Tooth plate automatic milling equipment and machining method thereof
Through the use of detachable collecting components and electromagnets in the automatic milling and processing equipment of the dental plate, the problem of unable to handle metal debris can be solved, the automatic cleaning and recycling of metal debris are realized, and the processing efficiency and efficiency and efficiency and efficiency of processing and processing efficiency and efficiency of processing and improvement Environmental performance.
Patent Information
- Application Number
- CN202411889736.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing automatic tooth plate milling processing equipment cannot effectively process and recover metal debris generated during the milling process.
Design a type of dental plate automatic milling and machining equipment, use disassembly collecting components and electromagnets, automatically absorb metal debris through the magnetic force of the electromagnet, and automatically drop the metal debris through the movement of the screw and electromagnet to collect it. Collect it in the box.
The automatic cleaning and recycling of metal debris generated during the milling process is achieved, and the efficiency and environmental performance of the processing equipment are improved.
Smart Images

Figure CN119328210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dental plate processing, and in particular to a dental plate automatic milling processing device and a processing method thereof. Background Art
[0002] Tooth plates usually refer to two square templates used on thread rolling machines. They are mainly used to extrude screws to form threads. The tooth patterns need to be set during the production and processing of tooth plates.
[0003] The Chinese invention patent document with announcement number: CN116493649B discloses an automatic milling processing equipment for a tooth plate, including a movable adjustment plate, a support rail plate, an installation support base, a limit adjustment device, a processing table, a pressure plate, a first electric push rod, a tooth pattern opening device, a first limit detection unit, a second limit detection unit and a limit support plate. The limit adjustment device is arranged at the upper end of the installation support base, the processing table is arranged at the upper end of the limit adjustment device, the support rail plate is fixedly connected to the side end of the processing table, the movable adjustment plate is slidably clamped on the support rail plate, the first electric push rod is fixedly installed on the support rail plate, and the driving end of the first electric push rod is fixedly connected to the movable adjustment plate.
[0004] When the above-mentioned automatic milling processing equipment for tooth plates is in use, it is unable to process and recycle the metal debris generated during the milling process. Therefore, the present application proposes an automatic milling processing equipment for tooth plates and a processing method thereof which are different from the prior art to solve the above-mentioned technical problems. Summary of the invention
[0005] In order to improve the above-mentioned problem of being unable to process and recycle the metal scraps generated during the milling process, the present invention provides a tooth plate automatic milling processing equipment and a processing method thereof.
[0006] The present invention provides a tooth plate automatic milling processing equipment and a processing method thereof, which adopts the following technical solutions: A tooth plate automatic milling processing equipment comprises a mounting base plate, support vertical plates are installed at both ends of the top wall of the mounting base plate, detachable collection components are installed at the upper ends of the outer walls of the two groups of support vertical plates, a hanging frame is provided at the top position of the outer walls of the two groups of support vertical plates, a translation component is installed at the bottom end of the inner wall of the hanging frame, a third flat plate is provided at the bottom end of the translation component, a power tool holder is installed at the middle position of the bottom wall of the third flat plate, a milling tool is installed at the output end of the power tool holder, electromagnets are installed at both ends of the bottom wall of the third flat plate, and a PLC controller and a tooth plate clamping mechanism are installed at the middle position of the top wall of the mounting base plate.
[0007] Optionally, the collection component includes a support frame, which is fixed at the upper end of the outer wall of the support vertical plate, and the top wall of the support frame is evenly provided with multiple groups of card holes. The top wall of the support frame is provided with a detachable collection frame, and the bottom wall of the collection frame is installed with multiple groups of card rods that engage with the card holes.
[0008] Optionally, the translation assembly includes a second mounting frame, which is fixed on the inner wall of one side of the hanging frame, and a first forward and reverse motor is fixed to the bottom wall of the inner cavity of the second mounting frame, and a screw body passing through the outer wall of the second mounting frame is installed at the output end of the first forward and reverse motor, and a screw nut is installed on the outside of the screw body, and a hanging plate in contact with the third flat plate is installed at the bottom end of the screw nut.
