Follow-up dust collection device of heading machine
Through the design of the excavator, the vacuum device is designed, and the coordination of the car body walking wheel and the vacuum structure solves the problem of dependence on the track of the removal fan, and achieves better vacuum effects and automated control.
Patent Information
- Application Number
- CN202411637836.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-15
AI Technical Summary
In the prior art, the movement direction of the dust collector depends on the track, resulting in the tendency of limited application scenarios and difficult to achieve automated control.
A type of excavation is designed, including the car body, vacuum structure, first recognition structure and controller. The vehicle body has a running wheel. The vacuum structure realizes the vacuum through the vacuum mouth structure. The first recognition structure detects the distance between the excavator and the car body.
The synchronous movement of the car body following the tunnel boring machine is realized, which improves the dust collection effect. The direction of the dust suction port structure is adjustable to adapt to different dust generation directions, and solves the problem of the dust removal fan's movement direction being dependent on the track.
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Figure CN119333201A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal mine dust control, and in particular to a follow-up dust suction device for a roadheader. Background Art
[0002] The dust removal fan at the head of a conventional rock tunnel boring machine is installed on a single runway and connected to the tail of the second transport machine of the boring machine through a connecting rod. Therefore, when the boring machine cuts the kiln forward or backward, it needs to move back and forth on the runway with the dust removal fan. Due to the incorrect pulling of the tail and the fluctuating conditions in the tunnel, the runway is uneven and not straight, and the dust removal fan is very easy to derail or even cause rollover, which directly affects the normal operation of the dust removal fan and poses a huge safety hazard. It will also affect the comprehensive excavation construction and is not conducive to production.
[0003] In the prior art, a Chinese patent with publication number CN208619149U discloses a dust removal system for rapid movement on the head face of a rock tunnel excavation machine, including a track device and a dust removal device, the track device including a slide rail and a slide rod, the slide rail is fixed on the top wall of the rock tunnel along the direction of the rock tunnel, and a carrying trolley is provided at the end of the slide rail away from the rock tunnel excavation face, the carrying trolley can slide along the slide rail, and the carrying trolley is connected to a power device; the slide rod is arranged on the side of the carrying trolley close to the excavation face and is connected to the slide rail through a pulley; the dust removal device includes a dust removal fan, the dust removal fan is connected to the carrying trolley, the air inlet end of the dust removal fan is arranged toward the rock tunnel excavation face, and the air inlet end is connected to a skeleton wind tube, and the skeleton wind tube is connected to the slide rod. Although the dust removal fan realizes the synchronous movement of the dust removal fan and the skeleton wind tube through the driving of the carrying trolley, the safety hazard of the dust removal fan derailing during rapid movement is eliminated, manpower and material resources are saved, and the dust prevention effect of the comprehensive excavation is improved. However, it actually adopts a hoisting method, which makes track installation difficult, and the movement of the dust removal fan is prone to safety hazards. In addition, its movement method is highly dependent on the track, and its application scenarios are greatly limited, making it difficult to achieve the trend of automated control. Summary of the invention
[0004] The main purpose of the present invention is to provide a follow-up dust suction device for a tunnel boring machine to solve the problem that the moving direction of the dust removal fan in the related art depends on the track, thereby greatly limiting its application scenarios.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a follow-up dust suction device for a tunnel boring machine is provided, comprising: a vehicle body, having running wheels; a dust suction structure, arranged on the vehicle body, the first end of the dust suction structure having a dust suction port structure; a first identification structure, arranged on the vehicle body and capable of detecting the distance between the first identification structure and the tunnel boring machine; a controller, the controller controlling the start and stop of the running wheels according to the identification signal of the first identification structure; a collection structure, arranged at the second end of the dust suction structure; wherein the direction of the dust suction port structure can be adjusted.
[0006] Furthermore, the follow-up dust suction device of the tunnel boring machine also includes a parking bracket and a first driving member. The first end of the parking bracket is hingedly connected to the vehicle body. The first driving member is arranged between the parking bracket and the vehicle body. The parking bracket has a recovery position and a supporting position. When the parking bracket is in the recovery position, the distance between the second end of the parking bracket and the vehicle body is smaller than the distance between the second end of the parking bracket and the ground. When the parking bracket is in the supporting position, the second end of the parking bracket cooperates with the ground support. The first driving member can drive the parking bracket to switch between the recovery position and the supporting position. The controller can control the start and stop of the first driving member according to the identification signal of the identification structure.
