An operating mechanism of an isolating switch and its production process
By designing an isolating switch operating mechanism including a shell, mechanism bracket, connecting rod structure, rotating shaft, positioning rocker arm, lock, spindle and tripper, the problems of unreasonable layout, large space occupancy and complex structure in the prior art are solved, and the operation performance and reliability of the operating mechanism are improved.
Patent Information
- Application Number
- CN202411855039.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing rotary isolating switch operating mechanism has problems such as unreasonable layout, large space occupancy, and complex structure of the opening and closing mechanism, and poor reliability and stability.
An operating mechanism of an isolating switch is designed, adopting a structure including a housing, a mechanism bracket, a connecting rod structure, a rotating shaft, a positioning rocker arm, a lock, a spindle and a tripper. By cooperating with the rack and the driving gear, the positioning rocker arm and a connecting rod structure, the stable state switching and rotation synchronization of the spindle are achieved.
It has achieved improved operational performance of the operating mechanism, simple structure, reasonable layout and good reliability, ensuring the transmission reliability and rotation synchronization between the spindle and the rotation shaft.
Smart Images

Figure CN119314826B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of isolating switches, and more specifically, to an operating mechanism of an isolating switch and a production process thereof. Background Art
[0002] The rotary disconnector is usually composed of an operating mechanism unit and several stacked switch units. The switch unit includes a unit housing, each of which is equipped with a pair of stationary contact assemblies and a rotatable moving contact module. The moving contact module is fixed on the rotating shaft, and the operating mechanism unit can operate the rotating shaft to rotate, thereby closing or opening the moving and stationary contacts.
[0003] The existing rotary disconnector operating mechanism has the following problems: 1. The layout is unreasonable and occupies a large space; 2. The structure of the opening and closing mechanism is complex, and the reliability and stability are poor. Summary of the invention
[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide an operating mechanism of an isolating switch and a production process thereof to solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an operating mechanism of an isolating switch, comprising a shell, a mechanism bracket and a connecting rod structure, on which a rotating shaft, a positioning rocker arm, a lock catch overlapped with the connecting rod structure, a main shaft for driving and connecting with a contact mechanism and a releaser are installed, the rotating shaft is used to drive the positioning rocker arm to rotate, the positioning rocker arm drives the main shaft to rotate through the connecting rod structure, the releaser is used to drive the lock catch to rotate and trip the operating mechanism through the overlapped cooperation with the connecting rod structure, and is characterized in that an assembly interval is formed between the upper and lower end surfaces of the mechanism bracket, the positioning rocker arm comprises a rocker arm leg and a rocker arm beam, the spacing between the two rocker arm legs is adapted to the assembly interval of the mechanism bracket, and through the rocker The arm leg is rotatably connected to the mechanism bracket, and a rack bracket is installed on one side of the mechanism bracket. The rack bracket includes two frame plates, and a matching rack is slidably arranged between the two frame plates. The matching rack is a U-shaped structure, and a plurality of tooth grooves are formed in an array on the two vertical portions. Driving gears are fixedly installed on the outside of the rotating shaft and the main shaft, and the two driving gears are respectively meshed with the tooth grooves of the two vertical portions of the matching rack. The two vertical portions of the matching rack are provided with a matching opening, a first guide portion and a second guide portion. The positioning rocker arm is located between the matching racks, and the two rocker arm legs are formed with matching column heads that are adapted to the matching opening on the away sides. The two frame plates are provided with a first guide groove and a second guide groove at the corresponding positions of the first guide portion and the second guide portion, respectively.
[0006] The present invention is further configured as follows: a linkage shaft is rotatably arranged on the mechanism bracket, linkage gears are connected to both upper and lower ends of the linkage shaft, and the two linkage gears are respectively meshed with the driving gears on the outer side of the rotating shaft and the main shaft.
[0007] A production process for an operating mechanism of an isolating switch comprises the following steps: S1, material preparation: selecting a high-strength, corrosion-resistant alloy steel plate; S2, stamping: feeding the alloy steel plate of step S1 into a punch press, and the punch press stamps the alloy steel plate to obtain a matching rack sheet body; S3, forming: feeding the matching rack sheet body formed in step S2 into a gear condition automatic forming device, and processing the matching rack workpiece through the automatic forming device; S4, heat treatment: annealing, quenching and tempering the matching rack workpiece obtained in step S3;
[0008] S5. Surface treatment: perform surface treatment on the mating rack workpiece to improve its corrosion resistance; S6. Quality inspection: perform size inspection, mechanical property inspection and corrosion resistance inspection on the mating rack workpiece; S7. Assembly: install the mating rack workpiece into the rack bracket to obtain the operating mechanism of the isolating switch.
[0009] The present invention is further configured as follows: in the heat treatment step, the annealing temperature is 540°C, and the holding time is 4 hours; the quenching temperature is 500°C, and the holding time is 1 hour; the tempering temperature is 200°C, and the holding time is 2 hours.
[0010] The present invention is further configured as follows: in step S6, size detection, mechanical property test and corrosion resistance test are performed to ensure that the tensile strength is greater than 300 MPa, the yield strength is greater than 250 MPa, and there is no obvious corrosion phenomenon in the salt spray test for 240 hours.
[0011] The present invention is further configured as follows: the gear condition automatic forming device includes a first substrate and a second substrate, and the first substrate is provided with a punching unit, a gap unit, a bending unit and a top folding unit from left to right in sequence; a material guide unit for conveying the matching rack sheet is also provided on one side of the first substrate, and a first transfer mechanism for transferring the matching rack sheet to the punching unit is provided on one side of the material guide unit; a second transfer mechanism for sequentially shifting the matching rack sheet along the punching unit, the gap unit, the bending unit and the top folding unit is also provided on the upper surface of the first substrate; a detection unit is provided at the left end of the second substrate, and a third transfer mechanism for transferring the matching rack sheet processed by the top folding unit to the detection unit is provided at the right end of the upper surface of the first substrate; a tooth opening unit is also provided on the right side of the upper surface of the second substrate, and a fourth transfer mechanism is provided between the tooth opening unit and the detection unit, and the fourth transfer mechanism is used to transfer the matching rack sheet after detection by the detection unit to the tooth opening unit or the workpiece recovery place.
[0012] The present invention is further configured as follows: the detection unit includes a detection base, a track installed on the detection base, and a detection slide seat slidably arranged on the track, a detection material placement plate is slidably arranged on the detection slide seat, and a clamping member is installed on one side of the detection material placement seat; the top surface of the detection base is located on both sides of the track and two detection plates are correspondingly installed, and the two detection plates are both provided with a first detection groove and a second detection groove of the same size as the first guide groove and the second guide groove; two slide grooves 1 are correspondingly formed on the front and rear sides of the detection slide seat, and a slide rod is built in the slide groove 1, and a slider and a spring member 2 are arranged on the outer sleeve of the slide rod, and the cross section of the detection material placement plate is the same as the detection The U-shaped structure adapted to the measuring slide seat, the outer ends of the two slide blocks extend to the outside of the slide slot and are connected to the inner wall of the detection material placement plate, an assembly portion is formed on the side of the detection material placement plate away from the fourth transfer mechanism, the clamping piece is installed on the assembly portion, a stopper is formed at one end of the detection material placement plate, and a signal unit that cooperates with the stopper is provided on the detection base; the clamping piece includes a detection clamping cylinder installed on the assembly portion, a fixed matching seat and a movable matching seat are provided on one side of the detection clamping cylinder, and the movable matching seat is drivingly connected to the output shaft of the detection clamping cylinder, and the fixed matching seat and the movable matching seat are commonly connected to a clamping head through a connecting rod structure.
