Anti-blocking pneumatic ash conveying device and method thereof
By designing a cleaning mechanism that combines a sliding ring and a conical scraper block in the pneumatic ash conveying device, the problem of clogging of agglomerated materials inside the ash conveying pipe is solved, automatic cleaning and crushing is realized, and the operating efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202411584052.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the use of existing pneumatic ash conveying devices, the ash conveying pipe is prone to accumulating materials, causing blockage, affecting the normal operation of the equipment, and requiring shutdown and cleaning, reducing transportation efficiency.
A clean -up device that is anti -blocking is a combination of sliding ring and cone scraping block combination. Through the driving motor and traction rope system, the horizontal movement of the sliding ring and the circular rotation of the crushing roller, effectively clean up and effectively clean up and Cross -node materials in the conveyor pipe.
The automatic cleaning and crushing of the block material in the conveyor pipe is achieved, avoiding blockage, and ensuring the normal operation of the equipment, no need to stop cleaning, and improve the transportation efficiency.
Smart Images

Figure CN119330082A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pneumatic ash conveying devices, and in particular to an anti-clogging pneumatic ash conveying device and a method thereof. Background Art
[0002] Pneumatic conveying is a common method of conveying powdered or granular materials. It is widely used in chemical, building materials, electric power and other industries. Its principle is to use the kinetic energy of gas to transport materials from one place to another.
[0003] According to the announcement number "CN 117401448A" published on the China Patent Network, it is "a kind of anti-clogging pneumatic ash conveying device and method thereof", which includes: an ash conveying cylinder, an ash conveying pipe, a cleaning mechanism, an air conveying mechanism and a material discharge mechanism. A heating pipe is arranged in the ash conveying cylinder, and the ash conveying pipe is connected with the ash conveying cylinder. The cleaning mechanism includes: a cleaning ring, a cleaning brush, a nozzle, a pipe rack and a first motor. The cleaning ring is arranged in the ash conveying pipe, and the cleaning brush is fixedly connected in the cleaning ring. The nozzle is arranged in a plurality, and the plurality of nozzles are all fixedly connected to the cleaning ring. The pipe rack is arranged in the cleaning ring, and the plurality of nozzles are all connected to the pipe rack. The first motor is arranged on the ash conveying pipe, and the output end of the first motor passes through the ash conveying pipe and is fixedly connected with a moving screw. Through the above technical scheme, the problem of accumulation and blockage of materials in the inner cavity of the pneumatic ash conveying device caused by the influence of environmental humidity in the related technology is solved.
[0004] Although the above patent can scrape the inner wall of the ash conveying pipe, it is easy to cause the agglomerated materials to be blocked inside the ash conveying pipe, thereby affecting the use of the ash conveying pipe and making it impossible to handle the agglomerated materials blocked inside the ash conveying pipe during use, thereby affecting the normal operation of the equipment, and further requiring the equipment to be shut down for cleaning, thereby reducing the efficiency of equipment transportation. For this reason, we provide an anti-blocking pneumatic ash conveying device and method thereof to solve the above problems. Summary of the invention
[0005] The present invention proposes an anti-clogging pneumatic ash conveying device and method thereof, which solves the problem in the related art that a large amount of agglomerated materials accumulate inside the ash conveying pipe during use and cannot be actively processed, requiring shutdown for cleaning, thereby reducing the efficiency of equipment transportation.
[0006] The technical solution of the present invention is as follows: a blockage-resistant pneumatic ash conveying device, comprising: a barrel and a conveying pipe installed at the discharge port of the barrel, an air guide pipe is installed at the air inlet of the barrel, an air compressor is installed at the air inlet of the air guide pipe, and a driving motor is installed at the discharge port of the barrel; a cleaning mechanism is located inside the conveying pipe and is used to clean the inside of the conveying pipe, the cleaning mechanism includes a sliding ring arranged inside the conveying pipe, a conical scraper block is fixedly connected to both sides of the sliding ring, and a breaker is provided on the inner side of the sliding ring to cooperate with the cleaning mechanism to process the agglomerated material; a material stripping piece is located at the discharge nozzle of the conveying pipe and is used to cooperate with the cleaning mechanism to clean the inside of the conveying pipe.
[0007] As a further solution of the present invention: the cleaning mechanism also includes a fixed shell fixedly connected to the outer wall of the conveying pipe and the air duct, a driving motor is installed on one side of the two fixed shells, the output end of the driving motor is connected to a winding roller, one end of the winding roller penetrates into the interior of the fixed shell and is rotatably connected to the fixed shell, a traction rope is wound on the outer wall of the winding roller, one end of the traction rope is fixedly connected to the sliding ring, a fixed frame is fixedly connected to the inner side of the fixed shell, a guide wheel is rotatably connected to the inner side of the fixed frame, and the guide wheel fits on the inner side of the traction rope.