[0007] Furthermore, the first identification structure includes a first visual detection structure and a first radar sensing structure, and the first visual detection structure and the first radar sensing structure are arranged at the first end of the vehicle body; the tunnel boring machine follow-up dust suction device also includes a second identification structure, and the second identification structure includes a second visual detection structure and a second radar sensing structure, and the second visual detection structure and the second radar sensing structure are arranged at the second end of the vehicle body.
[0008] Furthermore, the tunnel boring machine follow-up dust suction device also includes a first explosion-proof box and a second explosion-proof box, the first visual detection structure and the first radar sensing structure are both arranged in the first explosion-proof box, the second visual detection structure, the second radar sensing structure and the controller are all arranged in the second explosion-proof box, a first opening is arranged on the first explosion-proof box, a first explosion-proof glass is arranged at the first opening, the sensing part of the first visual detection structure and the sensing part of the first radar sensing structure both correspond to the first opening, the second explosion-proof box is arranged with a second opening, the sensing part of the second visual detection structure and the sensing part of the second radar sensing structure both correspond to the second opening, and a second explosion-proof glass is arranged at the second opening.
[0009] Furthermore, the follow-up dust suction device of the tunnel boring machine also includes a first cleaning structure and a second cleaning structure. The first cleaning structure is arranged at the first explosion-proof glass, and the second cleaning structure is arranged at the second explosion-proof glass.
[0010] Furthermore, the first cleaning structure includes a cleaning pipe and multiple nozzles, the cleaning pipe is fixed on the first explosion-proof box, the multiple nozzles are connected to the cleaning pipe, the multiple nozzles are directed toward the first explosion-proof glass, and the spraying directions of the multiple nozzles are cross-arranged.
[0011] Furthermore, the dust collection structure includes a dust collection cylinder, and a fan is arranged in the dust collection cylinder.
[0012] Furthermore, the tunnel boring machine follow-up dust suction device also includes a second driving member, the dust suction port structure includes a conical cylinder, the conical cylinder is located inside the dust suction cylinder, the second driving member is arranged between the conical cylinder and the dust suction cylinder, and the second driving member drives the conical cylinder to adjust the direction of the conical cylinder.
[0013] Furthermore, the follow-up dust suction device of the tunnel boring machine also includes a transmission structure, which includes a gear part and a spherical gear. The gear part is sleeved on the outer periphery of the conical cylinder, the second driving part is drivingly connected to the spherical gear, and the spherical gear is meshingly arranged with the gear part.
[0014] Furthermore, the conical cylinder includes a plurality of sector surfaces and a plurality of flexible connecting surfaces, a flexible connecting surface is connected between any two adjacent sector surfaces, and the tunnel boring machine follow-up dust suction device also includes a plurality of third driving members, one sector surface between any two adjacent sector surfaces is drivingly connected to a third driving member, and the third driving member can drive the sector surface to move to change the opening area of the conical cylinder.
[0015] By applying the technical solution of the present invention, the dust suction structure and the first identification structure are both arranged on the vehicle body, and the vehicle body has running wheels, so that the vehicle body can move. The dust suction structure can realize dust suction through the dust suction port structure. The first identification structure can detect the distance between the vehicle and the tunnel boring machine, and can transmit the detected signal to the controller, and the controller can control the start and stop of the running wheel according to the identification signal, so that the vehicle body can move with the tunnel boring machine. The collection structure can collect smoke and dust. Through the above-mentioned setting, the vehicle body can move synchronously with the tunnel boring machine, so that the dust suction effect of the dust suction structure is better, and because the angle of the dust suction port structure can be adjusted, it can be targeted at the direction of smoke generation, thereby improving the dust suction effect. Due to the action of the running wheels, the vehicle body has no fixed moving direction, that is, the vehicle body can move in any direction, so that the moving direction of the vehicle body is not restricted. Therefore, the technical solution of the present application effectively solves the problem that the moving direction of the dust removal fan in the related art depends on the track, thereby limiting its application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of a follow-up dust suction device for a tunnel boring machine according to the present invention is shown;
[0018] Figure 2 Shows Figure 1 A schematic diagram of a main view of a first explosion-proof box of a follow-up dust suction device of a tunnel boring machine;
[0019] Figure 3 Shows Figure 1 A schematic diagram of the three-dimensional structure of the dust suction structure of the follow-up dust suction device of the tunnel boring machine;
[0020] Figure 4 Shows Figure 3Schematic diagram of the decomposition structure of the dust collection structure;
[0021] Figure 5 Shows Figure 3 A cross-sectional schematic diagram of a dust collection structure;
[0022] Figure 6 Shows Figure 3 A schematic diagram of the three-dimensional structure of the dust suction port of the dust suction structure.
