Feeding and discharging bracket structure and system

Through the design of the lifting electric cylinder and aluminum rod position in the upper and lower grid brackets, the problem of difficulty adjusting the position adjustment during the heating process of aluminum rods is solved, and the size compatibility of the bracket and the mechanical adjustment of the aluminum rod position is improved, which improves production, and improves production. Efficiency and security.

CN119327900APending Publication Date: 2025-01-21JIANGXI LIANOVATION SUPERCONDUCTOR APPL CO LTD
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Patent Information

Application Number
CN202411697739.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The existing loading and unloading brackets lack position adjustment mechanism during the heating of aluminum rods, resulting in the inappropriate position of the aluminum rod and requires manual adjustment, which poses safety hazards and affects production efficiency.

Method used

A laying bracket structure is designed, including the bracket bracket, the lifting electric cylinder, the roller base, the roller installation seat and the aluminum rod position fine -tuning mechanism. The combination of the mechanism of the mechanism is fine -tuned by the electric bracket roller and the aluminum rod position, and the mechanical location adjustment of the aluminum rod during heating is realized.

Benefits of technology

The dimensional compatibility of the bracket is improved, mechanical adjustment of the aluminum rod position is achieved, manual intervention is reduced, production efficiency is improved and safety is enhanced.

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Abstract

The invention provides a feeding and discharging bracket structure and system, and relates to the technical field of feeding and discharging brackets, the structure comprises a bracket support, the bracket support is fixedly connected to a permanent magnet heating device, a lifting electric cylinder is fixedly connected to the bracket support, and a carrier roller base is fixedly connected to the working end of the lifting electric cylinder; a plurality of groups of symmetrically arranged carrier roller mounting seats are connected to the carrier roller base in a left-right sliding manner, electric carrier rollers are rotationally connected to the carrier roller mounting seats, and a plurality of groups of aluminum bar position fine adjustment mechanisms are arranged on the carrier roller base and are arranged among the plurality of groups of carrier roller mounting seats. An aluminum bar is placed on the electric carrier rollers on the carrier roller mounting seats, vertical movement of the aluminum bar is achieved through the lifting electric cylinder, the size compatibility of the bracket can be improved by adjusting the distance between the two carrier roller mounting seats, and meanwhile the position of the aluminum bar in the heating process can be mechanically adjusted through the design of the aluminum bar position fine adjustment mechanism.
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Description

Technical Field

[0001] The invention belongs to the technical field of loading and unloading brackets, and in particular relates to a loading and unloading bracket structure and system. Background Art

[0002] In the traditional aluminum bar extrusion process, the aluminum bar is heated evenly, and the temperature of the rod head and the rod tail is the same. The heat energy generated during the extrusion process causes the temperature of the rod tail to be too high, and the extrusion time needs to be extended to cool down, which wastes energy, increases costs, and affects production efficiency. The variable frequency gradient heating of the aluminum bar solves this problem. Through variable frequency heating, the axial gradient temperature of the same aluminum bar can be accurately controlled, so that the temperature of the aluminum bar gradually decreases from the beginning to the end. The aluminum bar needs to be lifted by a bracket during variable frequency gradient heating of the aluminum bar; Prior art application No. 202011323643.1 discloses a bracket structure and an operating method for loading and unloading parts, comprising: a support frame, a cylinder, a joint, a floating plate, a support plate, a guide column, a fixed plate, a fixed frame, a roller, a first temperature probe and a second temperature probe, the cylinder is arranged on the support frame, the joint is arranged on the cylinder, the floating plate is fixedly connected to the cylinder, and the support plate is fixedly installed on the top of the support frame. The bracket structure and the operating method for loading and unloading parts are reasonably designed, simple in structure, simple in use and easy to operate, and the induction structure is adjusted according to the size of the aluminum rod, and the displacement distance of the roller is adjusted by the induction structure. The bracket is controlled to align the aluminum rod with the heating device, so that the aluminum rod is heated evenly. The fixed frame adopts an integrated structure to improve the overall strength of the fixed frame, and then the stability of the roller is improved through the fixed frame. Although it has stronger size compatibility than traditional bracket equipment, the relative position between the two fixed frames cannot be moved, and the two rollers and the fixed frame are non-detachable fixed connections, which limits the size compatibility of the bracket. In addition, the bracket lacks an aluminum rod position adjustment mechanism. If the aluminum rod position is not appropriate during the heating process or the heating gap, the aluminum rod position can only be adjusted manually, which may cause safety problems if the operation is improper. Summary of the invention

