A twist-head tooth guard quick-change mechanism

By designing a quick change mechanism for twisting teeth guards, the upper and lower teeth guards are replaced as a whole, which solves the problems of long replacement time, complex operation and low accuracy in the existing technology, and realizes rapid replacement and high-precision installation of teeth guards, which meets the needs of the new energy field.

CN119324607BActive Publication Date: 2025-04-18NEVEM INTELLIGENT TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202411874522.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-18
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

During the production process of existing flat wire motor stator, the twisting teeth guard has a long time to replace the shape, which requires multiple people to operate, and the teeth guard is heavy and inconvenient to carry, which poses safety risks and installation accuracy problems, making it difficult to meet the demand for faster and lower costs in the new energy field.

Method used

A quick change mechanism for twisting teeth guards is designed. Through the positioning of upper and lower teeth guards and the coordination of the automatic handling mechanism, the upper and lower teeth guards are replaced as a whole, simplifying operation and improving adaptability.

Benefits of technology

It realizes rapid replacement of mouthguards, reduces operating time and labor requirements, improves the safety and accuracy of replacement, and adapts to the production needs of faster and lower costs in the new energy field.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a twisting-head mouthguard quick-change mechanism in the technical field of flat wire motor stator production, comprising an upper mouthguard, a lower mouthguard and an automatic handling mechanism; the upper surface of the lower mouthguard is provided with a first positioning member and a second positioning member; the lower surface of the upper mouthguard is provided with a first positioning hole matched with the first positioning member and a second positioning hole matched with the second positioning member; the upper mouthguard is provided with a first driving rod on the outside; the lower mouthguard is provided with a second driving rod on the outside; the first driving rod and the second driving rod are both provided with through holes for inserting a third positioning member; the automatic handling mechanism is provided with a grabbing member for grabbing the lower mouthguard and a first locking mechanism for fixing the upper mouthguard. The present invention accurately positions the fixing members between the upper and lower mouthguards, so that the upper and lower mouthguards can be changed as a whole when changing the mold, and the upper and lower mouthguards can be changed together. It is simple to operate and has strong adaptability.
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Description

Technical Field

[0001] The invention relates to the technical field of flat wire motor stator production, and in particular to a twist head tooth guard quick-change mechanism. Background Art

[0002] Flat wire motors are usually composed of stators, rotors, reducers, etc., and the stator of a flat wire motor is one of the core components of a flat wire motor. The stator is the stationary part of the motor, usually composed of a coil wound with copper wire, and is fixed in the motor housing. Its main function is to generate a magnetic field, drive the rotor to rotate, and complete the operation of the motor.

[0003] The main function of the flat wire motor stator is to generate a magnetic field, which can be a constant DC magnetic field or a variable AC magnetic field. When the current passing through the stator coil changes, the magnetic flux in the conductor will change, which will affect the shape of the magnetic field, and the shape of the magnetic field determines the direction and speed of rotation of the rotor. The magnetic field generated in the stator interacts with the magnetic field in the rotor, causing the rotor to rotate under the action of torque.

[0004] During the production and processing of flat wire motor stators, the existing twist head tooth guards are installed and disassembled by manual forklifts. The replacement time is about 30 minutes and requires 2 or more people to operate the replacement. The upper and lower tooth guards are heavy, about 60 to 80 kg, which is inconvenient to carry during replacement and poses a safety risk. At the same time, the installation of the tooth guards needs to be aligned, which requires a high level of technical skills from the installers. The positioning and concentricity of the tooth guards depend on the accuracy of the driving mechanism of the equipment, and the interchangeability is poor.

[0005] The new energy flat wire stators are updated faster and the cost control is getting lower and lower. Usually one production line can be compatible with multiple products at the same time. The changeover time requirements are getting shorter and shorter. The traditional manual disassembly and changeover can no longer meet the latest needs of customers. Summary of the invention

[0006] In order to solve the above technical problems, the present invention proposes a twist head mouthguard quick change mechanism, which is positioned by the upper and lower mouthguards, and the upper and lower mouthguards are changed as a whole when changing the type, and the upper and lower mouthguards can be changed together. The operation is simple and the adaptability is strong. The technical solution of the present invention is implemented as follows:

[0007] A twist-head mouthguard quick-change mechanism comprises an upper mouthguard, a lower mouthguard and an automatic transport mechanism; the upper surface of the lower mouthguard is provided with a first positioning member and a second positioning member;

[0008] The lower surface of the upper mouthguard is provided with a first positioning hole matched with the first positioning piece and a second positioning hole matched with the second positioning piece;

[0009] A first driving rod is disposed on the outer edge of the upper tooth guard;

[0010] A second driving rod is provided on the outer edge of the lower mouthguard;

[0011] The first driving rod and the second driving rod are both provided with a through hole for inserting the third positioning member;

[0012] The automatic transport mechanism is provided with a grabbing member for grabbing the lower mouthguard and a first locking mechanism for fixing the upper mouthguard.

