Fabric setting machine with brush rollers
Through the introduction of brush rollers and the design of rollers in the fabric setting machine, the problem of poor fabric hair in the existing technologies has been solved, and better fabric setting effects and physical performance improvement are achieved.
Patent Information
- Application Number
- CN202411815053.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-21
AI Technical Summary
The existing fabric setting machine cannot effectively comb the fur direction of the fabric, resulting in unsatisfactory setting effect.
A fabric setting machine with a brush roller is designed. By installing a brush roller and a resisting roller on the machine base, the brush roller is used to comb the hair direction of the fabric, and combined with the design of the conveyor belt and the setting bin, Achieve precise shaping and rolling of fabrics.
Through the combing treatment of the brush roller, the shaping effect of the fabric is significantly improved, the dimensional stability, wrinkle resistance and elasticity of the fabric are improved, while the surface of the fabric is made smoother and smoother.
Smart Images

Figure CN119332439A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of machinery and relates to a fabric shaping machine with a brush roller. Background Art
[0002] Fabric shaping machine is a kind of mechanical equipment specially used in textile processing. It can accurately shape various types of fabrics by executing a series of specific process flows. This treatment can not only significantly improve the physical properties of fabrics, such as improving the dimensional stability, wrinkle resistance and elasticity of fabrics, but also greatly improve the appearance and texture of fabrics, such as making the surface of fabrics smoother.
[0003] The existing fabric shaping machine has a simple structure and can only perform basic shaping on the fabric, but cannot effectively comb the hair direction of the fabric according to specific needs, which makes the shaping effect of the fabric less than ideal. Therefore, it is necessary to design a fabric shaping machine with a brush roller. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems in the prior art and to provide a fabric shaping machine with a brush roller.
[0005] The objectives of the present invention can be achieved through the following technical solutions: a fabric shaping machine with a brush roller, comprising a machine base, the machine base having a conveyor belt for conveying fabrics, a shaping bin installed on the machine base, and the conveyor belt passes through one side of the shaping bin and passes through the other side of the shaping bin, a bracket is installed at one end of the machine base, a winding rack is installed at the other end of the machine base, an input roller one and an input roller two arranged up and down are horizontally rotatably installed on the bracket, a dust hood is installed on the bracket, a brush roller is horizontally rotatably installed in the dust hood, an abutting roller matching the brush roller is provided on the bracket, the dust hood has an opening at the front, and the opening faces the abutting roller, a dust removal pipe is connected to the rear of the dust hood, the dust removal pipe can be connected to a dust collector, and a plurality of guide rollers are also horizontally installed on the bracket.
[0006] With this structure, the fabric entering from input roller one and input roller two enters between the brush roller and the abutting roller under the action of the guide roller, and the brush roller is used to comb the hair on the fabric. Then, the fabric enters the shaping bin along the conveyor belt for shaping treatment, and is finally rolled up, with a good shaping effect.
[0007] A Fuma wheel is also installed on the machine base.
[0008] The top of the dust hood is also connected with a cleaning cover plate.
[0009] The abutting roller surface has a chrome-plated layer.
[0010] A cloth-passing roller 1 is also installed on the bracket, and the cloth-passing roller 1 is located below the brush roller; a cloth-passing roller 2 is also installed on the machine base, and the cloth-passing roller 2 is located below the cloth-passing roller 1.
[0011] With this structure, the fabric after the wool direction combing can be smoothly conveyed to the conveyor belt through the cooperation of the first cloth passing roller and the second cloth passing roller.
[0012] The ends of the brush rollers are each equipped with a rotating disk, the rotating disk is provided with a guide pin, a guide block is installed in the dust hood, a reciprocating shaft is horizontally slidably connected to the guide block, one end of the reciprocating shaft is connected to a grooved plate, the guide pin is arranged in the grooved plate, the other end of the reciprocating shaft is connected to an arc-shaped cross plate, the arc-shaped cross plate is provided with a plurality of cleaning rods in the shape of barbs, a slave gear ring is also installed on one of the rotating disks, a driving motor is installed on the bracket, and the output shaft of the driving motor is horizontally arranged, the output shaft end of the driving motor extends into the dust hood and is connected to a main gear, and the main gear is meshed with the slave gear ring.
