Automatic aluminum armor tape winding device and method

Abstract

The invention relates to the technical field of aluminum armor tape winding, and provides an automatic aluminum armor tape winding device and method.The automatic aluminum armor tape winding device is good in stability and high in winding quality during automatic aluminum armor tape winding, the number of winding turns adapts to the winding distance during automatic winding, and the device is small in overall size, light in weight and convenient to carry and is used in cooperation with an operation rod; the operation position is positioned according to the scales arranged on the operation rod, the positioning precision can be greatly improved, an operator can carry out operation on a tower by means of a climber and a whole-body type safety belt, a traditional manual installation mode of the aluminum armor tape is converted into remote control mechanical installation, the stress point of the operator is more stable, the operation flexibility is higher, and the working efficiency is improved. The man-machine work efficiency of operators can be effectively improved, and the device is very suitable for overhead conductor aluminum armor tape winding; the winding of the aluminum armor tape can still be finished with high quality under the large-span and large-fall operation scene of the distribution network; and the device is simple in structure, low in manufacturing cost and easy to operate, and has great popularization prospects.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum tape winding, and in particular to an aluminum tape automatic winding device and method. Background Art

[0002] Shock-proof hammers need to be installed on the large-span conductors of the distribution network overhead lines. Before installing the shock-proof hammers, aluminum tape needs to be wrapped around the conductors to prevent conductor wear. Depending on the conductor and the span, 1-3 shock-proof hammers need to be installed on each phase conductor, which means that 1-3 sections of aluminum tape need to be wrapped around the conductor. Taking the center of the tension clamp as the starting point, the winding position of the first section of aluminum tape is 0.9 to 1.1 meters away from the center of the clamp, and the winding position of the third section of aluminum tape is 2.7 to 3.3 meters away from the center of the clamp. Due to the long installation distance, the operators cannot complete the winding of the aluminum tape directly on the pole tower. They need to move from the pole tower to the conductor to complete it. High-altitude wiring operations are required from the tower to the working position. The following problems exist:

[0003] 1. Human-machine ergonomics is greatly limited. Large-span distribution networks usually use door-type poles, with conductors arranged horizontally. Operators sit on a single conductor to work. There is no stable standing position and lack of stable support during the operation. Once the wind or other factors cause the conductor to shake, the operator is very likely to lose balance, affecting the work efficiency. In addition, the limbs are often strangled by a single conductor, and limb numbness often occurs, which greatly limits the human-machine ergonomics.

[0004] 2. The operation skills required are high. When working on the high-altitude wires, the workers are very likely to lose their balance and often cannot move freely on the wires. The workers working on the high-altitude distribution network have basically not received any training in wiring operations. When performing the operation, it is a great test for the psychological quality and labor skills of the workers. Especially when the design gap is large and the wire inclination angle is too large, the operation becomes more difficult, which is very likely to cause operational errors or safety accidents.

[0005] 3. Does not meet safety regulations. The large-span distribution network usually uses door-type poles, and the conductors are arranged horizontally. During the wiring operation, the safety belt is hung on the conductor, which does not meet the principle of hanging the safety belt high and using it low.

[0006] Based on this, the present invention provides an automatic aluminum tape winding device and method to reduce the risks of workers when working at heights, and also to improve the overall operating efficiency of aluminum tape winding, ensure the quality of aluminum tape winding, and protect personnel safety. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings of the prior art and provide an automatic aluminum tape winding device and method to reduce the risks of workers working at heights, improve the overall operating efficiency of aluminum tape winding, ensure the quality of aluminum tape winding, and protect personnel safety.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] An automatic winding device for aluminum clad tape comprises: a sliding seat clamped with a wire, a connecting seat fixedly connected to the sliding seat, a clamping device fixedly connected to the connecting seat, a rotating winding device slidably connected to the connecting seat, a control device arranged at the bottom of the connecting seat, an operating rod rotatably connected to the sliding seat, and a remote controller; the control device is electrically connected to the clamping device and the rotating winding device; a quick-release battery is arranged in the control device;

[0010] The sliding seat and the wire can slide relative to each other; the upper end of the clamping device is sleeved with the wire, and two symmetrically arranged clamping blocks are provided at the upper end of the clamping device, and the two symmetrically arranged clamping blocks can be relatively close to and away from each other; the relative sliding between the connecting seat and the wire is controlled; the rotating winding device includes: a driving device and a winding device, the driving device is slidably connected to the connecting seat, and the winding device is driven by the driving device.

