A single shaft sleeve winding machine and a single shaft sleeve winding method

By designing a single-axis sleeve winding machine, combining XYZ axis motion and U-axis rotation drive mechanism, efficient and stable winding operation is achieved, solving the problems of complex structure and poor adaptability of existing equipment, and improving production efficiency and product consistency.

CN119324118BActive Publication Date: 2025-10-17DONGGUAN JSGS AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411704979.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-17
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

Existing automated winding equipment has a complex structure, is difficult to debug and maintain, has poor adaptability to different product specifications, low production efficiency, and insufficient product consistency and quality stability.

Method used

Design a single-axis sleeve winding machine, including mechanisms for hooking wire, wire feeding, sleeve feeding, loading, unloading, unloading, automatic wall-mounting, and automatic tape application. Employ XYZ axis motion mechanism and U-axis rotary drive mechanism to achieve efficient and stable winding operation, simplify equipment structure, and improve equipment versatility and flexibility.

Benefits of technology

It improves production efficiency, reduces manual intervention, lowers equipment maintenance costs, ensures product quality consistency and pass rate, adapts to the compatibility of frames of different sizes and specifications, and enhances the versatility and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of automation equipment, in particular to a single-shaft sleeve pipe winding machine and a single-shaft sleeve pipe winding method, which comprise a workbench, a rack is arranged on the workbench, a line hooking mechanism is arranged on one side of the rack, a wire guiding mechanism is arranged on the other side of the rack, a wire and sleeve pipe feeding mechanism is arranged at the top front end of the rack, the wire and sleeve pipe feeding mechanism is located at the top of the wire guiding mechanism, a feeding mechanism and a discharging mechanism are arranged at the left and right ends of the workbench respectively, a material taking mechanism is arranged at the rear end of the rack, and an automatic barrier wall pasting mechanism and an automatic adhesive tape pasting mechanism are arranged on the periphery of the rack. The application can satisfy multiple processes such as feeding, winding, barrier wall pasting and adhesive tape pasting, greatly improves production efficiency, reduces the demand for manual intervention, makes the overall equipment structure more compact, saves space, is convenient for equipment maintenance and management, improves product qualification rate and consistency, and enhances the universality and flexibility of the equipment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a single-shaft sleeve winding machine and a single-shaft sleeve winding method. BACKGROUND

[0002] With the development of electronic technology, various electrical products such as motors and transformers have higher requirements for internal windings. Not only do windings need to have good electrical performance, but also production efficiency and quality stability need to be ensured. Traditional winding processes mostly rely on manual operation, which has problems such as low production efficiency and poor consistency, especially in batch production and high-precision requirements.

[0003] In recent years, with the progress of automation technology, automated winding equipment has been widely used. These devices can significantly improve production efficiency and product quality, reduce labor costs, and adapt to the needs of mass production. However, existing automated winding equipment still has some shortcomings, such as complex device structure, difficult debugging and maintenance, and poor adaptability to different specifications of products, which requires a long adjustment time when changing product models. SUMMARY

[0004] The present application aims to at least solve the technical problems existing in the prior art. To this end, the present application proposes a single-shaft sleeve winding machine and a single-shaft sleeve winding method, which realizes efficient, stable, and adjustable winding operations, simplifies the device structure, reduces maintenance costs, and improves the reliability and consistency of products.

[0005] According to some embodiments of the first aspect of the present application, a single-shaft sleeve winding machine comprises a workbench, a rack is arranged on the workbench, a line hooking mechanism is arranged on one side of the rack, a wire guide mechanism is arranged on the other side of the rack, a wire and sleeve feeding mechanism is arranged at the top front end of the rack, the wire and sleeve feeding mechanism is located at the top of the wire guide mechanism, a feeding mechanism and a discharging mechanism are arranged at the left and right ends of the workbench, respectively, a material taking mechanism is arranged at the rear end of the rack, and an automatic wall sticking mechanism and an automatic tape sticking mechanism are arranged on the outer periphery of the rack.

[0006] According to some embodiments of the first aspect of the present application, a single-shaft sleeve winding machine has at least the following beneficial effects:

[0007] The application can meet multiple processes such as feeding, winding, pasting a retaining wall and pasting a rubber cloth, greatly improves production efficiency, reduces the need for manual intervention, has a more compact overall equipment structure, saves space, facilitates equipment maintenance and management, effectively avoids quality problems that may be caused by manual operation, improves product qualification rate and consistency, reduces labor costs, can adapt to compatibility of different size specifications of skeletons, and enhances the versatility and flexibility of the equipment.

[0008] According to some embodiments of the first aspect of the application, a single-shaft sleeve winding machine is provided, which comprises a connecting frame body, a first side frame and a second side frame, the first side frame and the second side frame are arranged on the two sides of the connecting frame body, a material taking mechanism is arranged between the first side frame and the second side frame, an XYZ-axis motion mechanism is arranged on each of the first side frame and the second side frame, a first U-axis rotation driving mechanism and a second U-axis rotation driving mechanism are arranged on the two XYZ-axis motion mechanisms respectively, an output end of the first U-axis rotation driving mechanism is provided with a first fixed plate, the first fixed plate is located at one end close to the second side frame, a wire hooking mechanism is arranged on the first fixed plate, an output end of the second U-axis rotation driving mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, and a wire guiding mechanism is arranged on the second fixed plate.

[0009] According to some embodiments of the first aspect of the application, a single-shaft sleeve winding machine is provided, a first pneumatic scissors is connected to the outside of the first fixed plate, the first pneumatic scissors is located outside the wire hooking mechanism, and a clamping sleeve assembly is arranged on the outside of the second fixed plate.

[0010] According to some embodiments of the first aspect of the application, a single-shaft sleeve winding machine is provided, the wire feeding and sleeve feeding mechanism comprises a bearing plate, a horizontal displacement assembly is arranged at the lower end of the bearing plate, a sleeve clamping mechanism is arranged on the horizontal displacement assembly, a sleeve feeding assembly, a sleeve port expanding assembly and a wire feeding assembly are sequentially arranged at the upper end of the bearing plate, the sleeve clamping mechanism comprises a first positioning member and a first driving cylinder, an output end of the first driving cylinder is provided with a second positioning member, the second positioning member is located outside the first positioning member, a first semicircular groove is formed at one end of the first positioning member close to the second positioning member, a second semicircular groove is formed at one end of the second positioning member close to the first positioning member, the first semicircular groove and the second semicircular groove are correspondingly arranged, and a cutting assembly is arranged on the top of the first positioning member.

[0011] According to some embodiments of the first aspect of the present application, a single-axis sleeve winding machine comprises a housing, a workbench in the housing, a sleeve support at the top front end of the housing, a tensioner at the top rear end of the housing, and a pulling mechanism at the top middle end of the housing.

[0012] According to some embodiments of the first aspect of the present application, the feeding mechanism comprises a first material track, and the outer periphery of the first material track is provided with a plurality of first air nozzles. The discharging mechanism comprises a second material track, and the outer periphery of the second material track is provided with a plurality of second air nozzles.

[0013] According to some embodiments of the first aspect of the present application, a second pneumatic scissors is arranged between the feeding mechanism and the discharging mechanism.