[0023] The above drawings include the following reference numerals:
[0024] 10. Vehicle body; 11. Traveling wheels; 20. Dust suction structure; 21. Dust suction port structure; 211. Conical cylinder; 2111. Fan surface; 2112. Flexible connection surface; 22. Dust suction cylinder; 23. Fan; 30. Parking bracket; 40. First explosion-proof box; 41. First explosion-proof glass; 50. First cleaning structure; 51. Cleaning pipe; 52. Nozzle; 60. Transmission structure; 61. Gear member; 62. Spherical gear; 70. Third driving member. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0027] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0028] like Figure 1 As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine includes: a vehicle body 10, a dust suction structure 20, a first identification structure, a controller and a collection structure. The vehicle body 10 has a running wheel 11. The dust suction structure 20 is arranged on the vehicle body 10, and the first end of the dust suction structure 20 has a dust suction port structure 21. The first identification structure is arranged on the vehicle body 10, and can detect the distance between the first identification structure and the tunnel boring machine. The controller controls the start and stop of the running wheel 11 according to the identification signal of the first identification structure. The collection structure is arranged at the second end of the dust suction structure 20. Among them, the direction of the dust suction port structure 21 can be adjusted.
[0029] By applying the technical solution of this embodiment, the dust suction structure 20 and the first identification structure are both arranged on the vehicle body 10, and the vehicle body 10 has a running wheel 11, so that the vehicle body 10 can move. The dust suction structure 20 can achieve dust suction through the dust suction port structure 21. The first identification structure can detect the distance between the vehicle and the tunnel boring machine, and can transmit the detected signal to the controller, and the controller can control the start and stop of the running wheel 11 according to the identification signal, so that the vehicle body 10 can move with the tunnel boring machine. The collection structure can collect smoke and dust. Through the above-mentioned setting, the vehicle body 10 can move synchronously with the tunnel boring machine, so that the dust suction effect of the dust suction structure 20 is better, and because the angle of the dust suction port structure 21 is adjustable, it can be targeted at the direction of smoke generation, thereby improving the dust suction effect. Due to the action of the running wheel 11, the vehicle body 10 has no fixed moving direction, that is, the vehicle body can move in any direction, so that the moving direction of the vehicle body is not restricted. Therefore, the technical solution of this embodiment effectively solves the problem that the moving direction of the dust removal fan in the related art depends on the track, thereby limiting its application scenario.
[0030] In practical applications, the follow-up dust collection device can significantly reduce the dust concentration inside mines and tunnels, improve the working conditions of operators, and reduce the incidence of respiratory diseases. For example, in coal mining, dust control is crucial because coal dust not only affects vision, but may also cause explosions. The follow-up dust collection device can work closely with the tunnel boring machine to remove dust immediately, effectively reduce the risk of explosion, and improve work safety. In tunnel construction, dust will also affect the health of workers and the progress of construction. The application of the follow-up dust collection device can improve air quality, reduce the chance of workers inhaling harmful dust, and improve construction efficiency and quality.
[0031] like Figure 1 As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine also includes a parking bracket 30 and a first driving member. The first end of the parking bracket 30 is hingedly connected to the vehicle body 10. The first driving member is arranged between the parking bracket 30 and the vehicle body 10. The parking bracket 30 has a recovery position and a support position. When the parking bracket 30 is in the recovery position, the distance between the second end of the parking bracket 30 and the vehicle body 10 is less than the distance between the second end of the parking bracket 30 and the ground. When the parking bracket 30 is in the support position, the second end of the parking bracket 30 cooperates with the ground support. The first driving member can drive the parking bracket 30 to switch between the recovery position and the support position. The controller can control the start and stop of the first driving member according to the identification signal of the identification structure. The setting of the parking bracket 30 not only ensures the stable storage of the follow-up dust suction device in the working state, but also improves the adaptability and safety of the equipment in complex terrain. It is suitable for tunneling operations in complex terrains such as mines and tunnels, and can effectively prevent the equipment from sliding or tipping over in a non-working state.