[0013] The present invention is further configured as follows: the gear opening unit comprises a gear opening base, a gear opening material placement seat is slidably arranged on the gear opening base, the gear opening material placement seat comprises two positioning slides, a workpiece fixing seat is commonly connected between the two positioning slides, a gear opening material clamping cylinder is installed on the upper surface of one of the positioning slides, two linear drive components are correspondingly installed on the front and rear sides of the gear opening base away from one end of the fourth transfer mechanism, and a gear shaping cutter is installed on the output shaft of the linear drive component;
[0014] Two slide grooves 2 are correspondingly provided on the upper surface of the toothed base, and matching screw rods are rotatably arranged in the two slide grooves 2. One end of the two matching screw rods extends through the toothed base and is connected to a driven bevel gear. A gear shaft is rotatably arranged on the side of the toothed base away from the fourth transfer mechanism, and a transmission bevel gear 1, a transmission bevel gear 2 and a transmission bevel gear 3 are fixedly installed on the outer ring of the gear shaft. The transmission bevel gear 1 and the transmission bevel gear 2 are respectively driven and meshed with the driven bevel gears of the two matching screw rods, and the transmission bevel gear 3 is connected to an external driving source to drive the gear shaft to rotate forward or reverse.
[0015] The present invention is further configured as follows: an oil discharge port is formed on the top surface of the toothed base at one end away from the fourth transfer mechanism, a support plate is connected to the oil discharge port through a connecting rod, and an oil supply tank is installed on the support plate, a plurality of oil outlet nozzles are installed on the front and rear sides of the upper end of the oil supply tank, and the lower end of the oil supply tank extends through and extends to the bottom of the support plate and is connected to an oil supply system through a pipeline;
[0016] The oil supply system includes an oil return tank, a filter tank and a branch tank. The oil return tank is installed below the second base plate and located at the position corresponding to the oil discharge port. A sieve cavity is formed inside the filter tank. An extension cavity is formed on the inner circumference of the sieve cavity. A filter cover is provided in the extension cavity and a dirt storage interval is formed between the filter cover and the extension cavity. The filter tank has a first pipeline, a second pipeline and a third pipeline. The outer end of the first pipeline is connected to the oil return tank and the other end is connected to the dirt storage interval. One end of the second pipeline is connected to the dirt storage interval and the other end is connected to the branch tank. One end of the third pipeline is connected to the sieve cavity and the other end is connected to the branch tank.
[0017] The sub-guide tank includes a first sub-guide chamber and a second sub-guide chamber, a driving block is slidably provided in the first sub-guide chamber and a driving plug is slidably provided in the second sub-guide chamber, two return springs are formed between the driving plug and the inner wall of the first sub-guide chamber, the driving plug is connected to an external driving unit to drive it to reciprocate along the second sub-guide chamber, the second pipeline is connected to the first sub-guide chamber at one end away from the sewage storage interval, the first sub-guide chamber is also provided with a fourth pipeline, and the fourth pipeline is connected to the external sewage storage unit, the third pipeline is connected to the second sub-guide chamber at one end away from the screen chamber, and the second sub-guide chamber is also provided with a fifth pipeline, and the other end of the fifth pipeline is connected to the oil supply tank.
[0018] In summary, the present invention has the following beneficial effects: the present invention achieves stable state switching by driving the main shaft through the coordination between the matching rack and the two driving gears, the coordination between the matching rack and the positioning rocker arm, and the driving gear, the linkage gear, and the linkage shaft, thereby ensuring the transmission reliability and rotation synchronization of the main shaft and the rotating shaft, and ensuring the action performance of the operating mechanism; at the same time, the operating mechanism of the present invention has a simple structure, a reasonable layout, and good reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a structural schematic diagram of the isolating switch of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the operating mechanism of the isolating switch of the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of the isolating switch operating mechanism of the present invention after the racks are hidden;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the rack bracket of the present invention;
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the matching rack of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the automatic gear shaping device of the present invention;
[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the detection unit of the present invention;
[0027] Figure 8 This is a schematic diagram of the cooperation between the detection material placement plate and the detection slide seat of the present invention;
[0028] Fig. 9 It is a structural schematic diagram of the tooth opening unit of the present invention;
[0029] Fig.10 It is a schematic diagram of the position of the fuel supply tank of the present invention;
[0030] Fig.11 It is a structural schematic diagram of the oil supply system of the present invention;
[0031] Fig.12 It is a structural schematic diagram of the material guiding unit and the first transfer mechanism of the present invention;
[0032] Fig.13 It is a schematic structural diagram of the punching unit and the gapping unit of the present invention;
[0033] Fig.14 It is a structural schematic diagram of a bending unit and a top folding unit of the present invention;
[0034] Fig.15 It is a schematic diagram of the internal structure of the top folding material placement seat of the present invention.