[0011] Preferably, the clamping device includes: a connecting block fixedly connected to the connecting seat, a clamping motor arranged under the connecting block, a clamping screw coaxially fixedly connected to the output shaft of the clamping motor, a slider sleeved with the clamping screw, a first connecting rod hinged to the slider at both ends, and two second connecting rods hinged to the ends of the first connecting rod respectively; the ends of the two second connecting rods are hinged through a connecting shaft, the ends of the two second connecting rods respectively extend a distance, and the ends of the two second connecting rod extension sections are respectively fixedly connected to the two clamping blocks; the slider is slidably connected to the connecting seat, and symmetrical grooves are provided on the opposite surfaces of the two clamping blocks.

[0012] Preferably, the driving device includes: at least one guide column slidably connected to the connecting seat, a connecting plate fixedly connected to one end of the guide column away from the connecting seat, a rotating motor fixedly connected to the connecting plate, a rotating screw rod coaxially fixedly connected to the output shaft of the rotating motor, and a nut connecting the rotating screw rod and the connecting seat, the rotating screw rod and one end of the guide column pass through the connecting seat, and a driving shaft is fixed to one end of the rotating screw rod passing through the connecting seat, and the driving shaft is connected to the winding device.

[0013] Preferably, the winding device comprises: a gear cover fixedly connected to one end of the guide column passing through the connecting seat, a driving tooth rotatably connected to the gear cover, and a driven tooth meshing with the driving tooth; the driving tooth is sleeved with the driving shaft, and the driving shaft and the driving tooth cannot rotate relative to each other; a U-shaped opening is provided at one end of the driven tooth, and U-shaped stabilizing blocks are provided on both sides of the driven tooth, the stabilizing blocks are rotatably connected to the gear cover, and a rotating rack is connected to the U-shaped opening of the driven tooth through a connecting shaft; an aluminum tape mounting seat is provided on the stabilizing block on the right side of the driven tooth, and an aluminum tape mounting cavity is provided on the aluminum tape mounting seat, and the aluminum tape mounting cavity forms a certain angle with the horizontal direction.

[0014] Preferably, the connecting seat includes: a connecting arm whose upper end is fixedly connected to the sliding seat, and a mounting seat fixedly connected to the lower end of the connecting arm; a guide column accommodating hole and a nut accommodating hole are provided on the mounting seat, and a clamping device hinged fixing arm is provided at the upper end of the mounting seat, and the clamping device hinged fixing arm is rotatably connected to the connecting shaft; a clamping screw rod accommodating groove is provided at the lower end of the mounting seat, and the clamping screw rod accommodating groove is slidably connected to the slider.

[0015] Preferably, the sliding seat includes: a sliding rail, a first pulley and a second pulley arranged on one side of the sliding rail, the first pulley is fixedly connected to the sliding rail, a sliding groove is provided at the connecting position of the sliding rail and the second pulley, and the second pulley is fixed inside the sliding groove by a butterfly screw.

[0016] Preferably, a circuit board is provided in the control device, and the circuit board communicates wirelessly with the remote controller.

[0017] Preferably, the operating rod is a telescopic operating rod, a scale is provided on the outer wall of the operating rod, and a snap-on lifting ring is arranged on the operating rod, and the snap-on lifting ring connects the wire and the operating rod.

[0018] Another object of the present invention is to provide an automatic aluminum tape winding method, using the above-mentioned automatic aluminum tape winding device, comprising the following steps:

[0019] S1. The automatic winding device for aluminum tape is mounted on the overhead wire through a sliding seat. At this time, the automatic winding device for aluminum tape can slide relative to the overhead wire, and an operating rod is installed;

[0020] S2. Insert the aluminum tape into the aluminum tape mounting seat so that one end of the aluminum tape is placed between the clamping block and the conductor. At this time, the aluminum tape and the overhead conductor form a certain angle.

