Crushing feed processing technology for fiber-plastic composite material production
By using the crushing and feeding processing technology of using the stirring rod and the downward movement member to assist the feeding process in the production of fiber-plastic composite materials, the problems of clogging and uneven feeding during the waste fiber feeding process are solved, and the crushing efficiency and material quality are improved. Uniformity.
Patent Information
- Application Number
- CN202411607444.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The existing waste spinning fiber feeding process is prone to clogging and uneven cutting problems, resulting in low crushing efficiency.
A crushing and feeding processing technology is adopted, and the material is assisted by the stirring rod and the downward moving member to ensure that the waste fiber is quickly and evenly discharged, and multi-stage crushing and screening are carried out in the subsequent process to ensure the uniformity of the material and the crushing efficiency. .
It realizes the continuous and uniform cutting of waste fibers, improves the efficiency of crushing processing, and avoids the problems of insufficient crushing and uneven materials.
Smart Images

Figure CN119328945A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of fiber-plastic composite material production, in particular to a crushing and feeding processing technology for the production of fiber-plastic composite materials. Background Art
[0002] Fiber-plastic composite materials are mainly divided into four types: carbon fiber composite materials, glass fiber composite materials, aramid fiber composite materials, and bionic materials. With the characteristics of light weight, high strength, and corrosion resistance, they are widely used in aerospace, automobile manufacturing, sports equipment, construction and other fields. One of the sources of fiber-plastic composite materials is to recycle waste textile fibers and realize the resource conversion of waste textile fibers as reinforcing materials for plastics. Therefore, the waste textile fiber resources will be crushed during the conversion process into fiber-plastic composite materials.
[0003] When some existing waste fibers are fed and crushed, the waste fibers are easily blocked when they are naturally discharged from the bag mouth, which makes the discharge of the waste fibers intermittent and uneven, resulting in uneven subsequent crushing of the waste fibers and reduced waste fiber crushing efficiency. Summary of the invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes a crushing and feeding processing technology for producing fiber-plastic composite materials.
[0005] A crushing and feeding process for producing fiber-plastic composite materials, comprising the following steps:
[0006] S1. Hang the feeding ton bag in the frame of the feeding device, open the bag mouth and feed the material into the feeding hopper, and use the material-moving rod and the downward moving component in the material-discharging mechanism to move and push the material downward to quickly discharge the waste fibers at the bag mouth;
[0007] S2. When the waste fibers are fed into the feeding hopper, the waste fibers in the feeding hopper are assisted to be fed onto the flat conveyor by using a feeding rod and a feeding hook, and then the waste fibers on the flat conveyor are fed to be relatively flat and uniform by using a leveling component;
[0008] S3, the waste spinning fibers fall on the horizontal conveyor, and then are transported to the primary crushing device for primary crushing processing. The processed primary materials fall on the first climbing feeder, and are transported to the mesh belt cooling conveyor for serpentine conveying and cooling;
[0009] S4. The primary material cooled in step S3 is transported to the secondary crushing device through the second climbing feeder for secondary crushing. The crushed secondary material is screened and discharged through the screening and recovery mechanism.
[0010] Preferably, the material-moving rod is vertically located in the feeding hopper, and the upper end thereof extends to the bag opening of the feeding ton bag, and the material-moving rod is provided with two material-moving hooks respectively located in the feeding hopper and the bag opening.
[0011] Preferably, a supporting cross plate is horizontally arranged at the lower end of the material removing rod and passes through the feeding hopper and is exposed to the outside. The right end of the supporting cross plate is connected to the piston rod inside the driving cylinder. A vertical frame is arranged on the side of the feeding hopper, and a side mounting frame for supporting the driving cylinder is arranged on the right side of the vertical frame.
[0012] Preferably, the downward moving member includes a fixed vertical plate fixed to the side of the vertical frame and located above the supporting horizontal plate, the supporting horizontal plate is provided with an isosceles wedge block, and the fixed vertical plate is provided with two fixed wedge blocks respectively located on both sides of the isosceles wedge block.
[0013] Preferably, a reset component is provided between the driving cylinder and the side mounting frame, the reset component includes a support seat sleeved on the driving cylinder, a side bottom plate located below the support seat is provided on the right side of the side mounting frame, two limiting bottom rails are provided above the side bottom plate, a telescopic column is provided between the limiting bottom rail and the side bottom plate, a reset piece is sleeved on the telescopic column, and the support seat is slidably sleeved on the limiting bottom rail.