[0035] 1. Mechanism support; 100. Positioning rocker arm; 101. Lock; 102. Main shaft; 103. Release device; 104. Rocker arm leg; 105. Rocker arm beam; 106. Linkage shaft; 107. Linkage gear; 108. Housing; 109. Rotating shaft; 2. Rack support; 200. Shelf; 201. Matching rack; 202. Tooth groove; 203. Driving gear; 204. Matching opening; 205. First guide portion; 206. Second guide portion; 207. Matching column head; 208. First guide groove; 209. Second guide groove; 3. First substrate; 300. Material guide unit; 301. Material guide bottom plate; 302. Conveyor belt; 303. Baffle; 304. Material clamping notch; 305. Baffle; 306. Matching Concave position; 4, second substrate; 400, detection unit; 401, tooth opening unit; 402, workpiece recovery; 403, detection base; 404, track; 405, detection slide; 406, detection material placement plate; 407, clamping member; 408, detection plate; 409, first detection slot; 410, second detection slot; 411, slide slot one; 412, slide bar; 413, slide block; 414, spring member two; 415, assembly part; 416, stopper; 417, signal unit; 418, detection clamping cylinder; 419, fixed matching seat; 420, movable matching seat; 421, clamping head; 422, slide slot two; 423, matching screw rod; 424, driven bevel gear; 425, gear shaft; 426, transmission bevel gear one; 427, transmission bevel gear 2; 428, transmission bevel gear 3; 429, oil outlet; 430, support plate; 431, oil supply tank; 432, oil outlet nozzle; 433, oil return tank; 434, filter tank; 435, guide tank; 436, sieve cavity; 437, extension cavity; 438, filter cover; 439, first pipeline; 440, second pipeline; 441, third pipeline; 442, first guide cavity; 443, second guide cavity; 444, drive block; 445, drive plug; 446, reset spring; 447, fourth pipeline; 448, fifth pipeline; 449, toothed base; 450, toothed material placement seat; 451, positioning slide; 452, workpiece fixing seat; 453, toothed clamping cylinder; 454, linear drive unit Parts; 455, gear shaping cutter; 5, punching unit; 500, gapping unit; 501, fixed base; 502, lateral base; 503, vertical sliding base; 504, assembly base; 505, punch; 506, punching material holder; 507, gapping material holder; 508, screw drive motor; 509, positioning screw; 6, bending unit; 600, top folding unit; 601, stand 1; 602, hydraulic cylinder 1; 603, bending die; 604, bending material holder; 605, stand 2; 606, hydraulic cylinder 2; 607, pressing die; 608, top folding material holder; 609, movable cavity; 610, vertical plate; 611, top folding channel; 612, top folding head; 613, matching oblique waist; 614, hydraulic push rod;615, top plate; 616, spring component three; 617, limit block; 618, side groove; 619, extension block; 620, spring component four; 7, first transfer mechanism; 700, second transfer mechanism; 701, third transfer mechanism; 702, fourth transfer mechanism; 703, stand three; 704, horizontal rail seat; 705, power cylinder; 706, mounting plate; 707, mechanical gripper; 708, fifth transfer mechanism. ; DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-15As shown, an operating mechanism of an isolating switch according to an embodiment of the present invention comprises a housing 108, a mechanism bracket 1 and a connecting rod structure, on which a rotating shaft 109, a positioning rocker arm 100, a lock 101 overlapped with the connecting rod structure, a main shaft 102 for driving connection with a contact mechanism and a releaser 103 are installed, the rotating shaft 109 is used to drive the positioning rocker arm 100 to rotate, the positioning rocker arm 100 drives the main shaft 102 to rotate through the connecting rod structure, the releaser 103 is used to drive the lock 101 to rotate and trip the operating mechanism through the overlapped connection with the connecting rod structure, and is characterized in that an assembly interval is formed between the upper and lower end surfaces of the mechanism bracket 1, the positioning rocker arm 100 comprises a rocker arm leg 104 and a rocker arm beam 105, the spacing between the two rocker arm legs 104 is adapted to the assembly interval of the mechanism bracket 1, and the positioning rocker arm 100 is rotatably connected to the mechanism bracket 1 through the rocker arm leg 104, a rack bracket 2 is installed on one side of the mechanism bracket 1, the rack bracket 2 comprises two frame plates 200, and a sliding arrangement is provided between the two frame plates 200 There is a matching rack 201, the matching rack 201 is a U-shaped structure and the two vertical parts are arrayed with a plurality of tooth grooves 202, the outer sides of the rotating shaft 109 and the main shaft 102 are fixed with driving gears 203, the two driving gears 203 are respectively meshed with the tooth grooves 202 of the two vertical parts of the matching rack 201, the two vertical parts of the matching rack 201 are provided with a matching opening 204, a first guide part 205 and a second guide part 206, the positioning rocker arm 100 is located between the matching racks 201 and The two rocker arm legs 104 are both formed with matching studs 207 that are compatible with the matching openings 204 on the away sides, and the two frame plates 200 are respectively provided with first guide grooves 208 and second guide grooves 209 at the corresponding positions of the first guide portion 205 and the second guide portion 206; the mechanism bracket 1 is rotatably provided with a linkage shaft 106, and the upper and lower ends of the linkage shaft 106 are connected to linkage gears 107, and the two linkage gears 107 are respectively meshed with the rotating shaft 109 and the driving gear 203 on the outside of the main shaft 102.
[0038] When in use, the operating mechanism has a housing 108 outside, and a rotating shaft 109 extends through and extends outside the housing 108 and is connected to a knob. When in operation, the rotating shaft 109 is driven to rotate by the knob, and the rotating shaft 109 drives the driving gear 203 connected thereto to rotate. The driving gear 203 drives the mating rack 201 to slide radially along the rack bracket 2 through meshing cooperation with the mating rack 201. While the rack bracket 2 slides radially, it drives the main shaft 102 to rotate through cooperation with another driving gear 203, thereby realizing the opening and closing of the operating mechanism;
[0039] Among them, the two vertical parts of the matching rack 201 are both provided with a matching opening 204, a first guide part 205 and a second guide part 206, the positioning rocker arm 100 is located between the matching racks 201 and the two rocker arm legs 104 are both formed with matching studs 207 adapted to the matching opening 204 on the sides away from the matching racks 201, and the two frame plates 200 are respectively provided with a first guide groove 208 and a second guide groove 209 at the corresponding positions of the first guide part 205 and the second guide part 206, and the matching rack 201 drives the rocker arm to rotate through the matching opening 204 while sliding radially along the rack bracket 2, and the positioning rocker arm 100 drives the main shaft 102 to rotate through the connecting rod structure;
[0040] Furthermore, the mechanism bracket 1 is rotatably provided with a linkage shaft 106, and the upper and lower ends of the linkage shaft 106 are connected with linkage gears 107, and the two linkage gears 107 are respectively meshed with the rotating shaft 109 and the driving gear 203 on the outer side of the main shaft 102. When the rotating shaft 109 rotates, the driving gear 203, the linkage gear 107 and the linkage shaft 106 cooperate to drive the main shaft 102 to rotate synchronously;
[0041] By coordinating the coordination between the rack 201 and the two driving gears 203, the coordination between the rack 201 and the positioning rocker arm 100, and the driving gear 203, the linkage gear 107, and the linkage shaft 106, the main shaft 102 is driven to achieve stable state switching, thereby ensuring the transmission reliability and rotation synchronization between the main shaft 102 and the rotating shaft 109, and ensuring the action performance of the operating mechanism; at the same time, the operating mechanism of the present invention has a simple structure, a reasonable layout, and good reliability.
[0042] A production process of an operating mechanism of an isolating switch, comprising the following steps:
[0043] S1. Material preparation: high-strength, corrosion-resistant alloy steel plate is selected; S2. Stamping: the alloy steel plate of step S1 is fed into a punch press, and the punch press punches the alloy steel plate to obtain a matching rack 201 sheet; S3. Forming: the matching rack 201 sheet formed in step S2 is fed into a gear condition automatic forming device, and the matching rack 201 workpiece is obtained by processing the automatic forming device; S4. Heat treatment: annealing, quenching and tempering the matching rack 201 workpiece obtained in step S3; S5. Surface treatment: surface treatment is performed on the matching rack 201 workpiece to improve its corrosion resistance; S6. Quality inspection: size inspection, mechanical property inspection and corrosion resistance inspection are performed on the matching rack 201 workpiece; S7. Assembly: the matching rack 201 workpiece is installed into the rack bracket 2 to obtain the operating mechanism of the disconnector;
[0044] In the heat treatment step, the annealing temperature is 540°C and the holding time is 4 hours; the quenching temperature is 500°C and the holding time is 1 hour; the tempering temperature is 200°C and the holding time is 2 hours;
[0045] In step S6, dimensional inspection, mechanical property test and corrosion resistance test are carried out to ensure that the tensile strength is greater than 300 MPa, the yield strength is greater than 250 MPa, and there is no obvious corrosion phenomenon after 240 hours of salt spray test.