[0021] S3. Use the operating lever to move the aluminum tape automatic winding device to the operating position;

[0022] S4. Use the remote control to control the clamping block of the clamping device to clamp the conductor. At this time, the aluminum tape automatic winding device cannot slide relative to the overhead conductor.

[0023] S5. Use the remote control to control the rotating winding device to automatically wind the aluminum tape. After the automatic winding of the aluminum tape is completed, use the remote control to control the rotating winding device to reset.

[0024] S6. Use the remote control to control the clamping block of the clamping device to loosen the wire. At this time, the aluminum tape automatic winding device can slide relative to the overhead wire.

[0025] S7. Use the operating rod to pull back the automatic winding device of the aluminum tape;

[0026] S8, repeating steps S2-S6 until all aluminum tape winding operations are completed;

[0027] S9. Remove the automatic winding device of the aluminum tape from the overhead wire.

[0028] Preferably, in step 1, before the automatic winding device of the aluminum tape is mounted on the overhead wire through the sliding seat, the rotating rack is pushed open so that one end of the rotating rack is disengaged from the driven tooth; the overhead wire is placed in the U-shaped opening of the stabilizing block, and the rotating rack is pushed and pressed so that one end of the rotating rack is engaged with the driven tooth.

[0029] The present invention discloses an automatic aluminum tape winding device and method having the following beneficial effects.

[0030] The invention has good stability and high winding quality when automatically winding the aluminum tape. During automatic winding, the number of winding turns is adapted to the winding distance. The overall size of the device is small, the weight is light, and it is easy to carry. The pressure on the wire during the aluminum tape winding operation on the overhead wire is small. When used in conjunction with an operating rod, an operator can carry out operations on the pole tower with the aid of foot buckles and full-body safety belts. The traditional manual installation method of the aluminum tape is transformed into a remote-controlled mechanical installation. The operator's force points are more stable and the operation flexibility is higher, which effectively improves the ergonomics of the operator and is very suitable for winding the aluminum tape on the overhead wire. The device has a simple structure and low manufacturing cost, and has great promotion prospects.

[0031] Workers can operate on the pole tower with the help of foot buckles and full-body safety belts, avoiding the risk of workers having to sit or climb on the conductors during traditional manual installation, and significantly reducing safety hazards caused by conductor shaking or loss of balance;

[0032] Compared with traditional manual installation, the remote control mechanical installation method allows operators to place their force points on the tower more firmly and flexibly adjust their working positions, which improves the flexibility and efficiency of the work and reduces the occurrence of discomfort such as limb numbness.

[0033] It can be applied to various types of conductors in the distribution network, including steel stranded wire, steel core aluminum stranded wire and insulated wire. It has strong versatility and can meet the installation requirements of aluminum tapes in different power grid configurations.

[0034] Automatic aluminum tape winding greatly reduces the difficulty of aluminum tape installation, so that even in the operation of power grids with large spans and large drops in the distribution network, the aluminum tape winding can be completed with high quality;

[0035] The tool is easy to operate and use, and operators do not need special skills to install it, which helps reduce training costs and human resource investment, and improves the practicality and market acceptance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the automatic winding device for aluminum tape of the present invention.

[0037] Figure 2 It is a schematic diagram of the connecting seat structure of the present invention.

[0038] Figure 3 It is a schematic diagram of the connection between the connecting seat and the clamping device of the present invention.

[0039] Figure 4 It is a schematic diagram of the connection between the connecting seat and the driving device of the present invention.

[0040] Figure 5 It is a structural schematic diagram of a section of the gear cover of the automatic winding device for aluminum strapping of the present invention.

[0041] Figure 6 The schematic diagram of the structure of the automatic winding device for aluminum strapping of the present invention is shown in FIG. 1 , with part of the gear cover removed.

[0042] Figure 7 It is a schematic diagram of the connection between the connecting seat, the driving device and the clamping device of the present invention.