[0014] Preferably, a leveling component for leveling the waste fibers on the surface of the conveyor is provided below the feeding hopper, and the leveling component includes a fixed top plate fixed to the front surface of the fixed vertical plate, a rotatable rotating shaft is embedded in the fixed top plate, a deflection gear is sleeved on the rotating shaft, a U-shaped frame cooperating with the deflection gear is provided on the lower surface of the supporting cross plate, a deflection plate with its left end extending to below the feeding hopper is provided at the lower end of the rotating shaft, and a plurality of material-discharging columns are provided on the lower surface of the deflection plate.
[0015] Preferably, a discharge hopper is provided on the lower surface of the secondary crushing device, and a screening and recovery mechanism is provided below the discharge hopper. The screening and recovery mechanism includes a flat screen located below the discharge hopper, and a rotating screen is rotatably provided at the left end of the flat screen. Two support plates for supporting the flat screen front and back are provided below the secondary crushing device.
[0016] Preferably, the support plate is an L-shaped structure, and a reciprocating cylinder is horizontally arranged on the inner surface of the vertical end of the support plate, and a connecting frame is arranged between the piston rod inside the reciprocating cylinder and the flat screen.
[0017] Preferably, a guide inclined plate is provided on the left side of the horizontal end of the support plate, and an arc-shaped load-bearing strip is provided on the inner surface of the left end of the rotating screen.
[0018] Preferably, a fixed frame is provided on the left side of the secondary crushing device, a laterally distributed feeding cylinder is installed at the lower end of the fixed frame, and the left end of the feeding cylinder is connected to a cylinder seat sleeved on the reciprocating cylinder.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) The present invention can assist in the feeding of waste fibers, and prevent the waste fibers from blocking the bag opening and causing intermittent feeding. The continuous feeding of the waste fibers can be ensured, and the discharged waste fibers can be relatively leveled, so that the amount of waste fibers subsequently entering the crushing device is uniform and convenient for full crushing, thereby improving the waste fiber crushing processing efficiency.
[0021] (2) The bag opening adjustment mechanism designed in the present invention can change the size of the bag opening according to the feed amount demand of the crushing device, thereby adjusting the discharge amount of the feeding ton bag, avoiding the situation where excessive discharge of waste textile fibers affects the adequacy of crushing, increasing the convenience of waste textile fiber discharge and improving the crushing effect.
[0022] (3) The present invention is designed with a screening and recovery mechanism, which can collect materials that meet the screening requirements while retaining materials that do not meet the screening requirements on the flat screen. The material can be collected by rotating the screen to the side, making it convenient to send the unqualified materials to the secondary crushing device for crushing and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a process flow chart of crushing and feeding raw materials of the fiber-plastic composite material of the present invention;
[0024] Figure 2 For the present invention Figure 1 Structural diagram of the medium feeding device;
[0025] Figure 3 For the present invention Figure 2 Structural diagram of the middle and lower feeding mechanism;
[0026] Figure 4 For the present invention Figure 3 A schematic diagram of the structure of the middle and lower moving components;
[0027] Figure 5 For the present invention Figure 4 A magnified image of area A;
[0028] Figure 6 For the present invention Figure 3 Structural schematic diagram of the middle leveling component;
[0029] Figure 7 For the present invention Figure 2 The structural diagram of the middle frame component;
[0030] Figure 8 For the present invention Figure 7 A schematic diagram of the structure of the middle bag opening adjustment mechanism;
[0031] Fig. 9 For the present invention Figure 1 A schematic diagram of the structure of the secondary crushing device from above;
[0032] Fig.10 For the present invention Fig. 9 A schematic diagram of the structure of the screening and recycling mechanism;