[0009] Optionally, the tooth plate clamping mechanism includes a first mounting frame, wherein the first mounting frame is provided with multiple groups, the multiple groups of the first mounting frames are fixed on the top wall of the mounting base plate, the inner cavities of the multiple groups of the first mounting frames are all installed with cylinders, the top ends of the output shafts of the multiple groups of cylinders are installed with second plates, a third mounting frame is provided at the middle position of the top wall of the second plate, the top wall of the inner cavity of the third mounting frame is installed with a second forward and reverse motor, the end of the output shaft of the second forward and reverse motor is installed with a first plate, and threaded clamping components are installed on both sides of the top wall of the first plate.
[0010] Optionally, the threaded locking assembly includes a fixed vertical plate, which is fixed on the top wall of the first flat plate, and a first mounting nut is fixedly embedded in the interior of the fixed vertical plate, a threaded rod is threaded through the inner cavity of the first mounting nut, a handle is installed at one end of the threaded rod, and the other end of the threaded rod is rotatably connected to an abutment plate through a bearing, and an infrared ranging sensor is installed at the top of the outer wall of the fixed vertical plate, and the infrared ranging sensor is electrically connected to the PLC controller.
[0011] Optionally, a plurality of groups of supporting legs are installed at the outer edge of the bottom wall of the first flat plate, and abutment wheels contacting the top wall of the second flat plate are installed at the bottom ends of the plurality of groups of supporting legs.
[0012] Optionally, multiple groups of threaded holes are provided on both sides of the top wall of the second flat plate, multiple groups of connecting plates are installed at the bottom end of the outer wall of the third installation frame, and the multiple groups of connecting plates are each provided with second bolts matching the threads of the threaded holes.
[0013] Optionally, multiple groups of first bolts penetrating the third flat plate and the hanging plate are provided on both sides of the bottom wall of the third flat plate, and multiple groups of second mounting nuts matching the threads of the first bolts are provided on the top wall of the hanging plate.
[0014] Optionally, the top walls of the two groups of supporting vertical plates are provided with multiple groups of positioning holes, the top ends of the outer walls on both sides of the hanging frame are installed with clamping plates that fit in with the positioning holes, and the two sides of the top wall of the hanging frame are installed with lifting rings.
[0015] A tooth plate automatic milling method specifically comprises the following steps: S1: Place the tooth plate to be milled at the middle position of the top wall of the first flat plate, and rotate the handle to drive the threaded rod to rotate. Under the action of the first mounting nut, the threaded rod can move horizontally during the rotation process, and then push the abutment plate to move toward one side of the tooth plate, until the two ends of the tooth plate can be tightly engaged and fixed by the two sets of abutment plates. S2: When performing step S1, the infrared distance measuring sensor is started by the PLC controller, so that the infrared distance measuring sensor automatically measures the horizontal distance size between the infrared distance measuring sensor and the abutting plate and performs real-time monitoring by the PLC controller, so that the staff can grasp the specific position of the tooth plate fixing, and can conveniently and accurately control it when it needs to be fixed to the center point of the first plate; S3: after steps S1-S2, the plurality of cylinders are synchronously started to extend and drive the second plate and the first plate to move upward synchronously, thereby driving the tooth plate to move synchronously, and the power tool holder is started to drive the milling tool to rotate, thereby milling the tooth plate; S4: When performing step S3, the first forward and reverse motor is started according to the use needs to drive the screw body to rotate so as to drive the screw nut to move horizontally. Under the action of the screw nut, the hanging plate, the third plate, the milling tool and the power tool holder can be driven to move synchronously. The second forward and reverse motor is started to drive the first plate and the tooth plate to rotate synchronously, so that different parts of the tooth plate can be milled. S5: When performing steps S3-S4, the electromagnet is started and energized so that it can generate magnetic force, and metal debris is automatically magnetically attracted during the milling process. After the milling process is completed, the first forward and reverse motor is started to drive the lead screw body to rotate, so as to drive the lead screw nut and the electromagnet to move horizontally, so that the two groups of electromagnets are moved to the upper position of the collection frame in turn, and the power supply of the electromagnet at the corresponding position is disconnected to make it lose its magnetism, so that the metal debris magnetically attracted on the surface automatically falls into the inner cavity of the collection frame at the corresponding position for collection; S6: After step S5, the collection frame is moved upward and separated from the support frame, and then the metal debris in the inner cavity of the collection frame is dumped out and put back into the collection frame and the clamping rod is re-engaged with the clamping hole to facilitate the use of the next batch; S7: During step S4, the first plate can drive the multiple sets of support legs and the abutment wheels to rotate synchronously during the rotation process, so that the abutment wheels can rotate on the top wall of the second plate, and the stability of the first plate can be further increased by means of the multiple sets of support legs and the abutment wheels; S8: Screw the multiple sets of second bolts to separate them from the threaded holes, and then move the third installation frame upward to drive the connection plate to separate from the second flat plate, so as to facilitate the disassembly and replacement or disassembly and assembly of the third installation frame and the first flat plate; S9: Screw the hanging plate to separate it from the second mounting nut, and then move the third plate downward to separate it from the hanging plate, so as to facilitate the disassembly and replacement or disassembly and assembly of the third plate, electromagnet, milling tool and power tool holder; S10: Utilize the existing technology to connect the lifting equipment with the lifting ring, and then move the lifting ring upward to drive the lifting frame and the clamping plate to move synchronously, thereby separating the lifting frame from the supporting vertical plate, and separating the clamping plate from the positioning hole, so as to facilitate the disassembly and replacement or disassembly and assembly of the lifting frame and the first forward and reverse motor, the screw body and the screw nut.