[0043] In the accompanying drawings: 1, sliding seat; 11, sliding rail; 12, first pulley; 13, second pulley; 14, butterfly screw;

[0044] 2. Connecting seat; 21. Connecting arm; 22. Mounting seat; 23. Guide post receiving hole; 24. Screw nut receiving hole; 25. Clamping screw rod receiving groove; 26. Clamping device hinged fixed arm;

[0045] 3. Clamping device; 31. Connecting block; 32. Clamping motor; 33. Clamping screw; 34. Sliding block; 35. First connecting rod; 36. Second connecting rod; 37. Connecting shaft; 38. Clamping block;

[0046] 4. Rotating winding device; 41. Driving device; 411. Guide column; 412. Connecting plate; 413. Rotating motor; 414. Coupling; 415. Rotating screw rod; 416. Screw nut; 417. Driving shaft;

[0047] 42. Winding device; 421. Gear cover; 422. Driving gear; 423. Bearing; 424. Driven gear; 425. Stabilizing block; 426. Aluminum-wrapped belt mounting seat; 427. Rotating rack; 428. Connecting shaft;

[0048] 5. Control device; 51. Quick-release battery; 52. Circuit board; 53. Connecting wire;

[0049] 6. Operating lever;

[0050] 7. Wire;

[0051] 8. Aluminum strapping;

[0052] 9. Remote control. DETAILED DESCRIPTION

[0053] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0054] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0055] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0056] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, and / or B, indicating: existence of A, existence of B, and existence of B and B at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in a logical relationship of "or".

[0057] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0058] Example 1

[0059] Please refer to Figure 1 , an automatic winding device for aluminum clad tape, comprising: a sliding seat 1 clamped with a wire 7, a connecting seat 2 fixedly connected to the sliding seat 1, a clamping device 3 fixedly connected to the connecting seat 2, a rotating winding device 4 slidably connected to the connecting seat 2, a control device 5 arranged at the bottom of the connecting seat 2, an operating rod 6 rotatably connected to the sliding seat 1, and a remote controller 9;

[0060] The control device 5 is electrically connected to the clamping device 3 and the rotating winding device 4. The control device 5 is electrically connected to the clamping device 3 and the rotating winding device 4 through a connecting line 53. The control device 5 sends control instructions and provides power to the clamping device 3 and the rotating winding device 4. A quick-release battery 51 is provided in the control device 5.

[0061] The sliding seat 1 and the wire 7 can slide relative to each other; the upper end of the clamping device 3 is sleeved with the wire 7, and two symmetrically arranged clamping blocks 38 are provided at the upper end of the clamping device 3, and the two symmetrically arranged clamping blocks 38 can be relatively close to and away from each other; the relative sliding between the connecting seat 2 and the wire 7 is controlled; the rotating winding device 4 includes: a driving device 41 and a winding device 42, the driving device 41 is slidably connected to the connecting seat 2, and the winding device 42 is driven by the driving device 41.

[0062] Preferably, in this embodiment, a circuit board 52 is provided in the control device 5, and the circuit board 52 communicates wirelessly with the remote control 9. It should be understood that in the present application, the circuit board 52 receives control instructions from the remote control 9 to control the operation of the clamping device 3 and the rotating winding device 4, and the circuit board 52 provides the electric energy output by the quick-release battery 51 to the clamping device 3 and the rotating winding device 4. The circuit board 52 and the remote control 9 in the present application are both existing equipment.

[0063] Please refer to Figure 3 , Figure 4 and Figure 7 Preferably, the clamping device 3 in this embodiment includes: a connecting block 31 fixedly connected to the connecting seat 2, a clamping motor 32 arranged below the connecting block 31, a clamping screw 33 coaxially fixedly connected to the output shaft of the clamping motor 32, a slider 34 sleeved on the clamping screw 33, a first connecting rod 35 hinged at both ends to the slider 34, and two second connecting rods 36 hinged to the ends of the first connecting rod 35 respectively; the ends of the two second connecting rods 36 are hinged through a connecting shaft 37, the ends of the two second connecting rods 36 extend a distance respectively, and the ends of the extension sections of the two second connecting rods 36 are fixedly connected to two clamping blocks 38 respectively; the slider 34 is slidably connected to the connecting seat 2, and symmetrical grooves are provided on the opposite surfaces of the two clamping blocks 38, through which the clamping blocks 38 can be closer to the wire 7, and one of the clamping blocks 38 has an extension portion, which is used to crimp the aluminum clad tape 8.