[0046] When in use, 6061 aluminum alloy is selected in step S1 to ensure that its aluminum content is above 95%;
[0047] The mating rack 201 workpiece processed by the automated forming device is heat treated to improve the plasticity, toughness, hardness and strength of the material;
[0048] The mating rack 201 workpiece is subjected to surface treatment to improve its corrosion resistance, specifically, the mating rack 201 workpiece is subjected to anodizing treatment, the thickness of which is controlled at 10 μm, and the surface roughness is tested after the treatment to ensure that the Ra value is less than 0.8 μm;
[0049] Conduct quality inspection on the final products to ensure that each product meets the design requirements and industry standards;
[0050] The matching rack 201 workpiece is obtained by processing with an automated molding device, and multiple processes are concentrated in one device, which reduces the labor burden, improves the production and processing efficiency of the matching rack 201 workpiece, and reduces the production cost at the same time. Unqualified products are eliminated through the detection of the detection mechanism in the process, which reduces the subsequent workload and increases the product qualification rate.
[0051] The gear condition automatic forming device includes a first substrate 3 and a second substrate 4. The first substrate 3 is provided with a punching unit 5, a gap unit 500, a bending unit 6 and a top folding unit 600 from left to right. A material guide unit 300 for conveying a sheet body of the matching rack 201 is also provided on one side of the first substrate 3. A first transfer mechanism 7 for transferring the sheet body of the matching rack 201 to the punching unit 5 is provided on one side of the material guide unit 300. The upper surface of the first substrate 3 is also provided with a mechanism for transferring the sheet body of the matching rack 201 along the punching unit 5, the gap unit 500, the bending unit 6 and the top folding unit 600 according to the shape of the sheet body. The second transfer mechanism 700 is replaced for the second time, and a detection unit 400 is arranged at the left end of the second substrate 4. A third transfer mechanism 701 is arranged at the right end of the upper surface of the first substrate 3 for transferring the matching rack 201 sheet processed by the top folding unit 600 to the detection unit 400. A toothing unit 401 is also arranged on the right side of the upper surface of the second substrate 4, and a fourth transfer mechanism 702 is arranged between the toothing unit 401 and the detection unit 400. The fourth transfer mechanism 702 is used for transferring the matching rack 201 sheet after detection by the detection unit 400 to the toothing unit 401 or the workpiece recovery area 402.
[0052] When in use, the staff loads the mating rack 201 sheet into the material guiding unit 300, the material guiding unit 300 automatically arranges the mating rack 201 sheet and conveys it to the first transfer mechanism 7, the first transfer mechanism 7 sequentially conveys each mating rack 201 sheet into the punching unit 5, the first punching unit 5 punches the mating rack 201 sheet (punches the two mating openings 204), the second transfer mechanism 700 sequentially shifts the mating rack 201 sheet along the punching unit 5, the gap unit 500, the bending unit 6 and the top folding unit 600, the gap unit 500 conveys each first guide The first guide portion 205 and the second guide portion 206 are punched out of a gap, the bending unit 6 bends the entire sheet of the mating rack 201, the top folding unit 600 bends the first guide portion 205 and the second guide portion 206 after the gap is opened into place, and then the third transfer mechanism 701 clamps the mating rack 201 workpiece formed at the top folding unit 600 to the detection unit 400, and the detection unit 400 detects the mating rack 201 workpiece to ensure that it is bent into place, thereby ensuring the smooth movement of the mating rack 201 workpiece in the disconnector operating mechanism and the working accuracy of the disconnector operating unit;
[0053] The present invention integrates multiple processes into one device, and only needs one operator to feed the matching rack 201 sheets into the material guide unit 300 in sequence, thereby reducing the labor burden. The detection mechanism performs automatic detection on the products and removes unqualified products. The removed products do not participate in the subsequent processing of the tooth opening unit 401, thereby reducing the subsequent workload and ensuring the product qualification rate.
[0054] The detection unit 400 includes a detection base 403, a track 404 installed on the detection base 403, and a detection slide 405 slidably arranged on the track 404, a detection material placement plate 406 is slidably arranged on the detection slide 405, and a clamping member 407 is installed on one side of the detection material placement seat;
[0055] The top surface of the detection base 403 is located on both sides of the track 404 and correspondingly mounted with two detection plates 408. The two detection plates 408 are both provided with a first detection groove 409 and a second detection groove 410 of the same size as the first guide groove 208 and the second guide groove 209;
[0056] Two slide grooves 411 are correspondingly formed on the front and rear sides of the detection slide 405, and the slide groove 411 has a slide rod 412 built therein, and a slider 413 and a spring member 414 are provided on the outer cover of the slider 412. The cross section of the detection material placement plate 406 is a U-shaped structure adapted to the detection slide 405. The outer ends of the two sliders 413 extend to the outside of the slide groove 411 and are connected to the inner wall of the detection material placement plate 406. The detection material placement plate 406 is formed with an assembly portion 415 on the side away from the fourth transfer mechanism 702, and the clamping member 407 is installed on the assembly portion 415. A stopper 416 is formed at one end of the detection material placement plate 406, and a signal unit 417 cooperating with the stopper 416 is provided on the detection base 403;
[0057] The clamping member 407 includes a detection clamping cylinder 418 installed on the assembly part 415, and a fixed matching seat 419 and a movable matching seat 420 are provided on one side of the detection clamping cylinder 418, and the movable matching seat 420 is drivingly connected to the output shaft of the detection clamping cylinder 418, and the fixed matching seat 419 and the movable matching seat 420 are commonly connected to a clamping head 421 through a connecting rod structure.
[0058] When in use, the third transfer mechanism 701 transfers the formed matching rack 201 workpiece to the detection slide 405, and the detection clamping cylinder 418 drives the clamping head 421 to clamp the rack workpiece through the connecting rod structure. In the initial state, the assembly part 415 of the detection slide 405 is always against the detection slide 405 due to the force of the second spring member 414. In this state, the stopper 416 is in the initial position and is a distance away from the signal unit 417. At this time, the detection slide 405 is driven to slide along the track 404 (the matching principle of the detection slide 405 and the track 404 is the same as the matching principle of the linear slide rail and the linear slider in the prior art) and passes through the two detection plates 408. The two detection plates 408 detect the first guide part 205 and the second guide part 206 on the front and rear sides of the matching rack 201 workpiece;
[0059] Specifically, when the first guide portion 205 and the second guide portion 206 are bent into place, the first guide portion 205 and the second guide portion 206 correspond to the first guide groove 208 and the second guide groove 209 of the two detection plates 408, respectively. Therefore, the detection slide 405 with the matching rack 201 can smoothly pass through the detection plate 408 without getting stuck. At this time, there will be no large displacement between the detection plate 406 and the detection slide 405 (at most there will be a small friction displacement). Therefore, the stopper 416 of the detection plate 406 does not The signal unit 417 will be blocked, and the signal unit 417 will not send a signal (that is, the current workpiece is a qualified workpiece). When the detection base 403 conveys the workpiece matching the rack 201 to the right place, the fourth transfer mechanism 702 transfers the product to the tooth opening unit 401 for tooth opening. A fifth transfer mechanism 708 is provided on one side of the tooth opening unit 401. The second substrate 4 is provided with a collection port at the fifth transfer mechanism 708, and a collection box is provided below the collection port. The fifth transfer mechanism 708 transfers the rack workpiece with completed tooth opening to the collection port and drops it into the collection box.