[0014] According to some embodiments of the first aspect of the present application, the material taking mechanism comprises an X-axis displacement module and a seat body. The X-axis displacement module is connected to the seat body. The outer periphery of the X-axis displacement module is provided with a first photoelectric switch. The outer side of the seat body is provided with a first induction sheet. The top of the seat body is provided with a first positioning plate along the Z-axis direction. The first positioning plate is provided with a Z-axis displacement module and a second photoelectric switch. The second photoelectric switch is located on the outer side of the Z-axis displacement module. The outer side of the Z-axis displacement module is provided with a second positioning plate along the Y-axis direction. The inner side of the second positioning plate is provided with a second induction sheet. The second positioning plate is provided with a Y-axis displacement module and a third photoelectric switch. The third photoelectric switch is located on the outer side of the Y-axis displacement module. The outer side of the Y-axis displacement module is provided with a third positioning plate. The inner side of the third positioning plate is provided with a third induction sheet. The third positioning plate is provided with a third U-axis rotary drive mechanism. The output end of the third U-axis rotary drive mechanism is provided with a chuck.

[0015] According to some embodiments of the first aspect of the present application, the automatic barrier wall pasting mechanism and the automatic adhesive tape pasting mechanism each comprise an assembly frame body. One end of the assembly frame body is provided with a guide roller assembly. The other end of the assembly frame body is provided with a transverse stretching assembly. The transverse stretching assembly is provided with a clamping air cylinder. The output end of the clamping air cylinder is provided with a clamp. The assembly frame body is provided with a telescopic knife assembly. The telescopic knife assembly is arranged between the guide roller assembly and the clamp. The assembly frame body is provided with a lifting air cylinder. The output end of the lifting air cylinder is provided with a first connecting plate. The first connecting plate is rotatably provided with a rubber coating wheel. The rubber coating wheel is located at the end of the telescopic knife assembly away from the guide roller assembly.

[0016] A single-axis sleeve winding method according to some embodiments of the second aspect of the present invention, applied to the single-axis sleeve winding machine described in the first aspect, comprises the following steps:

[0017] S100, the loading mechanism loads the material, and the picking mechanism moves to the loading mechanism to pick up the skeleton;

[0018] S200, the material taking mechanism drives the frame to move to the middle of the frame, the wire feeding and casing feeding mechanism guides the copper wire and inserts it into the casing, and the conductor mechanism winds the casing-finished copper wire onto the frame;

[0019] S300, the material taking mechanism drives the skeleton to rotate and wind;

[0020] S400, the material taking mechanism drives the frame after winding to the automatic wall sticking mechanism and the automatic tape sticking mechanism to stick to the wall and tape to obtain a semi-finished product;

[0021] S500: The material taking mechanism drives the semi-finished product to move to the unloading mechanism for unloading.

[0022] A single-axis sleeve winding method according to some embodiments of the second aspect of the present invention has at least the following beneficial effects:

[0023] The present invention can meet multiple processes such as loading, winding, wall attachment and tape attachment, greatly improving production efficiency, reducing the need for manual intervention, effectively avoiding quality problems that may be caused by manual operation, improving product qualification rate and consistency, reducing labor costs, and at the same time being able to adapt to the compatibility of frames of different sizes and specifications, thereby enhancing the versatility and flexibility of the equipment.

[0024] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0026] Figure 1 Schematic diagram of the structure of an embodiment of the present invention.

[0027] Figure 2 This is a schematic structural diagram of an embodiment of the present invention with the housing hidden.

[0028] Figure 3 Schematic diagram of the structure of a rack according to an embodiment of the present invention.

[0029] Figure 4 Schematic diagram of the XYZ axis motion mechanism according to an embodiment of the present invention Figure 1 .

[0030] Figure 5 Structure diagram of XYZ axis motion mechanism of the embodiment of the present application Figure 2 .

[0031] Figure 6 Structure diagram of wire and sleeve feeding mechanism of the embodiment of the present application Figure 1 .

[0032] Figure 7 Structure diagram of wire and sleeve feeding mechanism of the embodiment of the present application Figure 2 .

[0033] Figure 8 Structure diagram of lateral displacement assembly and sleeve clamping mechanism of the embodiment of the present application

[0034] Figure 9 Structure diagram of the embodiment of the present application Figure 8 Enlarged view of A part in the middle

[0035] Figure 10 Structure diagram of material taking mechanism of the embodiment of the present application

[0036] Figure 11 Structure diagram of automatic wall sticking mechanism or automatic tape sticking mechanism of the embodiment of the present application Figure 1 .

[0037] Figure 12 Structure diagram of automatic wall sticking mechanism or automatic tape sticking mechanism of the embodiment of the present application Figure 2 .

[0038] Reference signs: 1, workbench, 2, rack, 3, wire and sleeve feeding mechanism, 4, feeding mechanism, 5, discharging mechanism, 6, material taking mechanism, 7, automatic wall sticking mechanism, 8, automatic tape sticking mechanism, 9, shell,

[0039] 201, hooking mechanism, 202, wire guide mechanism, 203, connecting frame body, 204, first side frame, 205, second side frame, 206, XYZ axis movement mechanism, 207, first U-axis rotary drive mechanism, 208, second U-axis rotary drive mechanism, 209, first fixed plate, 210, second fixed plate, 211, first pneumatic scissors, 212, jacket assembly, 213, X-axis movement mechanism, 214, Y-axis movement mechanism, 215, Z-axis movement mechanism, 216, first guide rail, 217, first sliding block, 218, first drive motor, 219, first lead screw, 220, first lead screw nut, 221, first connecting plate, 222, second connecting plate, 223, second guide rail, 224, second sliding block, 225, second drive motor, 226, second lead screw, 227, second lead screw nut, 228, third connecting plate, 229, third guide rail, 230, third sliding block, 231, third drive motor, 232, third lead screw, 233, third lead screw nut;

[0040] 301, bearing plate, 302, transverse displacement assembly, 303, jacket pipe mechanism, 304, sleeve feeding assembly, 305, sleeve pipe opening expansion assembly, 306, wire feeding assembly, 307, first positioning member, 308, first drive cylinder, 309, second positioning member, 310, first semicircular groove, 311, second semicircular groove, 312, fourth connecting plate, 313, fourth guide rail, 314, fourth sliding block, 315, fourth lead screw, 316, fourth lead screw nut, 317, fourth drive motor, 318, blade, 319, fifth guide rail, 320, fifth sliding block, 321, second drive cylinder, 322, fifth connecting plate, 323, connecting block, 324, sixth connecting plate, 325, sixth guide rail, 326, sixth sliding block, 327, mounting plate, 328, first material rack, 329, vertical displacement assembly, 330, first clamping jaw assembly, 331, first mounting seat, 332, second mounting seat, 333, first guide needle, 334, second guide needle, 335, opening, 336, second material rack, 337, third guide needle, 338, fourth guide needle, 339, second clamping jaw assembly, 340, first feeding sensing mechanism, 341, second feeding sensing mechanism, 342, first copper wire fixed magnetic ring, 343, third mounting seat, 344, fourth mounting seat, 345, fifth guide needle, 346, sixth guide needle, 347, first driving wheel, 348, first driven wheel, 349, second copper wire fixed magnetic ring, 350, fifth mounting seat, 351, seventh guide needle, 352, eighth guide needle, 353, second driving wheel, 354, second driven wheel;