[0064] When the clamping device 3 is required to clamp the wire 7, the remote controller 9 sends a clamping signal, at which time the clamping motor 32 works, and the output shaft of the clamping motor 32 drives the clamping screw 33 to rotate clockwise, at which time the slider 34 slides upward along the screw, and the slider 34 drives the first connecting rod 35 and the second connecting rod 36 to rotate, so that the two clamping blocks 38 are relatively closed, and the two clamping blocks 38 clamp the wire 7; when the clamping device 3 needs to release the wire 7, the remote controller 9 sends a release signal, at which time the clamping motor 32 works, and the output shaft of the clamping motor 32 drives the clamping screw 33 to rotate counterclockwise, at which time the slider 34 slides downward along the screw, and the slider 34 drives the first connecting rod 35 and the second connecting rod 36 to rotate, so that the two clamping blocks 38 are relatively separated, and the two clamping blocks 38 release the wire 7;

[0065] Please refer to Figures 4 to 7 Preferably, the driving device 41 in this embodiment includes: two guide pillars 411 slidingly connected to the connecting seat 2, a connecting plate 412 fixedly connected to one end of the guide pillar 411 away from the connecting seat 2, a rotating motor 413 fixedly connected to the connecting plate 412, a rotating screw rod 415 coaxially fixedly connected to the output shaft of the rotating motor 413 through a coupling 414, and a nut 416 connecting the rotating screw rod 415 and the connecting seat 2. One end of the rotating screw rod 415 and the guide pillar 411 passes through the connecting seat 2, and a driving shaft 417 is fixed to one end of the rotating screw rod 415 passing through the connecting seat 2, and the driving shaft 417 is connected to the winding device 42.

[0066] Preferably, the winding device 42 in this embodiment includes: a gear cover 421 fixedly connected to one end of the guide column 411 passing through the connecting seat 2, a driving tooth 422 rotatably connected to the gear cover 421 through a bearing 423, and a driven tooth 424 meshing with the driving tooth 422; the driving tooth 422 is sleeved with the driving shaft 417, and the driving shaft 417 and the driving tooth 422 cannot rotate relative to each other; a U-shaped opening is provided at one end of the driven tooth 424, and U-shaped stabilizing blocks 425 are provided on both sides of the driven tooth 424, the stabilizing blocks 425 are rotatably connected to the gear cover 421, and a rotating rack 427 is connected to the U-shaped opening of the driven tooth 424 through a connecting shaft 428; an aluminum tape mounting seat 426426 is provided on the stabilizing block 425 on the right side of the driven tooth 424, and an aluminum tape 8 mounting cavity is provided on the aluminum tape mounting seat 426426, and the aluminum tape 8 mounting cavity is at an angle of 40° with the horizontal direction.

[0067] When it is necessary to automatically wind the aluminum-clad tape 8, the remote controller 9 sends an automatic winding signal, at which time the rotating motor 413 works, and the output shaft of the rotating motor 413 drives the rotating screw 415 to rotate clockwise. At this time, the rotating screw 415 cooperates with the nut 416 to control the relative sliding of the connecting seat 2 and the driving device 41. At this time, the driving device 41 gradually produces relative displacement with the connecting seat 2 and the clamping device 3 along the direction of the wire 7. Since the guide column 411 passes through one end of the connecting seat 2 and is fixedly connected to the gear cover 421, the winding device 42 also gradually produces relative displacement with the connecting seat 2 and the clamping device 3 along the direction of the wire 7; at the same time, the rotating screw 415 drives the active tooth 422 to rotate through the driving shaft 417, and the active tooth 422 drives the driven tooth 424 to rotate, and the driven tooth 424 and the stabilizing block 425 rotate along the circumference of the wire 7, driving the aluminum-clad tape mounting seats 426426 to rotate along the circumference of the wire 7, thereby gradually rotating and winding the aluminum-clad tape 8 on the wire 7;

[0068] Please refer to Figure 2 and Figure 7 Preferably, the connecting seat 2 in this embodiment includes: a connecting arm 21 whose upper end is fixedly connected to the sliding seat 1, and a mounting seat 22 fixedly connected to the lower end of the connecting arm 21; a guide column accommodating hole 23 and a nut accommodating hole 24 are provided on the mounting seat 22, and a clamping device hinged fixed arm 26 is provided at the upper end of the mounting seat 22, and the clamping device hinged fixed arm 26 is rotatably connected to the connecting shaft 37; a clamping screw rod accommodating groove 25 is provided at the lower end of the mounting seat 22, and the clamping screw rod accommodating groove 25 is slidably connected to the slider 34.