[0008] As a further solution of the present invention: a U-shaped guide rod is fixedly connected to the inner side of the conveying pipe, a rectangular groove matching the U-shaped guide rod is opened on the inner side of the sliding ring, and the sliding ring is slidably connected to the outer wall of the U-shaped guide rod.
[0009] As a further solution of the present invention: the breaker includes a second spur rack fixedly connected to the inner side of the U-shaped guide rod, a rotating rod is rotatably connected to the inner side of the sliding ring, and one end of the rotating rod penetrates the inner wall of the sliding ring and extends to the inside of the U-shaped guide rod, where a first spur gear is fixedly connected, and the first spur gear is meshed with the second spur rack, and a connecting block is fixedly connected to the bottom of the rotating rod, and two crushing rollers are arranged below the connecting block.
[0010] As a further solution of the present invention: the breaker also includes a sliding seat slidably connected to the inner side of the connecting block, the inner side of the sliding seat is rotatably connected to two connecting shafts, the two connecting shafts are respectively fixedly connected to one of the crushing rollers, the tops of the two connecting shafts are fixedly connected to a second spur gear, and the two second spur gears are meshed with each other, the bottom of the connecting block is fixedly connected to a third spur rack meshed with the second spur gear, the inner side of the connecting block is fixedly connected to a connecting spring, and one end of the connecting spring is fixedly connected to the sliding seat, and a power toggle assembly for toggling the sliding seat to move is provided on one side of the sliding seat and the inner side of the sliding ring.
[0011] As a further solution of the present invention: the power toggle assembly includes a power star ring fixedly connected to the inner side of the sliding ring, a plurality of arched ramps are equidistantly arranged on the inner side of the power star ring, a rectangular sliding rod is fixedly connected to one side of the sliding seat, and one end of the rectangular sliding rod passes through the outside of the connecting block and is rotatably connected to an auxiliary wheel, and the auxiliary wheel is arranged between two of the arched ramps.
[0012] As a further scheme of the present invention: the material-pickup member includes a fixed seat fixedly connected to the inner side of the conveying pipe, a swing rod is provided on the inner side of the fixed seat, and the outer walls on both sides of the swing rod are fixedly connected to a rotating shaft, one end of the rotating shaft passes through the outside of the fixed seat and is rotatably connected to the fixed seat, one end of the rotating shaft is fixedly connected to a circular ring, a torsion spring is installed between the inner side of the circular ring and the fixed seat, one end of the swing rod is fixedly connected to a connecting plate, the inner side of the connecting plate is slidably connected to a sliding rod, the top of the sliding rod is fixedly connected to an auxiliary spring, one end of the auxiliary spring is fixedly connected to the connecting plate, and the bottom of the sliding rod is fixedly connected to a material-pickup plate.
[0013] As a further solution of the present invention: the material shifting member also includes two first spur racks fixedly connected to the outer wall of the power star ring, and the outer wall of the circular ring is fixedly connected to a third spur gear meshing with the first spur racks.
[0014] The present invention also discloses a method for using an anti-clogging pneumatic ash conveying device, which uses the anti-clogging pneumatic ash conveying device and comprises the following steps:
[0015] S1. When the material falls into the barrel, the air compressor is started, and the air compressor delivers pressurized air to the inside of the air guide pipe, and then the powder is delivered to the designated position through the delivery pipe. In this process, the two driving motors are started, and the output end of one driving motor drives one winding roller to reel in one traction rope, and the output end of the other driving motor drives another winding roller to release another traction rope, thereby pulling the sliding ring to move laterally inside the delivery pipe, and then the agglomerated material inside the delivery pipe is suspended by the conical scraper block, thereby preventing the agglomerated material from accumulating inside the delivery pipe, thereby improving the patency of the delivery pipe;
[0016] When the sliding ring moves horizontally to the maximum position, the two output ends of the driving motor rotate in opposite directions, thereby driving the sliding ring to reset, and reciprocating in this way, thereby achieving the effect of clearing the inside of the conveying pipe;
[0017] S2. When the sliding ring moves laterally, since the second spur rack is fixed, the first spur gear is driven to drive the rotating rod to rotate in a circle, thereby driving the two crushing rollers to rotate in a circle through the connecting block, so as to crush the material inside the conveying pipe. At the same time, the conical scraper block can guide the agglomerated material to the inner side of the sliding ring through the inner slope during the scraping process inside the conveying pipe, so that the two crushing rollers can crush it, thereby avoiding the internal blockage of the conveying pipe during the conveying process, thereby ensuring the normal operation of the conveying pipe, and there is no need to stop the machine to dredge the inside of the conveying pipe, thereby improving the overall operation efficiency of the device;
[0018] S3, when the connecting block rotates in a circle, it drives the auxiliary wheel to rotate. When the auxiliary wheel contacts the arched ramp, when the auxiliary wheel moves along the lowest point of the arched ramp to the highest point, it will push the sliding seat to drive the two crushing rollers to move horizontally. When the auxiliary wheel gradually moves from the highest point of the arched ramp to the lowest point, the connecting spring will push the crushing roller to reset, and the reciprocating movement will expand the range of crushing the agglomerated materials, thereby reducing the accumulation of agglomerated materials, thereby further improving the efficiency of ash conveying;
