the second steel wire rope is connected to the two lower corners of the connecting beam respectively.

[0014] As a further improvement to the present invention, the output end of the telescopic cylinder is also provided with four sets of connecting rods, and the connecting rods are also provided with positioning plates. A layer of anti-slip layer is pasted on the positioning plates. A through groove is opened on the support cylinder between the support plates, and the positioning plate is inserted into the through groove. The through groove and the waist-shaped hole are on the same straight line.

[0015] As a further improvement to the present invention, a support cylinder is also provided below the connecting rod. The support cylinder is fixedly connected to the driving cylinder, and the output end of the support cylinder abuts against the lower part of the connecting rod.

[0016] As a further improvement to the present invention, the bottom ends of the two sets of bases are respectively provided with two sets of adjustment components. The adjustment components include foot cups, and screws are fixed on the foot cups. The screws are threadedly connected to the bases, and adjusting nuts are also threadedly connected to the screws. The adjusting nuts abut against the bottom ends of the bases.

[0017] As a further improvement to the present invention, the support frame includes a first vertical frame welded to the crossbeam, and three sets of parallel horizontal frames are welded to the first vertical frame. A second vertical frame is welded to the other side of the upper two sets of horizontal frames, and the lower side of the second vertical frame is welded to the lowermost horizontal frame by a diagonal frame.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] This invention sets up a bracket and a tool mounting seat on the bracket, so that the tool of the fusion coating machine can be stably placed on the tool mounting seat. Then, the entire bracket is hoisted to the equipment installation port, and the tool is aligned with the installation port for installation or removal. This saves manpower and ensures accurate installation.

[0020] This invention provides a limiting component inside the tool mounting base, which can hold the tool in place when it is mounted on the tool mounting base, preventing the tool from shaking or slipping. At the same time, the cooperation between the waist-shaped hole and the limiting rod can accommodate the use of more types of tools.

[0021] This invention provides a lifting assembly on the hanging lugs. When different types of knives are placed on the bracket, the center of gravity may shift. Through the cooperation of the connecting beam and the balance beam, the entire bracket can be stably lifted to prevent the bracket from shaking and the knives from falling.

[0022] This invention provides an adjustment component located below the bracket. By adjusting the nut, the height of the entire bracket can be adjusted, thereby adjusting the height of the cutter and allowing the cutter to be precisely aligned with the mounting opening. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of the bracket of the present invention;

[0026] Figure 3 This is a side view of the structure of the present invention;

[0027] Figure 4 This is a front view schematic diagram of the limiting component of the present invention;

[0028] Figure 5 This is a schematic cross-sectional view of the limiting component of the present invention.

[0029] The names represented by the part numbers in the above five schematic diagrams are as follows:

[0030] 1. Bracket; 11. Crossbeam; 12. Support frame; 121. First vertical frame; 122. Horizontal frame; 123. Second vertical frame; 124. Diagonal frame; 125. Hanging lug; 13. First horizontal brace; 14. Second horizontal brace; 15. Base;

[0031] 2. Tool mounting base; 21. Support cylinder; 211. First fixing component; 212. Second fixing component; 22. Support plate; 221. Isolation plate; 222. Guide slope; 23. Waist-shaped hole; 24. Through groove;

[0032] 3. Limiting component; 31. Center rod; 32. Slide rail; 33. Sliding ring; 331. Connecting rod; 332. Positioning plate; 333. Anti-slip layer; 34. Drive cylinder; 35. Telescopic cylinder; 36. Limiting rod; 37. Support cylinder;

[0033] 4. Lifting assembly; 41. Balance beam; 42. Connecting beam; 43. First wire rope; 44. Second wire rope;

[0034] 5. Adjustment assembly; 51. Foot cup; 52. Screw; 53. Adjustment nut. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0036] The present invention provides the following embodiments:

[0037] A tooling for disassembling a fusion coating machine includes:

[0038] The support frame 1 includes a crossbeam 11, support frames 12 at both ends of the crossbeam 11, a first cross brace 13 and a second cross brace 14 between two sets of support frames 12, and a base 15 fixed to the bottom of the support frames 12. The tool mounting base 2 includes a support cylinder 21 fixed to the middle of the crossbeam 11, several support plates 22 fixed on the support cylinder 21, and an outwardly protruding isolation piece 221 on the side of the support plate 22 near the crossbeam 11. Waist-shaped holes 23 are opened on the support cylinder 21 between the support plates 22. This invention, by setting up a support frame 1 and a tool mounting base 2 on the support frame 1, allows the tools of the fusion coating machine to be stably placed on the tool mounting base 2. Then, the entire support frame 1 is hoisted to the equipment installation port, and the tools are aligned with the installation port for installation or removal, saving manpower and ensuring precise installation.