[0041] 401, first material rail, 402, first air nozzle;

[0042] 501, second material rail, 502, second air nozzle, 503, second pneumatic scissors;

[0043] 601, X-axis displacement module, 602, seat body, 603, first photoelectric switch, 604, first sensing sheet, 605, first positioning plate, 606, Z-axis displacement module, 607, second photoelectric switch, 608, second positioning plate, 609, second sensing sheet, 610, Y-axis displacement module, 611, third photoelectric switch, 612, third positioning plate, 613, third sensing sheet, 614, third U-axis rotary driving mechanism, 615, chuck;

[0044] 701, assembly frame body, 702, guide roller assembly, 703, transverse stretching assembly, 704, clamping air cylinder, 705, clamp, 706, telescopic cutter assembly, 707, lifting air cylinder, 708, seventh connecting plate, 709, rubber-coated wheel, 710, eighth connecting plate, 711, seventh sliding block, 712, seventh guide rail, 713, first positioning block, 714, connecting part, 715, tray assembly, 716, limiting plate, 717, rotary driving motor, 718, first gear, 719, rack, 720, second gear, 721, guide roller, 722, rotating shaft, 723, follower, 724, through groove, 725, fourth photoelectric switch, 726, tensioning roller, 727, rubber cloth tensioning air cylinder, 728, third driving air cylinder, 729, cutter, 730, eighth guide rail, 731, eighth sliding block, 732, fixing air cylinder, 733, second positioning block, 734, top plate, 735, ninth guide rail, 736, ninth sliding block, 737, stretching air cylinder, 738, carrier plate, 739, tenth guide rail, 740, tenth sliding block, 741, fixing block, 742, third fixing plate;

[0045] 901, sleeve support, 902, tensioner, 903, wire pulling mechanism. DETAILED DESCRIPTION

[0046] Embodiments of the present application are described in detail below with reference to examples of embodiments illustrated in the accompanying drawings, in which the same or similar elements or elements having the same or similar functions are denoted by the same or similar reference numerals throughout. The embodiments described below by reference to the accompanying drawings are exemplary and are intended only to explain the present application, and cannot be understood as limiting the present application.

[0047] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, left, right, front, back, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the modules or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0048] In the description of the present application, if the first, second, only for the purpose of distinguishing technical features, and can not be understood as indicating or implying the relative importance or implied indicated the number of technical features or implied indicated the technical features of the order.

[0049] In the description of the present application, unless otherwise expressly limited, the word set, install, connect and the like should be broadly understood, the skilled in the art can be combined with the specific content of the technical solution reasonable to determine the specific meaning of the above words in the present application.

[0050] As Figures 1-12 The first aspect of the present application provides a single shaft sleeve winding machine.

[0051] A single shaft sleeve winding machine, comprising a workbench 1, the workbench 1 is provided with a rack 2, one side of the rack 2 is provided with a line hooking mechanism 201, the other side of the rack 2 is provided with a wire guide mechanism 202, the top front end of the rack 2 is provided with a line feeding and sleeve feeding mechanism 3, the line feeding and sleeve feeding mechanism 3 is located at the top of the wire guide mechanism 202, the left and right ends of the workbench 1 are respectively provided with a feeding mechanism 4 and a discharging mechanism 5, the rear end of the rack 2 is provided with a material taking mechanism 6, the outer periphery of the rack 2 is provided with an automatic blocking wall pasting mechanism 7 and an automatic adhesive tape pasting mechanism 8.

[0052] The present application can meet the requirements of feeding, winding, blocking wall pasting and adhesive tape pasting and other processes, greatly improve the production efficiency, reduce the demand for manual intervention, the overall equipment structure is more compact, save space, at the same time also convenient for equipment maintenance and management, effectively avoid the quality problems that may be brought by manual operation, improve the product qualification rate and consistency, reduce the labor cost, at the same time can adapt to the compatibility of different size specifications framework, enhance the versatility and flexibility of the equipment.

[0053] The single shaft sleeve pipe winding machine comprises a rack 2, a first side frame 204 and a second side frame 205, the first side frame 204 and the second side frame 205 are arranged on the two sides of the connecting frame body 203 respectively, the material taking mechanism 6 is located between the first side frame 204 and the second side frame 205, the first side frame 204 and the second side frame 205 are both provided with an XYZ axis movement mechanism 206, the first U-axis rotating driving mechanism 207 and the second U-axis rotating driving mechanism 208 are arranged on the two XYZ axis movement mechanisms 206 respectively, the output end of the first U-axis rotating driving mechanism 207 is provided with a first fixed plate 209, the first fixed plate 209 is located at one end close to the second side frame 205, the wire hooking mechanism 201 is arranged on the first fixed plate 209, the output end of the second U-axis rotating driving mechanism 208 is provided with a second fixed plate 210, the second fixed plate 210 is located at one end close to the first side frame 204, and the wire guiding mechanism 202 is arranged on the second fixed plate 210. Specifically, the first side frame 204 and the second side frame 205 are both provided with an XYZ axis movement mechanism 206, the first U-axis rotating driving mechanism 207 and the second U-axis rotating driving mechanism 208 are arranged on the two XYZ axis movement mechanisms 206 respectively, the connecting frame body 203 integrates the first side frame 204 and the second side frame 205 together, and the XYZ axis movement mechanism 206 and the U-axis rotating driving mechanism are arranged on each side frame, so that the wire hooking mechanism 201 and the wire guiding mechanism 202 can be accurately controlled, the flexibility and the precision in the winding process are improved, the winding requirements of different positions and angles can be adapted to, multi-directional foot copper wire winding work can be realized, the winding precision and speed are improved, the error rate caused by human factors is reduced, and the target of improving the production capacity, reducing the defective product rate and saving the human resources is finally achieved.

[0054] The single shaft sleeve pipe winding machine comprises a rack 2, a first side frame 204 and a second side frame 205, the first side frame 204 and the second side frame 205 are arranged on the two sides of the connecting frame body 203 respectively, the material taking mechanism 6 is located between the first side frame 204 and the second side frame 205, the first side frame 204 and the second side frame 205 are both provided with an XYZ axis movement mechanism 206, the first U-axis rotating driving mechanism 207 and the second U-axis rotating driving mechanism 208 are arranged on the two XYZ axis movement mechanisms 206 respectively, the output end of the first U-axis rotating driving mechanism 207 is provided with a first fixed plate 209, the first fixed plate 209 is located at one end close to the second side frame 205, the wire hooking mechanism 201 is arranged on the first fixed plate 209, the output end of the second U-axis rotating driving mechanism 208 is provided with a second fixed plate 210, the second fixed plate 210 is located at one end close to the first side frame 204, and the wire guiding mechanism 202 is arranged on the second fixed plate 210. Specifically, the first side frame 204 and the second side frame 205 are both provided with an XYZ axis movement mechanism 206, the first U-axis rotating driving mechanism 207 and the second U-axis rotating driving mechanism 208 are arranged on the two XYZ axis movement mechanisms 206 respectively, the connecting frame body 203 integrates the first side frame 204 and the second side frame 205 together, and the XYZ axis movement mechanism 206 and the U-axis rotating driving mechanism are arranged on each side frame, so that the wire hooking mechanism 201 and the wire guiding mechanism 202 can be accurately controlled, the flexibility and the precision in the winding process are improved, the winding requirements of different positions and angles can be adapted to, multi-directional foot copper wire winding work can be realized, the winding precision and speed are improved, the error rate caused by human factors is reduced, and the target of improving the production capacity, reducing the defective product rate and saving the human resources is finally achieved.