[0013] With this structure, the main gear is driven to rotate by a driving motor, and the main gear is meshed with the slave gear ring, driving the rotating disk to rotate, and then driving the brush roller to rotate. At the same time, with the cooperation of the guide pin and the groove plate, the reciprocating shaft moves back and forth, driving the arc-shaped cross plate to approach or move away from the brush roller. The cleaning rod can clean out the waste hair on the arc-shaped cross plate. Because it is in the shape of a barb, it is just in the direction of dust suction, and when it is away from the brush roller, it is just closer to the dust removal pipe, so that the waste hair on the cleaning rod can be sucked into the dust suction pipe.
[0014] The winding frames are provided with a first winding roller and a second winding roller for horizontal rotation therebetween. Both ends of the winding frames are provided with a support, and the support is provided with an auxiliary linkage structure.
[0015] With this structure, the shaped fabric can be rolled up and wound on the winding drum by rotating the winding roller one and the winding roller two.
[0016] The auxiliary linkage structure includes a support, a cylinder, a vertical limiting plate, a lifting support, a T-shaped piece, a guide seat, a linkage cross bar and a linkage L-shaped rod. The guide seat is installed at the upper end of the support, the linkage cross bar is horizontally slidably connected to the guide seat, the vertical limiting plate is fixed to one end of the linkage cross bar, the other end of the linkage cross bar is connected to the translation block, the middle part of the guide seat is vertically slidably connected with a lifting block, one end of the linkage L-shaped rod is connected to the lifting block, and the other end of the linkage L-shaped rod is connected to the lifting support. The first end of the T-shaped piece is hinged to the middle of the support, the second end of the T-shaped piece is hinged to the end of the piston rod of the cylinder, the cylinder body of the cylinder is hinged to the lower end of the support, the third end of the T-shaped piece is connected to a guide wheel, the translation block is connected to an H-shaped groove plate matching the guide wheel, and the end of the piston rod of the cylinder is also connected to a lifting block matching the lifting block.
[0017] With this structure, when the cylinder rises upward, the cylinder drives the T-shaped piece to swing, and with the cooperation of the guide wheel and the H-shaped groove plate, the vertical limit plate moves to both sides. At the same time, the jacking block lifts the lifting block upward, thereby driving the lifting support to move upward, and the lifting support lifts the fabric roll upward to keep it away from the first winding roller and the second winding roller, so that the fabric roll can be lifted conveniently. When winding, the cylinder resets downward, and the cylinder drives the T-shaped piece to swing, and with the cooperation of the guide wheel and the H-shaped groove plate, the vertical limit plate moves to the middle, which can limit the winding drum, so that the end of the fabric roll remains neat when winding, and the operation is simple.