[0016] In summary, the present invention includes at least one of the following beneficial effects: The threaded rod is rotated by turning the handle, and under the action of the first mounting nut, the threaded rod can move horizontally during the rotation process, thereby pushing the abutment plate to move toward one side of the tooth plate, until the two ends of the tooth plate can be tightly engaged and fixed by the two sets of abutment plates, so as to facilitate the fixing of tooth plates of different sizes; The electromagnet is started and energized to generate magnetic force to automatically absorb metal debris. The first forward and reverse motor is started to drive the screw body to rotate, thereby driving the screw nut and the electromagnet to move horizontally, so that the two groups of electromagnets are moved to the upper position of the collection frame in turn, and the power supply of the electromagnets at the corresponding positions is disconnected to make them lose their magnetism, so that the metal debris magnetically attracted on the surface automatically falls into the inner cavity of the collection frame at the corresponding position for collection, so as to facilitate the automatic cleaning and recovery of the metal debris generated during the milling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view cross-sectional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the front view and cross-section structure of the hanging plate, the third flat plate, the electromagnet, the milling tool and the power tool holder of the present invention; Figure 3 It is a schematic diagram of a top view and cross-section of the structure of the first flat plate and the threaded clamping assembly of the present invention; Figure 4 It is a schematic diagram of the front view and cross-section structure of the tooth plate clamping mechanism of the present invention; Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure of part A in the middle.
[0018] In the figure: 1, card plate; 2, collection frame; 3, support frame; 4, card rod; 5, first plate; 6, support vertical plate; 7, second plate; 8, cylinder; 9, PLC controller; 10, first installation frame; 11, installation base plate; 12, support leg; 13, card hole; 14, positioning hole; 15, lifting ring; 16, lead screw nut; 17, lifting frame; 18, lead screw body; 19, first forward and reverse motor; 20, second installation frame; 21, rotating hand; 22. infrared ranging sensor; 23. threaded rod; 24. third mounting frame; 25. abutment plate; 26. first mounting nut; 27. fixed vertical plate; 28. abutment wheel; 29. second forward and reverse motor; 30. second mounting nut; 31. lifting plate; 32. first bolt; 33. third flat plate; 34. electromagnet; 35. milling tool; 36. power tool holder; 37. second bolt; 38. connecting plate; 39. threaded hole. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1-5 The present invention is described in further detail.
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] An embodiment of the present invention is as follows: Figure 1 A tooth plate automatic milling processing equipment includes an installation base plate 11, support vertical plates 6 are installed at both ends of the top wall of the installation base plate 11, and detachable collection components are installed at the upper ends of the outer walls of the two groups of support vertical plates 6. The collection component includes a support frame 3, the support frame 3 is fixed at the upper end position of the outer wall of the support vertical plate 6, and the top wall of the support frame 3 is evenly provided with multiple groups of card holes 13. The top wall of the support frame 3 is provided with a detachable collection frame 2, the top end of the collection frame 2 is set to an opening shape, and the bottom wall of the collection frame 2 is provided with multiple groups of card rods 4 that engage with the card holes 13.