[0033] In the figure: 100, feeding device; 101, frame member; 1011, top frame; 1012, lower support leg; 1013, adjusting cylinder; 1014, fixed support leg; 102, feeding ton bag; 103, flat conveyor; 104, feeding hopper; 1041, vertical frame; 200, primary crushing device; 300, first climbing feeder; 400, mesh belt cooling conveyor; 500, second climbing feeder; 600, secondary crushing device; 700, unloading mechanism; 701, material shifting rod; 702, side mounting frame; 703, driving cylinder; 704, lowering member; 7041, isosceles wedge; 7042, fixed wedge; 7043, mounting slide; 7044, fixed vertical plate; 705, leveling member; 7051, U-shaped frame; 7052, fixed top plate; 706, leveling member; 7070, U-shaped frame; 7071, U-shaped frame; 7072, U-shaped frame; 7073, U-shaped frame; 7074, U-shaped frame; 7075, U-shaped frame; 7076, U-shaped frame; 7077, U-shaped frame; 7078, U-shaped frame; 7079, U-shaped frame; 7100, U-shaped frame; 7101, U-shaped frame; 7102, U-shaped frame; 7103, U-shaped frame; 7104, U-shaped frame; 7105, U-shaped frame; 7106, U-shaped frame; 71079, U-shaped frame; 7110, U-shaped frame; 7111, U-shaped frame; 7112, U-shaped frame; 7113, U 053, rotating shaft; 7054, deflection gear; 7055, deflection plate; 7056, material dispensing column; 706, material dispensing hook; 707, supporting cross plate; 708, filling block; 709, reset member; 7091, support seat; 7092, side bottom plate; 7093, limiting bottom rail; 7094, telescopic column; 7095, reset member; 800, bag opening adjustment mechanism; 801, telescopic cylinder; 802, mounting cross plate; 803, clamping plate; 804, two-way screw rod; 805, guide slider; 806, driving motor; 900, screening and recovery mechanism; 901, flat screen; 902, rotating screen; 903, supporting plate; 904, guide inclined plate; 905, reciprocating cylinder; 906, connecting frame; 907, unloading cylinder; 908, fixing frame; 909, cylinder seat. DETAILED DESCRIPTION
[0034] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Embodiment 1
[0036] See also Figure 1 - Figure 6 The present application provides a crushing and feeding process for producing a fiber-plastic composite material, comprising the following steps:
[0037] S1. Hang the feeding ton bag 102 in the frame member 101 in the feeding device 100, open the bag mouth and feed the material into the feeding hopper 104, use the material-moving rod 701 and the downward moving member 704 in the unloading mechanism 700 to move and unload the material downward, and quickly unload the waste fibers at the bag mouth to avoid the waste fibers from being blocked at the bag mouth of the feeding ton bag 102. The unloading mechanism 700 can assist the unloading of the waste fibers during the feeding process, and the waste fibers will not block the bag mouth and cause intermittent unloading, thereby ensuring the continuity of the feeding of the waste fibers, and relatively leveling the unloaded waste fibers, so that the amount of waste fibers entering the crushing device later is uniform and convenient for being fully crushed, thereby improving the efficiency of the waste fiber crushing processing;
[0038] S2, when the waste fibers are fed into the feeding hopper 104, the waste fibers in the feeding hopper 104 are assisted to be fed onto the flat conveyor 103 by using the feeding rod 701 and the feeding hook 706, and then the waste fibers on the flat conveyor 103 are fed to be relatively flat and uniform by using the leveling member 705, so that the subsequent waste fibers can be uniformly fed into the primary crushing device 200, and the waste fibers fed are uniformly crushed more uniformly;
[0039] S3, the waste textile fibers fall on the transverse conveyor, and then are transported to the primary crushing device 200 for primary crushing processing. The processed primary materials fall on the first climbing feeder 300, and are transported to the mesh belt cooling conveyor 400 for serpentine conveying and cooling, so as to reduce the degree of thermal deformation of the waste textile fibers and facilitate unloading;
[0040] S4. The primary material cooled in step S3 is transported to the secondary crushing device 600 through the second climbing feeder 500 for secondary crushing. The crushed secondary material is screened and discharged through the screening and recovery mechanism 900. Qualified secondary materials are directly collected and transported to the packaging area, while unqualified secondary materials are retained in the screening and recovery mechanism 900 for recovery and then enter the secondary crushing device 600 for crushing and processing.
[0041] In this embodiment, preferably, the material shifting rod 701 is vertically located in the feeding hopper 104, and the upper end extends to the bag opening of the feeding ton bag 102. The material shifting rod 701 is provided with two material shifting hooks 706 which are respectively located in the feeding hopper 104 and the bag opening. The material shifting rod 701 and the material shifting hook 706 can move left and right to simultaneously shift the waste fibers in the bag opening and the feeding hopper 104, and will not allow the waste fibers to be retained in the bag opening and the feeding hopper 104, which is convenient for material unloading. The material shifting hook 706 and the material shifting rod 701 form a vertical upward arrow structure. The material shifting hook 706 moves upward and extends into the feeding ton bag 102, which is not easy to hang on the waste fibers. The material shifting hook 706 moves downward, and can hook the waste fibers below the material shifting hook 706 downward out of the bag opening, which is convenient for rapid unloading of the waste fibers.