[0069] Example 2

[0070] Based on Example 1, please refer to Figure 1 and Figure 4 In this embodiment, the sliding seat 1 includes: a sliding rail 11, a first pulley 12 and a second pulley 13 arranged on one side of the sliding rail 11, the first pulley 12 is fixedly connected to the sliding rail 11, a sliding groove is arranged at the connecting position of the sliding rail 11 and the second pulley 13, the second pulley 13 is fixed inside the sliding groove by a butterfly screw 14, and the distance between the second pulley 13 and the sliding groove can be adjusted by controlling the tightness of the butterfly screw 14 to improve the stability of the sliding seat 1. The first pulley 12 and the second pulley 13 are clamped above the wire 7 when in use, and the first pulley 12 and the second pulley 13 reduce the friction between the automatic winding device of the aluminum tape and the wire 7, so that the automatic winding device of the aluminum tape can move smoothly on the wire 7;

[0071] Preferably, in this embodiment, the operating rod 6 is a telescopic operating rod 6, a scale is provided on the outer wall of the operating rod 6, a snap-on lifting ring is arranged on the operating rod 6, the snap-on lifting ring connects the wire 7 and the operating rod 6, a scale is provided on the outer wall of the operating rod 6 to facilitate measuring the installation distance of the aluminum tape 8, and a snap-on lifting ring is arranged on the operating rod 6, which can be buckled on the wire 7 for easy operation.

[0072] With the help of foot buckles and full-body safety belts, operators can carry out operations on pole towers, transforming the traditional manual installation method of aluminum tape 8 into remote-controlled mechanical installation. Compared with operators sitting astride or climbing on conductors 7, which are prone to shaking, limb numbness, etc., the stress points of operators are more stable and the operation flexibility is higher, which effectively improves the ergonomics of operators. The automatic winding device for aluminum tape is suitable for the installation of aluminum tape 8 on steel stranded wire, steel-core aluminum stranded wire, and insulated conductor 7 of distribution network, and has strong versatility. With the help of this tool, the difficulty of installing aluminum tape 8 will be effectively reduced, and its superiority will be more prominent in the construction of large-span and large-drop distribution network power grids. The extension installation tool for aluminum tape 8 is easy to operate and use, has no special requirements for the skills of operators, and has a high application value in distribution network construction.

[0073] Example 3

[0074] Based on Examples 1-2, this embodiment provides an automatic winding method for an aluminum tape 8, using the above-mentioned automatic winding device for an aluminum tape, comprising the following steps:

[0075] S1, the aluminum tape automatic winding device is mounted on the overhead wire 7 through the sliding seat 1, at this time the aluminum tape automatic winding device can slide relative to the overhead wire 7, and the operating rod 6 is installed;

[0076] Please refer to Figure 6 In step 1, before the automatic winding device of the aluminum tape is mounted on the overhead wire 7 through the sliding seat 1, the rotating rack 427 is pushed open so that one end of the rotating rack 427 is disengaged from the driven tooth 424; the overhead wire 7 is placed in the U-shaped opening of the stabilizing block 425, and the rotating rack 427 is pushed and pressed so that one end of the rotating rack 427 is engaged with the driven tooth 424.

[0077] S2. Insert the aluminum tape 8 into the aluminum tape 8 mounting seat 22, so that one end of the aluminum tape 8 is placed between the clamping block 38 and the conductor 7. At this time, the aluminum tape 8 and the overhead conductor 7 form a certain angle; when the clamping block 38 clamps the conductor 7, the aluminum tape 8 is also compressed. As an option, one end of the aluminum tape 8 may not be placed between the clamping block 38 and the conductor 7 during operation. The upper end of the aluminum tape 8 may be bent to fit the outer diameter of the conductor 7 so that the upper end of the aluminum tape 8 directly fits the outer surface of the conductor 7. At this time, when the aluminum tape 8 is automatically wound, the aluminum tape 8 can also be wound successfully.