[0013] Preferably, the first positioning member and the second positioning member have different shapes.

[0014] Preferably, the first positioning member is a prismatic pin, and the second positioning member is a cylindrical pin.

[0015] Preferably, it also includes a quick-change auxiliary component;

[0016] The quick-change auxiliary assembly includes at least one mouthguard placement plate;

[0017] The mouthguard placement plate is provided with a first receiving member, a second receiving member and a third receiving member;

[0018] The lower surface of the lower mouthguard is provided with a third positioning hole matched with the first receiving member and a fourth positioning hole matched with the second receiving member;

[0019] The third receiving member is used to be inserted into the round holes of the first driving rod and the second driving rod.

[0020] Preferably, the first receiving member and the first positioning member have the same structure;

[0021] The second receiving member and the second positioning member have the same structure.

[0022] Preferably, the grabbing member is a swing claw;

[0023] The lower surface of the lower tooth guard is provided with a groove for the swing claw to be inserted.

[0024] Preferably, the upper mouthguard is an I-shaped structure.

[0025] Preferably, it further comprises a second locking mechanism;

[0026] The second locking mechanism is arranged along the circumference of the installation station of the lower mouthguard;

[0027] The second locking mechanism is used to fix the lower mouthguard.

[0028] The advantages of the present invention are as follows:

[0029] Compared with the traditional manual replacement of the upper and lower mouthguards, the present invention adopts the first positioning member and the second positioning member to accurately position the upper and lower mouthguards into a whole. At the same time, the driving rods of the upper and lower mouthguards are positioned by the third positioning member. The three-point positioning ensures that the position of the driving rod remains unchanged during the transportation process to ensure the accuracy of the replacement position. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0032] Figure 1 It is a structural schematic diagram of an embodiment of a twist-head mouthguard quick-change mechanism;

[0033] Figure 2 for Figure 1 A schematic diagram of the structure of the lower mouthguard in the embodiment shown;

[0034] Figure 3 for Figure 1 A schematic structural diagram of the first driving rod, the second driving rod and the third positioning member in the embodiment shown;

[0035] Figure 4 for Figure 1 A schematic diagram of the structure of the swing claw in the embodiment shown;

[0036] Figure 5 This is a schematic diagram of the installation station structure of the lower mouthguard in an embodiment of the present invention; Figure 5 The left picture in the figure is a schematic diagram of the overall structure. Figure 5 The right figure in FIG. 1 is a structural cross-sectional view of the second locking mechanism;

[0037] Figure 6 It is a structural schematic diagram of a quick-change auxiliary mechanism in an embodiment of the present invention;

[0038] Figure 7 for Figure 6 A schematic structural diagram of a mouthguard placement plate in a quick-change auxiliary mechanism is shown.

[0039] In the above drawings, the figure numbers represent:

[0040] 1. upper mouthguard; 2. lower mouthguard; 3. automatic transport mechanism; 4. first positioning member; 5. second positioning member; 6. third positioning member; 7. first driving rod; 8. second driving rod; 9. swing claw; 10. first locking mechanism; 11. quick-change auxiliary assembly; 12. mouthguard placement plate; 13. first receiving member; 14. second receiving member; 15. third receiving member; 16. second locking mechanism; 17. groove; 18. round hole. DETAILED DESCRIPTION

[0041] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specific implementation methods are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" in the specification and claims of the present invention and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0043] In the description of the specific implementation of the present invention, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present invention, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.

[0044] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.

[0045] In the description of the embodiments of the present invention, the term "and / or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in the present invention generally indicates that the associated objects before and after are in an "or" relationship.

[0046] The embodiments of the present invention will be described in more detail below by way of examples. It should be noted that the embodiments of the present invention are not limited to these examples.

