Wrapping machine with image recognition function
By integrating image recognition function and automated adjustment mechanism in the winding machine, the problem that existing winding machines cannot effectively monitor and record the cable wrapping process is solved, and efficient wrapping quality inspection and automated management are achieved.
Patent Information
- Application Number
- CN202411853909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-17
AI Technical Summary
Existing winding machines cannot effectively monitor and record the cable wrapping process, making it difficult to guarantee the wrapping quality.
A winding machine with image recognition function is designed, and the image recognition probe is used to monitor and quality inspection of the cable wrapping process, and the automatic adjustment of the image recognition probe is achieved through motors, rotating shafts, gears and other components.
Real-time monitoring and quality inspection of the cable wrapping process is realized, manual measurement and photography are avoided, and the degree of automation and quality reliability of the wrapping process is improved.
Smart Images

Figure CN119314748B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of winding machines, and more specifically, to a winding machine with an image recognition function. Background Art
[0002] Winding machines (wrapping machines) are divided into single-layer, double-layer and triple-layer wrapping machines. The wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is rotated on a turntable and wrapped around the core wire. It is mainly used for wrapping insulated core wires of electrical wires, power cables, control cables, optical cables, etc.
[0003] At present, since the cable joints need to be wrapped, and in order to overcome the disadvantages of instability factors in the manual wrapping process, the cable joints are generally wrapped by a wrapping machine. However, the existing wrapping machines cannot monitor the cable wrapping process, and there is also a problem that manual measurement and photography are required after the cable is wrapped, and the wrapping quality inspection is performed, resulting in the overall wrapping process without effective supervision and record.
[0004] In order to solve the above problems, the present application provides a winding machine with an image recognition function. Summary of the invention
[0005] The wrapping machine with image recognition function provided in this application adopts the following technical solution:
[0006] A wrapping machine with an image recognition function comprises a wrapping machine shell, an arc seat is arranged on the inner side of the wrapping machine shell, the outer wall of the middle part of the arc seat is arc-shaped and evenly fixedly connected with a plurality of fixed blocks, and one end of each fixed block facing away from the arc seat is fixedly connected with the inner wall of the wrapping machine shell, a sliding frame is arranged on the outer side of one of the fixed blocks, and the sliding frame is movably sleeved on the outer side of the arc seat, a motor is fixedly sleeved and installed on one side end of the sliding frame, a rotating shaft is connected to a driving end on one side of the motor, a gear is fixedly connected to one end of the rotating shaft, and the gear is located on the inner side of the sliding frame, and the gear is fixedly sleeved on one side of the sliding frame. A tooth block is meshed on one side end of the wheel, and there are multiple tooth blocks. The multiple tooth blocks are arc-shaped and evenly fixedly installed in the middle position of the inner wall of the arc-shaped seat. The inner walls of both ends of the sliding frame close to the arc-shaped seat are fixedly connected with slide rails, and the two opposite sides of the two slide rails are slidably sleeved with slide rail grooves, and the two slide rail grooves are respectively opened on the two side surfaces of the arc-shaped seat. A mounting plate is provided on the outside of the side of the sliding frame away from the arc-shaped seat, and an image recognition probe is fixedly installed at the center position of one end surface of the mounting plate facing away from the sliding frame, and locking components are provided at the connections between the four corners of the mounting plate and the outer surface of the sliding frame.
[0007] Through the above technical solution, the fixing block realizes the fixing function of the arc-shaped seat inside the casing of the winding machine.
[0008] Furthermore, baffles are fixedly installed on the upper and lower end surfaces of the arc-shaped seat, and the two baffles are located on the inner side of the wrapping machine housing.
[0009] Through the above technical solution, the two baffles realize the limiting function of the moving path position of the sliding frame.
[0010] Furthermore, a distance is left between the mounting plate and an opposite end surface of the sliding frame, a through hole is opened at the center of the mounting plate, and one side of the through hole extends to the back side of the working end of the image recognition probe.
[0011] Through the above technical solution, the mounting plate realizes the supporting function of the image recognition probe.