[0078] S3, use the operating rod 6 to move the aluminum tape automatic winding device to the working position, and locate the working position according to the scale provided on the operating rod 6, which can greatly improve the positioning accuracy;

[0079] S4, use the remote controller 9 to control the clamping block 38 of the clamping device 3 to clamp the conductor 7, at which time the aluminum tape automatic winding device cannot slide relative to the overhead conductor 7;

[0080] S5. Use the remote controller 9 to control the rotary winding device 4 to automatically wind the aluminum tape 8. After the automatic winding of the aluminum tape 8 is completed, use the remote controller 9 to control the rotary winding device 4 to reset. When the aluminum tape 8 is automatically wound, the automatic winding of the tape in the present application has good stability and high winding quality. During the automatic winding, the number of winding circles is adapted to the winding distance. The overall size of the device is small, the weight is light, and it is easy to carry. When the aluminum tape 8 of the overhead wire 7 is wound, the pressure on the wire 7 is small. When used in conjunction with the operating rod 6, the operator can carry out the operation on the pole tower with the help of foot buckles and full-body safety belts, and the traditional manual installation method of the aluminum tape 8 is transformed into a remote-controlled mechanical installation. Compared with the operator sitting astride or climbing on the wire 7, which is prone to shaking, limb numbness, etc., the operator's force point is more stable and the operation flexibility is higher, which effectively improves the ergonomics of the operator and is very suitable for the overhead wire 7 aluminum tape 8 winding operation.

[0081] S6, use the remote controller 9 to control the clamping block 38 of the clamping device 3 to loosen the wire 7, and then the aluminum tape automatic winding device can slide relative to the overhead wire 7;

[0082] S7, use the operating rod 6 to pull back the automatic winding device of the aluminum tape;

[0083] S8, repeating steps S2-S6 until all the aluminum tapes 8 are wound;

[0084] S9. Remove the aluminum tape automatic winding device from the overhead conductor 7.

[0085] The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be a substitution of a part of the structure, device, method step, or a complete technical solution. The equivalent replacement or change according to the technical solution and the inventive concept of the present invention shall be covered within the protection scope of the present invention.

Claims

1. An automatic aluminum tape winding device, characterized in that: include: A sliding seat clamped with the wire, a connecting seat fixedly connected to the sliding seat, a clamping device fixedly connected to the connecting seat, a rotating winding device slidably connected to the connecting seat, a control device arranged at the bottom of the connecting seat, an operating rod rotatably connected to the sliding seat, and a remote controller; the control device is electrically connected to the clamping device and the rotating winding device; a quick-release battery is arranged in the control device; The sliding seat and the wire can slide relative to each other; the upper end of the clamping device is sleeved with the wire, and two symmetrically arranged clamping blocks are provided at the upper end of the clamping device, and the two symmetrically arranged clamping blocks can be relatively close to and away from each other; the relative sliding between the connecting seat and the wire is controlled; the rotating winding device includes: a driving device and a winding device, the driving device is slidably connected to the connecting seat, and the winding device is driven by the driving device.

2. The automatic aluminum tape winding device according to claim 1, characterized in that: The clamping device includes: a connecting block fixedly connected to a connecting seat, a clamping motor arranged below the connecting block, a clamping screw coaxially fixedly connected to an output shaft of the clamping motor, a slider sleeved with the clamping screw, a first connecting rod hinged to the slider at both ends, and two second connecting rods hinged to the ends of the first connecting rod respectively; the ends of the two second connecting rods are hinged through a connecting shaft, the ends of the two second connecting rods are respectively extended a distance, and the ends of the two second connecting rod extension sections are respectively fixedly connected to two clamping blocks; the slider is slidably connected to the connecting seat, and symmetrical grooves are provided on opposite surfaces of the two clamping blocks.

3. The automatic aluminum tape winding device according to claim 1, characterized in that: The driving device includes: at least one guide column slidably connected to the connecting seat, a connecting plate fixedly connected to one end of the guide column away from the connecting seat, a rotating motor fixedly connected to the connecting plate, a rotating screw rod coaxially fixedly connected to the output shaft of the rotating motor, and a nut connecting the rotating screw rod and the connecting seat. One end of the rotating screw rod and the guide column passes through the connecting seat, and a driving shaft is fixed to one end of the rotating screw rod passing through the connecting seat, and the driving shaft is connected to the winding device.