[0019] When the sliding seat drives the two crushing rollers to move in the direction of the third spur rack, it drives the second spur gear to move synchronously, so that the second spur gear is driven to rotate by the third spur rack, and then drives the other second spur gear to rotate synchronously, so that the two crushing rollers can rotate to actively crush, thereby further improving the effect of crushing the agglomerated materials;
[0020] S4. When the sliding ring moves toward the discharge port of the conveying pipe, it drives the power star ring to move synchronously. When the first spur rack contacts the third spur gear, the third spur gear will be driven to drive the rotating shaft to rotate, and then the swing rod will drive the stripper plate and the connecting plate to swing toward the inside of the conveying pipe. In this process, the stripper plate is resisted by the inner wall of the conveying pipe, thereby pushing the sliding rod to slide relative to the connecting plate, so that the stripper plate is always in contact with the inner wall of the conveying pipe under the action of the auxiliary spring. In this way, the stripper plate gradually swings, and the agglomerated materials accumulated at the discharge port of the conveying pipe can be pushed into the inside of the conveying pipe, so that the conical scraper block can shovel it away, thereby avoiding the blockage of the discharge port of the conveying pipe, thereby further improving the overall dredging effect of the device, so that the device can carry out stable ash conveying.
[0021] The working principle and beneficial effects of the present invention are:
[0022] 1. By setting a breaker, when the sliding ring moves horizontally, the second spur rack is fixed, thereby driving the first spur gear to drive the rotating rod to rotate in a circle, thereby driving the two crushing rollers to rotate in a circle through the connecting block, so as to crush the materials inside the conveying pipe. At the same time, the conical scraper block can guide the agglomerated materials to the inside of the sliding ring through the inner slope during the scraping process inside the conveying pipe, so that the two crushing rollers can crush them, thereby avoiding the internal blockage of the conveying pipe during the conveying process, thereby ensuring the normal operation of the conveying pipe, and there is no need to stop the machine to dredge the inside of the conveying pipe, thereby improving the overall operation efficiency of the device;
[0023] 2. By setting up a cleaning mechanism, two driving motors are started, and the output end of one driving motor drives a winding roller to wind up a traction rope, and the output end of the other driving motor drives another winding roller to release another traction rope, thereby pulling the sliding ring to move laterally inside the conveying pipe, and then the agglomerated materials inside the conveying pipe are suspended by the conical scraper block, thereby preventing the agglomerated materials from accumulating inside the conveying pipe, thereby improving the patency of the conveying pipe;
[0024] 3. By setting up the coordination of parts such as the arched ramp, when the connecting block rotates in a circle, it drives the auxiliary wheel to rotate. When the auxiliary wheel contacts the arched ramp, it moves along the lowest point of the arched ramp to the highest point, which pushes the sliding seat to drive the two crushing rollers to move horizontally. When the auxiliary wheel gradually moves from the highest point of the arched ramp to the lowest point, the connecting spring pushes the crushing roller to reset, and the reciprocating movement is carried out, thereby expanding the range of crushing the agglomerated materials, thereby reducing the accumulation of agglomerated materials, and further improving the efficiency of ash conveying;
[0025] When the sliding seat drives the two crushing rollers to move in the direction of the third spur rack, it drives the second spur gear to move synchronously, so that the second spur gear is driven to rotate by the third spur rack, and then drives another second spur gear to rotate synchronously, so that the two crushing rollers can rotate to actively crush, thereby further improving the effect of crushing the agglomerated materials;
[0026] 4. By setting a material-pickup piece, when the sliding ring moves toward the discharge port of the conveying pipe, it drives the power star ring to move synchronously. When the first spur rack contacts the third spur gear, it drives the third spur gear to drive the rotating shaft to rotate, and then drives the material-pickup plate and the connecting plate to swing toward the inside of the conveying pipe through the swing rod. In this process, the material-pickup plate is resisted by the inner wall of the conveying pipe, thereby pushing the sliding rod to slide relative to the connecting plate, so that the material-pickup plate is always attached to the inner wall of the conveying pipe under the action of the auxiliary spring. In this way, the material-pickup plate gradually swings, and the agglomerated materials accumulated at the discharge port of the conveying pipe can be pushed into the conveying pipe, so that the conical scraper block can shovel it away, thereby avoiding blockage of the discharge port of the conveying pipe, thereby further improving the overall dredging effect of the device, so that the device can carry out stable ash conveying. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0028] Figure 1 It is a structural schematic diagram of the present invention;
[0029] Figure 2 It is a cross-sectional view of the barrel, the delivery pipe and the air guide pipe of the present invention;
[0030] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0031] Figure 4 It is a cross-sectional view of the airway of the present invention;
[0032] Figure 5 It is a schematic diagram of the inner structure of the sliding ring of the present invention;
[0033] Figure 6 For the present invention Figure 5 Enlarged view of point B in the middle;
[0034] Figure 7 It is a schematic diagram of the inner structure of the sliding seat of the present invention;
[0035] Figure 8 It is a schematic diagram of the local structure of the delivery pipe of the present invention;
[0036] Fig. 9 It is a schematic diagram of the first straight rack drive of the present invention;
[0037] Fig.10 It is a cross-sectional view of the connecting plate of the present invention.