[0032] Specifically, by providing the parking bracket 30, the stability of the follow-up dust suction device of the tunnel boring machine in the working state is significantly enhanced, which prevents the equipment from sliding or tipping over due to uneven or tilted ground, reduces the risk of equipment damage, and also reduces the potential safety hazards of mine and tunnel operations. In complex terrain, the flexible adjustment capability of the parking bracket 30 enables the equipment to adapt to various ground conditions. Whether it is flat ground, slopes or potholes, the equipment can be stably stored, which enhances the flexibility and safety of the operation. For example, in the inclined shaft operation of a coal mine, the ground is tilted, and the parking bracket can provide additional support to ensure the stability of the equipment, prevent the equipment from sliding, and provide a stable foundation for the dust suction operation.
[0033] like Figure 1As shown, in this embodiment, the first identification structure includes a first visual detection structure and a first radar sensing structure, and the first visual detection structure and the first radar sensing structure are arranged at the first end of the vehicle body 10; the follow-up dust suction device of the tunnel boring machine also includes a second identification structure, and the second identification structure includes a second visual detection structure and a second radar sensing structure, and the second visual detection structure and the second radar sensing structure are arranged at the second end of the vehicle body 10. Through the dual identification of the first visual detection structure, the first radar sensing structure and the second visual detection structure, the detection accuracy of the first identification structure for the position and state of the tunnel boring machine is improved, ensuring that the follow-up dust suction device of the tunnel boring machine can accurately and timely follow the movement of the tunnel boring machine, especially in an environment with low visibility, the first radar sensing structure can provide reliable positioning information. It is suitable for tunneling operations such as mines and tunnels with low visibility and complex environments, and can effectively improve the adaptability and reliability of the equipment.
[0034] Specifically, the dual recognition technology of the first visual detection structure and the first radar sensing structure has significantly improved the positioning accuracy and environmental adaptability of the follow-up dust collection device of the tunnel boring machine. Even in an environment with extremely low visibility, it can accurately identify the position and status of the tunnel boring machine, adjust its own position in time, and achieve precise following. For example, in deep mining, the mine is dark and dusty, and the visual conditions are extremely poor. However, through the positioning information provided by the first radar sensing structure, the follow-up dust collection device can accurately follow the tunnel boring machine, remove dust in time, and provide workers with a clear working line of sight, reducing operational errors caused by unclear vision, and improving operational efficiency and safety. At the same time, the first visual detection structure can provide more intuitive and accurate location information under good visibility conditions, and the dual recognition mechanism ensures the reliable operation of the equipment in any environment.
[0035] The second recognition structure can also detect the moving direction, that is, the second recognition structure can detect the backward direction of the vehicle body.
[0036] like Figure 1 and Figure 2As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine also includes a first explosion-proof box 40 and a second explosion-proof box, the first visual detection structure and the first radar sensing structure are both arranged in the first explosion-proof box 40, the second visual detection structure, the second radar sensing structure and the controller are all arranged in the second explosion-proof box, the first explosion-proof box 40 is provided with a first opening, the first opening is provided with a first explosion-proof glass 41, the sensing part of the first visual detection structure and the sensing part of the first radar sensing structure both correspond to the first opening, the second explosion-proof box is provided with a second opening, the sensing part of the second visual detection structure and the sensing part of the second radar sensing structure both correspond to the second opening, and the second opening is provided with a second explosion-proof glass. The first explosion-proof box 40 and the second explosion-proof box and the first explosion-proof glass 41 and the second explosion-proof glass are arranged to ensure the safe operation of the equipment in an inflammable and explosive environment, prevent the electrical equipment from generating sparks and causing explosions, and at the same time protect the first identification structure and the second identification structure from being affected by the external environment, thereby improving the stability and reliability of the equipment. It is suitable for tunneling operations in inflammable and explosive environments such as coal mines, oil and gas fields, and can effectively improve operation safety.
[0037] Specifically, in flammable and explosive environments such as coal mines and oil and gas fields, the explosion-proof performance of the equipment is crucial. By setting the first explosion-proof box 40 and the second explosion-proof box and the first explosion-proof glass 41 and the second explosion-proof glass, the follow-up dust suction device of the tunnel boring machine can operate safely in a dangerous environment, which not only prevents the explosion caused by the sparks generated by the electrical equipment, but also protects the first identification structure and the second identification structure from interference from the external environment, ensuring the stability and reliability of the equipment. For example, in oil and gas field exploitation, the equipment needs to operate in an environment containing a large amount of flammable gas. Once a spark is generated, it is very easy to cause an explosion. The explosion-proof design of the follow-up dust suction device can effectively avoid this risk. At the same time, the explosion-proof box and explosion-proof glass can also protect the precision components inside the equipment, extend the service life of the equipment, reduce maintenance costs, and improve operating efficiency.