[0060] When there is a bending error between the first guide portion 205 and the second guide portion 206, friction and jamming will occur between the detection slide 405. The jamming between the two causes the detection plate 406 to overcome the force of the spring member and slide radially along the detection base 403. Since there is only a slight deviation, the detection slide 405 is reset to the initial position after the workpiece of the matching rack 201 is out of contact with the detection plate 408, and the detection base 403 still transfers the workpiece of the matching rack 201 to the place where it cooperates with the fourth transfer mechanism 702. However, in the above process, when jamming occurs between the workpiece of the matching rack 201 and the detection plate 408, the detection plate 406 drives the stopper 416 to move and blocks the signal unit 417, and the external signal receiving unit receives the signal (that is, the current product accuracy is unqualified). When the detection base 403 transports the workpiece of the matching rack 201 to the place where it is in place, the fourth transfer mechanism 702 transfers the unqualified product to the workpiece recovery place 402, specifically, a workpiece recovery port is opened on the second substrate 4 and a recovery box is preset below the workpiece recovery port.
[0061] The gear opening unit 401 includes a gear opening base 449, on which a gear opening material placement seat 450 is slidably arranged, and the gear opening material placement seat 450 includes two positioning slides 451, between which a workpiece fixing seat 452 is commonly connected, and a gear opening material clamping cylinder 453 is installed on the upper surface of one of the positioning slides 451, and two linear drive components 454 are correspondingly installed on the front and rear sides of the gear opening base 449 away from one end of the fourth transfer mechanism 702, and a gear shaping cutter 455 is installed on the output shaft of the linear drive component 454;
[0062] Two corresponding slide grooves 422 are provided on the upper surface of the toothed base 449, and matching screw rods 423 are rotatably arranged in the two slide grooves 422. One end of the two matching screw rods 423 extends through the toothed base 449 to the outside and is connected to a driven bevel gear 424. A gear shaft 425 is rotatably arranged on the side of the toothed base 449 away from the fourth transfer mechanism 702. A transmission bevel gear 1 426, a transmission bevel gear 2 427 and a transmission bevel gear 3 428 are fixedly mounted on the outer ring of the gear shaft 425. The transmission bevel gear 1 426 and the transmission bevel gear 2 427 are respectively driven and meshed with the driven bevel gears 424 of the two matching screw rods 423. The transmission bevel gear 3 428 is connected to an external driving source to drive the gear 203 shaft to rotate forward or reverse.
[0063] When in use, an external driving source (servo motor) drives the transmission bevel gear 3 428 to rotate, and the transmission bevel gear 3 428 drives the gear 203 shaft to rotate, thereby driving the transmission bevel gear 1 426 and the transmission bevel gear 2 427 to rotate, driving the two matching screw rods 423 to rotate synchronously in the forward or reverse direction, so as to drive the toothed material placement seat 450 to slide back and forth radially along the toothed base 449;
[0064] During operation, the toothed material placement seat 450 is driven to slide radially along the toothed base 449 and toward the fourth transfer mechanism 702. The fourth transfer mechanism 702 clamps the detected mating rack 201 workpiece to the workpiece fixing seat 452. The workpiece fixing seat 452 is pre-formed with a landing groove. The mating rack 201 workpiece is placed in the landing groove. The output shaft of the toothed clamping cylinder 453 is connected to the clamping piece 407. The toothed clamping cylinder 453 drives the clamping piece 407 to move toward the workpiece fixing seat 452 and clamps the mating rack 201 workpiece to limit the position. At this time, the two linear drive components 454 drive the gear inserting cutter 455 to teeth the workpiece.
[0065] An oil discharge port 429 is formed on the top surface of the toothed base 449 at one end away from the fourth transfer mechanism 702. A support plate 430 is connected to the oil discharge port 429 via a connecting rod, and an oil supply tank 431 is installed on the support plate 430. A plurality of oil outlet nozzles 432 are installed on the front and rear sides of the upper end of the oil supply tank 431. The lower end of the oil supply tank 431 extends through and extends to the bottom of the support plate 430 and is connected to an oil supply system via a pipeline.
[0066] The oil supply system includes an oil return tank 433, a sieve filter tank 434 and a branch guide tank 435. The oil return tank 433 is installed below the second substrate 4 and is located at a position corresponding to the oil discharge port 429. A sieve cavity 436 is formed inside the sieve filter tank 434. An extension cavity 437 is formed on the inner circumference of the sieve cavity 436. A filter cover 438 is provided in the extension cavity 437, and a dirt storage interval is formed between the filter cover 438 and the extension cavity 437. The sieve filter tank 434 has a first pipeline 439, a second pipeline 440 and a third pipeline 441. The outer end of the first pipeline 439 is connected to the oil return tank 433 and the other end is connected to the dirt storage interval. One end of the second pipeline 440 is connected to the dirt storage interval and the other end is connected to the branch guide tank 435. One end of the third pipeline 441 is connected to the sieve cavity 436 and the other end is connected to the branch guide tank 435.
[0067] The sub-guide tank 435 includes a first sub-guide chamber 442 and a second sub-guide chamber 443. A driving block 444 is slidably provided in the first sub-guide chamber 442, and a driving plug 445 is slidably provided in the second sub-guide chamber 443. Two return springs 446 are formed between the driving plug 445 and the inner wall of the first sub-guide chamber 442. The driving plug 445 is connected to an external driving unit to drive it to reciprocate along the second sub-guide chamber 443. The end of the second pipeline 440 away from the sewage storage interval is connected to the first sub-guide chamber 442. The first sub-guide chamber 442 is also provided with a fourth pipeline 447, and the fourth pipeline 447 is connected to the external sewage storage unit. The end of the third pipeline 441 away from the sieve chamber 436 is connected to the second sub-guide chamber 443. The second sub-guide chamber 443 is also provided with a fifth pipeline 448, and the other end of the fifth pipeline 448 is connected to the oil supply tank 431.
[0068] When in use, the oil supply tank 431 is located below the workpiece fixing seat 452 and is provided with a plurality of oil nozzles 432 on the front and rear sides. During the tooth opening process, the oil outlet 429 sprays cooling oil, and the oil cools down the gear shaping cutters 455 on both sides and the matching rack 201 workpieces at the same time, so as to avoid damage to the gear shaping cutters 455 or the matching rack 201 during processing; the sprayed oil falls from the oil outlet 429 to the oil return tank 433, is collected and reused, and the recovered oil carries metal debris generated by the tooth opening;
[0069] The oil supply tank 431 is connected to the oil supply system through a pipeline, and the driving plug 445 is connected to an external power mechanism (which belongs to the prior art and is not described here) to drive it to reciprocate along the second sub-guiding cavity 443. The driving plug 445 has two motion states and the two motion states are intermittently switched by the external power mechanism;
[0070] First (oil discharge state): the driving plug 445 reciprocates only in the second sub-guiding chamber 443. The movement of the driving plug 445 generates negative pressure. The negative pressure causes the oil in the return oil tank 433 to enter the filter tank 434 and is sent to the second sub-guiding chamber 443 through the second pipeline 440. The metal debris attached to the oil is blocked by the filter cover 438 and retained in the dirt storage area. The clean oil is returned to the oil supply tank 431 through the fifth pipeline 448.