[0042] In this embodiment, preferably, a supporting cross plate 707 is horizontally arranged at the lower end of the material shifting rod 701, which passes through the feeding hopper 104 and is exposed to the outside. A vertical rectangular hole is arranged on the side of the feeding hopper 104. The supporting cross plate 707 passes through the vertical rectangular hole. The front and rear surfaces of the supporting cross plate 707 fit the inner wall of the vertical rectangular hole. The two cooperate to limit the front and rear directions of the supporting cross plate 707 without affecting the upward or downward movement of the supporting cross plate 707. In addition, elastic filling blocks 708 for filling the inner wall of the vertical rectangular hole are arranged on the upper and lower surfaces of the supporting cross plate 707. The filling blocks 708 can be sponge blocks, which do not affect The support cross plate 707 can move and fill the gap of the vertical rectangular hole to reduce the discharge of waste fibers. The right end of the support cross plate 707 is connected to the piston rod inside the driving cylinder 703. A stand 1041 is provided on the side of the feeding hopper 104 to support the feeding hopper 104. A certain space is left between the feeding hopper 104 and the flat conveyor 103 to facilitate the outward transportation of the waste fibers fallen on the flat conveyor 103. A side mounting frame 702 is provided on the right side of the stand 1041 to support the driving cylinder 703. The side mounting frame 702 is a bow-shaped frame to facilitate the installation of the driving cylinder 703.
[0043] In this embodiment, preferably, the downward moving member 704 includes a fixed vertical plate 7044 fixed to the side of the vertical frame 1041 and located above the supporting horizontal plate 707, an isosceles wedge block 7041 is arranged on the supporting horizontal plate 707, and a mounting slide 7043 sleeved on the supporting horizontal plate 707 is arranged on the lower surface of the isosceles wedge block 7041, and a limiting bolt is arranged between the mounting slide 7043 and the supporting horizontal plate 707, which can fix the position of the isosceles wedge block 7041, and two bolts are arranged on the fixed vertical plate 7044, which are respectively located at The fixed wedge blocks 7042 on both sides of the isosceles wedge block 7041 are in the shape of a right-angled trapezoid. The inclined surface of the fixed wedge block 7042 can cooperate with the inclined surface of the isosceles wedge block 7041. The upper surface of the fixed wedge block 7042 is also provided with a mounting slide 7043 and a limit bolt mounted on the fixed vertical plate 7044, which is convenient for adjusting the matching distance between the fixed wedge block 7042 and the isosceles wedge block 7041, convenient for adapting to the size of the bag opening, and convenient for supporting the horizontal plate 707 to move to a certain position and then move downward.
[0044] In this embodiment, preferably, a reset member 709 is provided between the driving cylinder 703 and the side mounting frame 702. The reset member 709 can be used to reset after the support cross plate 707 moves downward, so that the material-dispensing rod 701 and the material-dispensing hook 706 move downward and then move upward to re-extend into the feeding ton bag 102. The reset member 709 includes a support seat 7091 sleeved on the driving cylinder 703, and a side bottom plate 7092 located below the support seat 7091 is provided on the right side of the side mounting frame 702. Two limit stops are provided above the side bottom plate 7092. Bottom rail 7093, the limiting bottom rail 7093 is symmetrically located at the front and rear of the driving cylinder 703, a telescopic column 7094 is arranged between the limiting bottom rail 7093 and the side bottom plate 7092, the telescopic column 7094 can be retracted under pressure, a reset member 7095 is sleeved on the telescopic column 7094, the upper and lower ends of the reset member 7095 are respectively fixed on the surface of the side bottom plate 7092 and the limiting bottom rail 7093, the support seat 7091 is slidably sleeved on the limiting bottom rail 7093, and the support seat 7091 cooperates with the limiting bottom rail 7093 without limiting the movement of the supporting cross plate 707.