[0039] The limiting component 3, located inside the tool mounting base 2, includes a central rod 31 fixedly connected to the support cylinder 21 via a first fixing member 211. The central rod 31 is located at the center of the support cylinder 21. Two sets of slide rails 32 are provided on the central rod 31, and a sliding ring 33 is slidably connected to the slide rails 32. The support cylinder 21 is also fixed with a driving cylinder 34 that drives the sliding ring 33 to move on the slide rails 32 via a second fixing member 212. Four sets of telescopic cylinders 35 are evenly distributed on the sliding ring 33, and the output end of the telescopic cylinder 35 is provided with... A limiting rod 36 extends and retracts within the oblong hole 23. When the tool is placed on the tool mounting base 2, four sets of telescopic cylinders 35 drive the limiting rod 36 upward through the oblong hole 23, and the limiting rod 36 abuts against the tool to prevent it from falling. At the same time, a silicone layer is provided on the limiting rod 36 to prevent friction and collision between the tool and the limiting rod 36. When different types of tools are placed, since the tool thickness may be different, the driving cylinder 34 drives the telescopic cylinder 35 to move the limiting rod 36 toward the tool until the limiting rod 36 abuts against the tool and stops moving to prevent the tool from falling.

[0040] The support plate 22 is provided with a guide slope 222 on the side away from the crossbeam 11 to facilitate the insertion of the tool. The guide slope 222 prevents the support plate 22 from rubbing against and bumping the tool.

[0041] Two sets of hanging lugs 125 are provided on both sides of the top of the two sets of support frames 12. A hoisting assembly 4 is connected to each hanging lug 125. The hoisting assembly 4 includes a balance beam 41 and a connecting beam 42 that are rotatably connected to each other. The balance beam 41 is located above the connecting beam 42. A first steel wire rope 43 is connected to the upper end of the balance beam 41, and two sets of second steel wire ropes 44 are connected to the lower end of the connecting beam 42. The other ends of the second steel wire ropes 44 are respectively connected to the hanging lugs 125. The balance beam 41 is inverted triangular in shape, and the first steel wire rope 43 is connected to the two upper corners of the balance beam 41. The connecting beam 42 is triangular, and the second steel wire ropes 44 are connected to the two lower corners of the connecting beam 42. By setting the hoisting assembly 4 on the hanging lugs 125, when different types of knives are placed on the support 1, the center of gravity may shift. Through the cooperation of the connecting beam 42 and the balance beam 41, the entire support 1 can be stably hoisted, preventing the entire support 1 from swaying and preventing the knives from falling.

[0042] The output end of the telescopic cylinder 35 is also provided with four sets of connecting rods 331. The connecting rods 331 are also provided with positioning plates 332. A layer of anti-slip layer 333 is pasted on the positioning plates 332. The support cylinder 21 between the support plates 22 has a through groove 24. The positioning plate 332 is inserted into the through groove 24. The through groove 24 and the waist-shaped hole 23 are on a straight line. A support cylinder 37 is also provided below the connecting rod 331. The support cylinder 37 is fixedly connected to the drive cylinder 34. The output end of the support cylinder 37 abuts against the lower part of the connecting rod 331. The telescopic cylinder 35 drives the connecting rod 331 and simultaneously drives the positioning plate 332 to move upward. The positioning plate 332 passes through the through groove 24 and abuts against the tool. At the same time, the support cylinder 37 pushes the positioning plate 332 upward to abut against the tool. The anti-slip layer 333 prevents the tool from rotating.

[0043] The two sets of bases 15 are respectively provided with two sets of adjustment components 5 at their bottom ends. Each adjustment component 5 includes a foot cup 51, and a screw 52 is fixed on the foot cup 51. The screw 52 is threadedly connected to the base 15. An adjustment nut 53 is also threadedly connected to the screw 52, ​​and the adjustment nut 53 abuts against the bottom end of the base 15. The present invention adjusts the height of the entire support 1 by setting the adjustment component 5 below the bracket 1 and adjusting the nut 53, thereby adjusting the height of the cutter and enabling the cutter to be accurately aligned with the installation port.