[0038] In the figure: 1. barrel; 2. conveying pipe; 3. air guide pipe; 4. air compressor; 5. fixed shell; 6. driving motor; 7. winding roller; 8. traction rope; 9. fixed frame; 10. guide wheel; 11. sliding ring; 12. conical scraper block; 13. crushing roller; 14. swing rod; 15. material removal plate; 16. connecting plate; 17. sliding rod; 18. fixed seat; 19. power star ring; 20. first straight rack; 21. U-shaped guide rod; 22. second straight rack; 23. first straight gear; 24. rotating rod; 25. connecting block; 26. second straight gear; 27. third straight rack; 28. sliding seat; 29. connecting spring; 30. rectangular sliding rod; 31. auxiliary wheel; 32. arched ramp; 33. connecting shaft; 34. circular ring; 35. third straight gear; 36. rotating shaft; 37. torsion spring; 38. auxiliary spring. DETAILED DESCRIPTION
[0039] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example 1
[0041] See also Figures 1 to 10The present embodiment provides an anti-clogging pneumatic ash conveying device, comprising: a barrel 1 and a conveying pipe 2 installed at the discharge port of the barrel 1, an air guide pipe 3 installed at the air inlet of the barrel 1, an air compressor 4 installed at the air inlet of the air guide pipe 3, and a drive motor 6 installed at the discharge port of the barrel 1; a cleaning mechanism, located inside the conveying pipe 2, for cleaning the inside of the conveying pipe 2, the cleaning mechanism includes a sliding ring 11 arranged inside the conveying pipe 2, both sides of the sliding ring 11 are fixedly connected with a conical scraper block 12, the cleaning mechanism also includes a fixed shell 5 fixedly connected to the outer wall of the conveying pipe 2 and the air guide pipe 3, one of the two fixed shells 5 A driving motor 6 is installed on each side, and a winding roller 7 is connected to the output end of the driving motor 6. One end of the winding roller 7 penetrates into the interior of the fixed shell 5 and is rotatably connected to the fixed shell 5. A traction rope 8 is wound on the outer wall of the winding roller 7. One end of the traction rope 8 is fixedly connected to a sliding ring 11. A fixing frame 9 is fixedly connected to the inner side of the fixed shell 5. A guide wheel 10 is rotatably connected to the inner side of the fixing frame 9, and the guide wheel 10 fits the inner side of the traction rope 8. A U-shaped guide rod 21 is fixedly connected to the inner side of the conveying pipe 2. A rectangular groove matching the U-shaped guide rod 21 is provided on the inner side of the sliding ring 11. The sliding ring 11 is slidably connected to the outer wall of the U-shaped guide rod 21.
[0042] When the material falls into the barrel 1, the air compressor 4 is started, and the air compressor 4 delivers pressurized air to the inside of the air guide pipe 3, and then the powder is delivered to the designated position through the conveying pipe 2. In this process, two driving motors 6 are started, and the output end of one driving motor 6 drives a winding roller 7 to wind up a traction rope 8, and the output end of the other driving motor 6 drives another winding roller 7 to release another traction rope 8, thereby pulling the sliding ring 11 to move laterally inside the conveying pipe 2, and then the agglomerated material inside the conveying pipe 2 is suspended by the conical scraper block 12, so as to avoid the agglomerated material from accumulating inside the conveying pipe 2, thereby improving the patency of the conveying pipe 2;
[0043] When the sliding ring 11 moves horizontally to the maximum position, the output ends of the two driving motors 6 rotate in the opposite direction, thereby driving the sliding ring 11 to reset, and reciprocating in this way, thereby achieving the effect of clearing the inside of the conveying pipe 2.
[0044] Example 2
[0045] The inner side of the sliding ring 11 is provided with a breaker for cooperating with the cleaning mechanism to process the agglomerated materials. The breaker includes a second spur rack 22 fixedly connected to the inner side of the U-shaped guide rod 21. The inner side of the sliding ring 11 is rotatably connected with a rotating rod 24, and one end of the rotating rod 24 penetrates the inner wall of the sliding ring 11 and extends to the inside of the U-shaped guide rod 21, where a first spur gear 23 is fixedly connected, and the first spur gear 23 is meshed with the second spur rack 22. The bottom of the rotating rod 24 is fixedly connected with a connecting block 25, and two crushing rollers 13 are arranged below the connecting block 25.