[0003] The present invention provides a loading and unloading bracket structure and system to solve at least one of the above-mentioned technical problems.

[0004] In order to solve the above technical problems, the present invention discloses a loading and unloading bracket structure and system, the structure includes a bracket support, the bracket support is fixedly connected to a permanent magnet heating device, the bracket support is fixedly connected to a lifting electric cylinder, the working end of the lifting electric cylinder is fixedly connected to a roller base, the roller base is slidably connected to a plurality of groups of symmetrically arranged roller mounting seats, the roller mounting seats are rotatably connected to electric rollers, the roller base is provided with a plurality of groups of aluminum rod position fine-tuning mechanisms, and the aluminum rod position fine-tuning mechanisms are arranged between the plurality of groups of roller mounting seats.

[0005] Preferably, a plurality of groups of symmetrically arranged mounting seat moving assemblies are rotatably connected in the roller base, and the mounting seat moving assemblies correspond one-to-one to the roller mounting seats. The mounting seat moving assemblies include an electric position adjustment screw, and a position adjustment nut is threadedly connected to the electric position adjustment screw. The position adjustment nut is fixedly connected to the bottom of the roller mounting seat, and the bottom of the position adjustment nut is slidably connected in the position adjustment screw mounting groove.

[0006] Preferably, the roller mounting seat includes a movable base and a mounting seat body, the front side of the mounting seat body is rotatably connected to the movable base via a hinge shaft, a miniature angle adjustment cylinder is hinged inside the movable base, and the end of the miniature angle adjustment cylinder away from the movable base is slidably connected to the bottom of the mounting seat body via a miniature slider.

[0007] Preferably, the mounting seat body includes a hinge seat and a disassembly plate, the hinge seat is rotatably connected to the movable base, the disassembly plate is detachably connected to the hinge seat, and an electric roller is rotatably connected between the hinge seat and the disassembly plate.

[0008] Preferably, the shape of the electric roller is any one of a cylinder, a straight frustum, a curved frustum, and a special-shaped cylinder.

[0009] Preferably, the roller base is fixedly connected with two symmetrically arranged traversal racks along its length direction, and the aluminum rod position fine-tuning mechanism is rotatably connected with two symmetrically arranged electric traversal gears, which are respectively meshed with the traversal racks for transmission.

[0010] Preferably, a fine-tuning actuator is slidably connected up and down in the aluminum rod position fine-tuning mechanism, and the fine-tuning actuator includes a vertical slide bar, one end of the vertical slide bar is fixedly connected to a power supply connection block 1, and the other end of the vertical slide bar is fixedly connected to a fine-tuning actuator block, and a connecting elastic member is sleeved on the vertical slide bar, and the fine-tuning actuator block is located in an actuator block storage groove, and two symmetrically arranged electric abutment rods are rotatably connected in the actuator block storage groove, and two symmetrically arranged abutment rod accommodating grooves are provided on the fine-tuning actuator block, and a plurality of piston slide grooves are provided in the fine-tuning actuator block, and an electric piston is slidably connected in the piston slide groove, and the electric piston is connected to the inner wall of the piston slide groove by a buffer elastic member, and the electric piston includes an electromagnetic block 1 and an abutting piston rod, and an electromagnetic block 2 is provided in the piston slide groove; The middle part of the fine-tuning execution block is rotatably connected with an electric dial wheel.