[0018] Compared with the prior art, the fabric shaping machine with brush roller has the following advantages: In the present invention, the fabric entering from the first input roller and the second input roller enters between the brush roller and the abutting roller under the action of the guide roller, and the brush roller is used to comb the hair direction on the fabric. Then, the fabric enters the shaping bin along the conveyor belt for shaping treatment, and is finally rolled up, with a good shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the plane structure of the invention Figure 2 It is a partial enlarged view of point A; Figure 3 It is a schematic diagram of the three-dimensional structure of the winding frame in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the reel frame of the present invention with the part removed; Figure 5 It is a schematic diagram of the planar structure of the dismantled part of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the present invention with parts removed; In the figure, 1, machine base; 2, Fuma wheel; 3, bracket; 4, input roller 2; 5, input roller 1; 6, cloth-passing roller 1; 7, cloth-passing roller 2; 8, shaping bin; 9, conveyor belt; 10, winding frame; 11, guide roller; 12, cleaning cover; 13, cleaning rod; 14, dust removal pipe; 15, dust hood; 16, arc-shaped horizontal plate; 17, brush roller; 18, abutting roller; 19, cylinder; 20, winding roller 1; 21, winding roller 2; 22. lifting support; 23. vertical limiting plate; 24. support; 25. lifting block; 26. lifting block; 27. H-shaped groove plate; 28. linkage L-shaped rod; 29. guide seat; 30. linkage cross bar; 31. translation block; 32. guide wheel; 33. T-shaped piece; 34. rotating disk; 35. main gear; 36. slave gear ring; 37. driving motor; 38. guide pin; 39. groove plate; 40. guide block; 41. reciprocating shaft. DETAILED DESCRIPTION
[0020] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0021] like Figure 1-Figure 6 As shown, the fabric shaping machine with a brush roller comprises a machine base 1, the machine base 1 has a conveyor belt 9 for conveying fabrics, a shaping bin 8 is installed on the machine base 1, in this embodiment, the shaping bin 8 is used to shape the fabric, and at the same time, the fabric is moved by the existing technology; and the conveyor belt 9 passes through one side of the shaping bin 8 and passes through the other side of the shaping bin 8, a bracket 3 is installed at one end of the machine base 1, and a winding frame 10 is installed at the other end of the machine base 1, an input roller 5 and an input roller 4 arranged in an upper and lower manner are horizontally rotatably installed on the bracket 3, a dust cover 15 is installed on the bracket 3, and a brush roller 17 is horizontally rotatably installed in the dust cover 15, and the bracket 3 is provided with a dust cover 15. 3 is provided with a backing roller 18 matched with the brush roller 17, specifically: the backing roller 18 has a chrome-plated layer on the surface; the front of the dust hood 15 has an opening, and the opening faces the backing roller 18, the rear of the dust hood 15 is connected with a dust removal pipe 14, and the dust removal pipe 14 can be connected to a vacuum cleaner, and a plurality of guide rollers 11 are also horizontally installed on the bracket 3; with this structure, the fabric entering from the input roller 1 5 and the input roller 2 4 enters between the brush roller 17 and the backing roller 18 under the action of the guide roller 11, and the hair on the fabric is combed by the brush roller 17, and then enters the shaping bin 8 with the conveyor belt 9 for shaping treatment, and finally rolls it up, and the shaping effect is good.
[0022] A Forma wheel 2 is also installed on the machine base 1, so that the entire fabric setting machine can be easily moved.
[0023] A cleaning cover plate 12 is also connected to the top of the dust hood 15. With this structure, the inside of the dust hood 15 can be cleaned conveniently.
[0024] A cloth-passing roller 6 is also installed on the bracket 3, and the cloth-passing roller 6 is located below the brush roller 17; a cloth-passing roller 2 7 is also installed on the machine base 1, and the cloth-passing roller 2 7 is located below the cloth-passing roller 6; with this structure, through the cooperation of the cloth-passing roller 6 and the cloth-passing roller 2 7, the fabric after wool-direction combing can be smoothly transported to the conveyor belt 9.