[0046] When the sliding ring 11 moves laterally, since the second spur rack 22 is fixed, it drives the first spur gear 23 to drive the rotating rod 24 to rotate in a circle, thereby driving the two crushing rollers 13 to rotate in a circle through the connecting block 25, so as to crush the material inside the conveying pipe 2. At the same time, the conical scraper block 12 can guide the agglomerated material to the inner side of the sliding ring 11 through the inner slope during the scraping process inside the conveying pipe 2, so that the two crushing rollers 13 can crush it, thereby avoiding blockage inside the conveying pipe 2 during the conveying process, thereby ensuring the normal operation of the conveying pipe 2, and there is no need to stop the machine to clear the inside of the conveying pipe 2, thereby improving the overall operation efficiency of the device.
[0047] Example 3
[0048] The breaker also includes a sliding seat 28 slidably connected to the inner side of the connecting block 25, and the inner side of the sliding seat 28 is rotatably connected to two connecting shafts 33, and the two connecting shafts 33 are respectively fixedly connected to a crushing roller 13, and the tops of the two connecting shafts 33 are fixedly connected to a second spur gear 26, and the two second spur gears 26 are meshed, and the bottom of the connecting block 25 is fixedly connected to a third spur rack 27 meshing with the second spur gear 26, and the inner side of the connecting block 25 is fixedly connected to a connecting spring 29, and one end of the connecting spring 29 is connected to the sliding seat 2 8 is fixedly connected, one side of the sliding seat 28 and the inner side of the sliding ring 11 are provided with a power toggle assembly for toggling the sliding seat 28 to move, the power toggle assembly includes a power star ring 19 fixedly connected to the inner side of the sliding ring 11, and a plurality of arched ramps 32 are equidistantly arranged on the inner side of the power star ring 19, one side of the sliding seat 28 is fixedly connected with a rectangular slide bar 30, and one end of the rectangular slide bar 30 passes through the outside of the connecting block 25 and is rotatably connected with an auxiliary wheel 31, and the auxiliary wheel 31 is arranged between two of the arched ramps 32;
[0049] When the connecting block 25 rotates in a circle, it drives the auxiliary wheel 31 to rotate. When the auxiliary wheel 31 contacts the arched ramp 32, the auxiliary wheel 31 moves along the lowest point of the arched ramp 32 to the highest point, which pushes the sliding seat 28 to drive the two crushing rollers 13 to move horizontally. When the auxiliary wheel 31 gradually moves from the highest point of the arched ramp 32 to the lowest point, the connecting spring 29 pushes the crushing roller 13 to reset, and the reciprocating movement is carried out, thereby expanding the range of crushing the agglomerated materials, thereby reducing the accumulation of agglomerated materials, and further improving the efficiency of ash conveying.
[0050] When the sliding seat 28 drives the two crushing rollers 13 to move toward the third spur rack 27, it also drives the second spur gear 26 to move synchronously, thereby driving the second spur gear 26 to rotate through the third spur rack 27, and then driving the other second spur gear 26 to rotate synchronously, so that the two crushing rollers 13 can rotate to actively crush, thereby further improving the effect of crushing the agglomerated materials.
[0051] Example 4
[0052] The material-discharging member is located at the discharge nozzle of the conveying pipe 2 and is used to cooperate with the cleaning mechanism to clean the inside of the conveying pipe 2. The material-discharging member includes a fixed seat 18 fixedly connected to the inner side of the conveying pipe 2. A swing rod 14 is arranged on the inner side of the fixed seat 18. The outer walls of both sides of the swing rod 14 are fixedly connected to a rotating shaft 36. One end of the rotating shaft 36 passes through the outside of the fixed seat 18 and is rotatably connected to the fixed seat 18. One end of the rotating shaft 36 is fixedly connected to a ring 34. A torsion spring is installed between the inner side of the ring 34 and the fixed seat 18. Spring 37, one end of the swing rod 14 is fixedly connected to the connecting plate 16, the inner side of the connecting plate 16 is slidably connected to the sliding rod 17, the top of the sliding rod 17 is fixedly connected to the auxiliary spring 38, one end of the auxiliary spring 38 is fixedly connected to the connecting plate 16, the bottom of the sliding rod 17 is fixedly connected to the material-diverting plate 15, the material-diverting member also includes two first straight racks 20 fixedly connected to the outer wall of the power star ring 19, and the outer wall of the circular ring 34 is fixedly connected to the third spur gear 35 meshing with the first straight rack 20;
[0053] When the sliding ring 11 moves toward the discharge port of the conveying pipe 2, it drives the power star ring 19 to move synchronously. When the first spur rack 20 contacts the third spur gear 35, it drives the third spur gear 35 to drive the rotating shaft 36 to rotate, and then drives the material stripping plate 15 and the connecting plate 16 to swing toward the inside of the conveying pipe 2 through the swing rod 14. In this process, the material stripping plate 15 is resisted by the inner wall of the conveying pipe 2, thereby pushing the sliding rod 17 to slide relative to the connecting plate 16, so that the material stripping plate 15 is always in contact with the inner wall of the conveying pipe 2 under the action of the auxiliary spring 38. In this way, the material stripping plate 15 gradually swings, and the agglomerated materials accumulated at the discharge port of the conveying pipe 2 can be pushed into the inside of the conveying pipe 2, so that the conical scraper block 12 can shovel it away, thereby avoiding blockage of the discharge port of the conveying pipe 2, thereby further improving the overall dredging effect of the device, so that the device can carry out stable ash conveying.