[0055] The single shaft sleeve pipe winding machine provided by the embodiment comprises a first side frame 204, a second side frame 205, a first U-axis rotating driving mechanism 207, an XYZ axis movement mechanism 215, a second U-axis rotating driving mechanism 208, a third U-axis rotating driving mechanism 209, a fourth U-axis rotating driving mechanism 210, a first wire winding mechanism 211 and a second wire winding mechanism 212. The XYZ axis movement mechanism 215 comprises an X-axis movement mechanism 213, a Y-axis movement mechanism 214 and a Z-axis movement mechanism 215. The Z-axis movement mechanism 215 is arranged on the side wall of the first side frame 204. The X-axis movement mechanism 213 is arranged on the Z-axis movement mechanism 215. The Y-axis movement mechanism 214 is arranged on the Z-axis movement mechanism 215. The first U-axis rotating driving mechanism 207 is arranged on the Y-axis movement mechanism 214. Specifically, the introduction of the X-axis movement mechanism 213, the Y-axis movement mechanism 214 and the Z-axis movement mechanism 215 enables the device to move accurately in three-dimensional space, thereby enhancing the versatility and applicability of the system. Such a design can ensure that the device can quickly and accurately reach the specified position in complex winding operations, thereby reducing errors.

[0056] The single shaft sleeve pipe winding machine provided by the embodiment comprises a first side frame 204, a second side frame 205, a first U-axis rotating driving mechanism 207, an XYZ axis movement mechanism 215, a second U-axis rotating driving mechanism 208, a third U-axis rotating driving mechanism 209, a fourth U-axis rotating driving mechanism 210, a first wire winding mechanism 211 and a second wire winding mechanism 212. The XYZ axis movement mechanism 215 comprises a first guide rail 216, a first sliding block 217, a first driving motor 218, a first lead screw 219 and a first lead screw nut 220. The first guide rail 216 is arranged on the first side frame 204. The X-axis movement mechanism 213 is connected with the first sliding block 217. The first sliding block 217 is in sliding connection with the first guide rail 216. The first driving motor 218 is arranged on the first side frame 204. The output end of the first driving motor 218 is connected with the first lead screw 219. The first lead screw nut 220 is screwed with the first lead screw 219. The first lead screw nut 220 is connected with the X-axis movement mechanism 213. Specifically, the above arrangement ensures the stable movement of the device in the vertical direction. The first guide rail 216 and the first sliding block 217 ensure the smoothness during movement. The first driving motor 218 and the first lead screw 219 provide driving force, thereby ensuring that the device can maintain good running state under heavy load.

[0057] The single shaft sleeve pipe winding machine provided in the embodiment, the X-axis movement mechanism 213 comprises a first connecting plate 221, a second connecting plate 222, a second guide rail 223, a second sliding block 224, a second driving motor 225, a second screw rod 226 and a second screw rod nut 227, the first connecting plate 221 is connected with the Z-axis movement mechanism 215, the second guide rail 223 is arranged on the first connecting plate 221, the second sliding block 224 is connected with the second connecting plate 222, the second sliding block 224 is in sliding connection with the second guide rail 223, the second driving motor 225 is arranged on the second connecting plate 222, the output end of the second driving motor 225 is connected with the second screw rod 226, the second screw rod nut 227 is screwed with the second screw rod 226, the second screw rod nut 227 is connected with the first connecting plate 221, and the second connecting plate 222 is connected with the Y-axis movement mechanism 214. Specifically, the above arrangement enables the device to move flexibly in the horizontal direction, further enhances the flexibility of the system, ensures the stable movement of the device on the X-axis through the combined use of the second connecting plate 222 and the second sliding block 224, and guarantees sufficient driving force through the second driving motor 225 and the second screw rod 226.

[0058] The single shaft sleeve pipe winding machine provided in the embodiment, the Y-axis movement mechanism 214 comprises a third connecting plate 228, a third guide rail 229, a third sliding block 230, a third driving motor 231, a third screw rod 232 and a third screw rod nut 233, the third guide rail 229 is arranged on the first U-axis rotation driving mechanism 207, the third connecting plate 228 is connected with the X-axis movement mechanism 213, the third connecting plate 228 is provided with the third sliding block 230, the third sliding block 230 is connected with the third guide rail 229, the third driving motor 231 is arranged on the third connecting plate 228, the output end of the third driving motor 231 is connected with the third screw rod 232, the third screw rod nut 233 is screwed with the third screw rod 232, and the third screw rod nut 233 is connected with the first U-axis rotation driving mechanism 207. Specifically, the addition of the Y-axis movement mechanism 214 enables the movement of the device in the front-back direction to be more flexible, the device can move stably on the Y-axis through the arrangement of the third connecting plate 228 and the third sliding block 230, and the driving force provided by the third driving motor 231 and the third screw rod 232 ensures that the device can maintain good positioning ability in any working state.

[0059] The single-shaft sleeve winding machine provided by the embodiment comprises a wire and sleeve feeding mechanism 3, the wire and sleeve feeding mechanism 3 comprises a bearing plate 301, the lower end of the bearing plate 301 is provided with a transverse displacement assembly 302, the transverse displacement assembly 302 is provided with a sleeve clamping mechanism 303, the upper end of the bearing plate 301 is sequentially provided with a sleeve feeding assembly 304, a sleeve port expanding assembly 305 and a wire feeding assembly 306, the sleeve clamping mechanism 303 comprises a first positioning piece 307 and a first driving cylinder 308, the output end of the first driving cylinder 308 is provided with a second positioning piece 309, the second positioning piece 309 is located at the outer periphery of the first positioning piece 307, the end of the first positioning piece 307 close to the second positioning piece 309 is provided with a first semicircular groove 310, the end of the second positioning piece 309 close to the first positioning piece 307 is provided with a second semicircular groove 311, the first semicircular groove 310 and the second semicircular groove 311 are correspondingly arranged, and the top of the first positioning piece 307 is provided with a cutting assembly. Specifically, the first semicircular groove 310 is arranged at the end of the first positioning piece 307 close to the second positioning piece 309, the second semicircular groove 311 is arranged at the end of the second positioning piece 309 close to the first positioning piece 307, and the first semicircular groove 310 and the second semicircular groove 311 are correspondingly arranged, so that a circular groove is formed, the transverse displacement assembly first transports the sleeve clamping mechanism 303 to the lower side of the sleeve feeding assembly 304, the sleeve feeding assembly 304 feeds the sleeve to the sleeve clamping mechanism 303, and the sleeve is cut by the cutting assembly, and then is transported to the sleeve port expanding assembly 305 to expand the port, and then is transported to the lower side of the wire feeding assembly 306 to introduce the copper wire into the sleeve, the sleeve feeding, sleeve clamping, sleeve expanding, wire threading and cutting steps can be sequentially completed, more accurate control can be realized through the automatic steps, the uncertainty caused by human factors is reduced, and the defective product rate is significantly reduced.