[0022] Please refer to the attached figure in the instruction manual Figure 1 and 2A hanging frame 17 is arranged at the top position of the outer wall of the two groups of supporting vertical plates 6, and the longitudinal section of the hanging frame 17 is arranged in an inverted U shape. A translation assembly is installed at the bottom end of the inner wall of the hanging frame 17, and the translation assembly includes a second mounting frame 20, and the second mounting frame 20 is fixed on the inner wall on one side of the hanging frame 17. A first forward and reverse motor 19 is fixed at the bottom wall position of the inner cavity of the second mounting frame 20, and a lead screw body 18 penetrating the outer wall of the second mounting frame 20 is installed at the output end of the first forward and reverse motor 19. The end of the lead screw body 18 is rotatably connected to the inner wall of the other side of the hanging frame 17 through a bearing, and a lead screw nut 16 is installed on the outside of the lead screw body 18, and a hanging plate 31 is installed at the bottom end of the lead screw nut 16. A third flat plate 33 is arranged at the bottom end of the hanging plate 31, and a power tool holder 36 is installed at the middle position of the bottom wall of the third flat plate 33. A milling tool 35 is installed at the output end of the power tool holder 36, and an electromagnet 34 is installed at both ends of the bottom wall of the third flat plate 33.
[0023] Please refer to the attached figure in the instruction manual Figure 1 , 3 and 4, a PLC controller 9 and a tooth plate clamping mechanism are installed at the middle position of the top wall of the mounting base plate 11, the tooth plate clamping mechanism includes a first mounting frame 10, the first mounting frame 10 is provided with multiple groups, the multiple groups of first mounting frames 10 are fixed on the top wall of the mounting base plate 11, the multiple groups of first mounting frames 10 are arranged at the outer position of the PLC controller 9, the inner cavities of the multiple groups of first mounting frames 10 are all installed with cylinders 8, the top ends of the output shafts of the multiple groups of cylinders 8 are installed with second plates 7, the middle position of the top wall of the second plate 7 is arranged with a third mounting frame 24, the top wall position of the inner cavity of the third mounting frame 24 is installed with a second forward and reverse motor 29, and the end of the output shaft of the second forward and reverse motor 29 is installed with a first plate 5.
[0024] Please refer to the attached figure in the instruction manual Figure 3 and 4 , both sides of the top wall of the first flat plate 5 are installed with threaded clamping components. The threaded clamping components include a fixed vertical plate 27, which is fixed on the top wall of the first flat plate 5, and a first mounting nut 26 is fixedly embedded inside the fixed vertical plate 27. A threaded rod 23 is threadedly penetrated through the inner cavity of the first mounting nut 26, and a handle 21 is installed at one end of the threaded rod 23. The other end of the threaded rod 23 is rotatably connected to the abutment plate 25 through a bearing. An infrared distance sensor 22 is installed at the top of the outer wall of the fixed vertical plate 27, and the infrared distance sensor 22 is electrically connected to the PLC controller 9.
[0025] Please refer to the attached figure in the instruction manual Figure 1 and 4 A plurality of support legs 12 are installed at the outer edge of the bottom wall of the first flat plate 5, and abutment wheels 28 are installed at the bottom ends of the plurality of support legs 12 to contact the top wall of the second flat plate 7. The plurality of support legs 12 and the abutment wheels 28 are both arranged at the outer position of the third mounting frame 24.
[0026] Please refer to the attached figure in the instruction manual Figure 1 , 4 And 5, multiple groups of threaded holes 39 are provided on both sides of the top wall of the second flat plate 7, and multiple groups of connecting plates 38 are installed at the bottom end of the outer wall of the third mounting frame 24. The longitudinal section of the connecting plate 38 is set to be L-shaped, and the multiple groups of connecting plates 38 are all provided with second bolts 37 that match the threads of the threaded holes 39.
[0027] Please refer to the attached figure in the instruction manual Figure 1 and 2 A plurality of first bolts 32 penetrating the third plate 33 and the hanging plate 31 are provided on both sides of the bottom wall of the third plate 33 , and a plurality of second mounting nuts 30 threadably matched with the first bolts 32 are provided on the top wall of the hanging plate 31 .
[0028] Please refer to the attached figure in the instruction manual Figure 1 The top walls of the two groups of supporting vertical plates 6 are provided with multiple groups of positioning holes 14, and the top ends of the outer walls on both sides of the hanging frame 17 are installed with card plates 1 that are engaged with the positioning holes 14. The longitudinal section of the card plate 1 is set to be T-shaped, and lifting rings 15 are installed on both sides of the top wall of the hanging frame 17.