[0045] In this embodiment, preferably, a leveling component 705 for leveling the waste fibers on the surface of the flat conveyor 103 is provided below the feeding hopper 104. The leveling component 705 can be used to drive the deflection plate 7055 and the leveling column 7056 to rotate back and forth on the flat conveyor 103 while the leveling rod 701 moves left and right to assist in unloading, so that the waste fibers piled on the flat conveyor 103 are spread outward and leveled. The waste fibers are relatively uniform on the flat conveyor 103, so that they can be evenly fallen into the crushing device for crushing. The leveling component 705 includes a fixed top plate 7052 fixed to the front surface of the fixed vertical plate 7044, and a rotatable rotating shaft 7053 is embedded in the fixed top plate 7052. The rotating shaft 7053 The upper sleeve is provided with a deflection gear 7054, and the deflection gear 7054 is located on the right side of the feeding hopper 104. A U-shaped frame 7051 cooperating with the deflection gear 7054 is provided on the lower surface of the supporting cross plate 707. The front surface of the horizontal end of the U-shaped frame 7051 is provided with teeth meshing with the deflection gear 7054. The number of teeth can be set according to the width of the flat conveyor 103, and the deflection angle of the deflection gear 7054 and the deflection plate 7055 is set. The lower end of the rotating shaft 7053 is provided with a deflection plate 7055 whose left end extends to the bottom of the feeding hopper 104. A plurality of material shifting columns 7056 are provided on the lower surface of the deflection plate 7055, and the distance between the plurality of material shifting columns 7056 can also be set, so as to facilitate the shifting of waste spinning fibers.
[0046] In summary, when in use, the feeding ton bag 102 is hung on the frame member 101 through the existing hooks, etc., and is located above the feeding hopper 104. When the bag mouth is opened, the material removal rod 701 and the uppermost material removal hook 706 are located in the bag mouth of the feeding ton bag 102. During the feeding process, the driving cylinder 703 is operated. When the piston rod inside the driving cylinder 703 is extended, the supporting cross plate 707 is driven to move to the left, so that the material removal rod 701 moves to the left. The movement of the material removal rod 701 will allow the waste textile fibers in the bag mouth and the feeding hopper 104 to move. The isosceles wedge 7041 moves to the fixed wedge 7042 on the left, and the inclined surfaces of the two fit together. As the supporting cross plate 707 continues to move, the isosceles wedge 7041 moves downward along the inclined surface, and the supporting cross plate 707 and the downward moving driving cylinder 703, the material-dispensing rod 701 and the material-dispensing hook 706 move downward, which has the effect of pressing the waste fibers in the bag mouth and the feeding hopper 104 downward, allowing the waste fibers to be discharged. The bag 7091 moves downward from the bag opening and from the feeding hopper 104 to the flat conveyor 103. When the driving cylinder 703 moves downward, the supporting seat 7091 moves downward, the limiting bottom rail 7093 moves downward, the telescopic column 7094 contracts, the reset member 7095 compresses, and an upward reset trend is generated. When the piston rod in the driving cylinder 703 retracts, the supporting cross plate 707 moves leftward, the isosceles wedge block 7041 moves leftward and separates from the fixed wedge block 7042 on the left, and the reset member 7095 recovers its elasticity and drives the driving cylinder 703 to move downward. The movable cylinder 703, the supporting cross plate 707 and the material shifting rod 701 move upward and extend into the bag opening, and the isosceles wedge block 7041 moves to the right to cooperate with the fixed wedge block 7042 on the right, and the waste fibers are shifted to the right again while being pressed downward. As the supporting cross plate 707 moves left and right, the material shifting rod 701 and the material shifting hook 706 shift and press the materials left and right in the bag opening and the feeding hopper 104, which increases the convenience and continuity of the waste fiber unloading, does not interrupt the unloading, and improves the crushing efficiency of the waste fibers.
[0047] Embodiment 2
[0048] Reference Figure 7 and Figure 8 , which is the second embodiment of the present invention.
[0049] In this embodiment, preferably, the frame member 101 includes a top frame 1011, and the feeding ton bag 102 is suspended on the top frame 1011. A lower support leg 1012 is provided on the lower surface of the top frame 1011, and a fixed support leg 1014 is provided on the outer side of the lower support leg 1012, and an adjusting cylinder 1013 is provided on the inner side of the fixed support leg 1014. The piston rod inside the adjusting cylinder 1013 is fixed to the outer side of the lower support leg 1012, and the height of the top frame 1011 can be adjusted to facilitate adaptation to feeding ton bags 102 of different sizes and to facilitate the bag mouth of the feeding ton bag 102 to extend into the feeding hopper 104.