4. The automatic aluminum tape winding device according to claim 3, characterized in that: The winding device includes: a gear cover fixedly connected to one end of the guide column passing through the connecting seat, a driving tooth rotatably connected to the gear cover, and a driven tooth meshing with the driving tooth; the driving tooth is sleeved with the driving shaft, and the driving shaft and the driving tooth cannot rotate relative to each other; a U-shaped opening is provided at one end of the driven tooth, and U-shaped stabilizing blocks are provided on both sides of the driven tooth, the stabilizing blocks are rotatably connected to the gear cover, and a rotating rack is connected to the U-shaped opening of the driven tooth through a connecting shaft; an aluminum tape mounting seat is provided on the stabilizing block on the right side of the driven tooth, and an aluminum tape mounting cavity is provided on the aluminum tape mounting seat, and the aluminum tape mounting cavity forms a certain angle with the horizontal direction.

5. The automatic aluminum tape winding device according to claim 2, 3 or 4, characterized in that: The connecting seat includes: a connecting arm fixedly connected to the sliding seat at the upper end, and a mounting seat fixedly connected to the lower end of the connecting arm; a guide column accommodating hole and a nut accommodating hole are provided on the mounting seat, and a clamping device hinged fixing arm is provided at the upper end of the mounting seat, and the clamping device hinged fixing arm is rotatably connected to the connecting shaft; a clamping screw rod accommodating groove is provided at the lower end of the mounting seat, and the clamping screw rod accommodating groove is slidably connected to the slider.

6. The automatic aluminum tape winding device according to claim 1, characterized in that: The sliding seat includes: a sliding rail, a first pulley and a second pulley arranged on one side of the sliding rail, the first pulley is fixedly connected to the sliding rail, a sliding groove is arranged at the connection position between the sliding rail and the second pulley, and the second pulley is fixed inside the sliding groove by a butterfly screw.

7. The automatic aluminum tape winding device according to claim 1, characterized in that: A circuit board is arranged inside the control device, and the circuit board communicates wirelessly with the remote controller.

8. The automatic aluminum tape winding device according to claim 1, characterized in that: The operating rod is a telescopic operating rod, a scale is arranged on the outer wall of the operating rod, and a snap-on lifting ring is arranged on the operating rod, and the snap-on lifting ring connects the wire and the operating rod.

9. An automatic aluminum tape winding method, using the automatic aluminum tape winding device according to any one of claims 1 to 8, characterized in that: The steps include: S1. The automatic winding device for aluminum tape is mounted on the overhead wire through a sliding seat. At this time, the automatic winding device for aluminum tape can slide relative to the overhead wire, and an operating rod is installed; S2. Insert the aluminum tape into the aluminum tape mounting seat so that one end of the aluminum tape is placed between the clamping block and the conductor. At this time, the aluminum tape and the overhead conductor form a certain angle. S3. Use the operating lever to move the aluminum tape automatic winding device to the operating position; S4. Use the remote control to control the clamping block of the clamping device to clamp the conductor. At this time, the aluminum tape automatic winding device cannot slide relative to the overhead conductor. S5. Use the remote control to control the rotating winding device to automatically wind the aluminum tape. After the automatic winding of the aluminum tape is completed, use the remote control to control the rotating winding device to reset. S6. Use the remote control to control the clamping block of the clamping device to loosen the wire. At this time, the aluminum tape automatic winding device can slide relative to the overhead wire. S7. Use the operating rod to pull back the automatic winding device of the aluminum tape; S8, repeat steps S2-S6 until all aluminum tape winding operations are completed; S9. Remove the automatic winding device of the aluminum tape from the overhead wire.

10. The automatic aluminum tape winding method according to claim 9, characterized in that: In the step 1, before the automatic winding device of the aluminum tape is mounted on the overhead wire through the sliding seat, the rotating rack is pushed away so that one end of the rotating rack is separated from the driven tooth; Place the overhead wire in the U-shaped opening of the stabilizing block, push and hold the rotating rack to make one end of the rotating rack engage with the driven gear.

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