[0071] Second (chip removal state): the driving plug 445 reciprocates at the intersection of the first sub-guide chamber 442 and the second sub-guide chamber 443. At this time, the driving plug 445 is blocked between the second pipeline 440 and the fifth pipeline 448. Therefore, the movement of the driving plug 445 will not cause the second sub-guide chamber 443 to generate negative pressure, and each reciprocating movement of the driving plug 445 will act on the driving block 444. The driving block 444 reciprocates along the first sub-guide chamber 442 due to the force of the return spring 446. In the above state, the first sub-guide chamber 442 generates negative pressure, and the negative pressure causes the oil in the return oil tank 433 to enter the dirt storage interval and enter the first sub-guide chamber 442 through the third pipeline 441. The oil brings the metal debris accumulated in the dirt storage interval into the first sub-guide chamber 442, and the above oil flushes the inner wall of the filter cover 438 to ensure its subsequent filtering effect. The oil entering the first sub-guide chamber 442 is transported to the external dirt storage unit by the fourth pipeline 447;
[0072] Among them, the first pipeline 439, the second pipeline 440, the third pipeline 441, the fourth pipeline 447 and the fifth pipeline 448 are all installed with check valves to prevent the backflow of clean oil and contaminated oil;
[0073] A threaded sleeve is installed on the bottom surface of the sieve cavity 436, and an adjusting screw is connected to the inner thread of the threaded sleeve. One end of the adjusting screw located in the sieve cavity 436 is connected to a positioning block. The positioning block is slidably arranged in the sieve cavity 436 and is rotatably connected to the screw. The position of the positioning block can be adjusted by rotating the adjusting screw forward or backward to control the flow of oil entering the sieve cavity 436.
[0074] In actual use, a cooling unit is built into the oil return tank 433 to cool the oil, so that the oil can maintain the cooling effect even if it is reused multiple times;
[0075] In summary, the oil supply system can realize the free switching between the oil discharge state and the chip removal state by controlling the driving plug 445 to flexibly switch between the two working states. In the oil discharge state, the metal impurities in the oil are automatically filtered, and in the oil discharge state, the impurities accumulated in the sieve cavity 436 are self-cleaned;
[0076] When the equipment is applied, the oil supply system of the tooth opening unit 401 is switched to the oil outlet state during the tooth opening process. At this time, clean oil is sprayed from the oil outlet nozzle 432 to cool the workpiece matching the rack 201 and the gear shaping cutter 455 to avoid deformation of the workpiece matching the rack 201 and the gear shaping cutter 45 due to overheating during the tooth opening process. When the tooth opening unit 401 is receiving and unloading materials, the oil supply system is switched to the chip discharge state to discharge the metal debris accumulated in the pollution storage interval, so that the filter cover 438 is always kept in a clean state to ensure its filtering effect.
[0077] The material guiding unit 300, the punching unit 5, the gapping unit 500, the bending unit 6 and the top folding unit 600 are further described below:
[0078] The material guide unit 300 includes a material guide bottom plate 301 and the material guide bottom plate 301 is fixedly connected to the first base plate 3 through a supporting column. Two conveyor belts 302 are correspondingly wound around the outer surface of the material guide bottom plate 301. Two baffles 303 are arranged on the upper surface of the material guide bottom plate 301 at the positions corresponding to the two conveyor belts 302. A limiting interval adapted to the thickness of the sheet body of the matching rack 201 is formed between the two baffles 303 and the conveyor belt 302. A material clamping notch 304 is provided at the material clamping position of the first transfer mechanism 7. A conveying interval adapted to the sheet body of the matching rack 201 is formed between the two limiting intervals. A baffle 305 is installed on the top surface of the material guide plate and close to one end of the first transfer mechanism 7. A matching recess 306 is also provided in the middle of the material guide bottom plate 301.
[0079] Specifically, during work, the staff will sequentially feed the mating rack 201 sheets to be processed into the end of the material guide unit 300 away from the first transfer mechanism 7, and the mating rack 201 sheets will be transported toward the first transfer mechanism 7 from the conveying interval between the two baffles 303. The baffle 305 will block the mating rack 201 sheets and arrange the mating rack 201 sheets in sequence along the conveying interval. The first transfer mechanism 7 will transfer the mating rack 201 sheets to the punching unit 5 through the clamping notch 304. Every time a mating rack 201 sheet is clamped away, the subsequent mating rack 201 sheet will be automatically filled in.
[0080] The punching unit 5 includes a fixed base 501, a lateral base 502 slidably arranged on the front side of the fixed base 501, a vertical sliding base 503 arranged on the front side of the lateral base 502, and an assembly substrate 504 installed on the front side of the vertical sliding base 503, a punch 505 is installed on the front side of the assembly substrate 504, the gap unit 500 has the same structure as the punching unit 5 and is installed together at the front end of the fixed base 501, and a punching material placement seat 506 and a gap material placement seat 507 are respectively arranged on the upper surface of the first substrate 3 at the corresponding positions of the punching unit 5 and the gap unit 500;
[0081] Specifically, during operation, the punching unit 5 and the gap unit 500 are slidably arranged on the front side of the fixed base 501 through the corresponding transverse moving base 502. The transverse moving cooperation between the transverse moving base 502 and the fixed base 501 is the same as the cooperation mode of the linear slide rail and the linear slider 413 in the prior art. Two screw drive motors 508 are correspondingly installed on the left and right sides of the fixed base 501. The output shafts of the two screw drive motors 508 are connected with positioning screws 509. The two positioning screws 509 are respectively threadedly connected with the transverse moving base 502 of the punching unit 5 and the gap unit 500 (the transverse moving base 502 is provided with a threaded hole adapted to the positioning screw 509 and the threaded hole in the figure is provided with a threaded hole adapted to the positioning screw 509 and the threaded hole in the figure is provided with a threaded hole in the transverse moving base 502 and the threaded hole in the transverse moving base 502 is provided with a threaded hole adapted to the positioning screw 509 and the threaded hole in the transverse moving base 502 is provided with a threaded hole in the transverse moving base 502 ... (not shown), two screw drive motors 508 are electrically connected to an external control unit to control the lateral displacement of the punching unit 5 and the gapping unit 500, so that the punching unit 5 punches the matching openings 204 on both sides / the gapping unit 500 pre-gaps the first guide part 205 and the second guide part 206; the punching material placement seat 506 includes a seat body, which is detachably connected to the first substrate 3 by fasteners, and a material placement groove is provided on the top surface of the punching material placement seat 506, and a guiding arc surface is formed on the open end of the material placement groove, and punching recesses are provided at the bottom of the material placement groove at two corresponding punching holes, and the gapping material placement seat 507 has the same structure as the punching material placement seat 506.
[0082] The bending unit 6 includes a stand 601 disposed on the upper surface of the first substrate 3, a hydraulic cylinder 602 disposed on the upper surface of the stand 601, an output shaft of the hydraulic cylinder 602 passes through the stand 601 and is drivingly connected to a bending die 603, and a bending material holder 604 is installed on the upper surface of the first substrate 3 at a position corresponding to the bending die;
[0083] Specifically, during operation, the hydraulic cylinder drives the bending die head to approach or move away from the bending material placement seat 604 to bend the workpiece transferred to the bending material placement seat 604 .