[0029] A tooth plate automatic milling method specifically comprises the following steps: S1: Place the tooth plate to be milled at the middle position of the top wall of the first flat plate 5, and rotate the handle 21 to drive the threaded rod 23 to rotate. Under the action of the first mounting nut 26, the threaded rod 23 can move horizontally during the rotation process, and then push the abutment plate 25 to move toward the tooth plate, until the two ends of the tooth plate can be tightly engaged and fixed by the two sets of abutment plates 25. S2: When performing step S1, the infrared distance sensor 22 is started by the PLC controller 9, so that the infrared distance sensor 22 automatically measures the horizontal distance between it and the abutment plate 25 and uses the PLC controller 9 to perform real-time monitoring, so that the staff can grasp the specific position of the tooth plate fixing, and can conveniently and accurately control it when it needs to be fixed to the center point of the first plate 5; S3: After steps S1-S2, the multiple groups of cylinders 8 are synchronously started to extend and drive the second plate 7 and the first plate 5 to move upward synchronously, thereby driving the tooth plate to move synchronously, and the power tool holder 36 is started to drive the milling tool 35 to rotate so that the tooth plate can be milled; S4: When performing step S3, the first forward and reverse motor 19 is started according to the use needs to drive the screw body 18 to rotate, so as to drive the screw nut 16 to move horizontally. Under the action of the screw nut 16, the hanging plate 31, the third plate 33, the milling tool 35 and the power tool holder 36 can be driven to move synchronously. The second forward and reverse motor 29 is started to drive the first plate 5 and the tooth plate to rotate synchronously, so that different parts of the tooth plate can be milled. S5: When performing steps S3-S4, the electromagnet 34 is started and energized so that it can generate magnetic force, and metal debris is automatically magnetically attracted during the milling process. After the milling process is completed, the first forward and reverse motor 19 is started to drive the screw body 18 to rotate, so that the screw nut 16 and the electromagnet 34 can be driven to move horizontally, so that the two groups of electromagnets 34 are moved to the upper position of the collection frame 2 in turn, and the power supply of the electromagnet 34 at the corresponding position is disconnected to make it lose its magnetism, so that the metal debris magnetically attracted on the surface automatically falls into the inner cavity of the collection frame 2 at the corresponding position for collection; S6: After step S5, the collecting frame 2 is moved upward and separated from the supporting frame 3, and then the metal debris in the inner cavity of the collecting frame 2 is dumped and put back into the collecting frame 2 and the clamping rod 4 is re-engaged with the clamping hole 13 to facilitate the use of the next batch; S7: During step S4, the first plate 5 can drive the multiple sets of support legs 12 and the abutment wheels 28 to rotate synchronously during rotation, so that the abutment wheels 28 can rotate on the top wall of the second plate 7, thereby further increasing the stability of the first plate 5 with the help of the multiple sets of support legs 12 and the abutment wheels 28; S8: Screw the multiple sets of second bolts 37 to separate them from the threaded holes 39, and then move the third installation frame 24 upward to drive the connecting plate 38 to separate from the second flat plate 7, so as to facilitate the disassembly and replacement or disassembly and assembly of the third installation frame 24 and the first flat plate 5; S9: Screw the hanging plate 31 to separate it from the second mounting nut 30, and then move the third plate 33 downward to separate it from the hanging plate 31, so as to facilitate the disassembly and replacement or disassembly and assembly of the third plate 33, the electromagnet 34, the milling tool 35 and the power tool holder 36; S10: Utilize the existing lifting equipment to connect with the lifting ring 15, and then move the lifting ring 15 upward to drive the lifting frame 17 and the clamping plate 1 to move synchronously, so as to separate the lifting frame 17 from the supporting vertical plate 6, and separate the clamping plate 1 from the positioning hole 14, so as to facilitate the disassembly and replacement or disassembly and assembly of the lifting frame 17 and the first forward and reverse motor 19, the screw body 18 and the screw nut 16.
