Spreading, scanning, ink-jet and cutting all-in-one machine
By designing an inkjet cutting machine that integrates latches, scanning, inkjet printing and cutting, the problems of inaccurate and low efficiency of manual cutting are solved, and efficient and accurate automatic cutting is achieved, reducing costs.
Patent Information
- Application Number
- CN202411525235.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-14
AI Technical Summary
In the processing process of existing flexible fabrics, manual cutting is inaccurate, time-consuming and increases equipment and personnel costs, resulting in inefficiency.
A raft scanning inkjet cutting machine is designed, integrating raft, scanning, inkjet printing and cutting functions, and automatically cut through the electrically connected control mechanism to improve cutting accuracy and efficiency.
It realizes intelligent cutting, improves cutting accuracy, reduces material waste, improves production efficiency, and reduces equipment and personnel costs.
Smart Images

Figure CN119305320A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flexible fabric processing, and in particular to a cloth-pulling, scanning, inkjet and cutting all-in-one machine. Background Art
[0002] At present, the processing procedures of flexible fabrics generally include layout, inkjet printing, cutting, etc. The existing layout of flexible fabrics generally involves first laying the fabric on a cutting table, then using an inkjet printer to print out a pattern and laying it on top, and finally using manual cutting according to the pattern. The cutting contour is manually controlled, which is easy to cause inaccurate cutting. Manual cutting is time-consuming, inefficient, and prone to errors. Printing patterns requires the configuration of a separate printer, which increases equipment and operators and costs. At present, the processing procedures of flexible fabrics generally include layout, inkjet printing, cutting, etc. The existing layout of flexible fabrics generally involves first laying the fabric on a cutting table, then using an inkjet printer to print out a pattern and laying it on top, and finally using manual cutting according to the pattern. The cutting contour is manually controlled, which is easy to cause inaccurate cutting. Manual cutting is time-consuming, inefficient, and prone to errors. Printing patterns requires the configuration of a separate printer, which increases equipment and operators and costs. Summary of the invention
[0003] In order to solve the technical problems existing in the background technology, the present invention proposes a cloth-pulling, scanning, inkjet and cutting all-in-one machine.
[0004] The present invention proposes a cloth pulling, scanning, inkjet and cutting integrated machine, which comprises a bracket and a workbench arranged on the upper end of the bracket, wherein a longitudinal guide rail is respectively arranged on the left and right sides of the workbench, and a crossbeam which can move back and forth on the longitudinal guide rail is arranged between the two longitudinal guide rails, and a transverse trolley track is arranged on the upper end of the crossbeam, and a trolley is installed on the trolley track, and a cloth pulling mechanism is arranged on the lower part of the side of the crossbeam close to the cloth roll, and the cloth pulling mechanism can stretch the cloth released from the cloth roll toward the side away from the cloth roll, and the trolley is arranged with its back to the cloth pulling mechanism, and an inkjet mechanism and a cutting mechanism are installed thereon in a liftable manner, and a scanning mechanism is also installed on the cloth pulling mechanism, and a control mechanism is installed at the end of the crossbeam, and the control mechanism is electrically connected to the cloth pulling mechanism, the inkjet mechanism, the cutting mechanism and the scanning mechanism.
[0005] Preferably, the cloth pulling mechanism comprises a plurality of clamping jaws arranged and spaced apart along the length direction of the crossbeam, and the clamping jaws can clamp or loosen the end of the cloth roll.
[0006] Preferably, the inkjet mechanism is configured as an inkjet printer.
[0007] Preferably, the scanning mechanism is configured as a scanner.
[0008] Preferably, it also includes a driving motor for driving the cutting mechanism to rise and fall, the cutting mechanism includes a lifting block and a cutter head, the cutter head is installed on the lifting block, the lifting block is provided with a threaded hole, the trolley is provided with a screw, the screw is threadedly connected to the threaded hole, the output end of the driving motor is connected to the screw and can drive the screw to rotate, the rotational motion is converted into linear motion, and then the lifting block is driven to rise and fall, and the cutter head is driven to rise and fall.
[0009] Preferably, a fixed cross frame is provided between the two longitudinal guide rails located on one side of the cloth roll, and two end plates distributed up and down are provided at the lower part of the fixed cross frame. The unrolled cloth of the cloth roll is discharged from between the two end plates, and the two end plates are provided with a plurality of grooves for the clamping claws to extend into, one by one, along their length direction.
[0010] Preferably, the workbench is configured as an air-floating table, the air-floating table is provided with a plurality of suction holes, and a suction mechanism electrically connected to the control mechanism is provided at the lower end, and the cloth can be adsorbed on the air-floating table by activating the suction mechanism.
[0011] Preferably, the control mechanism is configured as a control computer, and both sides of the control computer are provided with inductive anti-collision devices for sensing human body signals, and when the inductive anti-collision devices sense the approach of human body signals, they control the control computer to sound an alarm.