[0025] The ends of the brush rollers 17 are all equipped with rotating disks 34, the rotating disks 34 are provided with guide pins 38, a guide block 40 is installed in the dust cover 15, a reciprocating shaft 41 is horizontally slidably connected to the guide block 40, one end of the reciprocating shaft 41 is connected to the groove plate 39, the guide pin 38 is arranged in the groove plate 39, and the other end of the reciprocating shaft 41 is connected to the arc-shaped cross plate 16, and the arc-shaped cross plate 16 has a plurality of cleaning rods 13 in the shape of barbs, one of the rotating disks 34 is also equipped with a slave gear ring 36, a drive motor 37 is installed on the bracket 3, and the output shaft of the drive motor 37 is arranged horizontally, and the output shaft end of the drive motor 37 extends into the dust cover 15 and is aligned with the main gear 35 The main gear 35 is connected, and the main gear 35 is meshed with the slave gear ring 36; with this structure, the main gear 35 is driven to rotate by the driving motor 37, and the main gear 35 is meshed with the slave gear ring 36, driving the rotating disk 34 to rotate, thereby driving the brush roller 17 to rotate. At the same time, with the cooperation of the guide pin 38 and the grooved plate 39, the reciprocating shaft 41 moves back and forth, driving the arc-shaped cross plate 16 to approach or move away from the brush roller 17, and the cleaning rod 13 can clean out the waste hair on the arc-shaped cross plate 16. Because it is in the shape of a barb, it is just in the direction of dust suction, and when it is away from the brush roller 17, it is just closer to the dust removal pipe 14, so that the waste hair on the cleaning rod 13 can be sucked into the dust suction pipe.
[0026] A winding roller 1 20 and a winding roller 21 are installed horizontally and rotatably between the winding frame 10. In the present embodiment, the winding of the fabric is achieved by using the winding roller 1 20 and the winding roller 2 21 using the existing technology; both ends of the winding frame 10 have a support 24, and the support 24 has an auxiliary linkage structure; with this structure, the shaped fabric can be rolled up and wound on the winding drum by rotating the winding roller 1 20 and the winding roller 21.
[0027] The auxiliary linkage structure includes a support 24, a cylinder 19, a vertical limiting plate 23, a lifting bracket 22, a T-shaped piece 33, a guide seat 29, a linkage cross bar 30 and a linkage L-shaped rod 28. The guide seat 29 is installed at the upper end of the support 24, the linkage cross bar 30 is horizontally slidably connected to the guide seat 29, the vertical limiting plate 23 is fixed to one end of the linkage cross bar 30, and the other end of the linkage cross bar 30 is connected to the translation block 31. The middle part of the guide seat 29 is vertically slidably connected with the lifting block 26, one end of the linkage L-shaped rod 28 is connected to the lifting block 26, and the other end of the linkage L-shaped rod 28 is connected to the lifting bracket 22. The first end of the T-shaped piece 33 is hinged to the middle part of the support 24, the second end of the T-shaped piece 33 is hinged to the end of the piston rod of the cylinder 19, the cylinder body of the cylinder 19 is hinged to the lower end of the support 24, the third end of the T-shaped piece 33 is connected to the guide wheel 32, and the translation block 31 is connected to the guide wheel. The end of the piston rod of the cylinder 19 is also connected to a lifting block 25 that cooperates with the lifting block 26; with this structure, when the cylinder 19 rises upward, the cylinder 19 drives the T-shaped piece 33 to swing, and with the cooperation of the guide wheel 32 and the h-shaped groove plate 27, the vertical limiting plate 23 moves to both sides. At the same time, the lifting block 25 lifts the lifting block 26 upward, thereby driving the lifting support 22 to move upward, and the lifting support 22 lifts the fabric roll upward, away from the winding roller 1 20 and the winding roller 21, so as to facilitate the lifting of the fabric roll; and when winding, the cylinder 19 resets downward, and the cylinder 19 drives the T-shaped piece 33 to swing, and with the cooperation of the guide wheel 32 and the h-shaped groove plate 27, the vertical limiting plate 23 moves toward the middle, which can limit the winding drum, so that the end of the fabric roll remains neat during winding, and the operation is simple.