[0054] In combination with the above-mentioned anti-clogging pneumatic ash conveying device, a method for using the anti-clogging pneumatic ash conveying device is provided below, which specifically includes the following steps:
[0055] S1. When the material falls into the barrel 1, the air compressor 4 is started, and the air compressor 4 delivers pressurized air to the inside of the air guide tube 3, and then the powder is delivered to the designated position through the conveying tube 2. In this process, two driving motors 6 are started, and the output end of one driving motor 6 drives a winding roller 7 to wind up a traction rope 8, and the output end of the other driving motor 6 drives another winding roller 7 to release another traction rope 8, thereby pulling the sliding ring 11 to move laterally inside the conveying tube 2, and then the agglomerated material inside the conveying tube 2 is suspended by the conical scraper block 12, so as to avoid the agglomerated material from accumulating inside the conveying tube 2, thereby improving the patency of the conveying tube 2;
[0056] When the sliding ring 11 moves horizontally to the maximum position, the output ends of the two driving motors 6 rotate in the opposite direction, thereby driving the sliding ring 11 to reset, and reciprocating in this way, thereby achieving the effect of clearing the inside of the conveying pipe 2;
[0057] S2. When the sliding ring 11 moves laterally, the second spur rack 22 is fixed, thereby driving the first spur gear 23 to drive the rotating rod 24 to rotate in a circle, thereby driving the two crushing rollers 13 to rotate in a circle through the connecting block 25, so as to crush the materials inside the conveying pipe 2. At the same time, the conical scraper block 12 can guide the agglomerated materials to the inner side of the sliding ring 11 through the inner slope during the scraping process inside the conveying pipe 2, so that the two crushing rollers 13 can crush them, thereby avoiding the internal blockage of the conveying pipe 2 during the conveying process, thereby ensuring the normal operation of the conveying pipe 2, and there is no need to stop the machine to dredge the inside of the conveying pipe 2, thereby improving the overall operation efficiency of the device;
[0058] S3, when the connecting block 25 rotates in a circle, it drives the auxiliary wheel 31 to rotate. When the auxiliary wheel 31 contacts the arched ramp 32, the auxiliary wheel 31 moves along the lowest point of the arched ramp 32 to the highest point, which pushes the sliding seat 28 to drive the two crushing rollers 13 to move horizontally. When the auxiliary wheel 31 gradually moves from the highest point of the arched ramp 32 to the lowest point, the connecting spring 29 pushes the crushing roller 13 to reset, and the reciprocating movement is carried out, thereby expanding the range of crushing the agglomerated materials, thereby reducing the accumulation of agglomerated materials, and further improving the efficiency of ash conveying;
[0059] When the sliding seat 28 drives the two crushing rollers 13 to move toward the third spur rack 27, it drives the second spur gear 26 to move synchronously, so that the second spur gear 26 is driven to rotate by the third spur rack 27, and then drives the other second spur gear 26 to rotate synchronously, so that the two crushing rollers 13 can rotate to actively crush, thereby further improving the effect of crushing the agglomerated materials;
[0060] S4. When the sliding ring 11 moves toward the discharge port of the conveying pipe 2, it drives the power star ring 19 to move synchronously. When the first spur rack 20 contacts the third spur gear 35, it will drive the third spur gear 35 to drive the rotating shaft 36 to rotate, and then drive the material stripping plate 15 and the connecting plate 16 to swing toward the inside of the conveying pipe 2 through the swing rod 14. In this process, the material stripping plate 15 is resisted by the inner wall of the conveying pipe 2, thereby pushing the sliding rod 17 to slide relative to the connecting plate 16, so that the material stripping plate 15 is always in contact with the inner wall of the conveying pipe 2 under the action of the auxiliary spring 38. In this way, the material stripping plate 15 gradually swings, and the agglomerated materials accumulated at the discharge port of the conveying pipe 2 can be pushed into the inside of the conveying pipe 2, so that the conical scraper block 12 can shovel it away, thereby avoiding blockage of the discharge port of the conveying pipe 2, thereby further improving the overall dredging effect of the device, so that the device can carry out stable ash conveying.