[0084] The top folding unit 600 includes a stand 605 disposed on the upper surface of the first substrate 3, a hydraulic cylinder 606 disposed on the upper surface of the stand 605, the output shaft of the hydraulic cylinder 606 passes through the stand 605 and is connected to a pressing die 607 by driving, a top folding material seat 608 is preset on the upper surface of the first substrate 3 at a position corresponding to the pressing die 607, an active cavity 609 is formed in the top folding material seat 608, and a vertical plate 610 is slidably penetrated in the active cavity 609, four top folding channels 611 are formed in the active cavity 609 in pairs, and top folding heads 612 are movably provided in the four top folding channels 611, and the inner end of each top folding head 612 is formed with a matching oblique waist 613, the first substrate The upper surface is located at the rear end of the top folding material placement seat 608 and is equipped with a hydraulic push rod 614. The rear end of the vertical plate 610 is connected to the top plate 615 through a round rod. The outer ring of the round rod is located between the top plate 615 and the top folding material placement seat 608 and is sleeved with a spring member 616. The other end of the vertical plate 610 extends through and extends to the front end of the top folding material placement seat 608 and is connected to a limited block 617. The side wall of each top folding channel 611 is provided with a side groove 618, and the side of the top folding head 612 is provided with an extension block 619 adapted to the side groove 618. A spring member 620 is provided between the extension block 619 and the side groove 618. The left and right sides of the vertical plate 610 are formed with top blocks adapted to the matching oblique waist 613 at the corresponding positions of each top folding channel 611.
[0085] Specifically, during operation, the second transfer mechanism 700 transfers the workpiece processed by the bending unit 6 to the top folding material placement seat 608. At this time, the hydraulic cylinder 2 606 drives the clamping mold head to approach the bending material placement seat 604 to pre-fix the workpiece. At this time, the hydraulic push rod 614 contacts the top plate 615, and the top plate 615 overcomes the action of the spring member 3 616 to drive the vertical plate 610 to move in the movable cavity 609. While the vertical plate 610 moves, the cooperation between the left and right side top blocks and the matching oblique waist 613 causes each top folding head 612 to extend out of the top folding channel 611. The position of each top folding head 612 corresponds to the first guide portion 205 or the second guide portion 206 of the matching rack 201. The top folding head 612 is pushed out to realize bending of the first guide portion 205 and the second guide portion 206 after the pre-slot, thereby completing the top folding work.
[0086] The first transfer mechanism 7 includes a vertical frame 703, a transverse rail seat 704 arranged on the vertical frame 703, a power cylinder 705 is installed on the transverse rail seat 704, the output shaft drive of the power cylinder 705 is connected to the mounting plate 706, and a mechanical clamp 707 is installed on the mounting plate 706. Specifically, when working, the transverse slide rail is used to drive the mechanical clamp 707 to move horizontally, the power cylinder 705 is used to drive the mechanical clamp 707 to move up and down, and the mechanical clamp 707 is used to clamp or release the workpiece, and the workpiece is transferred through the above structure; the second transfer mechanism 700, the third transfer mechanism 701, the fourth transfer mechanism 702 and the fifth transfer mechanism 708 are roughly the same in structure principle as the first transfer mechanism 7, the difference is that different numbers of mechanical clamps 707 are installed.
[0087] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0088] It should also be pointed out that the terms used in the present invention, such as “front”, “rear”, “vertical”, “horizontal”, etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0089] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An operating mechanism of an isolating switch, comprising a housing (108), a mechanism support (1) and a connecting rod structure, wherein a rotating shaft (109), a positioning rocker arm (100), a lock catch (101) overlapped with the connecting rod structure, a main shaft (102) for driving connection with a contact mechanism and a releaser (103) are mounted on the mechanism support (1), wherein the rotating shaft (109) is used to drive the positioning rocker arm (100) to rotate, the positioning rocker arm (100) drives the main shaft (102) to rotate through the connecting rod structure, and the releaser (103) is used to drive the lock catch (101) to rotate and trip the operating mechanism through its overlapped connection with the connecting rod structure, and wherein: An assembly interval is formed between the upper and lower end surfaces of the mechanism support (1); the positioning rocker arm (100) comprises a rocker arm leg (104) and a rocker arm beam (105); the spacing between the two rocker arm legs (104) is adapted to the assembly interval of the mechanism support (1), and the mechanism support (1) is rotatably connected to the mechanism support (1) via the rocker arm legs (104); a rack support (2) is installed on one side of the mechanism support (1); the rack support (2) comprises two frame plates (200); a matching rack (201) is slidably arranged between the two frame plates (200); the matching rack (201) is in a U-shaped structure and a plurality of tooth grooves (202) are formed in an array on two vertical portions; the outer sides of the rotating shaft (109) and the main shaft (102) are both fixed A driving gear (203) is provided, and the two driving gears (203) are respectively meshed with the tooth grooves (202) of the two vertical parts of the matching rack (201); the two vertical parts of the matching rack (201) are both provided with a matching opening (204), a first guide part (205) and a second guide part (206); the positioning rocker arm (100) is located between the matching racks (201) and the two rocker arm legs (104) are both formed with matching column heads (207) adapted to the matching opening (204) on the sides away from each other; the two frame plates (200) are respectively provided with a first guide groove (208) and a second guide groove (209) at the corresponding positions of the first guide part (205) and the second guide part (206).
2. The operating mechanism of the isolating switch according to claim 1, characterized in that: The mechanism bracket (1) is rotatably provided with a linkage shaft (106), and the upper and lower ends of the linkage shaft (106) are connected to linkage gears (107), and the two linkage gears (107) are respectively meshed with the rotating shaft (109) and the driving gear (203) on the outer side of the main shaft (102).
3. A production process for the operating mechanism of the disconnector according to claim 1, characterized in that: The steps include: S1. Material preparation: Select high-strength, corrosion-resistant alloy steel plate; S2, punching: feeding the alloy steel plate obtained in step S1 into a punching machine, and punching the alloy steel plate to obtain a sheet body of a matching rack (201); S3, forming: sending the mating rack (201) sheet formed in step S2 into a gear automatic forming device, and processing the mating rack (201) workpiece through the automatic forming device; S4, heat treatment: annealing, quenching and tempering the mating rack (201) workpiece obtained in step S3; S5, surface treatment: performing surface treatment on the mating rack (201) workpiece to improve its corrosion resistance; S6. Quality inspection: Performing dimensional inspection, mechanical property inspection and corrosion resistance inspection on the matching rack (201) workpiece; S7, assembly: installing the matching rack (201) workpiece into the rack bracket (2) to obtain the operating mechanism of the isolating switch.
4. The production process of the operating mechanism of the disconnector according to claim 3, characterized in that: In the heat treatment step, the annealing temperature is 540°C and the holding time is 4 hours; the quenching temperature is 500°C and the holding time is 1 hour; the tempering temperature is 200°C and the holding time is 2 hours.