[0012] In summary, the present invention has the following beneficial effects: the present solution integrates cloth pulling, scanning, inkjet printing and cutting, and the accuracy of intelligent cutting is greatly improved compared with manual cutting, and waste is reduced and production efficiency is improved.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of a cloth-pulling, scanning, inkjet and cutting all-in-one machine according to an embodiment of the present invention;
[0015] Figure 2 This is an enlarged view of the fixed cross frame and the end plate of an embodiment of the present invention;
[0016] Figure 3 is an enlarged view of the inner side of the crossbeam according to an embodiment of the present invention;
[0017] Figure 4 This is an enlarged view of the outer side of the crossbeam according to an embodiment of the present invention.
[0018] In the figure:
[0019] 1. Bracket; 2. Workbench; 3. Longitudinal guide rail; 4. Crossbeam; 5. Trolley; 6. Gripper; 7. Inkjet printer; 8. Scanner; 9. Lifting block; 10. Fixed cross frame; 11. End plate; 12. Groove; 13. Control computer. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0021] like Figure 1-4 As shown, the present embodiment proposes a cloth pulling, scanning, inkjet and cutting integrated machine, comprising a bracket 1 and a workbench 2 arranged at the upper end of the bracket 1, a longitudinal guide rail 3 is respectively arranged on the left and right sides of the workbench 2, a crossbeam 4 which can move back and forth on the longitudinal guide rail 3 is arranged between the two longitudinal guide rails 3, a transverse trolley track is arranged on the upper end of the crossbeam 4, a trolley 5 is installed on the trolley track, a cloth pulling mechanism is arranged at the lower part of the side of the crossbeam 4 close to the cloth roll, the cloth pulling mechanism can pull the cloth released from the cloth roll toward the side away from the cloth roll, the trolley 5 is arranged with its back to the cloth pulling mechanism, an inkjet mechanism and a cutting mechanism are installed thereon in a liftable manner, a scanning mechanism is also installed on the cloth pulling mechanism, a control mechanism is installed at the end of the crossbeam 4, and the control mechanism is electrically connected to the cloth pulling mechanism, the inkjet mechanism, the cutting mechanism and the scanning mechanism.
[0022] In this way, this solution integrates cloth pulling, scanning, inkjet printing and cutting, with high processing efficiency, saving time and labor; the cutting contour is controlled by the control mechanism, avoiding the problem of inaccurate manual cutting.
[0023] Furthermore, the cloth pulling mechanism includes a plurality of clamps 6 arranged and spaced apart along the length direction of the crossbeam 4, and the clamps 6 can clamp or loosen the ends of the cloth roll. Specifically, the clamps 6 are configured as electric clamps or other driving modes, depending on the specific situation. The specific clamp structure can refer to the existing structure, and will not be repeated in this article.
[0024] Furthermore, a fixed horizontal frame 10 is provided between the two longitudinal guide rails 3 located on one side of the cloth roll, and two end plates 11 are provided at the lower part of the fixed horizontal frame 10, and the cloth unwound from the cloth roll is discharged from between the two end plates 11. The two end plates 11 are provided with a plurality of grooves 12 for the clamping claws 6 to extend into, one by one, along the length direction thereof. The plurality of clamping claws 6 correspond to the plurality of grooves 12, respectively, to facilitate clamping the ends of the cloth roll, and then the cloth is stretched by sliding along the longitudinal guide rail 3 by controlling the crossbeam 4. Specifically, the longitudinal guide rail 3 is provided as an electric guide rail, and the electric guide rail is electrically connected to the control mechanism.
[0025] The fixed horizontal frame 10 may also be equipped with a cloth cutting knife, and a slide rail may be provided on the fixed horizontal frame. The cloth cutting knife can move along the slide rail to facilitate cutting of the opposite cloth along its width direction, and then circulate to perform subsequent work.
[0026] In this embodiment, the inkjet mechanism is set as an inkjet printer 7, and the control mechanism controls the inkjet printer 7 to realize the action of inkjet printing. The inkjet printer 7 has low working noise, cheap consumables, fast printing speed and low price. Among them, the lifting structure between the inkjet printer 7 and the trolley 5 refers to the existing lifting mechanism, and will not be repeated in this article.
[0027] Furthermore, the scanning mechanism is set as a scanner 8, and the camera of the scanner 8 can perform scanning and image processing in real time. The scanner 8 transmits the scanned image signal to the control mechanism, and the control mechanism obtains the cutting contour through a calculation method.