[0011] Preferably, an auxiliary gradient cooling component is also provided in the aluminum rod position fine-tuning mechanism, and the auxiliary gradient cooling component includes a power supply connection block 2, and the power supply connection block 2 is used to cooperate with the power supply connection block 1. A cooling fan mounting groove is provided in the aluminum rod position fine-tuning mechanism, and filters are installed at the inlet and outlet of the cooling fan mounting groove. A cooling fan is rotatably connected in the cooling fan mounting groove.

[0012] A loading and unloading bracket system includes an aluminum bar position fine-tuning mechanism control module, the aluminum bar position fine-tuning mechanism control module is used to control the operation of the aluminum bar position fine-tuning mechanism, and the aluminum bar position fine-tuning mechanism control module includes: A posture image acquisition unit is used to acquire the posture image of the aluminum bar in the current monitoring period, and input the posture image into the trained posture image evaluation model to obtain the posture qualification evaluation value of the aluminum bar in the current monitoring period; The contact pressure collection unit is used to collect the pressure exerted on the electric roller on each roller mounting seat during the current monitoring cycle; A position adjustment judgment execution unit is used to calculate the position adjustment demand coefficient of the aluminum bar in the current monitoring period based on the posture qualification evaluation value of the aluminum bar in the current monitoring period and the pressure on each electric roller. When the position adjustment demand coefficient of the aluminum bar in the current monitoring period is greater than the preset position adjustment demand coefficient of the aluminum bar, the aluminum bar position fine-tuning mechanism adjusts the position of the aluminum bar; The cooling judgment execution unit is used to collect the actual temperature values ​​at several collection points on the aluminum rod and compare them with the preset temperature values ​​at several collection points. If the actual temperature value at the collection point is greater than the preset temperature value, the aluminum rod position fine-tuning mechanism is controlled to cool the collection point.

[0013] Preferably, based on the posture qualification evaluation value of the aluminum bar in the current monitoring period and the pressure on each electric roller, the position adjustment requirement coefficient of the aluminum bar in the current monitoring period is calculated as follows: (1); among which, Adjust the demand factor for the current monitoring period position of the aluminum bar, is the weight value of the posture qualification evaluation value, is the logarithm to base e, is the posture qualification evaluation value of the aluminum bar in the current cycle, is the evaluation value of the standard posture of the aluminum bar, is the weight value of the uneven pressure of the electric roller, n is the total number of electric rollers, is the pressure on the jth motorized roller.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention places the aluminum rod on the electric roller on the roller mounting seat, realizes the up and down movement of the aluminum rod by the lifting electric cylinder, and the size compatibility of the bracket can be increased by adjusting the distance between the two roller mounting seats. At the same time, the position of the aluminum rod during the heating process can be mechanically adjusted by the design of the aluminum rod position fine-tuning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the structure of the loading and unloading bracket of the present invention; Figure 2 Installation diagram of the loading and unloading bracket structure of the present invention Figure 1 ; Figure 3 The schematic diagram of the installation of the loading and unloading bracket structure of the present invention is shown in FIG. Figure 2 ; Figure 4 The schematic diagram of the installation of the loading and unloading bracket structure of the present invention is shown in FIG. Figure 3 ; Figure 5 This is a schematic diagram of the structure of the roller base of the present invention; Figure 6 This is a schematic diagram of the structure of the roller mounting seat of the present invention; Figure 7 This is a schematic diagram of the installation of the aluminum rod position fine-tuning mechanism of the present invention; Figure 8 This is a schematic diagram of the structure of the aluminum rod position fine-tuning mechanism of the present invention; Fig. 9 For the present invention Figure 8 A partial enlarged view of point A.