[0050] In the present embodiment, preferably, a bag opening adjustment mechanism 800 is provided on the outer side of the two fixed legs 1014 on the same side. The bag opening adjustment mechanism 800 can be used to change the size of the bag opening according to the feed amount requirement of the crushing device, thereby adjusting the discharge amount of the bag opening of the feeding ton bag 102, avoiding the situation where too much waste textile fiber is discharged and affecting the sufficient crushing, increasing the convenience of waste textile fiber discharge and crushing and improving the crushing effect. The two bag opening adjustment mechanisms 800 are relatively located on both sides of the bag opening, and the bag opening adjustment mechanism 800 includes a mounting cross plate 802 longitudinally located between the two fixed legs 1014 on the same side, and a telescopic cylinder 801 connected to the mounting cross plate 802 is provided on the side of the fixed legs 1014. A bidirectional screw rod 804 is arranged above the mounting cross plate 802, and a stabilizing seat for supporting the bidirectional screw rod 804 is arranged at the center of the upper surface of the mounting cross plate 802, and a bearing is embedded between the stabilizing seat and the bidirectional screw rod 804, and two clamping plates 803 for clamping the bag opening are sleeved on the bidirectional screw rod 804, and the left ends of the two clamping plates 803 are located at the front and rear surfaces of the bag opening, and the clamping plates 803 are threadedly connected with the bidirectional screw rod 804, and a driving motor 806 connected to one end of the bidirectional screw rod 804 is arranged on the upper surface of the mounting cross plate 802, which can drive the bidirectional screw rod 804 to rotate, and a limited sliding hole is provided on the surface of the mounting cross plate 802, and a guide slider 805 cooperating with the limited sliding hole is provided on the lower surface of the left end of the clamping plate 803.
[0051] In summary, when in use, the two bag opening adjustment mechanisms 800 can completely clamp the bag opening of the feeding ton bag 102. When the bag opening needs to be opened, the driving motor 806 drives the bidirectional screw rod 804 to rotate, driving the two clamping plates 803 to move slightly back and forth to reduce the clamping force on the bag opening, and the telescopic cylinder 801 works, and the piston rod inside the telescopic cylinder 801 retracts, driving the mounting cross plate 802 to move to the left, and the clamping plate 803 to move to the left. The distance between the clamping plates 803 in the two bag opening adjustment mechanisms 800 gradually increases. When the distance is appropriate, the driving motor 80 6 drives the bidirectional screw rod 804 to reverse, and the two clamping plates 803 move relatively to clamp the bag opening tightly. After clamping, the telescopic cylinder 801 works again, and the piston rod inside the telescopic cylinder 801 in the two bag opening adjustment mechanisms 800 moves to the left again, and the bag opening of the feeding ton bag 102 moves relatively for a distance, and the unobstructed bag opening is relatively moved and opened, so that the upper end of the material-moving rod 701 can be conveniently extended into the bag opening, and the size of the bag opening can be adjusted. When you do not want to unload the material, use the clamping plate 803 to clamp the bag opening to stop unloading, thereby increasing the convenience of unloading waste spinning fibers.
[0052] Embodiment 3
[0053] Reference Fig. 9 - Fig.10 , which is the third embodiment of the present invention.
[0054] In this embodiment, preferably, a discharge hopper is provided on the lower surface of the secondary crushing device 600, and a screening and recovery mechanism 900 is provided below the discharge hopper. The screening and recovery mechanism 900 can be used to collect materials that meet the screening requirements, while materials that do not meet the screening requirements are retained on the flat screen 901, and the materials are collected by dropping to the side through the rotating screen 902, so that the unqualified materials can be sent to the secondary crushing device 600 for crushing and processing again. The screening and recovery mechanism 900 includes a flat screen 901 located below the discharge hopper, and a rotating screen 902 is rotatably provided at the left end of the flat screen 901. The rotating screen 902 is a U-shaped structure with openings on both sides, which is convenient for rotating and unloading. A hinge is provided between the two, and two support plates 903 for supporting the flat screen 901 front and back are provided below the secondary crushing device 600.