[0044] The support frame 12 includes a first vertical frame 121 welded to the crossbeam 11. Three sets of parallel horizontal frames 122 are also welded to the first vertical frame 121. A second vertical frame 123 is welded to the other side of the upper two sets of horizontal frames 122. The lower side of the second vertical frame 123 is welded to the lowermost horizontal frame 122 through a diagonal frame 124. The diagonal frame 124 makes the entire support 1 wider at the bottom and narrower at the top, which is beneficial to the stability of the support 1.

[0045] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A tooling fixture for disassembling a cutting tool in a fusion coating machine, characterized in that, include: The bracket (1) includes a crossbeam (11), a support frame (12) disposed at both ends of the crossbeam (11), a first cross brace (13) and a second cross brace (14) disposed between the two sets of the support frames (12), and a base (15) fixed to the bottom end of the support frame (12). The tool mounting base (2) includes a support cylinder (21) fixed in the middle of the crossbeam (11), a plurality of support plates (22) are fixed on the support cylinder (21), and the support plates (22) are provided with outwardly protruding isolation plates (221) on the side of the support plates (22) near the crossbeam (11). The support cylinder (21) between the support plates (22) is provided with waist-shaped holes (23). The limiting component (3) is located inside the tool mounting base (2) and includes a central rod (31) fixedly connected to the support cylinder (21) via a first fixing member (211). The central rod (31) is located at the center of the support cylinder (21). Two sets of slide rails (32) are provided on the central rod (31). A sliding ring (33) is slidably connected on the slide rails (32). The support cylinder (21) is also fixed with a driving cylinder (34) that drives the sliding ring (33) to move on the slide rails (32) via a second fixing member (212). Four sets of telescopic cylinders (35) are evenly distributed on the sliding ring (33). The output end of the telescopic cylinder (35) is provided with a limiting rod (36). The limiting rod (36) extends and retracts within the waist-shaped hole (23). Two sets of hanging ears (125) are provided on both sides of the top of the two sets of support frames (12). A hoisting assembly (4) is connected to the hanging ears (125). The hoisting assembly (4) includes a balance beam (41) and a connecting beam (42) that are rotatably connected to each other. The balance beam (41) is located on the upper side of the connecting beam (42). A first steel wire rope (43) is connected to the upper end of the balance beam (41). Two sets of second steel wire ropes (44) are connected to the lower end of the connecting beam (42). The other end of the second steel wire ropes (44) is connected to the hanging ears (125). The balance beam (41) is inverted triangular in shape, and the first steel wire rope (43) is connected to the two upper corners of the balance beam (41); the connecting beam (42) is triangular, and the second steel wire rope (44) is connected to the two lower corners of the connecting beam (42); The output end of the telescopic cylinder (35) is also provided with four sets of connecting rods (331), and the connecting rods (331) are also provided with positioning plates (332). A layer of anti-slip layer (333) is pasted on the positioning plate (332). A through groove (24) is opened on the support cylinder (21) between the support plates (22). The positioning plate (332) is inserted into the through groove (24). The through groove (24) and the waist-shaped hole (23) are on a straight line.

2. The tooling disassembly fixture for a fusion coating machine according to claim 1, characterized in that: The support plate (22) has a guide slope (222) on the side away from the crossbeam (11) to facilitate the insertion of the cutting tool.

3. The tooling for disassembling a fusion coating machine according to claim 2, characterized in that: A silicone protective sleeve is fitted onto the limiting rod (36).

4. The tooling disassembly fixture for a fusion coating machine according to claim 3, characterized in that: A support cylinder (37) is also provided below the connecting rod (331). The support cylinder (37) is fixedly connected to the driving cylinder (34), and the output end of the support cylinder (37) abuts against the lower part of the connecting rod (331).

5. The tooling disassembly fixture for a fusion coating machine according to claim 4, characterized in that: The two sets of bases (15) are respectively provided with two sets of adjustment components (5) at their bottom ends. The adjustment component (5) includes a foot cup (51), and a screw (52) is fixed on the foot cup (51). The screw (52) is threadedly connected to the base (15). An adjustment nut (53) is also threadedly connected to the screw (52). The adjustment nut (53) abuts against the bottom end of the base (15).

6. The tooling disassembly fixture for a fusion coating machine according to claim 5, characterized in that: The support frame (12) includes a first vertical frame (121) welded to the crossbeam (11). Three sets of parallel horizontal frames (122) are also welded to the first vertical frame (121). A second vertical frame (123) is welded to the other side of the upper two sets of horizontal frames (122). The lower side of the second vertical frame (123) is welded to the lowermost horizontal frame (122) through a diagonal frame (124).

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