[0016] In the figure: 1, bracket support; 2, permanent magnetic heating device; 3, lifting electric cylinder; 4, roller base; 400, roller mounting seat; 4000, electric position adjustment screw; 4001, position adjustment nut; 4002, position adjustment screw mounting groove; 4003, moving base; 4004, mounting seat body; 4005, micro slider; 4006, micro angle adjustment cylinder; 4007, hinge seat; 4008, disassembly plate; 4009, hinge shaft; 401, electric roller; 402, traversal rack; 4020, electric traversal gear; 5, aluminum rod position fine-tuning mechanism; 50 0. Fine-tuning actuator; 501. Vertical slide bar; 502. Power supply connection block 1; 503. Fine-tuning actuator block; 504. Connecting elastic member; 505. Execution block storage slot; 506. Electric push rod; 507. Push rod receiving slot; 5070. Piston slide slot; 5071. Electric piston; 5072. Electromagnetic block 1; 5073. Abutting piston rod; 5074. Electromagnetic block 2; 5075. Electric toggle wheel; 5076. Buffer elastic member; 508. Power supply connection block 2; 5080. Cooling fan installation slot; 5081. Filter; 5082. Cooling fan; 6. Aluminum rod. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0018] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0019] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides a loading and unloading bracket structure and system, such as Figure 1-9As shown, it includes a bracket support 1, the bracket support 1 is fixedly connected to the permanent magnet heating device 2, the bracket support 1 is fixedly connected to a lifting electric cylinder 3, the working end of the lifting electric cylinder 3 is fixedly connected to a roller base 4, the roller base 4 is slidably connected to a plurality of groups of symmetrically arranged roller mounting seats 400, the roller mounting seats 400 are rotatably connected to electric rollers 401, the roller base 4 is provided with a plurality of groups of aluminum rod position fine-tuning mechanisms 5, and the aluminum rod position fine-tuning mechanisms 5 are arranged between the plurality of groups of roller mounting seats 400.

[0020] The working principle and beneficial effects of the above technical solution are as follows: the present invention places the aluminum rod 6 on the electric roller 401 on the roller mounting seat 400, and realizes the up and down movement of the aluminum rod 6 through the lifting electric cylinder 3. The size compatibility of the bracket can be increased by adjusting the distance between the two roller mounting seats 400. At the same time, the position of the aluminum rod 6 during the heating process can be mechanically adjusted through the design of the aluminum rod position fine-tuning mechanism 5.

[0021] Example 2 On the basis of Example 1, several groups of symmetrically arranged mounting seat moving components are rotatably connected in the roller base 4, and the mounting seat moving components correspond one to one with the roller mounting seat 400. The mounting seat moving components include an electric position adjustment screw 4000, and a position adjustment nut 4001 is threadedly connected to the electric position adjustment screw 4000. The position adjustment nut 4001 is fixedly connected to the bottom of the roller mounting seat 400, and the bottom of the position adjustment nut 4001 is slidably connected in the position adjustment screw mounting groove 4002.

[0022] The working principle and beneficial effects of the above technical solution are as follows: when adjusting the relative position between the two roller mounting seats 400, the electric position adjustment screw 4000 rotates to drive the position adjustment nut 4001 to move under the action of the thread, thereby driving the two roller mounting seats 4000 to move. During the movement, the bottom of the position adjustment nut 4001 slides along the position adjustment screw mounting groove 4002 to ensure the stability of the movement process.

[0023] Example 3 Based on Example 1, the roller mounting seat 400 includes a movable base 4003 and a mounting seat body 4004. The front side of the mounting seat body 4004 is rotatably connected to the movable base 4003 via a hinge shaft 4009. A micro angle adjustment cylinder 4006 is hinged inside the movable base 4003. The end of the micro angle adjustment cylinder 4006 away from the movable base 4003 is slidably connected to the bottom of the mounting seat body 4004 via a micro slider 4005.

[0024] The working principle and beneficial effects of the above technical solution are as follows: when in use, the inclination of the mounting seat body 4004 can be adjusted according to actual use requirements. During adjustment, the micro angle adjustment cylinder 4006 extends to push the mounting seat body 4004 to rotate around the hinge shaft 4009, thereby achieving the inclination of the mounting seat body 4004. The tiltable design of the mounting seat body 4004 increases the surface fit between the electric roller 401 and the aluminum rod 6 on the basis of adjusting the distance between the two roller mounting seats 400 to increase the compatibility of the bracket.