[0028] Preferably, a driving motor for driving the cutting mechanism to rise and fall is also included. The cutting mechanism includes a lifting block 9 and a cutter head. The cutter head is mounted on the lifting block 9. The lifting block 9 is provided with a threaded hole. The trolley 5 is provided with a screw rod. The screw rod is threadedly connected to the threaded hole. The output end of the driving motor is connected to the screw rod and can drive the screw rod to rotate. The rotary motion is converted into linear motion, thereby driving the lifting block 9 to rise and fall and driving the cutter head to rise and fall. Specifically, the cutter head can be set as a cutting vibration knife or a circular knife, etc., depending on the specific situation.
[0029] It should be noted that the control mechanism is set as a control computer 13, and both sides of the control computer 13 are provided with an inductive anti-collision device for sensing human body signals. When the inductive anti-collision device senses that a human body signal is approaching, the control computer 13 is controlled to send out an alarm. This prevents people from colliding with the control computer 13, causing the control computer 13 to be damaged and malfunction. The specific structure of the inductive anti-collision device can refer to the existing structure and program, and will not be repeated in this article.
[0030] The control computer 13 may also be provided with a display screen, on which an operation input panel is provided, on which information such as the cutting program, deletion of the cut pieces, or setting parameters such as printing and cutting can be edited.
[0031] Preferably, the workbench 2 is an air-floating table, which is provided with a plurality of suction holes and a suction mechanism electrically connected to the control mechanism at the lower end, and the cloth can be adsorbed on the air-floating table by activating the suction mechanism. If some fabrics need to be adsorbed and fixed, the suction mechanism can be activated by the control mechanism.
[0032] In summary, the cloth scanning, inkjet cutting machine in this embodiment is widely used in the furniture industry, thick fabrics, yacht field, clothing plate making, shoe sample plate making, printing plate making, luggage plate making and other related fields.
[0033] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cloth-pulling, scanning, inkjet and cutting machine, comprising a bracket and a workbench arranged on the upper end of the bracket, a longitudinal guide rail is arranged on each of the left and right sides of the workbench, a crossbeam capable of moving back and forth on the longitudinal guide rail is arranged between the two longitudinal guide rails, a transverse trolley track is arranged on the upper end of the crossbeam, and a trolley is installed on the trolley track, characterized in that: A cloth pulling mechanism is provided at the lower part of the side of the crossbeam close to the cloth roll, and the cloth pulling mechanism can pull the cloth released from the cloth roll toward the side away from the cloth roll and stretch it. The trolley is arranged with its back to the cloth pulling mechanism, and an inkjet mechanism and a cutting mechanism are installed thereon in a liftable manner. A scanning mechanism is also installed on the cloth pulling mechanism. A control mechanism is installed at the end of the crossbeam, and the control mechanism is electrically connected to the cloth pulling mechanism, the inkjet mechanism, the cutting mechanism and the scanning mechanism.
2. The cloth-pulling, scanning, inkjet and cutting machine according to claim 1, characterized in that: The cloth pulling mechanism comprises a plurality of clamping jaws arranged along the length direction of the crossbeam and distributed at intervals, and the clamping jaws can clamp or loosen the end of the cloth roll.
3. The cloth-pulling, scanning, inkjet and cutting integrated machine according to claim 1, characterized in that: The inkjet mechanism is configured as an inkjet printer.
4. The cloth-pulling, scanning, inkjet and cutting integrated machine according to claim 1, characterized in that: The scanning mechanism is configured as a scanner.
5. The cloth-pulling, scanning, inkjet and cutting all-in-one machine according to claim 1, characterized in that: It also includes a driving motor for driving the cutting mechanism to rise and fall. The cutting mechanism includes a lifting block and a cutter head. The cutter head is installed on the lifting block. The lifting block is provided with a threaded hole. The trolley is provided with a screw. The screw is threadedly connected to the threaded hole. The output end of the driving motor is connected to the screw and can drive the screw to rotate. The rotational motion is converted into linear motion, thereby driving the lifting block to rise and fall and driving the cutter head to rise and fall.
6. The cloth-pulling, scanning, inkjet and cutting integrated machine according to claim 2, characterized in that: A fixed cross frame is provided between the two longitudinal guide rails on one side of the cloth roll, and two end plates distributed up and down are provided at the lower part of the fixed cross frame. The unrolled cloth of the cloth roll is discharged from between the two end plates, and the two end plates are provided with a plurality of grooves for the clamping claws to extend into, one by one, along their length directions.
7. The cloth-pulling, scanning, inkjet and cutting all-in-one machine according to claim 1, characterized in that: The workbench is configured as an air-floating table, the air-floating table is provided with a plurality of suction holes, and a suction mechanism electrically connected to the control mechanism is provided at the lower end, and the cloth can be adsorbed on the air-floating table by activating the suction mechanism.
8. The cloth-pulling, scanning, inkjet and cutting integrated machine according to claim 1, characterized in that: The control mechanism is set as a control computer, and both sides of the control computer are provided with inductive anti-collision devices for sensing human body signals. When the inductive anti-collision devices sense that human body signals are approaching, they control the control computer to issue an alarm.