[0060] The single-shaft sleeve winding machine provided by the embodiment comprises a wire and sleeve feeding mechanism 3, the wire and sleeve feeding mechanism 3 comprises a bearing plate 301, the lower end of the bearing plate 301 is provided with a transverse displacement assembly 302, the transverse displacement assembly 302 is provided with a sleeve clamping mechanism 303, the upper end of the bearing plate 301 is sequentially provided with a sleeve feeding assembly 304, a sleeve port expanding assembly 305 and a wire feeding assembly 306, the sleeve clamping mechanism 303 comprises a first positioning piece 307 and a first driving cylinder 308, the output end of the first driving cylinder 308 is provided with a second positioning piece 309, the second positioning piece 309 is located at the outer periphery of the first positioning piece 307, the end of the first positioning piece 307 close to the second positioning piece 309 is provided with a first semicircular groove 310, the end of the second positioning piece 309 close to the first positioning piece 307 is provided with a second semicircular groove 311, the first semicircular groove 310 and the second semicircular groove 311 are correspondingly arranged, and the top of the first positioning piece 307 is provided with a cutting assembly. Specifically, the first semicircular groove 310 is arranged at the end of the first positioning piece 307 close to the second positioning piece 309, the second semicircular groove 311 is arranged at the end of the second positioning piece 309 close to the first positioning piece 307, and the first semicircular groove 310 and the second semicircular groove 311 are correspondingly arranged, so that a circular groove is formed, the transverse displacement assembly first transports the sleeve clamping mechanism 303 to the lower side of the sleeve feeding assembly 304, the sleeve feeding assembly 304 feeds the sleeve to the sleeve clamping mechanism 303, and the sleeve is cut by the cutting assembly, and then is transported to the sleeve port expanding assembly 305 to expand the port, and then is transported to the lower side of the wire feeding assembly 306 to introduce the copper wire into the sleeve, the sleeve feeding, sleeve clamping, sleeve expanding, wire threading and cutting steps can be sequentially completed, more accurate control can be realized through the automatic steps, the uncertainty caused by human factors is reduced, and the defective product rate is significantly reduced.

[0061] The cutting assembly includes a blade 318, a fifth guide rail 319, a fifth sliding block 320, and a second driving cylinder 321. The fifth guide rail 319 is arranged on the second positioning member 309. The fifth sliding block 320 is in sliding connection with the fifth guide rail 319. The top of the fifth sliding block 320 is provided with a fifth connecting plate 322. The blade 318 is arranged at one end of the fifth connecting plate 322 close to the first positioning member 307. The second driving cylinder 321 is arranged on the side of the second positioning member 309. The side of the fifth connecting plate 322 is provided with a connecting block 323. The output end of the second driving cylinder 321 is connected with the connecting block 323. Specifically, the design of the cutting assembly enables the device to complete the cutting action while clamping the sleeve, simplifies the process flow, and reduces the rate of defective products. The sliding structure facilitates the adjustment of the position of the blade 318, and ensures that each cutting is accurate and error-free.

[0062] The sleeve clamping mechanism 303 includes a sixth connecting plate 324. The sixth connecting plate 324 is connected with the first positioning member 307. A sixth guide rail 325 is arranged on the sixth connecting plate 324. A sixth sliding block 326 is arranged on the side of the second positioning member 309. The sixth sliding block 326 is in sliding connection with the sixth guide rail 325. The first driving cylinder 308 is arranged on the other side of the sixth connecting plate 324. Specifically, the above design allows the second positioning member 309 to move relative to the first positioning member 307. The sliding connection mode of the sixth sliding block 326 and the sixth guide rail 325 facilitates maintenance and adjustment, and reduces the failure rate.

[0063] In some embodiments, the first driving cylinder 308 is a threaded cylinder. A spring (not shown) is arranged between the first positioning member 307 and the second positioning member 309, for the rebound of the first positioning member 307 relative to the second positioning member 309.

[0064] The sleeve clamping mechanism 303 includes a sixth connecting plate 324. The sixth connecting plate 324 is connected with the first positioning member 307. A sixth guide rail 325 is arranged on the sixth connecting plate 324. A sixth sliding block 326 is arranged on the side of the second positioning member 309. The sixth sliding block 326 is in sliding connection with the sixth guide rail 325. The first driving cylinder 308 is arranged on the other side of the sixth connecting plate 324. Specifically, the above design allows the second positioning member 309 to move relative to the first positioning member 307. The sliding connection mode of the sixth sliding block 326 and the sixth guide rail 325 facilitates maintenance and adjustment, and reduces the failure rate.

[0065] The sleeve feeding assembly 304 of the single-shaft sleeve winding machine comprises a first rack 328, a vertical displacement assembly 329 and a first jaw assembly 330. The upper and lower ends of the mounting plate 327 are respectively provided with a first mounting seat 331 and a second mounting seat 332. The first mounting seat 331 and the second mounting seat 332 are respectively provided with a first guide needle 333 and a second guide needle 334. The first rack 328, the first guide needle 333 and the second guide needle 334 are located on the same straight line. The vertical displacement assembly 329 is arranged on the bearing plate 301. The first jaw assembly 330 is arranged on the vertical displacement assembly 329. The mounting plate 327 is provided with an opening 335 between the first mounting seat 331 and the second mounting seat 332. The first jaw assembly 330 extends from the opening 335. Specifically, the design of the sleeve feeding assembly 304 enables the sleeve to be automatically fed from the rack to the required position, reducing the need for manual intervention. The arrangement of the first guide needle 333 and the second guide needle 334 helps to guide the sleeve to smoothly enter the next station, ensuring the smoothness of the sleeve transmission.

[0066] The sleeve feeding assembly 304 of the single-shaft sleeve winding machine further comprises a second rack 336. The first mounting seat 331 and the second mounting seat 332 are respectively provided with a third guide needle 337 and a fourth guide needle 338. The first rack 328, the third guide needle 337 and the fourth guide needle 338 are located on the same straight line. The vertical displacement assembly 329 is further provided with a second jaw assembly 339. The second jaw assembly 339 extends from the opening 335. Specifically, some transformer products have two-end sleeves. The above-mentioned arrangement of the second rack 336, the third guide needle 337 and the fourth guide needle 338 provides a double-channel feeding capability, increases the flexibility of the equipment, can simultaneously process transformer products of different specifications, and improves the adaptability and production capacity of the production line.

[0067] The outer side of the first rack 328 and the outer side of the second rack 336 are respectively provided with a first feeding sensing mechanism 340 and a second feeding sensing mechanism 341. Specifically, the addition of the feeding sensing mechanism can monitor the material state in real time, prevent material breakage or jamming, ensure continuous production, and also facilitate timely replenishment of raw materials.