[0025] Example 4 Based on Example 3, the mounting seat body 4004 includes a hinge seat 4007 and a disassembly plate 4008, the hinge seat 4007 is rotatably connected to the movable base 4003, the disassembly plate 4008 is detachably connected to the hinge seat 4007, and an electric roller 401 is rotatably connected between the hinge seat 4007 and the disassembly plate 4008.

[0026] Preferably, the shape of the electric roller 401 is any one of a cylinder, a straight frustum, a curved frustum, and a special-shaped cylinder.

[0027] The working principle and beneficial effects of the above technical solution are as follows: when the electric roller 401 needs to be replaced, the disassembly plate 4008 is removed, the original electric roller 401 is taken out, the new electric roller 401 is installed on the hinge seat 4007, and the disassembly plate 4008 is installed on the hinge seat 4007, thereby realizing flexible replacement of the electric roller 401. The electric roller 401 of a cylinder, a straight-faced frustum, a curved frustum, or a special-shaped cylinder can be selected based on actual usage needs to better ensure the stability of the aluminum rod 6 during the lifting process.

[0028] Example 5 On the basis of Example 1, two symmetrically arranged traversal racks 402 are fixedly connected to the roller base 4 along its length direction, and two symmetrically arranged electric traversal gears 4020 are rotatably connected to the aluminum rod position fine-tuning mechanism 5, and the electric traversal gears 4020 are meshed with the two traversal racks 402 for transmission.

[0029] The working principle and beneficial effects of the above technical solution are as follows: when the fit or position of the aluminum rod 6 needs to be fine-tuned, the electric traversal gear 4020 rotates and moves along the traversal rack 402 to the position of the aluminum rod 6 to be adjusted under the action of the traversal rack 402.

[0030] Example 6 On the basis of Example 5, a fine-tuning actuator 500 is connected to the aluminum rod position fine-tuning mechanism 5 for sliding up and down, and the fine-tuning actuator 500 includes a vertical slide bar 501, one end of the vertical slide bar 501 is fixedly connected to a power supply connection block 502, and the other end of the vertical slide bar 501 is fixedly connected to a fine-tuning actuator block 503, a connecting elastic member 504 is sleeved on the vertical slide bar 501, and the fine-tuning actuator block 503 is located in an actuator block storage groove 505, and two symmetrically arranged electric push rods 506 are rotatably connected in the actuator block storage groove 505, and the fine-tuning actuator block Two symmetrically arranged abutment rod accommodating grooves 507 are provided on 503, a plurality of piston slide grooves 5070 are provided in the fine-tuning execution block 503, an electric piston 5071 is slidably connected in the piston slide groove 5070, the electric piston 5071 is connected to the inner wall of the piston slide groove 5070 by a buffer elastic member 5076, the electric piston 5071 includes an electromagnetic block 1 5072 and an abutment piston rod 5073, an electromagnetic block 2 5074 is provided in the piston slide groove 5070; an electric toggle wheel 5075 is rotatably connected to the middle part of the fine-tuning execution block 503.

[0031] Preferably, an auxiliary gradient cooling component is also provided in the aluminum rod position fine-tuning mechanism 5, and the auxiliary gradient cooling component includes a power supply connection block 2 508, and the power supply connection block 2 508 is used to cooperate with the power supply connection block 1 502. A cooling fan mounting groove 5080 is provided in the aluminum rod position fine-tuning mechanism 5, and filters 5081 are installed at the inlet and outlet of the cooling fan mounting groove 5080, and a cooling fan 5082 is rotatably connected in the cooling fan mounting groove 5080.