[0038] It should be noted that the second explosion-proof box is not shown in the figure.
[0039] like Figure 1 and Figure 2 As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine also includes a first cleaning structure 50 and a second cleaning structure. The first cleaning structure 50 is arranged at the first explosion-proof glass 41, and the second cleaning structure is arranged at the second explosion-proof glass. The arrangement of the first cleaning structure 50 and the second cleaning structure can regularly clean the dust and stains on the first explosion-proof glass 41 and the second explosion-proof glass, maintain a clear field of view of the first identification structure and the second identification structure, improve the identification accuracy, and ensure the normal operation of the equipment. It is suitable for tunneling operations such as mines and tunnels that work in harsh environments for a long time, and can effectively improve the maintenance efficiency and identification effect of the equipment.
[0040] It should be noted that by setting up the first cleaning structure 50 and the second cleaning structure, the tunnel boring machine's follow-up dust suction device can automatically clean the first explosion-proof glass 41 and the second explosion-proof glass, maintaining a clear field of view for the first visual detection structure and the second visual detection structure, which is the key to the long-term stable operation of the equipment in harsh environments.
[0041] During long-term excavation operations, a large amount of dust and stains will accumulate on the surface of the first explosion-proof glass 41 and the second explosion-proof glass, affecting the recognition accuracy of the first visual detection structure and the second visual detection structure, thereby reducing the following efficiency of the equipment. Regular cleaning of the first cleaning structure 50 and the second cleaning structure can ensure a clear field of view for the first recognition structure and the second recognition structure, improve the recognition accuracy and following efficiency of the equipment, reduce maintenance workload, reduce maintenance costs, and improve the operating efficiency and stability of the equipment. Especially in tunnel excavation, the equipment needs to work in a closed environment for a long time, and the role of the first cleaning structure 50 and the second cleaning structure is more obvious, which can effectively prevent the recognition structure from malfunctioning due to dust obstruction and ensure the continuous and stable operation of the equipment.
[0042] like Figure 1 and Figure 2 As shown, in this embodiment, the first cleaning structure 50 includes a cleaning pipe 51 and a plurality of nozzles 52, the cleaning pipe 51 is fixed on the first explosion-proof box 40, the plurality of nozzles 52 are connected to the cleaning pipe 51, the plurality of nozzles 52 are directed toward the first explosion-proof glass 41, and the spraying directions of the plurality of nozzles 52 are cross-set. Through the cross-spraying of the plurality of nozzles 52, the first explosion-proof glass 41 can be cleaned comprehensively and evenly, the cleaning efficiency and cleaning effect are improved, and a clear view of the first identification structure is ensured. It is suitable for excavation operations with a lot of dust such as mines and tunnels, and can effectively improve the recognition accuracy and operation efficiency of the equipment.
[0043] Specifically, the cross-spray design of multiple nozzles 52 makes the cleaning process more comprehensive and uniform, and the dust and stains on the surface of the first explosion-proof glass 41 can be completely removed, thereby improving the recognition accuracy of the equipment. For example, in a dusty mine, dust is likely to accumulate quickly on the surface of the first explosion-proof glass 41, affecting the normal operation of the first visual detection structure. In addition, the cross-set nozzles 52 can form a dense cleaning water curtain, which fully covers the surface of the first explosion-proof glass, ensures the cleanliness of the surface of the first explosion-proof glass, and maintains the recognition accuracy of the equipment even in an environment with high dust concentration, thereby improving operating efficiency. At the same time, the automation of the cleaning process reduces manual intervention, reduces maintenance workload, and improves the intelligence level of the equipment.
[0044] like Figure 1 as well as Figures 3 to 5As shown, in this embodiment, the dust collecting structure 20 includes a dust collecting cylinder 22, and a fan 23 is arranged in the dust collecting cylinder 22. The arrangement of the dust collecting cylinder 22 and the fan 23 can effectively collect and transport the dust generated during the excavation process, reduce the diffusion of dust in the working environment, improve the working environment, and protect the health of workers. It is suitable for excavation operations in closed or semi-closed spaces such as various mines and tunnels, and can effectively improve the cleanliness of the working environment and the health level of workers.