[0061] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An anti-clogging pneumatic ash conveying device, characterized in that: include; A barrel (1) and a conveying pipe (2) installed at the discharge port of the barrel (1), an air guide pipe (3) installed at the air inlet of the barrel (1), an air compressor (4) installed at the air inlet of the air guide pipe (3), and a driving motor (6) installed at the discharge port of the barrel (1); a cleaning mechanism, located inside the conveying pipe (2) and used for cleaning the inside of the conveying pipe (2); the cleaning mechanism comprises a sliding ring (11) arranged inside the conveying pipe (2); a conical scraping block (12) is fixedly connected to both sides of the sliding ring (11); and a breaker is arranged inside the sliding ring (11) for cooperating with the cleaning mechanism to process agglomerated materials; A material discharging member is located at the material discharging nozzle of the conveying pipe (2) and is used to cooperate with the cleaning mechanism to clean the inside of the conveying pipe (2).
2. The anti-clogging pneumatic ash conveying device according to claim 1, characterized in that: The cleaning mechanism further comprises a fixed shell (5) fixedly connected to the outer wall of the conveying pipe (2) and the air guide pipe (3), one side of each of the two fixed shells (5) is equipped with a driving motor (6), the output end of the driving motor (6) is connected to a winding roller (7), one end of the winding roller (7) penetrates into the interior of the fixed shell (5) and is rotatably connected to the fixed shell (5), a traction rope (8) is wound on the outer wall of the winding roller (7), one end of the traction rope (8) is fixedly connected to the sliding ring (11), a fixed frame (9) is fixedly connected to the inner side of the fixed shell (5), a guide wheel (10) is rotatably connected to the inner side of the fixed frame (9), and the guide wheel (10) is attached to the inner side of the traction rope (8).
3. The anti-clogging pneumatic ash conveying device according to claim 2, characterized in that: A U-shaped guide rod (21) is fixedly connected to the inner side of the conveying pipe (2), a rectangular groove matching the U-shaped guide rod (21) is provided on the inner side of the sliding ring (11), and the sliding ring (11) is slidably connected to the outer wall of the U-shaped guide rod (21).
4. The anti-clogging pneumatic ash conveying device according to claim 3, characterized in that: The breaker comprises a second spur rack (22) fixedly connected to the inner side of the U-shaped guide rod (21); a rotating rod (24) is rotatably connected to the inner side of the sliding ring (11); one end of the rotating rod (24) penetrates the inner wall of the sliding ring (11) and extends to the inside of the U-shaped guide rod (21); a first spur gear (23) is fixedly connected thereto; the first spur gear (23) is meshed with the second spur rack (22); a connecting block (25) is fixedly connected to the bottom of the rotating rod (24); two crushing rollers (13) are arranged below the connecting block (25).
5. The anti-clogging pneumatic ash conveying device according to claim 4, characterized in that: The breaker also includes a sliding seat (28) slidably connected to the inner side of the connecting block (25); two connecting shafts (33) are rotatably connected to the inner side of the sliding seat (28); the two connecting shafts (33) are respectively fixedly connected to one of the crushing rollers (13); the tops of the two connecting shafts (33) are fixedly connected to a second spur gear (26), and the two second spur gears (26) are meshed with each other; the bottom of the connecting block (25) is fixedly connected to a third spur rack (27) meshed with the second spur gear (26); the inner side of the connecting block (25) is fixedly connected to a connecting spring (29), and one end of the connecting spring (29) is fixedly connected to the sliding seat (28); one side of the sliding seat (28) and the inner side of the sliding ring (11) are provided with a power toggle assembly for toggling the sliding seat (28) to move.
6. The anti-clogging pneumatic ash conveying device according to claim 5, characterized in that: The power toggle assembly comprises a power star ring (19) fixedly connected to the inner side of the sliding ring (11), a plurality of arched ramps (32) are arranged at equal distances on the inner side of the power star ring (19), a rectangular sliding rod (30) is fixedly connected to one side of the sliding seat (28), and one end of the rectangular sliding rod (30) passes through the outside of the connecting block (25) and is rotatably connected to an auxiliary wheel (31), and the auxiliary wheel (31) is arranged between two of the arched ramps (32).
7. The anti-clogging pneumatic ash conveying device according to claim 6, characterized in that: The material-diverting member comprises a fixed seat (18) fixedly connected to the inner side of the conveying pipe (2), a swinging rod (14) is arranged on the inner side of the fixed seat (18), and the outer walls on both sides of the swinging rod (14) are fixedly connected with a rotating shaft (36), one end of the rotating shaft (36) passes through the outside of the fixed seat (18) and is rotatably connected to the fixed seat (18), one end of the rotating shaft (36) is fixedly connected with a circular ring (34), a torsion spring (37) is installed between the inner side of the circular ring (34) and the fixed seat (18), one end of the swinging rod (14) is fixedly connected with a connecting plate (16), the inner side of the connecting plate (16) is slidably connected with a sliding rod (17), the top of the sliding rod (17) is fixedly connected with an auxiliary spring (38), one end of the auxiliary spring (38) is fixedly connected to the connecting plate (16), and the bottom of the sliding rod (17) is fixedly connected with a material-diverting plate (15).