[0032] The working principle and beneficial effects of the above technical solution are as follows: when adjusting the position, the electric piston 5071 with appropriate height is selected to act. When acting, the electromagnetic block 2 5074 and the electromagnetic block 1 5072 corresponding to the electric piston 5071 lose power, and the electromagnetic block 1 5072 slides outward under the action of the buffer elastic member 5076 to make the abutting piston rod 5073 slide into the abutting rod receiving groove 507, and then the electric abutting rod 506 rotates until the free end of the electric abutting rod 506 abuts against the abutting piston rod 5073. With the rotation of the electric abutting rod 506, the fine-tuning actuator 500 gradually moves upward until it contacts the lower surface of the aluminum rod 6, and lifts up the aluminum rod 6. By lifting up and then putting down the aluminum rod 6, the aluminum rod 6 is driven to rotate in conjunction with the rotation of the electric toggle wheel 5075, and the position and posture of the aluminum rod 6 are adjusted to a suitable position and degree. When the aluminum rod 6 is heated in a gradient process, the heating temperature at a certain position is too high. In order to ensure that the aluminum rod 6 will not crack due to the temperature gradient, the aluminum rod position fine-tuning mechanism 5 is moved to the position to be cooled, and then the electric push rod 506 returns to its position. At this time, the power connection block 1 502 and the power connection block 2 508 are in contact, and the power connection block 1 502 and the power connection block 2 508 are energized. After power-on, the cooling fan 5082 rotates to dissipate heat at the position with excessively high temperature.

[0033] Example 7 Based on any one of embodiments 1-6, a loading and unloading bracket system includes an aluminum bar position fine-tuning mechanism control module, the aluminum bar position fine-tuning mechanism control module is used to control the operation of the aluminum bar position fine-tuning mechanism 5, and the aluminum bar position fine-tuning mechanism control module includes: A posture image acquisition unit is used to acquire the posture image of the aluminum bar 6 in the current monitoring period, and input the posture image into the trained posture image evaluation model to obtain the posture qualification evaluation value of the aluminum bar 6 in the current monitoring period; A contact pressure collection unit, used to collect the pressure exerted on each electric roller 401 on the roller mounting seat 400 during the current monitoring period; A position adjustment judgment execution unit is used to calculate the position adjustment demand coefficient of the aluminum bar 6 in the current monitoring period based on the posture qualification evaluation value of the aluminum bar 6 in the current monitoring period and the pressure on each electric roller 401. When the position adjustment demand coefficient of the aluminum bar 6 in the current monitoring period is greater than the preset position adjustment demand coefficient of the aluminum bar 6, the aluminum bar position fine-tuning mechanism 5 adjusts the position of the aluminum bar 6; The cooling judgment execution unit is used to collect the actual temperature values ​​at several collection points on the aluminum rod 6 and compare them with the preset temperature values ​​at several collection points. If the actual temperature value at the collection point is greater than the preset temperature value, the aluminum rod position fine-tuning mechanism 5 is controlled to cool the collection point.

[0034] The working principle and beneficial effects of the above technical solution are as follows: through the posture image acquisition unit, the system can obtain the posture image of the aluminum rod 6 in the current monitoring period in real time, and use the trained posture image evaluation model for analysis, ensuring real-time monitoring of the aluminum rod posture and providing accurate posture qualification evaluation values. The position adjustment judgment execution unit calculates the position adjustment demand coefficient of the aluminum rod in the current monitoring period based on the acquired posture qualification evaluation value and the roller pressure. When this coefficient exceeds the preset value, the aluminum rod position fine-tuning mechanism will automatically adjust to optimize the position and posture of the aluminum rod. The cooling judgment execution unit compares the actual temperature of the collection point with the preset temperature. The system can identify areas with excessively high temperatures and automatically start cooling measures to prevent cracks in the aluminum rod due to uneven temperature.

[0035] Example 8 On the basis of Example 7, based on the posture qualification evaluation value of the aluminum bar 6 in the current monitoring period and the pressure on each electric roller 401, the position adjustment requirement coefficient of the aluminum bar 6 in the current monitoring period is calculated as follows: (1); among which, The demand coefficient is adjusted for the position of the aluminum bar 6 in the current monitoring period, is the weight value of the posture qualification evaluation value, is the logarithm to base e, is the posture qualification evaluation value of aluminum bar 6 in the current cycle, is the standard posture qualification evaluation value of the aluminum rod 6, is the weight value of the pressure unevenness of the electric roller 401, n is the total number of the electric rollers 401, is the pressure exerted on the j-th electric roller 401.