[0030] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A tooth plate automatic milling processing device, comprising a mounting base plate (11), characterized in that: Support vertical plates (6) are installed at both ends of the top wall of the installation base plate (11), and removable collection components are installed at the upper ends of the outer walls of the two groups of support vertical plates (6). A hanging frame (17) is arranged at the top position of the outer walls of the two groups of support vertical plates (6), and a translation component is installed at the bottom end of the inner wall of the hanging frame (17). A third flat plate (33) is arranged at the bottom end of the translation component. A power tool holder (36) is installed at the middle position of the bottom wall of the third flat plate (33), and a milling tool (35) is installed at the output end of the power tool holder (36). Electromagnets (34) are installed at both ends of the bottom wall of the third flat plate (33), and a PLC controller (9) and a tooth plate clamping mechanism are installed at the middle position of the top wall of the installation base plate (11).
2. The automatic milling equipment for tooth plates according to claim 1 is characterized in that: The collecting assembly comprises a supporting frame (3), the supporting frame (3) being fixed at the upper end of the outer wall of the supporting vertical plate (6), the top wall of the supporting frame (3) being evenly provided with a plurality of groups of clamping holes (13), the top wall of the supporting frame (3) being provided with a detachable collecting frame (2), and the bottom wall of the collecting frame (2) being provided with a plurality of groups of clamping rods (4) which are mutually engaged with the clamping holes (13).
3. The automatic milling equipment for tooth plates according to claim 1 is characterized in that: The translation assembly comprises a second mounting frame (20), the second mounting frame (20) being fixed on an inner wall of one side of a hanging frame (17), a first forward and reverse motor (19) being fixed on the bottom wall of an inner cavity of the second mounting frame (20), a lead screw body (18) penetrating the outer wall of the second mounting frame (20) being installed at the output end of the first forward and reverse motor (19), a lead screw nut (16) being installed on the outside of the lead screw body (18), and a hanging plate (31) in contact with a third plate (33) being installed at the bottom end of the lead screw nut (16).
4. The automatic milling equipment for tooth plates according to claim 1, characterized in that: The tooth plate clamping mechanism comprises a first mounting frame (10), wherein the first mounting frame (10) is provided with a plurality of groups, wherein the plurality of groups of the first mounting frames (10) are fixed on the top wall of the mounting base plate (11), wherein the inner cavities of the plurality of groups of the first mounting frames (10) are all provided with cylinders (8), wherein the top ends of the output shafts of the plurality of groups of the cylinders (8) are provided with second plates (7), wherein a third mounting frame (24) is provided at the middle position of the top wall of the second plate (7), wherein the inner cavity top wall position of the third mounting frame (24) is provided with a second forward and reverse motor (29), wherein the end of the output shaft of the second forward and reverse motor (29) is provided with a first plate (5), and threaded clamping components are provided on both sides of the top wall of the first plate (5).
5. The automatic milling equipment for tooth plates according to claim 4, characterized in that: The threaded clamping assembly comprises a fixed vertical plate (27), the fixed vertical plate (27) being fixed on the top wall of the first flat plate (5), a first mounting nut (26) being fixedly embedded inside the fixed vertical plate (27), a threaded rod (23) being threadedly penetrated through the inner cavity of the first mounting nut (26), a handle (21) being mounted on one end of the threaded rod (23), and a contact plate (25) being rotatably connected to the other end of the threaded rod (23) via a bearing, an infrared distance measuring sensor (22) being mounted on the top end of the outer wall of the fixed vertical plate (27), and the infrared distance measuring sensor (22) being electrically connected to the PLC controller (9).
6. The automatic milling equipment for tooth plates according to claim 5, characterized in that: A plurality of groups of support legs (12) are installed at the outer edge of the bottom wall of the first flat plate (5), and abutment wheels (28) are installed at the bottom ends of the plurality of groups of support legs (12) for contacting the top wall of the second flat plate (7).
7. The automatic milling equipment for tooth plates according to claim 4, characterized in that: A plurality of threaded holes (39) are provided at both sides of the top wall of the second flat plate (7), a plurality of connecting plates (38) are installed at the bottom end of the outer wall of the third mounting frame (24), and second bolts (37) matching the threads of the threaded holes (39) are passed through the plurality of connecting plates (38).
8. The automatic milling equipment for tooth plates according to claim 1, characterized in that: A plurality of groups of first bolts (32) penetrating the third plate (33) and the hanging plate (31) are provided at both sides of the bottom wall of the third plate (33), and a plurality of groups of second mounting nuts (30) threadably matched with the first bolts (32) are provided on the top wall of the hanging plate (31).