[0045] The efficient combination of the dust collection cylinder 22 and the fan 23 enables the follow-up dust collection device of the tunnel boring machine to quickly and effectively collect and transport dust, reducing the retention and diffusion of dust in the working environment, significantly improving the air quality of the working environment, and protecting the health of workers. For example, in coal mine excavation operations, dust is one of the main factors affecting the health of workers. The effective operation of the dust collection cylinder 22 and the fan 23 can remove dust in time, reduce dust concentration, reduce the chance of workers inhaling dust, and protect the health of workers. At the same time, it can also reduce the wear of dust on equipment, extend the service life of equipment, and reduce maintenance costs. In tunnel excavation, dust will also affect the vision and health of workers. The efficient dust collection ability of the follow-up dust collection device can create a cleaner and safer working environment for workers and improve work efficiency and safety.
[0046] like Figure 1 as well as Figures 3 to 5 As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine also includes a second driving member, the dust suction port structure 21 includes a conical cylinder 211, the conical cylinder 211 is located inside the dust suction cylinder 22, the second driving member is arranged between the conical cylinder 211 and the dust suction cylinder 22, and the second driving member drives the conical cylinder 211 to adjust the direction of the conical cylinder 211. Through the drive of the second driving member, the direction of the dust suction port can be flexibly adjusted, the adaptability of the equipment to different working directions is improved, and the dust suction effect is ensured. It is suitable for tunneling operations with variable working directions such as mines and tunnels, and can effectively improve the dust suction efficiency and working flexibility of the equipment.
[0047] Specifically, the provision of the second driving member enables the follow-up dust suction device of the tunnel boring machine to flexibly adjust the direction of the dust suction port according to the working direction of the tunnel boring machine, thereby improving the dust suction efficiency and operational flexibility of the equipment. For example, in tunnel excavation, the excavation direction may change according to geological conditions. The follow-up dust suction device of the tunnel boring machine can instantly adjust the direction of the dust suction port through the drive of the second driving member to ensure the dust suction effect, thereby improving the adaptability and flexibility of the equipment. In coal mine excavation, due to the complexity of the coal seam, the excavation direction often needs to be adjusted. The flexible adjustment ability of the follow-up dust suction device can ensure that the dust suction port is always aimed at the dust source, thereby improving the dust collection efficiency and reducing the harm of dust to workers' health.
[0048] like Figures 3 to 6As shown, in this embodiment, the follow-up dust suction device of the tunnel boring machine also includes a transmission structure 60, which includes a gear member 61 and a spherical gear 62. The gear member 61 is sleeved on the outer periphery of the conical cylinder 211, and the second driving member is drivingly connected to the spherical gear 62, and the spherical gear 62 is meshed with the gear member 61. Through the transmission of the gear member 61 and the spherical gear 62, the direction of the dust suction port structure 21 is precisely controlled, and the automation and intelligence level of the equipment is improved. It is suitable for tunneling operations such as mines and tunnels that require precise control of the direction of the dust suction port, and can effectively improve the dust suction efficiency and operation accuracy of the equipment.
[0049] Specifically, by adopting the transmission structure of the gear part 61 and the spherical gear 62, the follow-up dust suction device of the tunnel boring machine can realize the precise control of the direction of the dust suction port structure 21, thereby improving the automation and intelligence level of the equipment. For example, in tunnel excavation under complex geological conditions, the working direction of the tunnel boring machine may need to be adjusted frequently. Through the transmission of the gear part 61 and the spherical gear 62, the follow-up dust suction device of the tunnel boring machine can quickly and accurately adjust the direction of the dust suction port to ensure the dust suction effect, thereby improving the operation accuracy and flexibility of the equipment. In coal mining, due to the inclination and curvature of the coal seam, the excavation direction will also change. The precise control capability of the follow-up dust suction device of the tunnel boring machine can ensure that the dust suction port is always aimed at the dust source, thereby improving the dust collection efficiency and reducing the harm of dust to the health of workers. At the same time, it also improves the intelligence level of the equipment, reduces manual intervention, reduces maintenance costs, and improves operation efficiency and safety.