[0055] In this embodiment, preferably, the support plate 903 is an L-shaped structure. While the two support plates 903 support the edges of the flat screen 901, the distance between the two facilitates the collection of the crushed materials after screening, and a reciprocating cylinder 905 is horizontally arranged on the inner surface of the vertical end of the support plate 903. A connecting frame 906 is arranged between the piston rod inside the reciprocating cylinder 905 and the flat screen 901, which facilitates the flat screen 901 to move left and right with the piston rod, thereby facilitating the shaking screening of the material on the flat screen 901.
[0056] In this embodiment, preferably, a guide inclined plate 904 is provided on the left side of the horizontal end of the support plate 903, and the rotating screen 902 moves to the guide inclined plate 904. The rotating screen 902 rotates to collect the materials retained thereon to the side, and an arc-shaped load-bearing bar is provided on the inner surface of the left end of the rotating screen 902 to facilitate the downward rotation of the rotating screen 902. A fixed frame 908 is provided on the left side of the secondary crushing device 600, and a laterally distributed discharge cylinder 907 is installed at the lower end of the fixed frame 908. The discharge cylinder 907 can drive the rotating screen 902 to move to the guide inclined plate 904. The left end of the discharge cylinder 907 is connected to a cylinder seat 909 mounted on the reciprocating cylinder 905, and the reciprocating cylinder 905 can drive the flat screen 901 to move left and right.
[0057] In summary, the materials discharged from the secondary crushing device 600 fall on the rotating screen 902 and the flat screen 901. When the rotating screen 902 is not located at the guide inclined plate 904, the rotating screen 902 and the flat screen 901 are both horizontally in the support plate 903. As the reciprocating cylinder 905 works, the piston rod inside the reciprocating cylinder 905 is extended and retracted, driving the rotating screen 902 and the flat screen 901 to move a certain distance left and right, so that the materials inside the two are slightly shaken, so that qualified materials can be quickly dropped and collected. For unqualified materials retained on the upper surfaces of the rotating screen 902 and the flat screen 901, the extension stroke of the piston rod inside the reciprocating cylinder 905 can be increased to make the retained materials on the upper surfaces of the rotating screen 902 and the flat screen 901 shake a larger distance. During the left and right shaking process, the materials will shake to the rotating screen The material on the rotating screen 902 will fall into the collection box arranged laterally. After the collection is completed, the piston rod inside the discharge cylinder 907 will retract, driving the flat screen 901 and the rotating screen 902 to move to the left. The rotating screen 902 will gradually become horizontal and can be relocated under the lower hopper to screen the material, thereby increasing the convenience of screening and collecting the crushed materials.
[0058] Embodiment 4
[0059] This embodiment is obtained by combining the first embodiment, the second embodiment and the third embodiment.
[0060] When in use, the feeding ton bag 102 is hung in the feeding device 100, and the bag opening size is adjusted by using the bag opening adjustment mechanism 800. The waste textile fibers in the feeding ton bag 102 are discharged quickly and continuously with the help of the discharge mechanism 700 without any blockage. The fed waste textile fibers are gradually crushed by the primary crushing device 200 and the secondary crushing device 600 through multiple conveying devices. After the crushing process, they are screened and collected by the screening and recovery mechanism 900.
[0061] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A crushing and feeding process for producing fiber-plastic composite materials, characterized in that: The following steps are involved: S1, hanging a feeding ton bag (102) in a frame member (101) in a feeding device (100), opening the bag to feed materials into a feeding hopper (104), and using a material-moving rod (701) and a downward moving member (704) in a material-moving mechanism (700) to move and move materials downward, so as to quickly discharge the waste fibers at the bag opening; S2, when the waste fibers are fed into the feeding hopper (104), the waste fibers in the feeding hopper (104) are assisted to be fed onto the flat conveyor (103) by using the feeding rod (701) and the feeding hook (706), and then the waste fibers on the flat conveyor (103) are fed to be relatively flat and uniform by using the leveling component (705); S3, the waste spinning fibers fall onto the transverse conveyor and are then transported to the primary crushing device (200) for primary crushing processing. The processed primary materials fall onto the first climbing feeder (300) and are transported to the mesh belt cooling conveyor (400) for serpentine conveying and cooling. S4. The primary material cooled in step S3 is transported to the secondary crushing device (600) through the second climbing feeder (500) for secondary crushing. The crushed secondary material is screened and discharged through the screening and recovery mechanism (900).