[0028] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0029] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A fabric shaping machine with a brush roller, comprising a machine base (1), the machine base (1) having a conveyor belt (9) for conveying fabric, a shaping bin (8) mounted on the machine base (1), and the conveyor belt (9) passes through the shaping bin (8) from one side and passes through the other side of the shaping bin (8), a bracket (3) is mounted on one end of the machine base (1), a winding frame (10) is mounted on the other end of the machine base (1), and an input roller (5) and an input roller (6) arranged in an upper and lower manner are mounted on the bracket (3) for horizontal rotation. 4), a dust hood (15) is mounted on the bracket (3), a brush roller (17) is mounted in the dust hood (15) for horizontal rotation, a supporting roller (18) is provided on the bracket (3) for matching with the brush roller (17), the front of the dust hood (15) has an opening, and the opening faces the supporting roller (18), the rear of the dust hood (15) is connected to a dust removal pipe (14), and the dust removal pipe (14) can be connected to a vacuum cleaner, and a plurality of guide rollers (11) are also mounted horizontally on the bracket (3).
2. A fabric shaping machine with a brush roller according to claim 1, characterized in that: A Fuma wheel (2) is also mounted on the machine base (1).
3. A fabric shaping machine with a brush roller according to claim 1, characterized in that: The top of the dust hood (15) is also connected to a cleaning cover plate (12).
4. The fabric shaping machine with a brush roller according to claim 1, characterized in that: The surface of the abutting roller (18) has a chrome-plated layer.
5. The fabric shaping machine with a brush roller according to claim 1, characterized in that: The support (3) is also provided with a cloth-passing roller (6), and the cloth-passing roller (6) is located below the brush roller (17); the machine base (1) is also provided with a cloth-passing roller (7), and the cloth-passing roller (7) is located below the cloth-passing roller (6).
6. The fabric shaping machine with a brush roller according to claim 1, characterized in that: The ends of the brush rollers (17) are each provided with a rotating disk (34), the rotating disk (34) having a guide pin (38), a guide block (40) being provided in the dust cover (15), a reciprocating shaft (41) being horizontally slidably connected to the guide block (40), one end of the reciprocating shaft (41) being connected to a grooved plate (39), the guide pin (38) being arranged in the grooved plate (39), the other end of the reciprocating shaft (41) being connected to an arc-shaped transverse plate (16), the arc-shaped transverse plate (16) having a plurality of cleaning rods (13) in the form of barbs, a slave gear ring (36) being further provided on one of the rotating disks (34), a driving motor (37) being provided on the bracket (3), the output shaft of the driving motor (37) being arranged horizontally, the output shaft end of the driving motor (37) extending into the dust cover (15) and being connected to a main gear (35), and the main gear (35) being meshed with the slave gear ring (36).
7. The fabric shaping machine with a brush roller according to claim 1, characterized in that: The winding frame (10) has a first winding roller (20) and a second winding roller (21) mounted therebetween for horizontal rotation. Both ends of the winding frame (10) have a support (24), and the support (24) has an auxiliary linkage structure.
8. The fabric shaping machine with a brush roller according to claim 1, characterized in that: The auxiliary linkage structure comprises a support (24), a cylinder (19), a vertical limiting plate (23), a lifting bracket (22), a T-shaped piece (33), a guide seat (29), a linkage cross bar (30) and a linkage L-shaped rod (28), wherein the guide seat (29) is mounted on the upper end of the support (24), the linkage cross bar (30) is horizontally slidably connected to the guide seat (29), the vertical limiting plate (23) is fixed to one end of the linkage cross bar (30), the other end of the linkage cross bar (30) is connected to a translation block (31), the middle part of the guide seat (29) is vertically slidably connected to a lifting block (26), one end of the linkage L-shaped rod (28) and The lifting block (26) is connected to the linkage L-shaped rod (28), the other end of the linkage L-shaped rod (28) is connected to the lifting support (22), the first end of the T-shaped piece (33) is hinged to the middle of the support (24), the second end of the T-shaped piece (33) is hinged to the end of the piston rod of the cylinder (19), the cylinder body of the cylinder (19) and the lower end of the support (24) are hinged, the third end of the T-shaped piece (33) is connected to the guide wheel (32), the translation block (31) is connected to an H-shaped groove plate (27) that matches the guide wheel (32), and the piston rod end of the cylinder (19) is also connected to a lifting block (25) that matches the lifting block (26).