[0047] In a specific embodiment, Figures 1 to 7 As shown, a twist-head mouthguard quick-change mechanism comprises an upper mouthguard 1, a lower mouthguard 2 and an automatic transport mechanism 3; the upper surface of the lower mouthguard 2 is provided with a first positioning member 4 and a second positioning member 5.

[0048] The lower surface of the upper mouthpiece 1 is provided with a first positioning hole matched with the first positioning member 4 and a second positioning hole matched with the second positioning member 5 .

[0049] A first driving rod 7 is arranged on the outer edge of the lower mouthpiece 1 .

[0050] A second driving rod 8 is arranged on the outer edge of the upper mouthpiece 2 .

[0051] The first driving rod 7 and the second driving rod 8 are both provided with through holes for the third positioning member 6 to be inserted into.

[0052] The automatic transport mechanism 3 is provided with a swing claw 9 for grabbing the lower mouthguard 2 and a first locking mechanism 10 for fixing the upper mouthguard 1 .

[0053] The lower surface of the lower mouthpiece 2 is provided with a groove 17 for the swing claw 9 to be inserted into.

[0054] In this embodiment, the first positioning member 4 and the second positioning member 5 have different shapes.

[0055] Specifically, the first positioning member 4 is a prismatic pin, and the second positioning member 5 is a cylindrical pin.

[0056] In this embodiment, a quick-change auxiliary component 11 is also provided.

[0057] The quick-change auxiliary assembly 11 includes at least one mouthguard placement plate 12 .

[0058] The mouthguard placement plate 12 is provided with a first receiving member 13 , a second receiving member 14 and a third receiving member 15 .

[0059] The lower surface of the lower mouthpiece 2 is provided with a third positioning hole matched with the first receiving member 13 and a fourth positioning hole matched with the second receiving member 14 .

[0060] The third receiving member 15 is used to be inserted into the round hole 18 of the first driving rod 7 and the second driving rod 8.

[0061] In this embodiment, the first receiving member 13 and the first positioning member 4 have the same structure.

[0062] The second receiving member 14 has the same structure as the second positioning member 5 .

[0063] In this embodiment, the upper mouthguard 1 is an I-shaped structure.

[0064] This embodiment further includes a second locking mechanism 16 .

[0065] The second locking mechanism 16 is arranged along the circumference of the installation station of the lower mouthpiece 2;

[0066] The second locking mechanism 16 is used to fix the lower mouthpiece 2 .

[0067] In this embodiment, since the structures of the first positioning member 4 and the second positioning member 5 are different, there will be no wrong insertion when the upper mouthguard 1 and the lower mouthguard 2 are combined. In order to further ensure the stability and accuracy of transportation, this embodiment uses the third positioning member 6 to be inserted into the first driving rod 7 and the second driving rod 8, and the three-point positioning is more accurate.

[0068] In this embodiment, the upper and lower mouthguards 1 and 2 are transported as a whole by the automatic transport mechanism 3, and the swing claw 9 is inserted into the groove 17 in the lower mouthguard 2 to grab the whole. In this way, when transporting and replacing, the upper and lower mouthguards 1 and 2 are transported as a whole, and there is no need for centering correction, so the installation accuracy is higher and the operation is simpler.

[0069] In this embodiment, the first locking mechanism 10 and the second locking mechanism 16 have the same structure.

[0070] In this embodiment, multiple mouthguard placement trays 12 can be provided, and users can select multiple different mouthguard placement trays 12 according to their needs, and the specifications of the mouthguards on each mouthguard placement tray 12 can also be selected according to their needs, so as to better meet the needs of quick replacement of mouthguards for a production line compatible with multiple specifications of products. Each mouthguard placement tray 12 corresponds to a transport line, and the corresponding transport line is started when replacement is required.

[0071] In order to ensure the accuracy and safety of the movement and installation of the mouthguard, the present embodiment locks the upper mouthguard 1 through multiple first locking mechanisms 10, and grasps the lower mouthguard 2 through multiple swing claws 9, to ensure that the upper mouthguard 1 or the lower mouthguard 2 will not shift or fall off during transportation or installation, thereby avoiding affecting the production line or causing accidents.

[0072] The specific use process of this embodiment is as follows:

[0073] Install:

[0074] First, the transport line delivers the upper and lower mouthguards 1 and 2 to be installed to the grabbing station.

[0075] The automatic transport mechanism 3 moves above the entire upper mouthpiece 1 and the lower mouthpiece 2 .