[0050] like Figures 3 to 6 As shown, in this embodiment, the conical barrel 211 includes a plurality of sector surfaces 2111 and a plurality of flexible connection surfaces 2112, and a flexible connection surface 2112 is connected between any two adjacent sector surfaces 2111. The follow-up dust suction device of the tunnel boring machine also includes a plurality of third driving members 70, and one sector surface 2111 of any two adjacent sector surfaces 2111 is drivingly connected to a third driving member 70, and the third driving member 70 can drive the sector surface 2111 to move to change the opening area of the conical barrel 211. Through the drive of the plurality of third driving members 70, the opening area of the conical barrel 211 can be flexibly adjusted, thereby improving the adaptability of the equipment to different dust amounts and ensuring the dust suction effect. It is suitable for tunneling operations such as mines and tunnels where the dust amount varies greatly, and can effectively improve the dust suction efficiency and operation flexibility of the equipment.
[0051] By setting a plurality of third driving members 70, the follow-up dust suction device of the tunnel boring machine can flexibly adjust the opening area of the conical cylinder according to the change of the dust amount, thereby improving the dust suction efficiency and operation flexibility of the equipment. For example, in coal mining, due to the differences in coal quality and mining methods of different coal seams, the dust amount may vary significantly. The follow-up dust suction device of the tunnel boring machine can adapt to different dust amounts by adjusting the opening area of the conical cylinder 211, ensure the dust suction effect, improve the dust collection efficiency, and reduce the harm of dust to workers' health. In tunnel excavation, due to the complexity of geological conditions, the dust amount will also fluctuate greatly. The flexible adjustment ability of the follow-up dust suction device of the tunnel boring machine can ensure that the dust suction port is always aimed at the dust source, improve the dust collection efficiency, reduce the harm of dust to workers' vision and health, and also improve the adaptability and flexibility of the equipment.
[0052] The tunnel boring machine follow-up dust collection device of the present application realizes efficient collection of dust generated during tunnel boring machine operation through the cooperation of the walking wheel 11, the dust collection structure 20, the first identification structure, the controller and the collection structure. At the same time, the direction of the dust collection port structure 21 is adjustable, and the dust collection port can be flexibly adjusted according to the working position and direction of the tunnel boring machine to improve the dust collection efficiency. The setting of the parking bracket 30 and the first cleaning structure 50 not only ensures the stability and safety of the equipment, but also ensures the cleaning of the first identification structure, thereby improving the identification accuracy, further improving the automation and intelligence level of the equipment, and having significant benefits in improving the mine working environment and protecting the health of workers.
[0053] In summary, the follow-up dust suction device of the tunnel boring machine of the present application, through its unique design and function, can not only effectively improve the working environment and reduce the harm of dust to workers' health, but also improve the adaptability and reliability of the equipment, ensure the stable operation of the equipment in complex terrain and harsh environment, and further improve the efficiency and safety of tunneling operations in closed or semi-enclosed spaces such as mines and tunnels. Especially in flammable and explosive environments such as coal mines, oil and gas fields and operating scenes with large changes in dust volume, the excellent performance and effect of the device will be more significant, providing workers with a safer and healthier working environment, and also providing strong technical support for efficient tunneling of mines, tunnels, etc. In practical applications, the follow-up dust suction device not only reduces the impact of dust on workers' health and improves work efficiency and safety, but also reduces the need for manual intervention through its intelligent design, reduces the labor intensity of workers, and improves the intelligence level of operations, providing strong technical support for efficient, safe and intelligent operations in mines and tunnels.
[0054] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0055] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0056] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A follow-up dust suction device for a tunnel boring machine, characterized in that: include: A vehicle body (10) having running wheels (11); A dust suction structure (20) is arranged on the vehicle body (10), and a first end of the dust suction structure (20) has a dust suction port structure (21); A first identification structure is arranged on the vehicle body (10) and is capable of detecting the distance between the first identification structure and the tunnel boring machine; A controller, the controller controlling the start and stop of the walking wheel (11) according to the identification signal of the first identification structure; A collecting structure, arranged at the second end of the dust collecting structure (20); Wherein, the direction of the dust suction port structure (21) is adjustable.