2. The crushing and feeding process for producing fiber-plastic composite materials according to claim 1, characterized in that: The material shifting rod (701) is vertically located in the feeding hopper (104), and the upper end thereof extends to the bag opening of the feeding ton bag (102). The material shifting rod (701) is provided with two material shifting hooks (706) respectively located in the feeding hopper (104) and the bag opening.
3. The crushing and feeding process for producing fiber-plastic composite materials according to claim 2, characterized in that: A supporting cross plate (707) is horizontally arranged at the lower end of the material moving rod (701) and penetrates the feeding hopper (104) and is exposed to the outside. The right end of the supporting cross plate (707) is connected to the piston rod inside the driving cylinder (703). A vertical frame (1041) is arranged on the side of the feeding hopper (104). A side mounting frame (702) supporting the driving cylinder (703) is arranged on the right side of the vertical frame (1041).
4. The crushing and feeding process for producing fiber-plastic composite materials according to claim 3, characterized in that: The downward moving member (704) comprises a fixed vertical plate (7044) fixed to the side of the vertical frame (1041) and located above the supporting horizontal plate (707), an isosceles wedge block (7041) is arranged on the supporting horizontal plate (707), and two fixed wedge blocks (7042) are arranged on the fixed vertical plate (7044) and are respectively located on both sides of the isosceles wedge block (7041).
5. The crushing and feeding process for producing fiber-plastic composite materials according to claim 4, characterized in that: A reset component (709) is arranged between the driving cylinder (703) and the side mounting frame (702), and the reset component (709) comprises a support seat (7091) sleeved on the driving cylinder (703); a side bottom plate (7092) located below the support seat (7091) is arranged on the right side of the side mounting frame (702); two limiting bottom rails (7093) are arranged above the side bottom plate (7092); a telescopic column (7094) is arranged between the limiting bottom rail (7093) and the side bottom plate (7092); a reset member (7095) is sleeved on the telescopic column (7094); and the support seat (7091) is slidably sleeved on the limiting bottom rail (7093).
6. The crushing and feeding process for producing fiber-plastic composite materials according to claim 5, characterized in that: A leveling component (705) for leveling the waste fibers on the surface of the conveyor (103) is arranged below the feeding hopper (104), and the leveling component (705) includes a fixed top plate (7052) fixed on the front surface of the fixed vertical plate (7044), a rotatable rotating shaft (7053) is embedded inside the fixed top plate (7052), a deflection gear (7054) is sleeved on the rotating shaft (7053), a U-shaped frame (7051) cooperating with the deflection gear (7054) is arranged on the lower surface of the supporting cross plate (707), a deflection plate (7055) is arranged at the lower end of the rotating shaft (7053), the left end of which extends to the bottom of the feeding hopper (104), and a plurality of material-leveling columns (7056) are arranged on the lower surface of the deflection plate (7055).
7. The crushing and feeding process for producing fiber-plastic composite materials according to claim 1, characterized in that: A discharge hopper is arranged on the lower surface of the secondary crushing device (600), and a screening and recovery mechanism (900) is arranged below the discharge hopper. The screening and recovery mechanism (900) comprises a flat screen (901) located below the discharge hopper, and a rotating screen (902) is rotatably arranged at the left end of the flat screen (901). Two support plates (903) for supporting the flat screen (901) from front to back are arranged below the secondary crushing device (600).
8. The crushing and feeding process for producing fiber-plastic composite materials according to claim 7, characterized in that: The support plate (903) is an L-shaped structure, and a reciprocating cylinder (905) is horizontally arranged on the inner surface of the vertical end of the support plate (903), and a connecting frame (906) is arranged between the piston rod inside the reciprocating cylinder (905) and the flat screen (901).
9. The crushing and feeding process for producing fiber-plastic composite materials according to claim 8, characterized in that: A guide inclined plate (904) is provided on the left side of the horizontal end of the support plate (903), and an arc-shaped load-bearing strip is provided on the inner surface of the left end of the rotating screen (902).
10. The crushing and feeding process for producing fiber-plastic composite materials according to claim 9, characterized in that: A fixed frame (908) is arranged on the left side of the secondary crushing device (600), and a laterally distributed feeding cylinder (907) is installed at the lower end of the fixed frame (908), and the left end of the feeding cylinder (907) is connected to a cylinder seat (909) sleeved on the reciprocating cylinder (905).
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