[0036] The working principle and beneficial effects of the above technical solution are as follows: the position adjustment requirement coefficient of the aluminum bar 6 in the current monitoring period is a comprehensive calculation based on the posture qualification evaluation value of the aluminum bar and the pressure unevenness of the electric roller, which ensures the reliability of the calculation result and provides a more accurate and mathematical method to judge and execute the position adjustment of the aluminum bar, reduces the need for human intervention, improves the intelligence and automation of the system, and ensures the stability and quality consistency of the aluminum bar 6 during the processing process.

[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A loading and unloading bracket structure, characterized in that: The invention comprises a bracket support (1), wherein the bracket support (1) is fixedly connected to a permanent magnet heating device (2), a lifting electric cylinder (3) is fixedly connected to the bracket support (1), a roller base (4) is fixedly connected to the working end of the lifting electric cylinder (3), a plurality of groups of symmetrically arranged roller mounting seats (400) are slidably connected to the roller base (4) left and right, a motorized roller (401) is rotatably connected to the roller mounting seats (400), and a plurality of groups of aluminum rod position fine-tuning mechanisms (5) are provided on the roller base (4), and the aluminum rod position fine-tuning mechanisms (5) are arranged between the plurality of groups of the roller mounting seats (400).

2. A loading and unloading bracket structure according to claim 1, characterized in that: A plurality of groups of symmetrically arranged mounting seat moving assemblies are rotatably connected in the roller base (4), the mounting seat moving assemblies corresponding one to one with the roller mounting seat (400), the mounting seat moving assemblies comprising an electric position adjustment screw (4000), a position adjustment nut (4001) being threadedly connected to the electric position adjustment screw (4000), the position adjustment nut (4001) being fixedly connected to the bottom of the roller mounting seat (400), and the bottom of the position adjustment nut (4001) being slidably connected in the position adjustment screw mounting groove (4002).

3. The loading and unloading bracket structure according to claim 1 is characterized in that: The roller mounting seat (400) comprises a movable base (4003) and a mounting seat body (4004); the front side of the mounting seat body (4004) is rotatably connected to the movable base (4003) via a hinge shaft (4009); a micro angle adjustment cylinder (4006) is hingedly connected inside the movable base (4003); an end of the micro angle adjustment cylinder (4006) away from the movable base (4003) is slidably connected to the bottom of the mounting seat body (4004) via a micro slider (4005).

4. A loading and unloading bracket structure according to claim 3, characterized in that: The mounting seat body (4004) comprises a hinge seat (4007) and a disassembly plate (4008); the hinge seat (4007) is rotatably connected to the movable base (4003); the disassembly plate (4008) is detachably connected to the hinge seat (4007); and the electric roller (401) is rotatably connected between the hinge seat (4007) and the disassembly plate (4008).

5. The loading and unloading bracket structure according to claim 1, characterized in that: The shape of the electric roller (401) is any one of a cylinder, a straight frustum, a curved frustum, and a special-shaped cylinder.

6. A loading and unloading bracket structure and system according to claim 1, characterized in that: The roller base (4) is fixedly connected to two symmetrically arranged traversal racks (402) along its length direction, and the aluminum rod position fine-tuning mechanism (5) is rotatably connected to two symmetrically arranged electric traversal gears (4020), and the electric traversal gears (4020) are meshed and transmitted with the traversal racks (402).