[0068] The single shaft sleeve winding machine provided in the embodiment, the wire feeding assembly 306 comprises a first copper wire fixed magnetic ring 342, the upper and lower ends of the mounting plate 327 are respectively provided with a third mounting seat 343 and a fourth mounting seat 344, the third mounting seat 343 and the fourth mounting seat 344 are respectively provided with a fifth guide needle 345 and a sixth guide needle 346, the first copper wire fixed magnetic ring 342, the fifth guide needle 345 and the sixth guide needle 346 are located on the same straight line, the mounting plate 327 is provided with a first driving wheel 347 and a first driven wheel 348, and the first driving wheel 347 and the first driven wheel 348 are arranged between the fifth guide needle 345 and the sixth guide needle 346. Specifically, the design of the wire feeding assembly 306 ensures the stable transmission of the copper wire, the multiple fifth guide needles 345 and sixth guide needles 346 can effectively prevent the copper wire from being twisted or knotted during the transmission process, and the first driving wheel 347 and the first driven wheel 348 are arranged to transport the copper wire, thereby ensuring the product quality.

[0069] The single shaft sleeve winding machine provided in the embodiment, the wire feeding assembly 306 further comprises a second copper wire fixed magnetic ring 349, the lower end of the mounting plate 327 is provided with a fifth mounting seat 350, the third mounting seat 343 and the fifth mounting seat 350 are respectively provided with a seventh guide needle 351 and an eighth guide needle 352, the second copper wire fixed magnetic ring 349, the seventh guide needle 351 and the eighth guide needle 352 are located on the same straight line, the mounting plate 327 is provided with a second driving wheel 353 and a second driven wheel 354, and the second driving wheel 353 and the second driven wheel 354 are arranged between the seventh guide needle 351 and the eighth guide needle 352. Specifically, the second copper wire fixed magnetic ring 349 and the related components are added to realize the synchronous operation of the double wire lines, further improve the processing capacity and flexibility of the equipment, and are suitable for complex and changeable production process requirements.

[0070] The single shaft sleeve winding machine provided in the embodiment, comprising a shell 9, the workbench 1 is located in the shell 9, the top front end of the shell 9 is provided with a sleeve support 901, the top rear end of the shell 9 is provided with a tensioner 902, the top middle end of the shell 9 is provided with a wire pulling mechanism 903, and the sleeve support 901 is located at the top of the wire feeding and sleeve feeding mechanism 3.

[0071] The single shaft sleeve pipe winding machine disclosed in the embodiment comprises a feeding mechanism 4 and a discharging mechanism 5. The feeding mechanism 4 comprises a first material track 401, and a plurality of first air nozzles 402 are arranged on the outer periphery of the first material track 401. The discharging mechanism 5 comprises a second material track 501, and a plurality of second air nozzles 502 are arranged on the outer periphery of the second material track 501. Specifically, the first material track 401 and the second material track 501 adopt straight shock feeding tracks, and cooperate with the first air nozzles 402 and the second air nozzles 502 to realize stable transportation of the material.

[0072] The single shaft sleeve pipe winding machine disclosed in the embodiment comprises a feeding mechanism 4 and a discharging mechanism 5. The feeding mechanism 4 comprises a first material track 401, and a plurality of first air nozzles 402 are arranged on the outer periphery of the first material track 401. The discharging mechanism 5 comprises a second material track 501, and a plurality of second air nozzles 502 are arranged on the outer periphery of the second material track 501. Specifically, the first material track 401 and the second material track 501 adopt straight shock feeding tracks, and cooperate with the first air nozzles 402 and the second air nozzles 502 to realize stable transportation of the material.

[0073] The single shaft sleeve winding machine comprises a material taking mechanism 6, an X-axis displacement module 601 and a seat body 602, the X-axis displacement module 601 is connected with the seat body 602, a first photoelectric switch 603 is arranged on the outer periphery of the X-axis displacement module 601, a first sensing sheet 604 is arranged on the outer side of the seat body 602, a first positioning plate 605 is arranged on the top of the seat body 602 along the Z-axis direction, a Z-axis displacement module 606 and a second photoelectric switch 607 are arranged on the first positioning plate 605, the second photoelectric switch 607 is located on the outer side of the Z-axis displacement module 606, a second positioning plate 608 is arranged on the outer side of the Z-axis displacement module 606 along the Y-axis direction, a second sensing sheet 609 is arranged on the inner side of the second positioning plate 608, a Y-axis displacement module 610 and a third photoelectric switch 611 are arranged on the second positioning plate 608, the third photoelectric switch 611 is located on the outer side of the Y-axis displacement module 610, a third positioning plate 612 is arranged on the outer side of the Y-axis displacement module 610, a third sensing sheet 613 is arranged on the inner side of the third positioning plate 612, a third U-axis rotary driving mechanism 614 is arranged on the third positioning plate 612, and a chuck 615 is arranged on the output end of the third U-axis rotary driving mechanism 614. Specifically, the X-axis displacement module 601 is connected with the seat body 602, the first positioning plate 605 is arranged on the top of the seat body 602 along the Z-axis direction, the Z-axis displacement module 606 is arranged on the first positioning plate 605, the second positioning plate 608 is arranged on the outer side of the Z-axis displacement module 606 along the Y-axis direction, the Y-axis displacement module 610 is arranged on the second positioning plate 608, the third positioning plate 612 is arranged on the outer side of the Y-axis displacement module 610, the third U-axis rotary driving mechanism 614 is arranged on the third positioning plate 612, the output end of the third U-axis rotary driving mechanism 614 is provided with the chuck 615, the X, Y and Z can drive the U-axis rotary driving mechanism 614 to displace, the chuck 615 can clamp the product to be wound, then the U-axis rotary driving mechanism 614 is started, and the winding is completed, and the positioning is realized by the first photoelectric switch 603, the first sensing sheet 604, the second photoelectric switch 607, the second sensing sheet 609, the third photoelectric switch 611 and the third sensing sheet 613, so that the displacement is not easy to occur, the smooth winding of the product is ensured to a certain extent, and the yield of the product is improved.

[0074] The single shaft sleeve pipe winding machine, the automatic paste retaining wall mechanism 7 and the automatic paste tape mechanism 8 all include an assembly frame body 701, one end of the assembly frame body 701 is provided with a guide roller assembly 702, the other end of the assembly frame body 701 is provided with a transverse stretching assembly 703, the transverse stretching assembly 703 is provided with a clamping air cylinder 704, the output end of the clamping air cylinder 704 is provided with a clamp 705, the assembly frame body 701 is provided with a telescopic knife assembly 706, the telescopic knife assembly 706 is arranged between the guide roller assembly 702 and the clamp 705, the assembly frame body 701 is provided with a lifting air cylinder 707, the output end of the lifting air cylinder 707 is provided with a seventh connecting plate 708, the seventh connecting plate 708 is rotatably provided with a rubber coating wheel 709, and the rubber coating wheel 709 is located at one end of the telescopic knife assembly 706 away from the guide roller assembly 702. Specifically, the guide roller assembly 702 guides the rubber paper and the retaining wall, the clamping air cylinder 704 controls the clamp 705 to clamp one end of the rubber paper and the retaining wall, the transverse displacement mechanism 703 stretches the rubber paper and the retaining wall, then the telescopic knife assembly 706 can extend to cut, and the rubber coating wheel 709 is arranged, the taking mechanism 6 clamps the product to be attached, attaches the product to be attached to one end of the rubber paper and the retaining wall, then the taking mechanism 6 rotates to complete the attachment in cooperation with the rolling of the rubber coating wheel 709, so that the positioning and cutting of the rubber paper can be quickly completed, the attachment is facilitated, the processing time of single product is greatly shortened, the overall output capacity of the production line is improved, the product quality is stable, and the labor cost is effectively reduced.