[0012] Furthermore, the locking assembly includes a fixing screw, a pad and a locking nut. The pad is fixedly installed at the corner of the outer surface of the sliding frame, and the pad is in contact with one end surface of the mounting plate. The fixing screw is fixedly installed at the center of one end surface of the pad, and the fixing screw is movably inserted into the through hole position at the end corner of the mounting plate. The locking nut is threadedly installed on the outer wall of the fixing screw, and the locking nut abuts against one end surface of the mounting plate facing away from the pad.
[0013] Through the above technical solution, the locking assembly realizes the disassembly, assembly and positioning of the mounting plate on the outer surface of the sliding frame.
[0014] Furthermore, both ends of the wrapping machine housing are fixedly connected with an outer cylinder, an inner cylinder is arranged inside the outer cylinder, and a plurality of connecting arms are evenly fixedly installed at the connection between the outer wall of the inner cylinder and the inner wall of the outer cylinder in an arc shape.
[0015] Through the above technical solution, the connecting arm realizes the connection and fixation between the outer cylinder and the inner cylinder.
[0016] Furthermore, a first clamping seat is provided on one side inside the inner tube, one end surface of the first clamping seat is fixedly connected to a connecting rod, and one end of the connecting rod facing away from the first clamping seat is fixedly connected to the inner wall of the inner tube.
[0017] Furthermore, a second clamp seat is provided on the other side of the inner cylinder, and the second clamp seat and the first clamp seat are axially symmetrically distributed on both sides of the inner cylinder, and an adjusting screw is connected to the center position of one end surface of the second clamp seat, and the adjusting screw is threadedly connected to the inner cavity of the outer end of the inner cylinder, and a rotating wheel is fixedly installed on the end of the adjusting screw facing away from the second clamp seat, and a limiting rod is fixedly connected to the lower side of one end surface of the second clamp seat, and the limiting rod is located below the adjusting screw, and the limiting rod is slidably sleeved on the inner cavity position of the outer end of the inner cylinder.
[0018] Through the above technical solution, the first clamping seat and the second clamping seat can not only realize the clamping positioning of the cable, but also effectively apply it to cables within different diameter ranges.
[0019] Furthermore, a connecting bearing is embedded in the center of one end surface of the second clamping seat, and the center of one end surface of the second clamping seat is rotatably connected to one end of the adjusting screw through the connecting bearing.
[0020] Through the above technical solution, the bearing realizes the rotational connection between the second clamping seat and the adjusting screw.
[0021] Furthermore, an arc-shaped cover plate is slidably mounted on the outer surface of the upper side of the casing of the wrapping machine, and a rectangular groove is embedded in the lower middle part of the outer surface of the arc-shaped cover plate.
[0022] Through the above technical solution, the arc-shaped cover plate can achieve a covering protection effect on the front opening of the winding machine housing.
[0023] In summary, this application includes the following beneficial technical effects:
[0024] In the present application, the arc seat and fixed block are provided, which can be connected and fixed inside the outer shell of the winding machine while playing the role of supporting the main body of the upper structure. In conjunction with the provided sliding frame, motor, rotating shaft, gear, tooth block, slide rail, slide rail groove and mounting plate, image recognition probe and locking assembly, the image recognition and monitoring of the cable winding process inside the winding machine can be realized, and the arc-shaped automatic adjustment and positioning effect of the working position of the image recognition probe can be achieved, thereby ensuring the flexibility of the monitoring position of the cable winding process, avoiding the need for manual measurement, photography and quality inspection after cable winding, and effectively realizing effective supervision and recording of the winding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of this application;
[0026] Figure 2 This is one of the partial structural diagrams of this application;
[0027] Figure 3 This is the second schematic diagram of the partial structure of this application;
[0028] Figure 4 For this application Figure 2 Enlarged view of point A in the middle;
[0029] Figure 5 A semi-exploded view of the outer end of the mounting plate of this application;
[0030] Figure 6 For this application Figure 1 Enlarged view of point B in the middle.