8. The anti-clogging pneumatic ash conveying device according to claim 7, characterized in that: The material shifting member also includes two first spur racks (20) fixedly connected to the outer wall of the power star ring (19), and the outer wall of the circular ring (34) is fixedly connected to a third spur gear (35) meshing with the first spur racks (20).
9. A method for using an anti-clogging pneumatic ash conveying device, characterized in that: The anti-clogging pneumatic ash conveying device according to claim 8 comprises the following steps: S1. When the material falls into the barrel (1), the air compressor (4) is started, and the air compressor (4) delivers pressurized air to the inside of the air guide tube (3), and then the powder is delivered to the designated position through the conveying tube (2). In this process, the two driving motors (6) are started, and the output end of one driving motor (6) drives a winding roller (7) to wind up a traction rope (8), and the output end of the other driving motor (6) drives another winding roller (7) to release another traction rope (8), thereby pulling the sliding ring (11) to move laterally inside the conveying tube (2), and then the agglomerated material inside the conveying tube (2) is suspended by the conical scraper block (12), thereby preventing the agglomerated material from accumulating inside the conveying tube (2), thereby improving the patency of the conveying tube (2); When the sliding ring (11) moves horizontally to the maximum position, the output ends of the two driving motors (6) rotate in opposite directions, thereby driving the sliding ring (11) to reset, and in this way the sliding ring (11) reciprocates, thereby achieving the effect of clearing the inside of the conveying pipe (2); S2. When the sliding ring (11) moves laterally, since the second spur rack (22) is fixed, the first spur gear (23) is driven to drive the rotating rod (24) to rotate in a circle, thereby driving the two crushing rollers (13) to rotate in a circle through the connecting block (25), thereby crushing the material inside the conveying pipe (2). At the same time, the conical scraper block (12) can guide the agglomerated material to the inside of the sliding ring (11) through the inner slope during the scraping process inside the conveying pipe (2), so that the two crushing rollers (13) can crush it, thereby avoiding the conveying pipe (2) from being blocked during the conveying process, thereby ensuring the normal operation of the conveying pipe (2) without stopping the machine to clear the inside of the conveying pipe (2), thereby improving the overall operation efficiency of the device; S3, when the connecting block (25) rotates in a circle, the auxiliary wheel (31) is driven to rotate. When the auxiliary wheel (31) contacts the arched ramp (32), the auxiliary wheel (31) moves along the lowest point of the arched ramp (32) to the highest point, and pushes the sliding seat (28) to drive the two crushing rollers (13) to move laterally. When the auxiliary wheel (31) gradually moves from the highest point of the arched ramp (32) to the lowest point, the connecting spring (29) pushes the crushing roller (13) to reset, and the two crushing rollers (13) are reciprocated, thereby expanding the range of crushing the agglomerated materials, thereby reducing the accumulation of agglomerated materials, and further improving the efficiency of ash conveying; When the sliding seat (28) drives the two crushing rollers (13) to move in the direction of the third spur rack (27), it drives the second spur gear (26) to move synchronously, thereby driving the second spur gear (26) to rotate by the third spur rack (27), and then driving the other second spur gear (26) to rotate synchronously, so that the two crushing rollers (13) can rotate by themselves to actively crush, thereby further improving the effect of crushing agglomerated materials; S4. When the sliding ring (11) moves toward the discharge port of the conveying pipe (2), it drives the power star ring (19) to move synchronously. When the first spur rack (20) contacts the third spur gear (35), the third spur gear (35) drives the rotating shaft (36) to rotate, and then drives the material-pickup plate (15) and the connecting plate (16) to swing toward the inside of the conveying pipe (2) through the swing rod (14). In this process, the material-pickup plate (15) is resisted by the inner wall of the conveying pipe (2), thereby pushing the sliding ring (11) to rotate. The movable rod (17) slides relative to the connecting plate (16), so that the material-discharging plate (15) is always in contact with the inner wall of the conveying pipe (2) under the action of the auxiliary spring (38). The material-discharging plate (15) gradually swings, and the agglomerated materials accumulated at the discharge port of the conveying pipe (2) can be pushed into the inside of the conveying pipe (2), so that the conical scraper block (12) can shovel them away, thereby avoiding the discharge port of the conveying pipe (2) from being blocked, thereby further improving the overall dredging effect of the device, so that the device can carry out stable ash conveying.
Citation Information
Patent Citations
Anti-blocking pneumatic ash conveying device and method thereof
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