[0075] The single shaft sleeve pipe winding machine, the assembly frame body 701 is provided with an eighth connecting plate 710, one end of the seventh connecting plate 708 close to the eighth connecting plate 710 is provided with a seventh sliding block 711, one end of the eighth connecting plate 710 close to the seventh connecting plate 708 is provided with a seventh guide rail 712, and the seventh sliding block 711 and the seventh guide rail 712 are movably connected. Specifically, the above arrangement improves the displacement stability of the rubber coating wheel 709.

[0076] The single shaft sleeve pipe winding machine, the side wall of the seventh connecting plate 708 is connected with a first positioning block 713, the top of the first positioning block 713 extends upward to form a connecting portion 714, and the rubber coating wheel 709 is rotatably connected with the connecting portion 714. Specifically, the above arrangement has good structural stability, and by arranging the connecting portion 714, the first positioning block 713 does not need to be fully extended to the bottom of the rubber paper and the retaining wall, and the position can be avoided.

[0077] The single shaft sleeve pipe winding machine, the outer side of the assembly frame body 701 is provided with a material disc assembly 715, the material disc assembly 715 includes a limiting plate 716, the limiting plate 716 is provided with a rotary drive motor 717, the output end of the rotary drive motor 717 is provided with a first gear 718, the limiting plate 716 is rotatably provided with a material rack 719, the inner side of the material rack 719 is provided with a second gear 720, the first gear 718 is engaged with the second gear 720. Specifically, the rotary drive motor 717 works, the first gear 718 drives the second gear 720 to rotate, so that the adhesive paper retaining wall material supply is more uniform and smooth, the cooperation of the rotary drive motor 717 and the gear set can accurately control the release speed of the adhesive paper retaining wall material, and the conditions of excessive relaxation or over-tightening of the material are avoided.

[0078] The single shaft sleeve pipe winding machine, the guide roller assembly 702 includes a plurality of guide rollers 721 and a plurality of shafts 722, the shaft 722 is rotatably arranged on the assembly frame body 701, the shaft 722 is provided in the guide roller 721, and the guide roller 721 is rotatably arranged on the assembly frame body 701. Specifically, the arrangement of the plurality of guide rollers 721 ensures the stable transmission of the material, reduces the deviation or wrinkle phenomenon in the transmission process, and improves the fitting accuracy.

[0079] The single shaft sleeve pipe winding machine, the guide roller 721 is sleeved on one end of the shaft 722, the other end of the shaft 722 is provided in the assembly frame body 701, the other end of the shaft 722 is connected with a follow-up wheel 723, a plurality of through grooves 724 are formed in the edge of the follow-up wheel 723, a fourth photoelectric switch 725 is arranged on the assembly frame body 701, and the fourth photoelectric switch 725 is arranged in correspondence with the through groove 724. Specifically, the cooperation of the through groove 724 on the follow-up wheel 723 and the fourth photoelectric switch 725 can realize real-time monitoring of the transmission of the adhesive paper retaining wall material, and the guide roller 721 does not rotate when the adhesive paper retaining wall is used up, and the fourth photoelectric switch 725 can monitor.

[0080] The single shaft sleeve pipe winding machine, the guide roller assembly 702 further includes a tension roller 726, a rubber belt tension cylinder 727 is arranged on the assembly frame body 701, a fixed block 741 is arranged at the output end of the rubber belt tension cylinder 727, and the tension roller 726 is rotatably arranged on the fixed block 741. Specifically, the combination of the tension roller 726 and the rubber belt tension cylinder 727 can adjust the tension of the adhesive paper retaining wall material, and avoid poor fitting caused by material relaxation.

[0081] The single shaft sleeve pipe winding machine provided in the embodiment comprises a telescopic cutter assembly 706, a fixed cylinder 732 and a second positioning block 733, an output end of the fixed cylinder 732 is provided with a top plate 734, the top plate 734 is located at the bottom of the second positioning block 733, the fixed cylinder 732 is used for driving the top plate 734 to displace up and down, the second positioning block 733 is located between the guide roller assembly 702 and the clamp 705, a ninth guide rail 735 is arranged on the assembly frame body 701 in the vertical direction, a ninth sliding block 736 is slidably connected to the ninth guide rail 735, the output end of the fixed cylinder 732 is connected to the bottom of the ninth sliding block 736, and the top of the ninth sliding block 736 is connected to the top plate 734. Specifically, the linkage mechanism of the fixed cylinder 732 and the second positioning block 733 can effectively fix one end of the to-be-laminated rubber paper retaining wall material, and the other end of the rubber paper retaining wall material is fixed by the clamp 705. After both ends of the rubber paper retaining wall material are fixed, the cutting work of the telescopic cutter assembly 706 is ensured to be smoothly performed, and the consistency of the finished product is improved.

[0082] The single shaft sleeve pipe winding machine provided in the embodiment comprises a telescopic cutter assembly 706, a fixed cylinder 732 and a second positioning block 733, an output end of the fixed cylinder 732 is provided with a top plate 734, the top plate 734 is located at the bottom of the second positioning block 733, the fixed cylinder 732 is used for driving the top plate 734 to displace up and down, the second positioning block 733 is located between the guide roller assembly 702 and the clamp 705, a ninth guide rail 735 is arranged on the assembly frame body 701 in the vertical direction, a ninth sliding block 736 is slidably connected to the ninth guide rail 735, the output end of the fixed cylinder 732 is connected to the bottom of the ninth sliding block 736, and the top of the ninth sliding block 736 is connected to the top plate 734. Specifically, the linkage mechanism of the fixed cylinder 732 and the second positioning block 733 can effectively fix one end of the to-be-laminated rubber paper retaining wall material, and the other end of the rubber paper retaining wall material is fixed by the clamp 705. After both ends of the rubber paper retaining wall material are fixed, the cutting work of the telescopic cutter assembly 706 is ensured to be smoothly performed, and the consistency of the finished product is improved.