9. The automatic milling equipment for tooth plates according to claim 1, characterized in that: The top walls of the two groups of support vertical plates (6) are provided with a plurality of positioning holes (14), the top ends of the outer walls on both sides of the hanging frame (17) are provided with clamping plates (1) that are mutually engaged with the positioning holes (14), and the top sides of the top wall of the hanging frame (17) are provided with lifting rings (15).
10. A tooth plate automatic milling method, characterized in that: The specific steps include: S1: placing the tooth plate to be milled at the middle position of the top wall of the first flat plate (5), and rotating the handle (21) to drive the threaded rod (23) to rotate, so that the threaded rod (23) can move horizontally during the rotation process under the action of the first mounting nut (26), thereby pushing the abutment plate (25) to move toward one side of the tooth plate, until the two ends of the tooth plate can be tightly engaged and fixed by the two sets of abutment plates (25); S2: When performing step S1, the infrared distance measuring sensor (22) is activated by the PLC controller (9), so that the infrared distance measuring sensor (22) automatically measures the horizontal distance dimension between the infrared distance measuring sensor (22) and the abutting plate (25) and performs real-time monitoring by the PLC controller (9), so that the staff can grasp the specific position of the tooth plate fixing, and can conveniently and accurately control it when it is necessary to fix it to the center point of the first plate (5); S3: after steps S1-S2, the plurality of cylinders (8) are synchronously started to extend and drive the second plate (7) and the first plate (5) to move upward synchronously, thereby driving the tooth plate to move synchronously, and the power tool holder (36) is started to drive the milling tool (35) to rotate, thereby performing milling processing on the tooth plate; S4: When performing step S3, the first forward and reverse motor (19) is started according to the use needs to drive the screw body (18) to rotate, thereby driving the screw nut (16) to move horizontally, and under the action of the screw nut (16), the hanging plate (31), the third plate (33), the milling tool (35) and the power tool holder (36) can be driven to move synchronously, and the second forward and reverse motor (29) is started to drive the first plate (5) and the tooth plate to rotate synchronously, so that different parts of the tooth plate can be milled; S5: When performing steps S3-S4, the electromagnet (34) is started and energized so that it can generate magnetic force, and metal debris is automatically magnetically attracted during the milling process. After the milling process is completed, the first forward and reverse motor (19) is started to drive the lead screw body (18) to rotate, thereby driving the lead screw nut (16) and the electromagnet (34) to move horizontally, so that the two groups of electromagnets (34) are moved to the upper position of the collection frame (2) in turn, and the power supply of the electromagnet (34) at the corresponding position is disconnected to make it lose its magnetism, so that the metal debris magnetically attracted on the surface automatically falls into the inner cavity of the collection frame (2) at the corresponding position for collection; S6: After step S5, the collection frame (2) is moved upward and separated from the support frame (3), and then the metal debris in the inner cavity of the collection frame (2) is dumped out and put back into the collection frame (2) and the clamping rod (4) is re-engaged with the clamping hole (13) to facilitate the use of the next batch; S7: When performing step S4, the first plate (5) can drive the multiple sets of supporting legs (12) and the abutment wheels (28) to rotate synchronously during the rotation process, so that the abutment wheels (28) can rotate on the top wall of the second plate (7), and the stability of the first plate (5) can be further increased with the help of the multiple sets of supporting legs (12) and the abutment wheels (28); S8: screwing the plurality of second bolts (37) to separate them from the threaded holes (39), and then moving the third mounting frame (24) upward to drive the connecting plate (38) to separate from the second plate (7), so as to facilitate disassembly and replacement or disassembly and assembly of the third mounting frame (24) and the first plate (5); S9: twisting the hanging plate (31) to separate it from the second mounting nut (30), and then moving the third plate (33) downward to separate it from the hanging plate (31), so as to facilitate disassembly and replacement or disassembly and assembly of the third plate (33), the electromagnet (34), the milling tool (35) and the power tool holder (36); S10: By connecting the lifting device of the prior art to the lifting ring (15), and then moving the lifting ring (15) upward, the lifting frame (17) and the clamping plate (1) can be driven to move synchronously, thereby separating the lifting frame (17) from the supporting vertical plate (6), and separating the clamping plate (1) from the positioning hole (14), so as to facilitate the disassembly and replacement or disassembly and assembly of the lifting frame (17) and the first forward and reverse motor (19), the screw body (18) and the screw nut (16).
Citation Information
Patent Citations
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