[0031] Description of the numbers in the figure:
[0032] 1. Wrapping machine housing; 2. Arc seat; 3. Fixed block; 4. Sliding frame; 5. Motor; 6. Rotating shaft; 7. Gear; 8. Gear block; 9. Slide rail; 10. Slide rail groove; 11. Mounting plate; 12. Image recognition probe; 13. Baffle; 14. Through hole; 15. Fixed screw; 16. Pad; 17. Lock nut; 18. Outer cylinder; 19. Inner cylinder; 20. Connecting arm; 21. First clamping seat; 22. Connecting rod; 23. Second clamping seat; 24. Adjusting screw; 25. Rotating wheel; 26. Limit rod; 27. Arc cover. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0034] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0035] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] Example:
[0037] The present application embodiment discloses a wrapping machine with an image recognition function. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, including a winding machine shell 1, an arc seat 2 is provided on the inner side of the winding machine shell 1, and a plurality of fixed blocks 3 are evenly fixedly connected to the outer side wall of the arc seat 2 in an arc shape, and each fixed block 3 is fixedly connected to the inner wall of the winding machine shell 1 at one end facing away from the arc seat 2, and a sliding frame 4 is provided on the outer side of one of the fixed blocks 3, and the sliding frame 4 is movably sleeved on the outer side of the arc seat 2, and a motor 5 is fixedly sleeved on one side end of the sliding frame 4, and a rotating shaft 6 is connected to a driving end on one side of the motor 5, and a gear 7 is fixedly connected to one end of the rotating shaft 6, and the gear 7 is located on the inner side of the sliding frame 4, and a tooth block 8 is meshed on one side end of the gear 7, and a plurality of tooth blocks 8 are provided, and the plurality of tooth blocks 8 are arc-shaped and evenly fixedly installed on the middle position of the inner side wall of the arc seat 2, and the sliding frame 4 is fixedly sleeved on one side end of the sliding frame 4. The inner walls at both ends of the sliding frame 4 close to the arc seat 2 are fixedly connected with sliding rails 9, and the opposite sides of the two sliding rails 9 are slidably sleeved with sliding rail grooves 10, and the two sliding rail grooves 10 are respectively opened on the two side surfaces of the arc seat 2, and a mounting plate 11 is provided on the outside of the side of the sliding frame 4 away from the arc seat 2. An image recognition probe 12 is fixedly installed at the center position of one end surface of the mounting plate 11 facing away from the sliding frame 4, and locking components are provided at the connections between the four corners of the mounting plate 11 and the outer surface of the sliding frame 4, wherein the sliding frame 4 is roughly a trapezoidal hollow frame structure, and a notch is provided at one end of the sliding frame 4 close to the fixed block 3, and the setting of the notch can prevent collision and obstruction with each fixed block 3 during the passive position adjustment of the sliding frame 4.
[0038] Baffles 13 are fixedly installed on the upper and lower end surfaces of the arc seat 2, and the two baffles 13 are located on the inner side of the winding machine housing 1. A spacing is left between the mounting plate 11 and the opposite end surface of the sliding frame 4. A through hole 14 is opened at the center position of the mounting plate 11, and one side of the through hole 14 extends to the back side of the working end of the image recognition probe 12. Through the through hole 14 opened on the mounting plate 11, the position distribution between it and the image recognition probe 12, and the spacing design between the mounting plate 11 and the sliding frame 4, the penetration and arrangement of the wires connected to the image recognition probe 12 in the installation position can be facilitated.
[0039] The locking assembly includes a fixing screw 15, a cushion block 16 and a locking nut 17. The cushion block 16 is fixedly installed at the corner of the outer surface of the sliding frame 4, and the cushion block 16 is in contact with one end face of the mounting plate 11. The fixing screw 15 is fixedly installed in the center of one end face of the cushion block 16, and the fixing screw 15 is movably inserted into the through-hole position at the end corner of the mounting plate 11. The locking nut 17 is screwed and installed on the outer wall of the fixing screw 15, and the locking nut 17 abuts against one end face of the mounting plate 11 facing away from the cushion block 16. Under the setting of each set of locking assemblies, the disassembly and assembly positioning function of the mounting plate 11 on one side of the sliding frame 4 can be effectively realized, thereby further facilitating the disassembly, assembly, inspection and maintenance operations of the image recognition probe 12 when needed. When disassembling the mounting plate 11 and the image recognition probe 12, it is only necessary to use a tool to screw down each locking nut 17 while pulling the mounting plate 11 horizontally and away from the plug-in state of each fixing screw 15.