5. The production process of the operating mechanism of the disconnector according to claim 3, characterized in that: In the step S6, size detection, mechanical property test and corrosion resistance test are carried out to ensure that the tensile strength is greater than 300 MPa, the yield strength is greater than 250 MPa, and there is no obvious corrosion phenomenon in the salt spray test for 240 hours.
6. The production process of the operating mechanism of the isolating switch according to claim 3, characterized in that: The gear condition automatic forming device comprises a first substrate (3) and a second substrate (4); the first substrate (3) is provided with a punching unit (5), a gap unit (500), a bending unit (6) and a top folding unit (600) in sequence from left to right; a material guide unit (300) for conveying a matching rack (201) is also provided on one side of the first substrate (3); a first transfer mechanism (7) for transferring a sheet of the matching rack (201) to the punching unit (5) is provided on one side of the material guide unit (300); a first transfer mechanism (7) for transferring a sheet of the matching rack (201) to the punching unit (5) is also provided on the upper surface of the first substrate (3) ) is provided with a second transfer mechanism (700) which is sequentially replaced, a detection unit (400) is provided at the left end of the second substrate (4), a third transfer mechanism (701) is provided at the right end of the upper surface of the first substrate (3) for transferring the mating rack (201) sheet processed by the top folding unit (600) to the detection unit (400), a tooth opening unit (401) is also provided on the right side of the upper surface of the second substrate (4), a fourth transfer mechanism (702) is provided between the tooth opening unit (401) and the detection unit (400), and the fourth transfer mechanism (702) is used to transfer the mating rack (201) sheet after detection by the detection unit (400) to the tooth opening unit (401) or the workpiece recovery position (402).
7. The production process of the operating mechanism of the disconnector according to claim 6, characterized in that: The detection unit (400) comprises a detection base (403), a track (404) mounted on the detection base (403), and a detection slide (405) slidably arranged on the track (404); a detection material placement plate (406) is slidably arranged on the detection slide (405), and a material clamping member (407) is installed on one side of the detection material placement plate (406); The top surface of the detection base (403) is located on both sides of the track (404) and has two detection plates (408) installed thereon. The two detection plates (408) are both provided with a first detection groove (409) and a second detection groove (410) having the same size as the first guide groove (208) and the second guide groove (209); The front and rear sides of the detection slide (405) are correspondingly formed with two slide grooves (411) and the slide groove (411) is internally provided with a slide bar (412). The slide bar (412) is provided with a slider (413) and a spring member (414) on its outer sleeve. The cross section of the detection material placement plate (406) is a U-shaped structure adapted to the detection slide (405). The outer ends of the two sliders (413) extend outside the slide groove (411) and are connected to the inner side wall of the detection material placement plate (406). The detection material placement plate (406) is formed with an assembly portion (415) on the side facing away from the fourth transfer mechanism (702). The clamping member (407) is installed on the assembly portion (415). A stopper (416) is formed at one end of the detection material placement plate (406) and a signal unit (417) cooperating with the stopper (416) is provided on the detection base (403). The clamping member (407) includes a detection clamping cylinder (418) installed on the assembly part (415), a fixed matching seat (419) and a movable matching seat (420) are provided on one side of the detection clamping cylinder (418), and the movable matching seat (420) is drivingly connected to the output shaft of the detection clamping cylinder (418), and the fixed matching seat (419) and the movable matching seat (420) are commonly connected to a clamping head (421) through a connecting rod structure.
8. The production process of the operating mechanism of the disconnector according to claim 6, characterized in that: The tooth opening unit (401) comprises a tooth opening base (449), a tooth opening material placement seat (450) is slidably arranged on the tooth opening base (449), the tooth opening material placement seat (450) comprises two positioning slides (451), a workpiece fixing seat (452) is commonly connected between the two positioning slides (451), a tooth opening material clamping cylinder (453) is installed on the upper surface of one of the positioning slides (451), and two linear drive components (454) are correspondingly installed on the front and rear sides of the tooth opening base (449) away from the fourth transfer mechanism (702), and a gear shaping cutter (455) is installed on the output shaft of the linear drive component (454); The upper surface of the toothed base (449) is provided with two corresponding slide grooves 2 (422), and the two slide grooves 2 (422) are both rotatably provided with matching screw rods (423), and one end of the two matching screw rods (423) extends through the toothed base (449) and is connected to a driven bevel gear (424). The toothed base (449) is rotatably provided with a gear shaft (425) on the side away from the fourth transfer mechanism (702), and the outer ring of the gear shaft (425) is fixed with a transmission bevel gear 1 (426), a transmission bevel gear 2 (427) and a transmission bevel gear 3 (428). The transmission bevel gear 1 (426) and the transmission bevel gear 2 (427) are respectively driven and meshed with the driven bevel gears (424) of the two matching screw rods (423), and the transmission bevel gear 3 (428) is connected to an external driving source to drive the gear (203) shaft to rotate in the forward or reverse direction.
9. The production process of the operating mechanism of the disconnector according to claim 8, characterized in that: An oil discharge port (429) is formed on the top surface of the toothed base (449) at one end away from the fourth transfer mechanism (702); a support plate (430) is connected to the oil discharge port (429) via a connecting rod, and an oil supply box (431) is installed on the support plate (430); a plurality of oil outlet nozzles (432) are installed on the front and rear sides of the upper end of the oil supply box (431); the lower end of the oil supply box (431) extends through and extends to the bottom of the support plate (430) and is connected to an oil supply system via a pipeline; The oil supply system comprises an oil return tank (433), a sieve filter tank (434) and a guide tank (435); the oil return tank (433) is installed below the second base plate (4) and is located at a position corresponding to the oil discharge port (429); a sieve cavity (436) is formed inside the sieve filter tank (434); an extension cavity (437) is formed on the inner circumference of the sieve cavity (436); a filter cover (438) is provided inside the extension cavity (437); and a filter cover (438) is formed between the filter cover (438) and the extension cavity (437). The filter tank (434) is provided with a first pipeline (439), a second pipeline (440) and a third pipeline (441); the outer end of the first pipeline (439) is connected to the oil return tank (433) and the other end is connected to the filter tank (435); one end of the second pipeline (440) is connected to the filter tank (436) and the other end is connected to the filter tank (435); one end of the third pipeline (441) is connected to the filter chamber (436) and the other end is connected to the filter tank (435); The guide tank (435) comprises a first guide cavity (442) and a second guide cavity (443); a driving block (444) is slidably disposed in the first guide cavity (442) and a driving plug (445) is slidably disposed in the second guide cavity (443); two return springs (446) are formed between the driving plug (445) and the inner side wall of the first guide cavity (442); the driving plug (445) is connected to an external driving unit to drive it to reciprocate along the second guide cavity (443); One end of the second pipeline (440) facing away from the pollution storage area is communicated with the first branch guide chamber (442); the first branch guide chamber (442) is also provided with a fourth pipeline (447), and the fourth pipeline (447) is communicated with the external pollution storage unit; one end of the third pipeline (441) facing away from the sieve chamber (436) is communicated with the second branch guide chamber (443); the second branch guide chamber (443) is also provided with a fifth pipeline (448), and the other end of the fifth pipeline (448) is communicated with the oil supply tank (431).
Citation Information
Patent Citations
Operating mechanism and rotary isolating switch
CN118866576A
Operating mechanism and rotary isolating switch
CN220172035U