[0076] The automatic transport mechanism 3 falls, the swing claw 9 extends and is stuck in the groove 17 on the lower surface of the lower mouthguard 2. At the same time, the first locking mechanism 10 extends inward and is stuck in the waist of the upper mouthguard 1 of the I-shaped structure.

[0077] After the fixation is completed, the automatic transport mechanism 3 is lifted up to transport the upper mouthguard 1 and the lower mouthguard 2 as a whole to the installation station of the lower mouthguard 2. After being transported to the location, the second axial locking mechanism 16 of the installation station extends inward and is stuck in the center of the lower mouthguard 2 of the I-shaped structure.

[0078] After the lower mouthguard 2 is fixed, the swing claw 9 is released, the automatic transport mechanism 3 is lifted, the upper mouthguard 1 is separated from the lower mouthguard 2, and the upper mouthguard 1 is lifted to the upper mouthguard fixing station.

[0079] The upper mouthguard 1 and the lower mouthguard 2 are installed.

[0080] Disassembly:

[0081] The automatic transport mechanism 3 falls;

[0082] The first positioning hole and the second positioning hole on the lower surface of the upper mouthguard 1 are respectively engaged with the first positioning piece 4 and the second positioning piece 5 on the upper surface of the lower mouthguard 2. At the same time, the third positioning piece 6 on the first driving rod 7 extending from the upper mouthguard 1 falls into the through hole on the second driving rod 8 extending from the lower mouthguard 2.

[0083] The second locking mechanism 16 in the circumferential direction of the lower mouthpiece installation station retreats outwards, and the swing claw 9 on the lower surface of the automatic transport mechanism 3 extends out and is stuck in the groove 17 on the lower surface of the lower mouthpiece 2.

[0084] The automatic transport mechanism 3 is lifted up, and the upper mouthguard 1 and the lower mouthguard 2 are placed as a whole on the transport line.

[0085] Disassembly complete.

[0086] The process of replacing the mouthguard is similar to that of installing it, and will not be described in detail in this embodiment.

[0087] Through the above process, the present embodiment realizes the automated overall transportation and disassembly of the upper mouthguard 1 and the lower mouthguard 2, with a simple structure and precise positioning.

[0088] It should be pointed out that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A twist-head mouthguard quick-change mechanism, comprising an upper mouthguard, a lower mouthguard and an automatic transport mechanism; characterized in that: The upper surface of the lower mouthguard is provided with a first positioning member and a second positioning member; The lower surface of the upper mouthguard is provided with a first positioning hole matched with the first positioning piece and a second positioning hole matched with the second positioning piece; A first driving rod is disposed on the outer edge of the upper tooth guard; A second driving rod is provided on the outer edge of the lower mouthguard; The first driving rod and the second driving rod are both provided with a through hole for inserting the third positioning member; The automatic transport mechanism is provided with a grabbing member for grabbing the lower mouthguard and a first locking mechanism for fixing the upper mouthguard; Also included is a quick-change auxiliary assembly; The quick-change auxiliary assembly includes at least one mouthguard placement plate; The mouthguard placement plate is provided with a first receiving member, a second receiving member and a third receiving member; The lower surface of the lower mouthguard is provided with a third positioning hole matched with the first receiving member and a fourth positioning hole matched with the second receiving member; The third receiving member is used to be inserted into the round holes of the first driving rod and the second driving rod.

2. The twist-head mouthguard quick-change mechanism according to claim 1, characterized in that: The first positioning member and the second positioning member have different shapes.

3. The twist head mouthguard quick change mechanism according to claim 2, characterized in that: The first positioning member is a prismatic pin, and the second positioning member is a cylindrical pin.

4. The twist-head mouthguard quick-change mechanism according to claim 1, characterized in that: The first receiving member has the same structure as the first positioning member; The second receiving member and the second positioning member have the same structure.

5. The twist-head mouthguard quick-change mechanism according to claim 1, characterized in that: The grabbing member is a swing claw; The lower surface of the lower tooth guard is provided with a groove for the swing claw to be inserted.

6. The twist-head mouthguard quick-change mechanism according to claim 5, characterized in that: The upper mouthguard is an I-shaped structure.

7. The twist head mouthguard quick change mechanism according to claim 6, characterized in that: Also included is a second locking mechanism; The second locking mechanism is arranged along the circumference of the installation station of the lower mouthguard; The second locking mechanism is used to fix the lower mouthguard.

Citation Information

Patent Citations

  • Motor stator shaping machine

    CN204179847U