[0040] See also Figure 1 and Figure 6 An outer cylinder 18 is fixedly connected to both ends of the wrapping machine housing 1, an inner cylinder 19 is provided on the inner side of the outer cylinder 18, and a plurality of connecting arms 20 are evenly fixedly installed at the connection between the outer wall of the inner cylinder 19 and the inner wall of the outer cylinder 18 in an arc shape, and a first clamping seat 21 is provided on one side inside the inner cylinder 19, and a connecting rod 22 is fixedly connected to one end face of the first clamping seat 21, and the end of the connecting rod 22 facing away from the first clamping seat 21 is fixedly connected to the inner wall of the inner cylinder 19.
[0041] A second clamping seat 23 is provided on the other side of the inner cylinder 19. The second clamping seat 23 and the first clamping seat 21 are axially symmetrically distributed on both sides of the inner cylinder 19, and an adjusting screw 24 is connected to the center position of one end surface of the second clamping seat 23. The adjusting screw 24 is threaded through the inner cavity of the outer end of the inner cylinder 19, and a rotating wheel 25 is fixedly installed on the end of the adjusting screw 24 facing away from the second clamping seat 23. A limiting rod 26 is fixedly connected to the lower side of one end surface of the second clamping seat 23. The limiting rod 26 is located below the adjusting screw 24, and the limiting rod 26 is slidably sleeved on the inner cavity position of the outer end of the inner cylinder 19. A connecting bearing is embedded in the center of one end surface of the second clamping seat 23, and the center of one end surface of the second clamping seat 23 is rotatably connected to one end of the adjusting screw 24 through the connecting bearing. An arc-shaped cover plate 27 is slidably installed on the outer surface of the upper side of the winding machine housing 1, and a rectangular groove is embedded in the lower middle part of the outer surface of the arc-shaped cover plate 27.
[0042] The implementation principle of the embodiment of the present application is: when in use, by inserting the cable into the inner side of the inner cylinder 19 at both ends of the winding machine housing 1, each rotating wheel 25 is used to screw the adjusting screw 24, thereby indirectly pushing the two second clamping seats 23 to move, and realizing the clamping and positioning work of the first clamping seats 21 and the second clamping seats 23 on both sides of the cable, wherein the winding machine housing 1 is the main body of the existing winding machine equipment, and can realize the automatic wrapping process of the cable joint through the operation of its own internal structure, and the specific process is not described in detail, nor is it within the protection scope of the present application;
[0043] During the wrapping process of the cable joint by the winding machine, the image recognition probe 12 can be used to realize image recognition and monitoring of the cable wrapping process, and the image recognition information can be automatically fed back. At the same time, the automatic photographic measurement and quality inspection of the cable wrapping position can be realized after the cable wrapping is completed. Moreover, during the monitoring process using the image recognition probe 12, the start motor 5 can be controlled while driving the rotating shaft 6 and the gear 7 to rotate. Since the gear 7 is in meshing state with a plurality of uniformly designed tooth blocks 8, the circular arc track position adjustment function of the sliding frame 4 on the outer side of the arc seat 2 can be realized, thereby indirectly realizing the flexible automatic adjustment of the image recognition and monitoring working position of the image recognition probe 12, further increasing its own image recognition and monitoring angle and range, and during the passive adjustment process of the sliding frame 4, the slide rails 9 on both sides of its inner wall respectively perform limited sliding cooperation on the inner walls of the two slide rail grooves 10.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A wrapping machine with an image recognition function, comprising a wrapping machine housing (1), characterized in that: An arc seat (2) is provided on the inner side of the wrapping machine housing (1), and the outer wall of the middle part of the arc seat (2) is arc-shaped and evenly fixedly connected with a plurality of fixed blocks (3), and one end of each fixed block (3) facing away from the arc seat (2) is fixedly connected to the inner wall of the wrapping machine housing (1), and a sliding frame (4) is provided on the outer side of one of the fixed blocks (3), and the sliding frame (4) is movably sleeved on the outer side of the arc seat (2), and a motor (5) is fixedly sleeved and installed on one side end of the sliding frame (4), and a driving end on one side of the motor (5) is connected to a rotating shaft (6), and one end of the rotating shaft (6) is fixedly connected to a gear (7), and the gear (7) is located on the inner side of the sliding frame (4), and a tooth block (8) is meshed with one side end of the gear (7). ), a plurality of tooth blocks (8) are provided, and the plurality of tooth blocks (8) are arc-shaped and are evenly fixedly installed at the middle position of the inner wall of the arc seat (2), the inner walls of both ends of the sliding frame (4) close to the arc seat (2) are fixedly connected with slide rails (9), and the two opposite sides of the two slide rails (9) are slidably sleeved with slide rail grooves (10), and the two slide rail grooves (10) are respectively opened on the two side surfaces of the arc seat (2), and a mounting plate (11) is provided on the outside of the side of the sliding frame (4) away from the arc seat (2), and an image recognition probe (12) is fixedly installed at the center position of one end surface of the mounting plate (11) facing away from the sliding frame (4), and locking components are provided at the connection points between the four corners of the mounting plate (11) and the outer surface of the sliding frame (4).