7. A loading and unloading bracket structure according to claim 6, characterized in that: A fine-tuning actuator (500) is slidably connected up and down in the aluminum rod position fine-tuning mechanism (5), and the fine-tuning actuator (500) comprises a vertical slide bar (501), one end of the vertical slide bar (501) is fixedly connected to a power supply connection block (502), and the other end of the vertical slide bar (501) is fixedly connected to a fine-tuning actuator block (503), and a connecting elastic member (504) is sleeved on the vertical slide bar (501), and the fine-tuning actuator block (503) is located in an actuator block storage groove (505), and two symmetrically arranged electric push rods (506) are rotatably connected in the actuator block storage groove (505), and the fine-tuning actuator block (503) is fixedly connected to the power supply connection block (502) at one end, and a fine-tuning actuator block (503) is fixedly connected to the power supply connection block (502) at the other end. Two symmetrically arranged abutment rod accommodating grooves (507) are provided, a plurality of piston slide grooves (5070) are provided in the fine-tuning execution block (503), an electric piston (5071) is slidably connected in the piston slide groove (5070), the electric piston (5071) is connected to the inner wall of the piston slide groove (5070) via a buffer elastic member (5076), the electric piston (5071) comprises an electromagnetic block 1 (5072) and an abutment piston rod (5073), and an electromagnetic block 2 (5074) is provided in the piston slide groove (5070); an electric toggle wheel (5075) is rotatably connected in the middle of the fine-tuning execution block (503).

8. A loading and unloading bracket structure according to claim 7, characterized in that: The aluminum rod position fine-tuning mechanism (5) is further provided with an auxiliary gradient cooling component, the auxiliary gradient cooling component comprising a power supply connection block 2 (508), the power supply connection block 2 (508) being used to cooperate with the power supply connection block 1 (502), the aluminum rod position fine-tuning mechanism (5) is provided with a cooling fan installation slot (5080), the inlet and outlet of the cooling fan installation slot (5080) are both provided with a filter screen (5081), and a cooling fan (5082) is rotatably connected to the cooling fan installation slot (5080).

9. A loading and unloading bracket system, comprising a loading and unloading bracket structure according to any one of claims 1 to 8, characterized in that: It comprises an aluminum bar position fine-tuning mechanism control module, the aluminum bar position fine-tuning mechanism control module is used to control the operation of the aluminum bar position fine-tuning mechanism (5), and the aluminum bar position fine-tuning mechanism control module comprises: A posture image acquisition unit is used to acquire a posture image of the aluminum bar (6) in a current monitoring period, and input the posture image into a trained posture image evaluation model to obtain a posture qualification evaluation value of the aluminum bar (6) in the current monitoring period; A contact pressure collection unit, used for collecting the pressure exerted on each of the electric rollers (401) on the roller mounting seat (400) during a current monitoring cycle; a position adjustment judgment execution unit, used to calculate the position adjustment requirement coefficient of the aluminum bar (6) in the current monitoring period based on the posture qualification evaluation value of the aluminum bar (6) in the current monitoring period and the pressure exerted on each of the electric rollers (401); when the position adjustment requirement coefficient of the aluminum bar (6) in the current monitoring period is greater than the preset position adjustment requirement coefficient of the aluminum bar (6), the aluminum bar position fine-tuning mechanism (5) performs position adjustment on the aluminum bar (6); The temperature reduction judgment execution unit is used to collect actual temperature values ​​at a plurality of collection points on the aluminum rod (6) and compare them with preset temperature values ​​at the plurality of collection points; if the actual temperature value at the collection point is greater than the preset temperature value, the aluminum rod position fine-tuning mechanism (5) is controlled to reduce the temperature of the collection point.

10. A loading and unloading bracket system according to claim 9, characterized in that: The position adjustment requirement coefficient of the aluminum bar (6) in the current monitoring period is calculated based on the posture qualification evaluation value of the aluminum bar (6) in the current monitoring period and the pressure on each electric roller (401) as follows: (1); in, The demand factor is adjusted for the position of the aluminum bar (6) during the current monitoring period, is the weight value of the posture qualification evaluation value, is the logarithm to base e, is the posture qualification evaluation value of the aluminum bar (6) in the current cycle, is the evaluation value of the standard posture conformity of the aluminum rod (6), is the weight value of the pressure unevenness of the electric roller (401), n ​​is the total number of the electric rollers (401), is the pressure exerted on the j-th electric roller (401).

Citation Information

Patent Citations

  • Bracket structure for feeding and discharging parts and operation method

    CN112588861A