2. The follow-up dust suction device for a tunnel boring machine according to claim 1, characterized in that: The follow-up dust suction device of the tunnel boring machine also includes a parking bracket (30) and a first driving member, the first end of the parking bracket (30) is hingedly connected to the vehicle body (10), the first driving member is arranged between the parking bracket (30) and the vehicle body (10), the parking bracket (30) has a recovery position and a support position, when the parking bracket (30) is in the recovery position, the distance between the second end of the parking bracket (30) and the vehicle body (10) is smaller than the distance between the second end of the parking bracket (30) and the ground, when the parking bracket (30) is in the support position, the second end of the parking bracket (30) cooperates with the ground support, the first driving member can drive the parking bracket (30) to switch between the recovery position and the support position, and the controller can control the start and stop of the first driving member according to the identification signal of the identification structure.
3. The follow-up dust suction device for a tunnel boring machine according to claim 1, characterized in that: The first recognition structure comprises a first visual detection structure and a first radar sensing structure, wherein the first visual detection structure and the first radar sensing structure are arranged at a first end of the vehicle body (10); The tunnel boring machine follow-up dust suction device also includes a second identification structure, which includes a second visual detection structure and a second radar sensing structure, and the second visual detection structure and the second radar sensing structure are arranged at the second end of the vehicle body (10).
4. The follow-up dust suction device for a tunnel boring machine according to claim 3, characterized in that: The tunnel boring machine follow-up dust suction device also includes a first explosion-proof box (40) and a second explosion-proof box, the first visual detection structure and the first radar sensing structure are both arranged in the first explosion-proof box (40), the second visual detection structure, the second radar sensing structure and the controller are all arranged in the second explosion-proof box, the first explosion-proof box (40) is provided with a first opening, a first explosion-proof glass (41) is provided at the first opening, a sensing part of the first visual detection structure and a sensing part of the first radar sensing structure both correspond to the first opening, the second explosion-proof box is provided with a second opening, a sensing part of the second visual detection structure and a sensing part of the second radar sensing structure both correspond to the second opening, and a second explosion-proof glass is provided at the second opening.
5. The follow-up dust suction device for a tunnel boring machine according to claim 4, characterized in that: The tunnel boring machine follow-up dust suction device further comprises a first cleaning structure (50) and a second cleaning structure, wherein the first cleaning structure (50) is arranged at the first explosion-proof glass (41), and the second cleaning structure is arranged at the second explosion-proof glass.
6. The follow-up dust suction device for a tunnel boring machine according to claim 5, characterized in that: The first cleaning structure (50) comprises a cleaning pipe (51) and a plurality of nozzles (52); the cleaning pipe (51) is fixed on the first explosion-proof box (40); the plurality of nozzles (52) are connected to the cleaning pipe (51); the plurality of nozzles (52) are directed toward the first explosion-proof glass (41); and the spraying directions of the plurality of nozzles (52) are cross-arranged.
7. The follow-up dust suction device for a tunnel boring machine according to claim 1, characterized in that: The dust suction structure (20) comprises a dust suction cylinder (22), and a fan (23) is arranged inside the dust suction cylinder (22).
8. The follow-up dust suction device for a tunnel boring machine according to claim 7, characterized in that: The tunnel boring machine follow-up dust suction device also includes a second driving member, the dust suction port structure (21) includes a conical cylinder (211), the conical cylinder (211) is located inside the dust suction cylinder (22), the second driving member is arranged between the conical cylinder (211) and the dust suction cylinder (22), and the second driving member drives the conical cylinder (211) to adjust the direction of the conical cylinder (211).
9. The follow-up dust suction device for a tunnel boring machine according to claim 8, characterized in that: The tunnel boring machine follow-up dust suction device also includes a transmission structure (60), the transmission structure (60) includes a gear member (61) and a spherical gear (62), the gear member (61) is sleeved on the outer periphery of the conical cylinder (211), the second driving member is drivingly connected to the spherical gear (62), and the spherical gear (62) is meshed with the gear member (61).
10. The follow-up dust suction device for a tunnel boring machine according to claim 8, characterized in that: The conical cylinder (211) comprises a plurality of sector-shaped surfaces (2111) and a plurality of flexible connection surfaces (2112), one of the flexible connection surfaces (2112) being connected between any two adjacent sector-shaped surfaces (2111), and the tunnel boring machine follow-up dust suction device further comprises a plurality of third driving members (70), one of the sector-shaped surfaces (2111) between any two adjacent sector-shaped surfaces (2111) being drivingly connected to one of the third driving members (70), and the third driving member (70) being capable of driving the sector-shaped surface (2111) to move so as to change the opening area of the conical cylinder (211).
Citation Information
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