2. The wrapping machine with image recognition function according to claim 1, characterized in that: Baffles (13) are fixedly mounted on the upper and lower end surfaces of the arc-shaped seat (2), and the two baffles (13) are located on the inner side of the wrapping machine housing (1).
3. The wrapping machine with image recognition function according to claim 1, characterized in that: A spacing is left between the mounting plate (11) and an opposite end surface of the sliding frame (4), a through hole (14) is provided at the center of the mounting plate (11), and one side of the through hole (14) extends to the back side of the working end of the image recognition probe (12).
4. The wrapping machine with image recognition function according to claim 1, characterized in that: The locking assembly comprises a fixing screw (15), a cushion block (16) and a locking nut (17); the cushion block (16) is fixedly mounted at a corner of the outer surface of the sliding frame (4), and the cushion block (16) contacts an end surface of the mounting plate (11); the fixing screw (15) is fixedly mounted at the center of an end surface of the cushion block (16), and the fixing screw (15) is movably inserted into a through hole at an end corner of the mounting plate (11); the locking nut (17) is threadedly mounted on an outer wall of the fixing screw (15), and the locking nut (17) abuts against an end surface of the mounting plate (11) facing away from the cushion block (16).
5. The wrapping machine with image recognition function according to claim 1, characterized in that: An outer cylinder (18) is fixedly connected to both ends of the wrapping machine housing (1), an inner cylinder (19) is provided on the inner side of the outer cylinder (18), and a plurality of connecting arms (20) are evenly fixedly installed at the connection between the outer wall of the inner cylinder (19) and the inner wall of the outer cylinder (18) in an arc shape.
6. The wrapping machine with image recognition function according to claim 5, characterized in that: A first clamping seat (21) is provided on one side inside the inner cylinder (19); a connecting rod (22) is fixedly connected to one end surface of the first clamping seat (21); and an end of the connecting rod (22) facing away from the first clamping seat (21) is fixedly connected to the inner wall of the inner cylinder (19).
7. The wrapping machine with image recognition function according to claim 6, characterized in that: A second clamping seat (23) is provided on the other side of the inner cylinder (19), and the second clamping seat (23) and the first clamping seat (21) are axially symmetrically distributed on both sides of the inner cylinder (19), and an adjusting screw (24) is connected to the center position of one end surface of the second clamping seat (23), and the adjusting screw (24) is threadedly connected to the inner cavity of the outer end of the inner cylinder (19), and a rotating wheel (25) is fixedly installed on the end of the adjusting screw (24) facing away from the second clamping seat (23), and a limiting rod (26) is fixedly connected to the lower side of one end surface of the second clamping seat (23), and the limiting rod (26) is located below the adjusting screw (24), and the limiting rod (26) is slidably sleeved through the inner cavity of the outer end of the inner cylinder (19).
8. The wrapping machine with image recognition function according to claim 7, characterized in that: A connecting bearing is embedded in the center of one end surface of the second clamping seat (23), and the center of one end surface of the second clamping seat (23) is rotatably connected to one end of the adjusting screw rod (24) via the connecting bearing.
9. The wrapping machine with image recognition function according to claim 1, characterized in that: An arc-shaped cover plate (27) is slidably mounted on the outer surface of the upper side of the wrapping machine housing (1), and a rectangular groove is embedded in the lower middle part of the outer surface of the arc-shaped cover plate (27).
Citation Information
Patent Citations
Self-adjusting multi-core cable high-speed wrapping equipment
CN214847933U
Small horizontal fully automatic film wrapping machine
CN215245711U