[0083] The single shaft sleeve pipe winding machine provided in the embodiment comprises a telescopic cutter assembly 706, a fixed cylinder 732 and a second positioning block 733, an output end of the fixed cylinder 732 is provided with a top plate 734, the top plate 734 is located at the bottom of the second positioning block 733, the fixed cylinder 732 is used for driving the top plate 734 to displace up and down, the second positioning block 733 is located between the guide roller assembly 702 and the clamp 705, a ninth guide rail 735 is arranged on the assembly frame body 701 in the vertical direction, a ninth sliding block 736 is slidably connected to the ninth guide rail 735, the output end of the fixed cylinder 732 is connected to the bottom of the ninth sliding block 736, and the top of the ninth sliding block 736 is connected to the top plate 734. Specifically, the linkage mechanism of the fixed cylinder 732 and the second positioning block 733 can effectively fix one end of the to-be-laminated rubber paper retaining wall material, and the other end of the rubber paper retaining wall material is fixed by the clamp 705. After both ends of the rubber paper retaining wall material are fixed, the cutting work of the telescopic cutter assembly 706 is ensured to be smoothly performed, and the consistency of the finished product is improved.

[0084] The second aspect embodiment of the present application provides a single shaft sleeve pipe winding method.

[0085] The single shaft sleeve pipe winding method is applied to the single shaft sleeve pipe winding machine of the first aspect, and comprises the following steps:

[0086] S100, the taking mechanism 6 moves to the upper feeding mechanism 4 to pick up the framework;

[0087] S200, the taking mechanism 6 drives the framework to move to the middle part of the rack 2, the wire and sleeve feeding mechanism 3 leads out the copper wire and penetrates into the sleeve, and the wire guiding mechanism 202 winds the copper wire after the sleeve is completed on the framework;

[0088] S300, the taking mechanism 6 drives the framework to rotate winding;

[0089] S400, the taking mechanism 6 drives the framework after winding to successively go to the automatic paste retaining wall mechanism 7 and the automatic paste adhesive tape mechanism 8 to paste retaining wall and paste adhesive tape to obtain a semi-finished product;

[0090] S500, the taking mechanism 6 drives the semi-finished product to move to the lower feeding mechanism 5 to discharge.

[0091] The application can meet multiple processes such as feeding, winding, pasting retaining wall and pasting adhesive tape, greatly improves production efficiency, reduces the demand for manual intervention, effectively avoids quality problems that may be caused by manual operation, improves product qualification rate and consistency, reduces labor cost, can adapt to compatibility of different size specifications of frameworks at the same time, and enhances universality and flexibility of the equipment.

[0092] Although the embodiments of the application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the application, and the scope of the application is defined by the claims and their equivalents.

Claims

1. A single-axis casing winding machine, characterized in that: The lifting mechanism is a lifting mechanism that lifts up and down the lifting device, and the lifting mechanism of lifting up and down the lifting device is lifted and lowered, and the lifting mechanism of lifting up and down the lifting device is lifted and lowered. There is a first fixed plate, the first fixed plate is located at one end close to the second side frame, the line hook mechanism is arranged on the first fixed plate, the output end of the second U-axis rotation drive mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, the wire mechanism is arranged on the second fixed plate, the automatic wall-sticking mechanism and the automatic tape-sticking mechanism both include an assembly frame, one end of the assembly frame is provided with a guide roller assembly, the other end of the assembly frame is provided with a transverse stretching assembly, a clamping cylinder is provided on the transverse stretching assembly, a clamp is provided on the output end of the clamping cylinder, a telescopic knife assembly is provided on the assembly frame, the telescopic knife assembly is arranged between the guide roller assembly and the clamp, a lifting cylinder is provided on the assembly frame, and a first connecting plate is provided at the output end of the lifting cylinder, a rubber-coated wheel is rotatably provided on the first connecting plate, and the rubber-coated wheel is located at one end of the telescopic knife assembly away from the guide roller assembly.

2. The single-axis casing winding machine according to claim 1, characterized in that: The outer side of the first fixing plate is connected to a first pneumatic scissors, and the first pneumatic scissors are located on the outer side of the line hooking mechanism. The outer side of the second fixing plate is provided with a jacket assembly.

3. The single-axis casing winding machine according to claim 1, characterized in that: The wire and sleeve feeding mechanism includes a supporting plate, a lateral displacement component is provided at the lower end of the supporting plate, a sleeve clamping mechanism is provided on the lateral displacement component, and a sleeve feeding component is provided at the upper end of the supporting plate in sequence. The sleeve clamping mechanism includes a first positioning member and a first driving cylinder, a second positioning member is provided at the output end of the first driving cylinder, the second positioning member is located at the outer periphery of the first positioning member, a first semicircular groove is provided at one end of the first positioning member close to the second positioning member, a second semicircular groove is provided at one end of the second positioning member close to the first positioning member, the first semicircular groove and the second semicircular groove are provided correspondingly, and a cutting component is provided at the top of the first positioning member.

4. The single-axis casing winding machine according to claim 3, characterized in that: It includes a shell, the workbench is located in the shell, a sleeve bracket is provided at the top front end of the shell, a tensioner is provided at the top rear end of the shell, a wire pulling mechanism is provided at the top middle end of the shell, and the sleeve bracket is located at the top of the wire and sleeve feeding mechanism.

5. The single-axis casing winding machine according to claim 1, characterized in that: The loading mechanism includes a first material rail, and a plurality of first air nozzles are arranged on the periphery of the first material rail. The unloading mechanism includes a second material rail, and a plurality of second air nozzles are arranged on the periphery of the second material rail.

6. The single-axis casing winding machine according to claim 1, characterized in that: A second pneumatic scissors is provided between the loading mechanism and the unloading mechanism.

7. The single-axis casing winding machine according to claim 1, characterized in that: The material picking mechanism includes an X-axis displacement module and a base body, the X-axis displacement module is connected to the base body, a first photoelectric switch is provided on the periphery of the X-axis displacement module, a first sensing piece is provided on the outer side of the base body, a first positioning plate is provided on the top of the base body along the Z-axis direction, the Z-axis displacement module and the second photoelectric switch are provided on the first positioning plate, the second photoelectric switch is located on the outer side of the Z-axis displacement module, a second positioning plate is provided on the outer side of the Z-axis displacement module along the Y-axis direction, a second sensing piece is provided on the inner side of the second positioning plate, the Y-axis displacement module and the third photoelectric switch are provided on the second positioning plate, the third photoelectric switch is located on the outer side of the Y-axis displacement module, a third positioning plate is provided on the outer side of the Y-axis displacement module, a third sensing piece is provided on the inner side of the third positioning plate, a third U-axis rotation drive mechanism is provided on the third positioning plate, and a chuck is provided on the output end of the third U-axis rotation drive mechanism.

8. A single-axis casing winding method, characterized in that: A single-axis casing winding machine according to any one of claims 1 to 7, comprising the following steps: S100, the picking mechanism moves to the loading mechanism to pick up the skeleton; S200, the material taking mechanism drives the frame to move to the middle of the frame, the wire feeding and casing feeding mechanism guides the copper wire out of the casing, and the conductor mechanism winds the casing-finished copper wire onto the frame; S300, the material taking mechanism drives the skeleton to rotate and wind; S400, the material taking mechanism drives the frame after winding to the automatic wall sticking mechanism and the automatic tape sticking mechanism to stick to the wall and tape to obtain a semi-finished product; S500: The material taking mechanism drives the semi-finished product to move to the unloading mechanism for unloading.

Citation Information

Patent Citations

  • Full-automatic sleeve penetrating and pin winding machine

    CN110853912A

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    CN111755239A